Morphology Development and Mechanical Properties Variation during Cold-Drawing of Polyethylene-Clay Nanocomposite Fibers

Dynamic Molecular Simulation of Polyethylene/Organoclay Nanocomposites for Their Physical Properties and Foam Morphology

Polyethylene materials are of great interest to be used in many applications due to their many advantageous characteristics. It is light, highly chemical resistant, easy to process, low in cost and has good mechanical properties. Polyethylene is widely used as a cable-insulating material. However, research is still needed to further improve its insulation quality and properties. In this study, an experimental and alternative approach through a dynamic modeling method was conducted. The main objective was to investigate the effect of modified organoclay concentration on the properties of polyethylene/organoclay nanocomposites by observing their characterization and optical and mechanical properties. The thermogram curve reveals that 2 wt% organoclay used has the highest crystallinity (46.7%) while the highest amount of organoclay used produced the lowest crystallinity (31.2%). The presence of cracks was also observed mostly in the nanocomposite with higher content of organoclay, usually where 2.0 wt% and above of organoclay was used. Morphological observation from simulation results supports the experimental work. Only small pores were observed to form in lower concentrations, and as the concentration was increased to 2.0 wt% and above, the pores present became larger in size. Increasing the concentration of organoclay up to 2.0 wt% reduced the interfacial tension while increasing the concentration above 2.0 wt% did not bring any changes to the interfacial tension value. Different formulations produced different behavior of nanocomposite. Hence the control of the formulation was important to control the final result of the products for appropriate application in different sectors of industry.

New Materials and Technologies for Durability and Conservation of Building Heritage

The increase in concrete structures' durability is a milestone to improve the sustainability of buildings and infrastructures. In order to ensure a prolonged service life, it is necessary to detect the deterioration of materials by means of monitoring systems aimed at evaluating not only the penetration of aggressive substances into concrete but also the corrosion of carbon-steel reinforcement. Therefore, proper data collection makes it possible to plan suitable restoration works which can be carried out with traditional or innovative techniques and materials. This work focuses on building heritage and it highlights the most recent findings for the conservation and restoration of reinforced concrete structures and masonry buildings.

Morphology and Properties of Poly(2,6-dimethyl-1,4-phenylene oxide)/Polyamide 11 Hybrid Nanocomposites: Effect of Silica Surface Modification

Poly(2,6-dimethyl-1,4-phenylene oxide)/polyamide 11 (PPO/PA11 80/20) blend filled with neat (SiO₂) or modified silica having amine functional groups (A-SiO₂) was melt mixing in a twin-screw extruder. The silica was prepared by the sol–gel process. SEM shows that, with increasing A-SiO₂ content from 1 to 5 wt.%, the morphology of PPO/PA11blend changed from droplet matrix to co-continuous with phase inversion. The phase inversion was also observed for 5 wt.% of neat silica, but the droplet-matrix structure was retained. The overall rheological and mechanical properties improvement of the A-SiO₂-filled composites in comparison with the unfilled blend and neat silica counterpart was drastic, especially in terms of viscosity and stiffness. A-SiO₂ improved PPO and PA11 miscibility and reduced the crystallinity of PA11, without affecting the T_c, owing to the compatibilization effect. On the other hand, neat silica slightly increased the crystallinity of PA11 and decreased the crystallization temperature of PA11 and the glass transition temperature of PPO as a result of its plasticization.

Effect of the Elongational Flow on the Morphology and Properties of Polymer Systems: A Brief Review

Polymer-processing operations with dominating elongational flow have a great relevance, especially in several relevant industrial applications. Film blowing, fiber spinning and foaming are some examples in which the polymer melt is subjected to elongational flow during processing. To gain a thorough knowledge of the material-processing behavior, the evaluation of the rheological properties of the polymers experiencing this kind of flow is fundamental. This paper reviews the main achievements regarding the processing-structure-properties relationships of polymer-based materials processed through different operations with dominating elongational flow. In particular, after a brief discussion on the theoretical features associated with the elongational flow and the differences with other flow regimes, the attention is focused on the rheological properties in elongation of the most industrially relevant polymers. Finally, the evolution of the morphology of homogeneous polymers, as well as of multiphase polymer-based systems, such as blends and micro- and nano-composites, subjected to the elongational flow is discussed, highlighting the potential and the unique characteristics of the processing operations based on elongation flow, as compared to their shear-dominated counterparts.

