Properties of Polymer Composites Used in High-Voltage Applications

Innovative approaches for augmenting dielectric properties in cross-linked polyethylene (XLPE): A review

Throughout the history of power systems, power cables have been used to securely and efficiently distribute electrical energy to the destined locations. Cross-linked polyethylene (XLPE), a commonly used insulator in high-voltage cables, have several desirable properties, such as low dielectric loss, high dielectric constant, high thermal conductivity, enhanced thermal stability, and superior resistance against electrical stress. However, further improvements of XLPE's performance are needed. The incorporation of large specific surface area nanoparticles, such as boron nitride nanosheets and graphene oxide, exhibited a great potential in enhancing XLPE's properties. These nanoparticles create numerous trapping sites, even at small loading levels, due to their large interfacial regions. In addition, voltage stabilisers with polar groups can scavenge high-energy electrons generated by local electric fields, thereby inhibiting the electrical tree growth. Another important aspect of enhancing XLPE's dielectric performance is the inclusion of antioxidants with phenolic groups. These antioxidants react with peroxyl radicals, mitigating their harmful effects. This review summarises the effects of nanoparticles, voltage stabilisers, antioxidants, and polymer amalgamation on dielectric performance of XLPE as an insulation material. The major challenges in dielectric insulation such as breakdown voltage strength, electrical tree growth, structural defect, space charge accumulation, and thermal aging are addressed.

A Novel Polyester Varnish Nanocomposites for Electrical Machines with Improved Thermal and Dielectric Properties Using Functionalized TiO2 Nanoparticles

Recently, there has been a growing interest in polymer insulating materials that incorporate nanoscale inorganic additives, as they have shown significantly improved dielectric, thermal, and mechanical properties, making them highly suitable for application in high-voltage insulating materials for electrical machines. This study aims to improve the dielectric and thermal properties of a commercial polyester varnish by incorporating different concentrations of titanium dioxide nanoparticles (TiO2) with proper surface functionalization. Permafil 9637 dipping varnish is the varnish used for this investigation, and vinyl silane is the coupling agent used in the surface functionalization of TiO2 nanoparticles. First, nanoparticles are characterized through Fourier transform infrared spectroscopy to validate the success of their surface functionalization. Then, varnish nanocomposites are characterized through field emission scanning electron microscopy to validate the dispersion and morphology of nanoparticles within the varnish matrix. Following characterization, varnish nanocomposites are evaluated for thermal and dielectric properties. Regarding thermal properties, the thermal conductivity of the prepared nanocomposites is assessed. Regarding dielectric properties, both permittivity and dielectric losses are evaluated over a wide frequency range, starting from 20 Hz up to 2 MHz. Moreover, the AC breakdown voltage is measured for varnish nanocomposites, and the obtained data are incorporated into a finite element method to obtain the dielectric breakdown strength. Finally, the physical mechanisms behind the obtained results are discussed, considering the role of nanoparticle loading and surface functionalization.

Research and Application Progress of Resin-Based Composite Materials in the Electrical Insulation Field

The research and application progress of resin-based composite materials in the field of electrical insulation has attracted considerable attention and emerged as a current research hotspot. This review comprehensively summarized the research and application progress of resin-based composite materials in the field of electrical insulation, providing detailed insights into their concept, properties, and preparation methods. In addition, a comprehensive evaluation of the electrical insulation performance, mechanical properties, and thermal properties of resin-based composite materials was presented, along with an in-depth analysis of their current application status. Despite the immense potential and development opportunities of resin-based composite materials, they also face several challenges. This review serves as a valuable reference and resource for researchers in related fields and aimed to promote further research and application development of resin-based composite materials in the field of electrical insulation.

The Improved DC Breakdown Strength Induced by Enhanced Interaction between SiO2 Nanoparticles and LLDPE Matrix

Direct current (DC) power transmission systems have received great attention because it can easily integrate many types of renewable energies and have low energy loss in long-distance and large-capacity power transmission for electricity global sharing. Nanoparticles (NPs) have a positive effect on the insulation properties of polymers, but weak interaction between NPs and polymer matrix greatly decreases the effort of NPs on the enhancement of insulation properties, and thereby limits its engineering application. In this work, grafting strategy was used to link the modified NPs and polymer matrix to improve their interactions. Silica NPs (SiO₂-NPs) were modified by 3-(methacrylyloxy) propyl-trimethoxysilane (MPS) to introduce highly active groups on the SiO₂-NPs surface, followed by the pre-irradiated linear low-density polyethylene (LLDPE) being easily grafted onto the MPS modified SiO₂-NPs (MPS-SiO₂-NPs) in the melt blending process to obtain LLDPE-g-MPS-SiO₂-NPs nanocomposites. Fourier-transform infrared (FT-IR) spectrum and X-ray photoelectron spectroscopy (XPS) confirm the successful incorporation of MPS into SiO₂-NPs. Transmission electron microscopy (TEM) verifies that the modified SiO₂-NPs exhibits more uniform distribution. The rheology result shows that the interaction between MPS-SiO₂-NPs and LLDPE significantly improves. More importantly, the LLDPE-g-MPS-SiO₂-NPs nanocomposites displays superior DC breakdown strength to that fabricated by conventional modification methods. When the addition of MPS-SiO₂-NPs is 0.1 wt%, the highest DC breakdown strength values of 525 kV/mm and 372 kV/mm are obtained at 30 °C and 70 °C, respectively, and high DC breakdown strength can be well maintained in a wide loading range of NPs.

