Effect of Fillers on the Recovery of Rubber Foam: From Theory to Applications

Biodegradation: the best solution to the world problem of discarded polymers

The widespread use of polymers has made our lives increasingly convenient by offering a more convenient and dependable material. However, the challenge of efficiently decomposing these materials has resulted in a surge of polymer waste, posing environment and health risk. Currently, landfill and incineration treatment approaches have notable shortcomings, prompting a shift towards more eco-friendly and sustainable biodegradation approaches. Biodegradation primarily relies on microorganisms, with research focusing on both solitary bacterial strain and multi-strain communities for polymer biodegradation. Furthermore, directed evolution and rational design of enzyme have significantly contributed to the polymer biodegradation process. However, previous reviews often undervaluing the role of multi-strain communities. In this review, we assess the current state of these three significant fields of research, provide practical solutions to issues with polymer biodegradation, and outline potential future directions for the subject. Ultimately, biodegradation, whether facilitated by single bacteria, multi-strain communities, or engineered enzymes, now represents the most effective method for managing waste polymers.

Dual-functional natural rubber latex foam composites for solar-driven clean water production and heavy metal decontamination

Solar steam generation (SSG) offers a sustainable approach to fresh water production. Herein, a novel dual-functional natural rubber/carbon black composite foam evaporator is presented for a cost-efficient SSG system that both produces fresh water and eliminates heavy metals present in the water. The composite foam is produced using the Dunlop process, and in its optimized form, it absorbed >96 % of sunlight. The foam evaporator exhibited a thermal conductivity of 0.052 W/m⋅K, a water evaporation rate of 1.40 kg/m2/h, converted 83.38 % of light to heat under 1 sun irradiation, and showed outstanding stability. The technology required to produce this composite foam is already available to make large-scale production feasible, while the natural raw materials are abundant. On the basis of its performance qualities, the rubber foam composite appears to be an excellent candidate for application as a viable solar absorber for SSG to produce fresh, clean water for commercial purposes.

Comparison between natural rubber knee support and sponge knee support on the protection of knee joint: A crossover randomized controlled study among patients with bleeding disorders

Background and Aims

Knee support, frequently made from sponge, is used to reduce injury. Sponge has less elasticity and durability compared with natural rubber. To our knowledge, there was no study that demonstrated the effectiveness of natural rubber and sponge in prevention of injury in children with bleeding disorders. The study aimed to demonstrate the effectiveness and satisfaction of natural rubber knee support compared with sponge knee support among children with bleeding disorders.

Methods

The study consisted of three phases: (I) measuring reduced compression force, (II) producing size-appropriate knee support prototypes, and (III) conducting a randomized crossover trial, including 8 weeks wearing natural rubber knee support and sponge knee support with a 4-week wash-out period. The number of knee bleeds and user satisfaction were recorded.

Results

A better compression force reduction in natural rubber (60%) than sponge (12%) was demonstrated. Knee support comprised a body part, made from natural-stretchable cotton and a protection part, made from either natural rubber or sponge. They were produced in four sizes: S, M, L, and XL and appropriately applied to 42 patients (21 hemophilia, 21 platelet disorders) with a mean (SD) age of 7.0 (2.9) years. The results from randomization showed no significant difference in the number of knee bleeds between the two knee support groups (10 vs. 7, p = 0.37). In terms of satisfaction score, the natural rubber knee supports were more durable (45.2% vs. 23.8%, p = 0.04) and easier to use (28.5% vs. 14.3%, p = 0.03). In addition, a higher percentage of parents chose natural rubber knee support when compared with sponge knee supports (71.0% vs. 29.0%, p = 0.006).

Conclusion

Natural rubber knee support showed comparable effectiveness in the prevention of knee bleeding but was superior to sponge knee support in compression force reduction and satisfaction.