Nanosilicates in Compatibilized Mixed Recycled Polyolefins: Rheological Behavior and Film Production in a Circular Approach

Currently, plastic packaging represents a global challenge and has become a key point of attention for governments, media and consumers due to the visibility of the waste it generates. Despite their high resource efficiency, the perceived non-recyclability of polymeric films risks precluding them from being a relevant packaging solution in a circular economy approach. In this regard, the aim of this study was to implement a strategy to try closing the loop, via the mechanical recycling of post-consumer flexible packaging of small size (denoted as Fil-s) to obtain new films. In particular, two lots of Fil-s were used, which are PE/PP blends differing for the PP content and the presence of polar contaminants. The suitability for film blowing extrusion of these recycled materials, as such and after the addition of a compatibilizer and/or a lamellar nanosilicate, was evaluated. It was first evidenced that the difficulty of producing blown films with the pristine recycled materials, due to the frequent bubble breakages, occurring even at low draw ratios. Moreover, the shear and extensional rheological behavior of all Fil-s based systems was usefully correlated with their processability features, evidencing the key roles of the nanofiller to stabilize the bubble and of the compatibilizer to ensure a uniform film deformation, avoiding its premature breakage. Even if the adopted upgrading strategies allowed the production of blown films with both types of Fil-s, the different components of the recycled matrices were proven to significantly affect their processability and final film performances.

Preparation and Characterization of Polypropylene/Carbon Nanotubes (PP/CNTs) Nanocomposites as Potential Strain Gauges for Structural Health Monitoring

Polypropylene/carbon nanotubes (PP/CNTs) nanocomposites with different CNTs concentrations (i.e., 1, 2, 3, 5 and 7 wt%) were prepared and tested as strain gauges for structures monitoring. Such sensors were embedded in cementitious mortar prisms and tested in 3-point bending mode recording impedance variation at increasing load. First, thermal (differential scanning calorimetry (DSC), thermo-gravimetric analysis (TGA)), mechanical (tensile tests) and morphological (FE-SEM) properties of nanocomposites blends were assessed. Then, strain-sensing tests were carried out on PP/CNTs strips embedded in cementitious mortars. PP/CNTs nanocomposites blends with CNTs content of 1, 2 and 3 wt% did not show significant results because these concentrations are below the electrical percolation threshold (EPT). On the contrary, PP/CNTs nanocomposites with 5 and 7 wt% of CNTs showed interesting sensing properties. In particular, the best result was highlighted for the PP/CNT nanocomposite with 5 wt% CNTs for which an average gauge factor (GF) of approx. 1400 was measured. Moreover, load-unload cycles reported a good recovery of the initial impedance. Finally, a comparison with some literature results, in terms of GF, was done demonstrating the benefits deriving from the use of PP/CNTs strips as strain-gauges instead of using conductive fillers in the bulk matrix.

Effect of Porosity and Crystallinity on 3D Printed PLA Properties

Additive manufacturing (AM) is a promising technology for the rapid tooling and fabrication of complex geometry components. Among all AM techniques, fused filament fabrication (FFF) is the most widely used technique for polymers. However, the consistency and properties control of the FFF product remains a challenging issue. This study aims to investigate physical changes during the 3D printing of polylactic acid (PLA). The correlations between the porosity, crystallinity and mechanical properties of the printed parts were studied. Moreover, the effects of the build-platform temperature were investigated. The experimental results confirmed the anisotropy of printed objects due to the occurrence of orientation phenomena during the filament deposition and the formation both of ordered and disordered crystalline forms (α and δ, respectively). A heat treatment post-3D printing was proposed as an effective method to improve mechanical properties by optimizing the crystallinity (transforming the δ form into the α one) and overcoming the anisotropy of the 3D printed object.

The Distribution of Nanoclay Particles at the Interface and Their Influence on the Microstructure Development and Rheological Properties of Reactively Processed Biodegradable Polylactide/Poly(butylene succinate) Blend Nanocomposites

The present work investigates the distribution of nanoclay particles at the interface and their influence on the microstructure development and non-linear rheological properties of reactively processed biodegradable polylactide/poly(butylene succinate) blend nanocomposites. Two types of organoclays, one is more hydrophilic (Cloisite®30B (C30B)) and another one is more hydrophobic (BetsopaTM (BET)), were used at different concentrations. Surface and transmission electron microscopies were respectively used to study the blend morphology evolution and for probing the dispersion and distribution of nanoclay platelets within the blend matrix and at the interface. The results suggested that both organoclays tended to localize at the interface between the blend's two phases and encapsulate the dispersed poly(butylene succinate) phase, thereby suppressing coalescence. Using small angle X-ray scattering the probability of finding neighboring nanoclay particles in the blend matrix was calculated using the Generalized Indirect Fourier Transformation technique. Fourier Transform-rheology was utilized for quantifying nonlinear rheological responses and for correlating the extent of dispersion as well as the blend morphological evolution, for different organoclay loadings. The rheological responses were in good agreement with the X-ray scattering and electron microscopic results. It was revealed that C30B nanoparticles were more efficient in stabilizing the morphologies by evenly distributing at the interface. Nonlinear coefficient from FT-rheology was found to be more pronounced in case of blends filled with C30B, indicating better dispersion of C30B compare with BET which was in agreement with the SAXS results.