Characteristics of 3D Printed Biopolymers for Applications in High-Voltage Electrical Insulation

Three-dimensional printing technology is constantly developing and has a wide range of applications; one application is electrical insulation, where the standard technology uses polymer-based filaments. Thermosetting materials (epoxy resins, liquid silicone rubbers) are broadly used as electrical insulation in high-voltage products. In power transformers, however, the main solid insulation is based on cellulosic materials (pressboard, crepe paper, wood laminates). There are a vast variety of transformer insulation components that are produced using the wet pulp molding process. This is a labor-intensive, multi-stage process that requires long drying times. In this paper, a new material, microcellulose-doped polymer, and manufacturing concept for transformer insulation components are described. Our research focuses on bio-based polymeric materials with 3D printability functionalities. A number of material formulations were tested and benchmark products were printed. Extensive electrical measurements were performed to compare transformer components manufactured using the traditional process and 3D printed samples. The results are promising but indicate that further research is still required to improve printing quality.

Identification of Electrical Tree Aging State in Epoxy Resin Using Partial Discharge Waveforms Compared to Traditional Analysis

Electrical treeing is one of the main degradation mechanisms in high-voltage polymeric insulation. Epoxy resin is used as insulating material in power equipment such as rotating machines, power transformers, gas-insulated switchgears, and insulators, among others. Electrical trees grow under the effect of partial discharges (PDs) that progressively degrade the polymer until the tree crosses the bulk insulation, then causing the failure of power equipment and the outage of the energy supply. This work studies electrical trees in epoxy resin through different PD analysis techniques, evaluating and comparing their ability to identify tree bulk-insulation crossing, the precursor of failure. Two PD measurement systems were used simultaneously-one to capture the sequence of PD pulses and another to acquire PD pulse waveforms-and four PD analysis techniques were deployed. Phase-resolved PD (PRPD) and pulse sequence analysis (PSA) identified tree crossing; however, they were more sensible to the AC excitation voltage amplitude and frequency. Nonlinear time series analysis (NLTSA) characteristics were evaluated through the correlation dimension, showing a reduction from pre- to post-crossing, and thus representing a change to a less complex dynamical system. The PD pulse waveform parameters had the best performance; they could identify tree crossing in epoxy resin material independently of the applied AC voltage amplitude and frequency, making them more robust for a broader range of situations, and thus, they can be exploited as a diagnostic tool for the asset management of high-voltage polymeric insulation.

Fabrication of Advanced Cellulosic Triboelectric Materials via Dielectric Modulation

The rapid rise of triboelectric nanogenerators (TENGs), which are emerging energy conversion devices in advanced electronics and wearable sensing systems, has elevated the interest in high-performance and multifunctional triboelectric materials. Among them, cellulosic materials, affording high efficiency, biodegradability, and customizability, are becoming a new front-runner. The inherently low dielectric constant limits the increase in the surface charge density. However, owing to its unique structure and excellent processability, cellulose shows great potential for dielectric modulation, providing a strong impetus for its advanced applications in the era of Internet of Things and artificial intelligence. This review aims to provide comprehensive insights into the fabrication of dielectric-enhanced cellulosic triboelectric materials via dielectric modulation. The exceptional advantages and research progress in cellulosic materials are highlighted. The effects of the dielectric constant, polarization, and percolation threshold on the charge density are systematically investigated, providing a theoretical basis for cellulose dielectric modulation. Typical dielectric characterization methods are introduced, and their technical characteristics are analyzed. Furthermore, the performance enhancements of cellulosic triboelectric materials endowed by dielectric modulation, including more efficient energy harvesting, high-performance wearable electronics, and impedance matching via material strategies, are introduced. Finally, the challenges and future opportunities for cellulose dielectric modulation are summarized.

Self-healing of electrical damage in insulating robust epoxy containing dynamic fluorine-substituted carbamate bonds for green dielectrics

Power systems and electrical grids are critical for the development of renewable energy. Electrical treeing is one of the major factors that lead to electrical damage in insulating dielectrics and decline in the reliability of power equipment and ultimately results in catastrophic failure. Here, we demonstrate that bulk epoxy damaged by electrical treeing is able to efficiently heal repeatedly to recover its original robust performance. The classical dilemma between the insulating properties and electrical-damage healability is overcome by dynamic fluorinated carbamate bonds. Moreover, the dynamic bond enables the epoxy to have admirable degradability, which is demonstrated to be used as an attractive green degradable insulation coating. When used as a matrix for fiber-reinforced composites, the reclaimed glass fibers after decomposing the epoxy maintained their original morphology and functionality. This design provides a novel approach for developing smart and green dielectrics to enhance the reliability, sustainability and lifespan of power equipment and electronics.

Dynamic Molecular Simulation of Polyethylene/Organoclay Nanocomposites for Their Physical Properties and Foam Morphology

Polyethylene materials are of great interest to be used in many applications due to their many advantageous characteristics. It is light, highly chemical resistant, easy to process, low in cost and has good mechanical properties. Polyethylene is widely used as a cable-insulating material. However, research is still needed to further improve its insulation quality and properties. In this study, an experimental and alternative approach through a dynamic modeling method was conducted. The main objective was to investigate the effect of modified organoclay concentration on the properties of polyethylene/organoclay nanocomposites by observing their characterization and optical and mechanical properties. The thermogram curve reveals that 2 wt% organoclay used has the highest crystallinity (46.7%) while the highest amount of organoclay used produced the lowest crystallinity (31.2%). The presence of cracks was also observed mostly in the nanocomposite with higher content of organoclay, usually where 2.0 wt% and above of organoclay was used. Morphological observation from simulation results supports the experimental work. Only small pores were observed to form in lower concentrations, and as the concentration was increased to 2.0 wt% and above, the pores present became larger in size. Increasing the concentration of organoclay up to 2.0 wt% reduced the interfacial tension while increasing the concentration above 2.0 wt% did not bring any changes to the interfacial tension value. Different formulations produced different behavior of nanocomposite. Hence the control of the formulation was important to control the final result of the products for appropriate application in different sectors of industry.

