Analysis of Mechanical and Wettability Properties of Natural Fiber-Reinforced Epoxy Hybrid Composites

Era of bast fibers-based polymer composites for replacement of man-made fibers

Bast fibers are defined as those obtained from the outer cell layers of the bast of various plant families. They are finding use in textile applications and are widely used as reinforcements for green composites, as bast fibers are perceived as "sustainable". There is a growing demand for bast fibers across the world due to their renewable and biodegradable nature. The bast fibers are mainly composed of cellulose, which potentially considers the growing techniques, harvesting and extraction processes of bast fibers most used to produce fibers with appropriate quality to apply in the daily lives of modern men and women in contemporary society. This review paper looks at many aspects of natural fibers, with a focus on plant bast fibers, including their impact on prehistoric and historical society. This review shows that bast fibers are competitive compared to man-made fibers in many applications, but variability in mechanical properties and low tenacity may limit their use in high-strengthh composites and extend to, particularly in aerospace, automotive, packaging, building industries, insulation, E-composites (Eco composites), geotextiles and many other applications are currently being explored. Considering, important characteristics of bast fibers include physical, mechanical, and chemical properties. This makes bast fibers one of the most important classes of plant fibers to use as reinforcing agents in thermosetting/thermoplastic polymer matrices. And the effect of bast fibers as reinforcement in the properties of ECO-composites, GREEN-composites, BIO-composites, lightweight composites. Bast fibers play an important role in sustainability, the preservation of the health of the environment, the well-being of the next generation, and even the daily lives of men and women in the contemporary world.

Effect of Plasma Treatment on Bamboo Fiber-Reinforced Epoxy Composites

Bamboo cellulose fiber (BF)-reinforced epoxy (EP) composites were fabricated with BF subjected to plasma treatment using argon (Ar), oxygen (O2), and nitrogen (N2) gases. Optimal mechanical properties of the EP/BF composites were achieved with BFs subjected to 30 min of plasma treatment using Ar. This is because Ar gas improved the plasma electron density, surface polarity, and BF roughness. Flexural strength and flexural modulus increased with O2 plasma treatment. Scanning electron microscopy images showed that the etching of the fiber surface with Ar gas improved interfacial adhesion. The water contact angle and surface tension of the EP/BF composite improved after 10 min of Ar treatment, owing to the compatibility between the BFs and the EP matrix. The Fourier transform infrared spectroscopy results confirmed a reduction in lignin after treatment and the formation of new peaks at 1736 cm-1, which indicated a reaction between epoxy groups of the EP and carbon in the BF backbone. This reaction improved the compatibility, mechanical properties, and water resistance of the composites.

Influence of a Biofiller, Polylactide, on the General Characteristics of Epoxy-Based Materials

The aim of this work was to obtain epoxy-based composite structures with good mechanical performance, high aging resistance, and an improved degradability profile. For this purpose, powdered polylactide in the amount of 5, 10, 20, 30, and 40 phr was introduced into the epoxy resin, and the composites were fabricated by a simple method, which is similar to that used on an industrial scale in the fabrication of these products. The first analysis concerned the study of the effect of PLA addition to epoxy resin-based composites on their mechanical properties. One-directional tensile tests of samples were performed for three directions (0, 90, and 45 degrees referring to the plate edges). Another aspect of this research was the assessment of the resistance of these composites to long-term exposure to solar radiation and elevated temperature. Based on the obtained results, it was observed that the samples containing 20 or 40 phr of polylactide were characterized by the lowest resistance to the solar aging process. It was therefore concluded that the optimal amount of polylactide in the epoxy resin composite should not be greater than 10 phr to maintain its mechanical behavior and high aging resistance. In the available literature, there are many examples in which scientists have proposed the use of various biofillers (e.g., lignin, starch, rice husk, coconut shell powder) in epoxy composites; however, the impact of polylactide on the general characteristics of the epoxy resin has not been described so far. Therefore, this work perfectly fills the gaps in the literature and may contribute to a more widespread use of additives of natural origin, which may constitute an excellent alternative to commonly used non-renewable compounds.

Biobased, cellulose long filament-reinforced vanillin-derived epoxy composite for high-performance and flame-retardant applications

The development of high-strength and intrinsic flame-retardant natural fiber-reinforced green composite (NFRGC) is a landmark for high-performance structural applications. This paper reports a biobased, high-performance, flame-retardant composite material based on diverse bio-resources. Tough and strong cellulose long filaments (CLFs) are combined with vanillin-derived epoxy (VDE) resin to achieve high strength and flame-retardant NFRGC. The green composite was fabricated using a simple hand lay-up and compression molding technique. The green composite showed a noteworthy increment of 100.9 % flexural strength and 346 % flexural modulus compared to the neat VDE resin. Interestingly, despite the highly flammable nature of CLF, the green composite passes a V-0 rating under the UL-94 test, indicating excellent flame-retardant characteristics. Additionally, the green composite demonstrated outstanding hydrophobicity with a water contact angle of 104.2° and good chemical stability in various acidic and organic solvents. The green composite's excellent mechanical and physical properties show its potential for high-strength and flame-retardant structural applications.