Thermal Stability and Non-Isothermal Kinetic Analysis of Ethylene-Propylene-Diene Rubber Composite

The purpose of this study was to investigate the thermal stability and the decomposition kinetics of ethylene-propylene-diene monomer (EPDM) composite samples loaded with and without lead powder (50, 100, and 200 phr lead) using thermogravimetric analysis (TGA). TGA was carried out at different heating rates (5, 10, 20, and 30 °C/min) under inert conditions in the temperature range of 50-650 °C. Lead addition did not significantly change the onset temperature or peak position corresponding to the maximum decomposition rate of the first derivative of the TGA curve (DTGA) (onset at about 455 °C and T_m at about 475 °C). Peak separation for the DTGA curves indicated that the main decomposition region for EPDM, the host rubber, overlapped the main decomposition region for volatile components. The decomposition activation energy (E_a) and pre-exponent factor (A) were estimated using the Friedman (FM), Kissinger-Akahira-Sunose (KAS), and Flynn-Wall-Ozawa (FWO) iso-conversional methods. Average activation energy values of around 231, 230, and 223 kJ/mol were obtained for the EPDM host composite using the FM, FWO, and KAS methods, respectively. For a sample loaded with 100 phr lead, the average activation energy values obtained via the same three methods were 150, 159, and 155 kJ/mole, respectively. The results obtained from the three methods were compared with results obtained using the Kissinger and Augis-Bennett/Boswell methods, and strong convergence was found among the results of the five methods. A significant change in the entropy of the sample was detected with the addition of lead powder. For the KAS method, the change in entropy, ΔS, was -3.7 for EPDM host rubber and -90 for a sample loaded with 100 phr lead, α = 0.5.

Morphological, Mechanical and Thermal Properties of Rubber Foams: A Review Based on Recent Investigations

During recent decades, rubber foams have found their way into several areas of the modern world because these materials have interesting properties such as high flexibility, elasticity, deformability (especially at low temperature), resistance to abrasion and energy absorption (damping properties). Therefore, they are widely used in automobiles, aeronautics, packaging, medicine, construction, etc. In general, the mechanical, physical and thermal properties are related to the foam's structural features, including porosity, cell size, cell shape and cell density. To control these morphological properties, several parameters related to the formulation and processing conditions are important, including foaming agents, matrix, nanofillers, temperature and pressure. In this review, the morphological, physical and mechanical properties of rubber foams are discussed and compared based on recent studies to present a basic overview of these materials depending on their final application. Openings for future developments are also presented.

Effects of Bamboo Leaf Fiber Content on Cushion Performance and Biodegradability of Natural Rubber Latex Foam Composites

Bamboo leaf fiber (BLF) was incorporated into an eco-friendly foam cushion made from natural rubber latex (NRL) to enhance the biodegradation rate. The objective of this work was to investigate the effects of BLF content on the foam structure, mechanical properties, cushion performance, and biodegradability. The NRL foam cushion nets with and without BLF were prepared using the Dunlop method along with microwave-assisted vulcanization. BLF (90-106 µm in length) at various loadings (0.00, 2.50, 5.00, 7.50, and 10.00 phr) were introduced to the latex compounds before gelling and vulcanizing steps. Scanning electron microscopy (SEM) showed that the BLF in a NRL foam caused an increase in cell size and a decrease in the number of cells. The changes in the cell structure and number of cells resulted in increases in the bulk density, hardness, compression set, compressive strength, and cushion coefficient. A soil burial test of 24 weeks revealed faster weight loss of 1.8 times when the BLF content was 10.00 phr as compared to the NRL foam without BLF. The findings of this work suggest the possibility of developing an eco-friendly cushion with a faster degradation rate while maintaining cushion performance, which could be a better alternative for sustainable packaging in the future.

Recent Developments in Shape Memory Elastomers for Biotechnology Applications

Shape memory elastomers have revolutionised the world since their introduction in the 20th century. The ability to tailor chemical structures to produce a family of materials in wide-ranging forms with versatile properties has propelled them to be ubiquitous. Recent challenges in the end-of-life management of polymeric materials should prompt us to ask, ‘what innovations in polymeric materials can make a strong case for their use as efficient materials?’ The development of smart elastomers that can acquire, convey, or process a stimulus (such as temperature, pressure, electromagnetic field, moisture, and chemical signals) and reply by creating a useful effect, specifically a reversible change in shape, is one such innovation. Here, we present a brief overview of shape memory elastomers (SMEs) and thereafter a review of recent advances in their development. We discuss the complex processing of structure-property relations and how they differ for a range of stimuli-responsive SMEs, self-healing SMEs, thermoplastic SMEs, and antibacterial and antifouling SMEs. Following innovations in SEMs, the SMEs are forecast to have significant potential in biotechnology based on their tailorable physical properties that are suited to a range of different external stimuli.