Research the Thermal Decomposition Processes of Copolymers Based on Polypropyleneglycolfumaratephthalate with Acrylic Acid

Kinetics of thermal degradation of polymeric materials is usually studied by weight loss at a constant temperature or during heating. Hence, the activation energy and other kinetic parameters of the thermal destruction process are determined. One of the fastest and most accessible methods for studying the kinetics of these processes is TGA. Weight methods of TGA do not provide an opportunity to judge the proportion of gaseous degradation products. This is especially true for processes associated with the release of hydrogen and other substances with low molecular weights, the accuracy of determining the amount of which by the weight method is low. Meanwhile, the study of the gas evolution process can provide additional information about the kinetics and mechanism of thermal destruction processes. Of great interest is also the joint study of the total weight loss and gas evolution during the polymer heating. Using mass spectrometry, IR spectroscopy combined with thermal analysis (TGA/DSC-IR and TGA/DSC-MS) we have defined product composition and thermal destruction kinetics. As a result of the TGA/DSC-MS study of gaseous products of thermolysis in nitrogen atmosphere, there were found products with 44, 45, 59, 60, 68, and 88 phr. Quite a similar pattern for p-PGFPh:AA copolymers is also observed in TGA/DSC-IR studies: the same products and the same temperature range. However, in contrast to the TGA/DSC-MS study, CO release was also recorded by this method (weak signal). Kinetic characteristics of the processes were determined based on Friedman, Ozawa-Flynn-Wall and modified NPC methods. Obtained values of the activation energy and thermodynamic characteristics make it possible to predict the composition of polymers, which make a significant contribution to the development of theoretical ideas about the features of the physicochemical properties of polymers.

Dielectric Characteristics of Crosslinked Polyethylene Modified by Grafting Polar-Group Molecules

Polar group-modified crosslinked polyethylene (XLPE) materials are developed with a peroxide thermochemical method of individually grafting chloroacetic acid allyl ester (CAAE) and maleic anhydride (MAH) to polyethylene molecular-chains, which are dedicated to ameliorating dielectric characteristics through charge-trapping mechanism. By free radical addition reactions, the CAAE and MAH molecules are successfully grafted to polyethylene molecular chains of XLPE in crosslinking process, as verified by infrared spectroscopy molecular characterizations. Dielectric spectra, electric conductance, and dielectric breakdown strength are tested to evaluate the improved dielectric performances. Charge trap characteristics are investigated by analyzing thermal stimulation depolarization currents in combination with first-principles electronic-structure calculations to reveal the polar-group introduced mechanisms of contributing dipole dielectric polarization, impeding electric conduction, and promoting electrical breakdown field. The grafted polar-group molecules, especially for MAH, can introduce deep-level charge traps in XLPE materials to effectively restrict charge injections and hinder charge carrier transports, which accounts for the significant improvements in electric resistance and dielectric breakdown strength.

Electro Fluid Dynamics: A Route to Design Polymers and Composites for Biomedical and Bio-Sustainable Applications

In the last two decades, several processes have been explored for the development of micro and/or nanostructured substrates by sagely physically and/or chemically manipulating polymer materials. These processes have to be designed to overcome some of the limitations of the traditional ones in terms of feasibility, reproducibility, and sustainability. Herein, the primary aim of this work is to focus on the enormous potential of using a high voltage electric field to manipulate polymers from synthetic and/or natural sources for the fabrication of different devices based on elementary units, i.e., fibers or particles, with different characteristic sizes—from micro to nanoscale. Firstly, basic principles and working mechanisms will be introduced in order to correlate the effect of selected process parameters (i.e., an applied voltage) on the dimensional features of the structures. Secondly, a comprehensive overview of the recent trends and potential uses of these processes will be proposed for different biomedical and bio-sustainable application areas.

Development and Applications of Embedded Passives and Interconnects Employing Nanomaterials

The advent of nanotechnology has initiated a profound revolution in almost all spheres of technology. The electronics industry is concerned with the ongoing miniaturization of devices and as such requires packaging technologies that will make the devices more compact and resilient. 3D packaging, system in package, and system on chip are the various packaging techniques that utilize nanoscale components for their implementation. The active components of the ICs have kept pace with Moore's law, but the passive components have proven an impediment in the race for miniaturization. Moreover, the toxic effects and nano-scale problems associated with conventional soldering techniques have entailed the active involvement of nanotechnology in the search for answers. Recent advances in these fields and the diverse nanomaterials which are being employed to resolve these issues have been discussed in detail.

Polymer Hybrid Nanocomposites Based on Homo and Copolymer Xlpe Containing Mineral Nanofillers with Improved Functional Properties Intended for Insulation of Submarine Cables

Cross-linked polyethylene (XLPE) is one of the most popular insulation materials used in the production of medium and high voltage cables (MV, HV). This article presents the results of research carried out on two types of commercially used insulation materials, modified with the addition of organophilic phyllosilicate (CLOISITE C20A)and halloysite nanotubes (HNTs). The influence of fillers on the mechanical properties of insulating materials is discussed as a potential mechanism for increasing their resistance to the phenomenon of water-tree. SEM and XRD analyses were performed to investigate the morphology and DSC for comparing phase transitions. Mechanical and functional properties for different concentrations of nanofillers, such as their hybrids, were also investigated.