Effect of Coir Fiber Surface Treatment on Interfacial Properties of Reinforced Epoxy Resin Composites

Coir-fiber-reinforced epoxy resin composites are an environmentally friendly material, and the use of coir fibers improves the mechanical properties of epoxy resin. In order to improve the interfacial adhesion between coir fibers and the epoxy resin matrix, microwave treatment, alkali treatment, acetic anhydride modification, 3-aminopropyltriethoxysilane modification and their reasonable combination method treatments were carried out on coir fibers, respectively. Scanning electron microscopy (SEM), Fourier transform-infrared (FTIR) and X-ray diffraction (XRD) were used to analyze the effects of the different treatments on the characteristics of the coir fibers, and single-fiber pullout tests were performed on the pullout specimens made from the above coir fibers. The results calculated by the proposed estimation method show that the combination method of alkali treatment and 3-aminopropyltriethoxysilane surface modification could better enhance the interfacial bonding ability between coir fibers and epoxy resin with an interfacial shear strength and pullout energy of 6.728 MPa and 40.237 N·mm, respectively. The principal analysis shows that the method can form both mechanical interlocking and chemical bonds at the interface to enhance the interfacial bonding ability. This study provides a more suitable method for improving the interfacial properties of coir-fiber-reinforced epoxy resin composites and has implications for the study of natural fiber composites.

Application of Carbon-Flax Hybrid Composite in High Performance Electric Personal Watercraft

Within the herein presented research, we studied the applicability of flax fabrics for composite parts in personal watercrafts in order to enhance damping of vibrations from the engine and noise reduction (which is relatively high for contemporary carbon constructions). Since the composite parts are intended to be exposed to humid environments requiring high levels of mechanical properties, a carbon-flax composite was selected. Samples of carbon, fiberglass, flax, and hybrid carbon-flax twill and biax fabrics were subjected to tensile and three-point bending tests. The mechanical properties were also tested after exposure of the samples to a humid environment. Damping was assessed by vibration and noise measurements directly on the complete float for samples as well as real parts. The hybrid carbon-flax material exhibited lower values of tensile strength than the carbon material (760 MPa compared to 463 MPa), but, at the same time, significantly higher than the other tested materials, or flax itself (115 MPa for a twill fabric). A similar trend in the results was observed for the three-point bending tests. Vibration tests and noise measurements showed reductions in vibration amplitude and frequency when using the carbon-flax hybrid material; the frequency response function for the watercraft part assembled from the hybrid material was 50% lower than for that made of carbon. Testing of samples located in a humid environment showed the necessity of surface treatment to prevent moisture absorption (mechanical properties were reduced at minimum by 28%). The tests confirmed that the hybrid material is satisfactory in terms of strength and its contribution to noise and vibration damping.

Evaluation of Mechanical and Tribological Properties of Corn Cob-Reinforced Epoxy-Based Composites-Theoretical and Experimental Study

Epoxy is considered to be the most popular polymer and is widely used in various engineering applications. However, environmental considerations require natural materials-based epoxy. This necessity results in further utilization of natural materials as a natural reinforcement for different types of composites. Corn cob is an example of a natural material that can be considered as an agricultural waste. The objective of the present work is to improve the economic feasibility of corn cob by converting the original corn cob material into powder to be utilized in reinforcing epoxy-based composites. In the experiment, the corn cob was crushed and ground using a grain miller before it was characterized by scanning electron microscopy (SEM). The corn cob powder was added to the epoxy with different weight fractions (2, 4, 6, 8, 10 wt%). In order to prevent corn cob powder agglomeration and ensure homogeneous distribution of the reinforcement inside the epoxy, the ultrasonic technique and a mechanical stirrer were used. Then, the composite's chemical compositions were evaluated using X-ray diffraction (XRD). The mechanical experiments showed an improvement in the Young's modulus and compressive yield strength of the epoxy composites, increasing corn cob up to 8 wt% by 21.26% and 22.22%, respectively. Furthermore, tribological tests revealed that reinforcing epoxy with 8 wt% corn cob can decrease the coefficient of friction by 35% and increase wear resistance by 4.8%. A finite element model for the frictional process was constructed to identify different contact stresses and evaluate the load-carrying capacity of the epoxy composites. The finite element model showed agreement with the experimental results. An epoxy containing 8 wt% corn cob demonstrated the optimal mechanical and tribological properties. The rubbed surfaces were investigated by SEM to identify the wear mechanism of different composites.