Non-Covalent Interaction on the Self-Healing of Mechanical Properties in Supramolecular Polymers

Supramolecular polymers are widely utilized and applied in self-assembly or self-healing materials, which can be repaired when damaged. Normally, the healing process is classified into two types, including extrinsic and intrinsic self-healable materials. Therefore, the aim of this work is to review the intrinsic self-healing strategy based on supramolecular interaction or non-covalent interaction and molecular recognition to obtain the improvement of mechanical properties. In this review, we introduce the main background of non-covalent interaction, which consists of the metal–ligand coordination, hydrogen bonding, π–π interaction, electrostatic interaction, dipole–dipole interaction, and host–guest interactions, respectively. From the perspective of mechanical properties, these interactions act as transient crosslinking points to both prevent and repair the broken polymer chains. For material utilization in terms of self-healing products, this knowledge can be applied and developed to increase the lifetime of the products, causing rapid healing and reducing accidents and maintenance costs. Therefore, the self-healing materials using supramolecular polymers or non-covalent interaction provides a novel strategy to enhance the mechanical properties of materials causing the extended cycling lifetime of products before replacement with a new one.

Study of the Mechanical, Sound Absorption and Thermal Properties of Cellular Rubber Composites Filled with a Silica Nanofiller

This paper deals with the study of cellular rubbers, which were filled with silica nanofiller in order to optimize the rubber properties for given purposes. The rubber composites were produced with different concentrations of silica nanofiller at the same blowing agent concentration. The mechanical, sound absorption and thermal properties of the investigated rubber composites were evaluated. It was found that the concentration of silica filler had a significant effect on the above-mentioned properties. It was detected that a higher concentration of silica nanofiller generally led to an increase in mechanical stiffness and thermal conductivity. Conversely, sound absorption and thermal degradation of the investigated rubber composites decreased with an increase in the filler concentration. It can be also concluded that the rubber composites containing higher concentrations of silica filler showed a higher stiffness to weight ratio, which is one of the great advantages of these materials. Based on the experimental data, it was possible to find a correlation between mechanical stiffness of the tested rubber specimens evaluated using conventional and vibroacoustic measurement techniques. In addition, this paper presents a new methodology to optimize the blowing and vulcanization processes of rubber samples during their production.

The Relationship between the Morphology and Elasticity of Natural Rubber Foam Based on the Concentration of the Chemical Blowing Agent

Concentrated natural latex was used to produce a rubber foam that is porous, elastic and well ventilated. The mechanical properties can be either soft or firm, depending on the formulation of the latex used. Briefly, concentrated natural latex was mixed with chemical agents to make the rubber foam on a laboratory scale using the Dunlop process. In this work, we changed the concentration of the chemical blowing agent in the latex. The morphological properties of the rubber foam were characterised using scanning electron microscopy, and the mechanical properties, or elasticity, were studied using compression experiments and the Mooney-Rivlin calculation. The results show that the concentration of the chemical blowing agent affects the morphological properties of the rubber foam but not the mechanical properties, indicating the heterogeneous structure of the rubber foam. The thermodynamic parameters (∆G and ∆S) and the internal energy force per compression force (F_u/F) of the rubber foam with various amounts of chemical blowing agent were also investigated. This study could be applied in the foam industry, particularly for pillow, mattress and insulation materials, as the present work shows the possible novel control of the morphological structure of the rubber foam without changing its mechanical properties. The difference in cell sizes could affect the airflow in rubber foam.

Current challenges in thermodynamic aspects of rubber foam

Natural rubber (NR) foam can be prepared by the Dunlop method using concentrated natural latex with chemical agents. Most previous studies have focused on the thermodynamic parameters of solid rubber in extension. The main objective of this study is to investigate the effect of the NR matrix concentration on the static and dynamic properties of NR foams, especially the new approach of considering the thermodynamic aspects of NR foam in compression. We found that the density and compression strength of NR foams increased with increasing NR matrix concentration. The mechanical properties of NR foam were in agreement with computational modelling. Moreover, thermodynamic aspects showed that the ratio of internal energy force to the compression force, Fu/F, and the entropy, S, increased with increasing matrix concentration. The activation enthalpy, ∆Ha, also increased with increasing matrix concentration in the NR foam, indicating the greater relaxation time of the backbone of the rubber molecules. New scientific concepts of thermodynamic parameters of the crosslinked NR foam in compression mode are proposed and discussed. Our results will improve both the knowledge and the development of rubber foams based on the structure-properties relationship, especially the new scientific concept of the thermodynamical parameters under compression.