Local Structure of Polymer-Grafted Nanoparticle Melts

Polymer-grafted nanoparticle (GNP) membranes show unexpected gas transport enhancements relative to the neat polymer, with a maximum as a function of graft molecular weight (MW_g ≈ 100 kDa) for sufficiently high grafting densities. The structural origins of this behavior are unclear. Simulations suggest that polymer segments are stretched near the nanoparticle (NP) surface and form a dry layer, while more distal chain fragments are in their undeformed Gaussian states and interpenetrate with segments from neighboring NPs. This theoretical basis is derived by considering the behavior of two adjacent NPs; how this behavior is modified by multi-NP effects relevant to gas separation membranes is unexplored. Here, we measure and interpret SAXS data for poly(methyl acrylate)-grafted silica NPs and find that for very low MW_gs, contact between GNPs obeys the two-NP theory─namely that the NPs act like hard spheres, with radii that are linear combinations of the NP core sizes and the dry zone dimensions; thus, the interpenetration zones relax into the interstitial spaces. For chains with MW_g > 100 kDa, the interpenetration zones are in the contact regions between two NPs. These results suggest that for MW_gs below the transition, gas primarily moves through a series of dry zones with favorable transport, with the interpenetration zone with less favorable transport properties in parallel. For higher MW_gs, the dry and interpenetration zones are in series, resulting in a decrease in transport enhancement. The MW_g at the transport maximum then corresponds to the chain length with the largest, unfavorable stretching free energy.

Enhanced Interfacial Adhesion of Nylon 66 to Epoxy Resin EPON 825 by Non-thermal Atmospheric Pressure Dielectric Barrier Discharge Plasmas

Poly(hexamethylene adipamide), nylon 66, is a popular plastic that requires high surface wettability and strong adhesive bonds for many applications. However, pristine nylon is difficult to bond due to its hydrophobic nature and poor surface wettability. The objective of this work was to modify the physio-chemical surface properties of nylon 66 via a novel atmospheric plasma surface treatment approach using oxygen (O2) or water vapor (H2O) plasma glow. The surface hydrophilicity of the plasma-treated nylon surface was substantially enhanced immediately after either helium (He)/H2O or He/O2 plasma surface treatment. The average water contact angle was reduced from 65 degrees to ~30 degrees after He/H2O plasma and ~40 degrees after He/O2 plasma treatments. The improved hydrophilicity was also evidenced by the increased intensities of the surface oxygen and hydroxyl bonds in the X-ray photoelectron spectra. The interfacial adhesion strength of nylon surfaces before and after plasma treatment was further evaluated by uniaxial tensile tests of nylon single-joint lap shears bonded with three adhesives, i.e., thermoset epoxy resins EPON 825/ JEFFAMINE D-230 and EPON825/JEFFAMINE D-2000, and the thermoelastic polyurethane adhesive Sikaflex 252. The most significant improvements in bond strengths due to plasma treatment were found for lap shears bonded with the EPON 825/JEFFAMINE D-230 epoxy resin; their shear strengths with maximum loads were more than doubled—from 299–451 to 693–1594 N—after plasma treatment and were further enhanced by a factor of four to 895–1857 N after a subsequent silane treatment. In contrast, the bond strength of lap shears bonded with EPON 825/JEFFAMINE D-2000 and Sikaflex was not significantly improved because of the different a, re-affirming the importance of adhesive bulk properties This work presents the preliminary success of effective surface functionalization leading to enhanced interfacial adhesive bonds for nylon 66 via the development of scalable atmospheric plasma surface treatments.

A Review on Modeling Cure Kinetics and Mechanisms of Photopolymerization

Photopolymerizations, in which the initiation of a chemical-physical reaction occurs by the exposure of photosensitive monomers to a high-intensity light source, have become a well-accepted technology for manufacturing polymers. Providing significant advantages over thermal-initiated polymerizations, including fast and controllable reaction rates, as well as spatial and temporal control over the formation of material, this technology has found a large variety of industrial applications. The reaction mechanisms and kinetics are quite complex as the system moves quickly from a liquid monomer mixture to a solid polymer. Therefore, the study of curing kinetics is of utmost importance for industrial applications, providing both the understanding of the process development and the improvement of the quality of parts manufactured via photopolymerization. Consequently, this review aims at presenting the materials and curing chemistry of such ultrafast crosslinking polymerization reactions as well as the research efforts on theoretical models to reproduce cure kinetics and mechanisms for free-radical and cationic photopolymerizations including diffusion-controlled phenomena and oxygen inhibition reactions in free-radical systems.

Effects of Degradation in Textolite Elements of Damaged Surge Arresters

The aim of this work was to investigate the effects of the currents flowing through surge arresters on the internal insulating textolite structure. The samples were removed from high-voltage arresters that were taken out of service due to malfunction or failure. Discharge (short-circuit) currents of diverse intensities and durations caused degradation effects of varying degrees of advancement in the material of the tested elements. The samples were examined using microscopic methods. The use of the microanalysis technique EDS (energy-dispersive X-ray spectroscopy) made it possible to register changes in the elemental composition of the surface layer of the textolite materials, along with the intensification of the degradation effects. It was found that the high discharge current flows were subject to melting, charring and even burning of the organic adhesive. These effects caused serious changes in the content of elements in the top layer of the textolite and were the cause of a reduction in the service life, durability and reliability of the surge arresters. It was shown that the textolite materials had insufficient resistance to the effects of the emergency operation of the arresters after moisture ingress, which was a consequence of unsealing of the housing. A solution to this problem proposed by the authors could be the use of silicone elastomer as a covering of the textolite internal structure of surge arresters.