Biocomposites Developed with Litchi Peel Based on Epoxy Resin: Mechanical Properties and Flame Retardant

Bio-based composites are reinforced polymeric materials, which include one or two bio-based components. Biocomposites have recently attracted great attention for applications ranging from home appliances to the automotive industry. The outstanding advantages are low cost, biodegradability, lightness, availability, and solving environmental problems. In recent days, biodegradable natural fibers are attracting a great deal of interest from researchers to work on and develop a new type of composite material for diverse applications. The objective of this work is to evaluate fire resistance and mechanical properties of epoxy polymer composites reinforced with lychee peel (Vietnam), at 10 wt%, 20 wt%, and 30 wt% mass%. The study showed that the mechanical properties and flame retardancy tended to increase in the presence of lychee peel reinforcement. In the combined ratios, 20 wt% lychee rind gave a limiting oxygen index of 21.5%, with a burning rate of 23.45 mm/min. In terms of mechanical strength, in which the Izod impact strength increased by 26.46%, the compressive strength increased by 25.20% and the tensile strength increased by 20.62%. The microscopic images (SEM images) show that the particle distribution is quite good and the adhesion and wetting compatibility on the two-phase interface of lychee peel-epoxy resin are strong.

The Influence of MMA Esterification on Interfacial Adhesion and Mechanical Properties of Hybrid Kenaf Bast/Glass Fiber Reinforced Unsaturated Polyester Composites

The demand for natural fiber hybrid composites for various applications has increased, which is leading to more research being conducted on natural fiber hybrid composites due to their promising mechanical properties. However, the incompatibility of natural fiber with polymer matrix limits the performance of the natural fiber hybrid composite. In this research work, the mechanical properties and fiber-to-matrix interfacial adhesion were investigated. The efficiency of methyl methacrylate (MMA)-esterification treatments on composites' final product performance was determined. The composite was prepared using the hand lay-up method with varying kenaf bast fiber (KBF) contents of 10, 15, 20, 25, 30, 35 (weight%) and hybridized with glass fiber (GF) at 5 and 10 (weight%). Unsaturated polyester (UPE) resin and methyl ethyl ketone peroxide (MEKP) were used as binders and catalysts, respectively. Scanning electron microscopy (SEM) and Fourier-transform infrared spectroscopy (FTIR) were used to examine the effects of MMA-esterification treatment on tensile strength and morphology (tensile fracture and characterization of MMA-esterification treatment) of the composite fabricated. The tensile strength of MMA-treated reinforced UPE and hybrid composites are higher than that of untreated composites. As for MMA treatment, 90 min of treatment showed the highest weight percent gain (WPG) and tensile strength of KBF-reinforced UPE composites. It can be concluded that the esterification of MMA on the KBF can lead to better mechanical properties and adhesion between the KFB and the UPE matrix. This research provides a clear reference for developing hybrid natural fibers, thus contributing to the current field of knowledge related to GF composites, specifically in transportation diligences due to their properties of being lightweight, superior, and involving low production cost.

Development and Analysis of Mechanical Properties of Caryota and Sisal Natural Fibers Reinforced Epoxy Hybrid Composites

In recent years, natural fiber reinforced polymer composites have gained much attention over synthetic fiber composites because of their many advantages such as low-cost, light in weight, non-toxic, non-abrasive, and bio-degradable properties. Many researchers have found interest in using epoxy resin for composite fabrication over other thermosetting and thermoplastic polymers due to its dimensional stability and mechanical properties. In this research work, the mechanical and moisture properties of Caryota and sisal fiber-reinforced epoxy resin hybrid composites were investigated. The main objective of these studies is to develop hybrid composites and exploit their importance over single fiber composites. The Caryota and sisal fiber reinforced epoxy resin composites were fabricated by using the hand lay-up technique. A total of five different samples (40C/0S, 25C/15S, 20C/20S, 15C/25S, 0C/40S) were developed based on the rule of hybridization. The samples were allowed for testing to evaluate their mechanical, moisture properties and the morphology was studied by using the scanning electron microscope analysis. It was observed that hybrid composites have shown improved mechanical properties over the single fiber (Individual fiber) composites. The moisture studies stated that all the composites were responded to the water absorption but single fiber composites absorbed more moisture than hybrid composites.

Synthesis and Thermo-Mechanical Study of Epoxy Resin-Based Composites with Waste Fibers of Hemp as an Eco-Friendly Filler

The synthesis, thermal, and mechanical properties of epoxy resin composites incorporating waste fibers of hemp were studied. Five different systems with increasing quantity of the eco-filler were obtained. For the synthesis of polymeric materials, the commercial epoxy resins Epidian^® 5 and triethylenetetramine (TETA) were applied as crosslinking agents. The composites were obtained based on the polyaddition reaction of an amine group with an epoxide ring. ATR/FT-IR (Attenuated Total Reflection-Fourier Transform Infrared) analysis was used to confirm the chemical structure of the composites and the course of curing processes. Moreover, the influence of the eco-friendly components on the mechanical properties was determined, while thermal properties of the materials were investigated by thermogravimetry analysis (TGA) and differential scanning calorimetry (DSC). Dynamic mechanical studies (DMA) and Shore hardness tests of the obtained polymers were also carried out. The DSC curves and DMA analysis revealed that all materials were characterized by a similar glass transition range. Furthermore, the DMA and hardness measurements of the composites demonstrated an increasing elasticity with the increase in the amount of eco-filler present in the compositions.