Gamma Radiation Processed Polymeric Materials for High Performance Applications: A Review

The polymeric properties are tailored and enhanced by high energy radiation processing, which is an effective technique to tune the physical, chemical, thermal, surface, and structural properties of the various thermoplastic and elastomeric polymeric components. The gamma and electron beam radiation are the most frequent radiation techniques used for crosslinking, compatibilizing, and grafting of various polymer blends and composites systems. The gamma radiation-induced grafting and crosslinking are the effective, rapid, clean, user-friendly, and well-controlled techniques for the polymeric materials for their properties improvement for high performance applications such as nuclear, automobile, electrical insulation, ink curing, surface modification, food packaging, medical, sterilization, and health-care in a different environment. Similarly, electron beam radiations crosslinking has been a well-known technique for properties development and has economic benefits over chemical crosslinking techniques. This review focuses on the development of polymeric multi component systems (functionalized polymer, blends, and nanohybrids), where partially nanoscale clay incorporation can achieve the desired properties, and partially by controlled high energy radiations crosslinking of blends and nanocomposites. In this review, various investigations have been studied on the development and modifications of polymeric systems, and controlled dose gamma radiation processed the polymer blends and clay-induced composites. Radiation induced grafting of the various monomers on the polymer backbone has been focused. Similarly, comparative studies of gamma and electron beam radiation and their effect on property devlopment have been focused. The high energy radiation modified polymers have been used in several high performance sectors, including automotive, wire and cable insulation, heat shrinkable tube, sterilization, biomedical, nuclear and space applications.

Investigation on the Correlation between Dispersion Characteristics at Terahertz Range and Dielectric Permittivity at Low Frequency of Epoxy Resin Nanocomposites

Despite the extensive research on nanocomposites, a fundamental theory on the interface region is still difficult to achieve. In the present paper, we chose epoxy resin and nano-SiO2, nano-SiC, nano-ZnO to prepare three kinds of nanocomposites. The dispersion characteristics at the terahertz range and dielectric permittivity at 1 Hz of epoxy resin-based nanocomposites were investigated. The reduction of the permittivity of nanocomposites at a slight filler concentration was absent at the terahertz range. The measurement results at 1 Hz show that the interaction between nano-SiO2, nano-SiC particles and epoxy resin was strong with the modification of the silane coupling agent. However, the modification of nano-ZnO particles was invalid. The Lorentz harmonic oscillator model was employed to fit the dispersion characteristics. The relevance between the damping constant and the dielectric permittivity at low frequency was established, indicating that the increase in the damping coefficient results from the restriction of the molecular chain motion by the interfacial region. The present results in this paper reveal a bright prospect of terahertz time-domain spectroscopy in establishing the theory of nanocomposite dielectric.

Mechanical and optimization studies of polypropylene hybrid biocomposites

Towards developing a polymeric matrix characterized by high strength to cost ratio, polypropylene (PP) was hybridized with low-cost particulate snail shell (PSS) and kenaf fiber (KF) via compression moulding at 180 °C and 0.2 MPa. The developed composites were grouped into three and labeled as mix 2, 4, and 10. Each group entailed the blend of 5, 10, 20, and 30 wt% KF with 2, 4, 10 wt% PSS respectively. From the results, it is observed that the hardness value was enhanced by the blend of 5 to 30 wt% KF and 2, 4, and 10 wt% PSS. However, 2 wt% PSS mix with 5 to 30 wt% KF resulted in progressive improvement in impact, compressive, flexural, and tensile strengths values. The 4 wt% PSS yielded consecutive increase in impact, compressive and flexural strength when combined with 5 and 10 wt% KF. However, it was observed that subsequent addition of 20 and 30 wt% KF led to a marginal reduction in the strength values. The tensile strength attained optimum value when 4 wt% PSS was commixed with 30 wt% KF. Conversely, the combinations of 10 wt% PSS with 5, 10, 20, and 30 wt% KF had no significant improvement to the mechanical properties of PSS/KF-bio-PP composite (except for hardness) siring strength decrease. Taguchi optimization revealed that the collage of 4 wt% PSS and 10 wt% KF presented optimum mix for hybrid bio-PP composite.

Review of the Performance of High-Voltage Composite Insulators

In the present literature survey, we focused on the performance of polymeric materials encompassing silicone rubber (SiR), ethylene propylene diene monomer (EPDM) and epoxy resins loaded with micro, nano, and micro/nano hybrid fillers. These insulators are termed as composite insulators. The scope of the added fillers/additives was limited to the synthetic inorganic family. Special attention was directed to understanding the effect of fillers on the improvement of the thermal conductivity, dielectric strength, mechanical strength, corona discharge resistance, and tracking and erosion resistance performance of polymeric materials for use as high-voltage transmission line insulators. The survey showed that synthetic inorganic fillers, which include silica (SiO₂) and hexagonal boron nitride (h-BN), are potential fillers to improve insulation performance of high-voltage insulators. Furthermore, nano and micro/nano filled composites performed better due to the better interaction between the filler and polymer matrix as compared to their only micro- or nano filled counterparts. Finally, some aspects requiring future work to further exploit fillers are identified and discussed.

Thermal, Morphological, Electrical Properties and Touch-Sensor Application of Conductive Carbon Black-Filled Polyamide Composites

Polyamide 66 (PA66) is a well-known engineering thermoplastic polymer, primarily employed in polymer composites with fillers and additives of different nature and dimensionality (1D, 2D and 3D) used as alternatives to metals in various technological applications. In this work, carbon black (CB), a conductive nanofiller, was used to reinforce the PA66 polymer in the 9–27 wt. % CB loading range. The reason for choosing CB was intrinsically associated with its nature: a nanostructured carbon filler, whose agglomeration characteristics affect the electrical properties of the polymer composites. Crystallinity, phase composition, thermal behaviour, morphology, microstructure, and electrical conductivity, which are all properties engendered by nanofiller dispersion in the polymer, were investigated using thermal analyses (thermogravimetry and differential scanning calorimetry), microscopies (scanning electron and atomic force microscopies), and electrical conductivity measurements. Interestingly, direct current (DC) electrical measurements and conductive-AFM mapping through the samples enable visualization of the percolation paths and the ability of CB nanoparticles to form aggregates that work as conductive electrical pathways beyond the electrical percolation threshold. This finding provides the opportunities to investigate the degree of filler dispersion occurring during the transformation processes, while the results of the electrical properties also contribute to enabling the use of such conductive composites in sensor and device applications. In this regard, the results presented in this paper provide evidence that conductive carbon-filled polymer composites can work as touch sensors when they are connected with conventional low-power electronics and controlled by inexpensive and commercially available microcontrollers.

Understanding Variations in the Tracking and Erosion Performance of HTV-SR-Based Composites due to AC-Stressed Aging

Among the polymeric family, high-temperature-vulcanized silicone rubber (HTV-SR) is the most deployed material for high voltage insulation applications. However, in an outdoor environment, due to contamination and wetting-induced dry band arcing, consequently SR experiences surface tracking and erosion. From a practical standpoint, the tracking and erosion performance under multi-stress aging is required to be known. It is in that context that the present study was undertaken to measure and analyze the effect of multi-stress aging on tracking and erosion performance. Composite samples of SR having different filler concentrations of silica and alumina trihydroxide (ATH) were aged in a multi-stress chamber for a period of 5000 h, and after that their electrical tracking performance was studied. Simultaneously, unaged samples were also exposed to tracking test for comparison. To conduct this test, the inclined plane testing technique was used in accordance with IEC-60587. All samples exposed to tracking test were analyzed using different diagnostic and measuring techniques involving surface leakage current measurement, Fourier transform infrared spectroscopy (FTIR), thermal stability and hydrophobicity classification. Experimental results shown that the tracking lifetime increased through incorporation of silica and ATH fillers in the SR. Amongst all test samples, two samples designated as filled with 2% nano silica and 20% micro silica/ATH exhibited greater resistance to tracking. This was attributed to the optimum loading as well as better dispersion of the fillers in the polymer matrix. The presence of nano-silica enhanced time-to-tracking failure, owing to both improved thermal stability and enhanced shielding effect on the surface of nanocomposite insulators.

Prospects for the Development of High Energy Density Dielectric Capacitors

In this paper, the design of high energy density dielectric capacitors for energy storage in vehicle, industrial, and electric utility applications have been considered in detail. The performance of these devices depends primarily on the dielectric constant and breakdown strength characteristics of the dielectric material used. A review of the literature on composite polymer materials to assess their present dielectric constants and the various approaches being pursued to increase energy density found that there are many papers in which materials having dielectric constants of 20–50 were reported, but only a few showing materials with very high dielectric constants of 500 and greater. The very high dielectric constants were usually achieved with nanoscale metallic or carbon particles embedded in a host polymer and the maximum dielectric constant occurred near the percolation threshold particle loading. In this study, an analytical method to calculate the dielectric constant of composite dielectric polymers with various types of nanoparticles embedded is presented. The method was applied using an Excel spreadsheet to calculate the characteristics of spiral wound battery cells using various composite polymers with embedded particles. The calculated energy densities were strong functions of the size of the particles and thickness of the dielectric layer in the cell. For a 1000 V cell, an energy density of 100–200 Wh/kg was calculated for 3–5 nm particles and 3–5 µ thick dielectric layers. The results of this study indicate that dielectric materials with an effective dielectric constant of 500–1000 are needed to develop dielectric capacitor cells with battery-like energy density. The breakdown strength would be 300–400 V/µ in a reverse sandwich multilayer dielectric arrangement. The leakage current of the cell would be determined from appropriate DC testing. These high energy density dielectric capacitors are very different from electrochemical capacitors that utilize conducting polymers and liquid electrolytes and are constructed much like batteries. The dielectric capacitors have a very high cell voltage and are constructed like conventional ceramic capacitors.

Investigation of Electrical Properties of BiFeO3/LDPE Nanocomposite Dielectrics with Magnetization Treatments

The purpose of this paper is to study the effect of nano-bismuth ferrite (BiFeO₃) on the electrical properties of low-density polyethylene (LDPE) under magnetic-field treatment at different temperatures. BiFeO₃/LDPE nanocomposites with 2% mass fraction were prepared by the melt-blending method, and their electrical properties were studied. The results showed that compared with LDPE alone, nanocomposites increased the crystal concentration of LDPE and the spherulites of LDPE. Filamentous flake aggregates could be observed. The spherulite change was more obvious under high-temperature magnetization. An agglomerate phenomenon appeared in the composite, and the particle distribution was clear. Under high-temperature magnetization, BiFeO₃ particles were increased and showed a certain order, but the change for room-temperature magnetization was not obvious. The addition of BiFeO₃ increased the crystallinity of LDPE. Although the crystallinity decreased after magnetization, it was higher than that of LDPE. An AC test showed that the breakdown strength of the composite was higher than that of LDPE. The breakdown strength increased after magnetization. The increase of breakdown strength at high temperature was less, but the breakdown field strength of the composite was higher than that of LDPE. Compared with LDPE, the conductive current of the composite was lower. So, adding BiFeO₃ could improve the dielectric properties of LDPE. The current of the composite decayed faster with time. The current decayed slowly after magnetization.

Nanoscale mechanical and electrical characterization of the interphase in polyimide/silicon nitride nanocomposites

Polymer nanocomposites (pNC) have attracted wide interests in electrical insulation applications. Compared to neat matrices or microcomposites, pNC provide significant improvements in combined electrical, mechanical and thermal properties. In the understanding of the reasons behind these improvements, a major role was attributed to the interphase, the interaction zone between the nanoparticles (NP) and the matrix. Because of their nanoscale dimensions, the interphase properties are mostly theoretically described but rarely experimentally characterized. The aim of this study is to propose a nanoscale measurement protocol in order to probe mechanical (Young modulus) and electrical (dielectric permittivity) interphase features using, respectively, the peak force quantitative nanomechanical (PF-QNM) and the electrostatic force microscopy (EFM) modes of the atomic force microscopy. Measurements are performed on polyimide/silicon nitride (Si₃N₄) nanocomposite and the effect of a silane coupling agent treatment of Si₃N₄NP is considered. In order to accurately probe mechanical properties in PF-QNM mode, the impacting parameters such as the applied force, the deformation and the topography are taken into account. The interphase region has shown a higher elastic modulus compared to the matrix and a higher width (W_I) value for treated NP. From EFM measurements combined to a finite element model feeded with theW_Ivalues obtained from PF-QNM, the interphase permittivity is determined. The corresponding values are lower than the matrix one and similar for untreated and treated NP. This is in total agreement with its higher elastic modulus and implies that the interphase is a region around the NP where the polymer chains present a better organization and thus, a restricted mobility.

Functional Polymer Composite with Core-Shell Ceramic Filler: II. Rheology, Thermal, Mechanical, and Dielectric Properties

Epoxy resin composites filled with ceramic particles are commonly applied in electrification devices as an electrical insulation. In order to maintain proper functionality of such apparatuses it is crucial to optimize a broad range of properties, such as thermal, mechanical and dielectric parameters. In an earlier paper, a novel core-shell filler was developed in order to enhance the thermal conductivity in the epoxy composite used as electrical insulation. The new filler was made of a standard material, which was covered by a thin layer of high thermally conductive shell, namely, alumina coated by aluminum nitride. It was previously shown that the epoxy resin filled with the core-shell Al₂O₃@AlN particles showed a significant increase in thermal conductivity with a 63% relative increase. In this paper, a set of complementary measurements was performed and analyzed, namely, rheology, tensile strength, dynamic mechanical analysis, and dilatometry. Moreover, the dielectric permittivity and strength, and electrical resistivity were investigated in order to check if the electrical insulation properties were maintained. The obtained results were compared with the epoxy composite filled with the standard filler. The rheological behavior of the core-shell filled system showed that the processability will not be hindered. The mechanical properties of the composite based on core-shell filler are better than those of the reference system. The coefficient of linear thermal expansion is lower for epoxy filled with core-shell filler, which can lead to better adhesion to internal parts in the electrification devices. The dielectric strength was enhanced by 16% for the core-shell filled epoxy. The investigation clearly demonstrates that the epoxy composite filled with the core-shell particles is an appropriate material for application as electrical insulation with enhanced thermal conductivity.

Dielectric polymers for high-temperature capacitive energy storage

Polymers are the preferred materials for dielectrics in high-energy-density capacitors. The electrification of transport and growing demand for advanced electronics require polymer dielectrics capable of operating efficiently at high temperatures. In this review, we critically analyze the most recent development in the dielectric polymers for high-temperature capacitive energy storage applications. While general design considerations are discussed, emphasis is placed on the elucidation of the structural dependence of the high-field dielectric and electrical properties and the capacitive performance, including discharged energy density, charge-discharge efficiency and cyclability, of dielectric polymers at high temperatures. Advantages and limitations of current approaches to high-temperature dielectric polymers are summarized. Challenges along with future research opportunities are highlighted at the end of this article.

Study on ageing characteristics and evaluation methods of RTV silicone rubber in high humidity area

Due to high humidity, the ageing of room temperature vulcanized silicone rubber (RTV) has been a serious problem in Southwestern China. In order to solve the problem of RTV life prediction, the aging classification method was established by analyzing the microtopography of RTV samples in this paper. Besides, the comprehensive analysis of RTV element content, partial element content ratio, and major chemical groups of RTV samples in each aging level were conducted. It is found that as the ageing level increases, the element contents of C, Si, O, Al change accordingly and the ratio of C:Si drops from 2.39 to 1.54, and absorption peaks of the chemical groups of Si-(CH3)2, Si-O-Si, Si-CH3 and C-H in CH3 decrease. This work can enrich the investigation of RTV, and may provide useful reference for performance evaluation and replacement of RTV in substations.

Application and Suitability of Polymeric Materials as Insulators in Electrical Equipment

In this paper, the applications of thermoplastic, thermoset polymers, and a brief description of the functions of each subsystem are reviewed. The synthetic route and characteristics of polymeric materials are presented. The mechanical properties of polymers such as impact behavior, tensile test, bending test, and thermal properties like mold stress-relief distortion, generic thermal indices, relative thermal capability, and relative thermal index are mentioned. Furthermore, this paper covers the electrical behavior of polymers, mainly their dielectric strength. Different techniques for evaluating polymers’ suitability applied for electrical insulation are covered, such as partial discharge and high current arc resistance to ignition. The polymeric materials and processes used for manufacturing cables at different voltage ranges are described, and their applications to high voltage DC systems (HVDC) are discussed. The evolution and limitations of polymeric materials for electrical application and their advantages and future trends are mentioned. However, to reduce the high cost of filler networks and improve their technical properties, new techniques need to be developed. To overcome limitations associated with the accuracy of the techniques used for quantifying residual stresses in polymers, new techniques such as indentation are used with higher force at the stressed location.

Moisture Absorption Characteristics of Nanoparticle-Doped Silicone Rubber and Its Influence Mechanism on Electrical Properties

To further explore the long-term stability of nano-dielectrics, experiments were carried out to investigate the moisture absorption characteristics and electrical properties of silicone rubber (SiR) doped with different inorganic nanoparticles. Thermogravimetric analysis (TGA) is utilized to research the moisture absorption characteristics including mass fraction and binding forms. The trap depth and electron orbitals are calculated by density functional theory to explain the influence mechanism of water molecules on SiR. It is found that the addition of nanoparticles will increase the moisture content of SiR. Additionally, the nano-TiO₂-doped SiR absorbs more water and binds with water relatively more loosely than nano-Al₂O₃. There is a degradation of space charge inhibition capability and breakdown strength after moisture absorption, which might be explained by shallow traps brought by water molecules and the narrowed forbidden bandwidth of SiR.

The Structure, Morphology, and Complex Permittivity of Epoxy Nanodielectrics with In Situ Synthesized Surface-Functionalized SiO2

Epoxy nanocomposites have demonstrated promising properties for high-voltage insulation applications. An in situ approach to the synthesis of epoxy-SiO2 nanocomposites was employed, where surface-functionalized SiO2 (up to 5 wt.%) is synthesized directly in the epoxy. The dispersion of SiO2 was found to be affected by both the pH and the coupling agent used in the synthesis. Hierarchical clusters of SiO2 (10-60 nm) formed with free-space lengths of 53-105 nm (increasing with pH or SiO2 content), exhibiting both mass and surface-fractal structures. Reducing the amount of coupling agent resulted in an increase in the cluster size (~110 nm) and the free-space length (205 nm). At room temperature, nanocomposites prepared at pH 7 exhibited up to a 4% increase in the real relative permittivity with increasing SiO2 content, whereas those prepared at pH 11 showed up to a 5% decrease with increasing SiO2 content. Above the glass transition, all the materials exhibited low-frequency dispersion effect resulting in electrode polarization, which was amplified in the nanocomposites. Improvements in the dielectric properties were found to be not only dependent on the state of dispersion, but also the structure and morphology of the inorganic nanoparticles.

Dielectric Properties of Shrinkage-Free Poly(2-Oxazoline) Networks from Renewable Resources

In the course of this study, the dielectric and physicochemical properties of poly(2-oxazoline) (POx) networks from renewable resources were compared with those of fossil-based polyamide 12 (PA 12) networks. POx was synthesized by the energy-efficient, microwave-assisted copolymerization of 2-oxazoline monomers, which were derived from fatty acids of coconut and castor oil. For the preparation of composites, aluminum nitride nanoparticles n-AlN and microparticles μ-AlN as well as hexagonal boron nitride BN submicroparticles were used. Additionally, 0, 15, or 30 wt.% of a spiroorthoester (SOE) were added as an expanding monomer aiming to reduce the formation of shrinkage-related defects. For the crosslinking of the polymers and the SOE as well as the double ring-opening reaction of the SOE, a thermally triggered dual-cure system was developed. The fully-cured blends and composites containing SOEs exhibited lower densities than their fully-cured SOE-free analogues, which was indicative of a lower extent of shrinkage (or even volumetric expansion) during the curing reaction, which is referred to as relative expansion RE. The RE amounted to values in the range of 0.46 to 2.48 for PA 12-based samples and 1.39 to 7.50 vol.% for POx-based samples. At 40 Hz, the “green” POx networks show low loss factors, which are competitive to those of the fossil-based PA 12.

Influence of Gamma Irradiation and Water Aging on the Space Charge Characteristics of Epoxy Micro-Nano Composites

Epoxy micro-nano composites are well-known to exhibit enhanced electrical, mechanical as well as thermal properties compared to base epoxy resin. Yet, a clear understanding need to be achieved on the long-term aging performance of the epoxy micro-nano composites. The present review article is a comprehensive study on the impact of gamma irradiation and water aging on the space charge characteristics of epoxy micro-nano composites that are applicable as insulant in high-voltage power apparatus. Ion-trapping nanoparticles, which possess good oxidation resistance and high ion trapping ability, are being chosen as nanofillers along with silica micro fillers in epoxy micro-nano composite material for improving the reliability of electrical insulation structures. The epoxy micro-nano composite specimens were subjected to gamma irradiation (4 kGy and 8 kGy) and water aging (under room temperature and at 90 °C), to analyze the effect of aging on space charge accumulation and charge decay characteristics. The mean magnitude of accumulated space charge density of epoxy micro-nano composites tends to increase with an increase in gamma irradiation dose as well as an increment in water diffusion coefficient. The mean lifetime of the space charge decay during depoling has significantly reduced after gamma irradiation and is converse with water aged specimen. Voltage polarity reversal studies have indicated that a part of homo-charge injected from electrodes remained as hetero-charge just after polarity reversal and could result in the distortion of electric field thereby increasing the electric field enhancement factor.

UV Sensor Based on Fiber Bragg Grating Covered with Graphene Oxide Embedded in Composite Materials

Polymer-matrix composites degrade under the influence of UV radiation in the range of the 290-400 nm band. The degradation of polymer-matrix composites exposed to UV radiation is characterized by extensive aging of the epoxy matrix, resulting in deterioration of their mechanical properties. Glass fibers/epoxy resin composites were made by an out-of-autoclave method whereas a fiber optic sensor was placed between different layers of laminates. In our work, we used a fiber Bragg grating sensor covered with graphene oxide and embedded in a polymer matrix composite to monitor UV radiation intensity. Measurements of UV radiation may allow monitoring the aging process of individual components of the polymer composite. In order to estimate the number of microcracks of epoxy resin, microstructure observations were carried out using a scanning electron microscope.

An Improved Physical-Stochastic Model for Simulating Electrical Tree Propagation in Solid Polymeric Dielectrics

The dielectric breakdown of solid polymeric materials is due to the inception and propagation of electrical trees inside them. The remaining useful life of the solid dielectrics could be determined using propagation simulations correlated with non-intrusive measurements such as partial discharges (PD). This paper presents a brief review of the different models for simulating electrical tree propagation in solid dielectrics. A novel improved physical-stochastic model is proposed, which allows quantitatively and qualitatively analyzing the electrical tree propagation process in polymeric dielectrics. Simulation results exhibit good agreement with measurements presented in the literature. It is concluded that the model allows adequately predicting the tree propagation behavior and additional experimental analyses are required in order to improve the model accuracy.