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Li L, Li W, Sun Q, Liu X, Jiu J, Tenjimbayashi M, Kanehara M, Nakayama T, Minari T. Dual Surface Architectonics for Directed Self-Assembly of Ultrahigh-Resolution Electronics. Small 2021; 17:e2101754. [PMID: 33988898 DOI: 10.1002/smll.202101754] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/26/2021] [Revised: 04/22/2021] [Indexed: 06/12/2023]
Abstract
The directed self-assembly of electronic circuits using functional metallic inks has attracted intensive attention because of its high compatibility with extensive applications ranging from soft printed circuits to wearable devices. However, the typical resolution of conventional self-assembly technologies is not sufficient for practical applications in the rapidly evolving additively manufactured electronics (AMEs) market. Herein, an ultrahigh-resolution self-assembly strategy is reported based on a dual-surface-architectonics (DSA) process. Inspired by the Tokay gecko, the approach is to endow submicrometer-scale surface regions with strong adhesion force toward metallic inks via a series of photoirradiation and chemical polarization treatments. The prepared DSA surface enables the directed self-assembly of electronic circuits with unprecedented 600 nm resolution, suppresses the coffee-ring effect, and results in a reliable conductivity of 14.1 ± 0.6 µΩ cm. Furthermore, the DSA process enables the layer-by-layer fabrication of fully printed organic thin-film transistors with a short channel length of 1 µm, which results in a large on-off ratio of 106 and a high field-effect mobility of 0.5 cm2 V-1 s-1 .
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Affiliation(s)
- Lingying Li
- Graduate School of Pure and Applied Sciences, University of Tsukuba, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
- International Center for Materials Nanoarchitectonics (WPI-MANA), National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
| | - Wanli Li
- School of Mechanical Engineering, Jiangnan University, No. 1800, Lihu Avenue, Wuxi City, Jiangsu, 214122, P. R. China
- Jiangsu Key Lab of Advanced Food Manufacturing Equipment and Technology, Jiangnan University, No. 1800, Lihu Avenue, Wuxi City, Jiangsu, 214122, P. R. China
| | - Qingqing Sun
- School of Materials Science and Engineering, Zhengzhou University, 100 Kexue Avenue, Zhongyuan, Zhengzhou, Henan, 450001, P. R. China
| | - Xuying Liu
- School of Materials Science and Engineering, Zhengzhou University, 100 Kexue Avenue, Zhongyuan, Zhengzhou, Henan, 450001, P. R. China
| | - Jinting Jiu
- Solder Technical Center, Senju Metal Industry Co., Ltd., Senju Hashido-cho 23, Adachi-ku, Tokyo, 120-8555, Japan
| | - Mizuki Tenjimbayashi
- International Center for Materials Nanoarchitectonics (WPI-MANA), National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
| | | | - Tomonobu Nakayama
- Graduate School of Pure and Applied Sciences, University of Tsukuba, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
- International Center for Materials Nanoarchitectonics (WPI-MANA), National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
| | - Takeo Minari
- Research Center for Functional Materials, National Institute for Materials Science, 1-1 Namiki, Tsukuba, Ibaraki, 305-0044, Japan
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Zhang B, Li W, Jiu J, Yang Y, Jing J, Suganuma K, Li CF. Large-Scale and Galvanic Replacement Free Synthesis of Cu@Ag Core-Shell Nanowires for Flexible Electronics. Inorg Chem 2019; 58:3374-3381. [PMID: 30789711 DOI: 10.1021/acs.inorgchem.8b03460] [Citation(s) in RCA: 34] [Impact Index Per Article: 6.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Abstract
Copper nanowires (CuNWs) are considered a promising alternative to indium tin oxide due to their cost-effectiveness as well as high conductivity and transparency. However, the practical applications of copper-based conductors are greatly limited due to their rapid oxidation in atmosphere. Herein, a facile adsorption and decomposition process is developed for galvanic replacement free and large-scale synthesis of highly stable Cu@Ag core-shell nanowires. First, Ag-amine complex ([Ag(NH2R)2]+) as silver source adsorbs on CuNWs surface, and Cu@Ag-amine complex core-shell structure is formed. After that, Ag-amine complex is easily decomposed to pure Ag shell through a simple thermal annealing under air. By adjusting the concentration of Ag-aminein CuNWs solution, Cu@Ag core-shell nanowires with different thickness of silver shell can be easily obtained. The obtained core-shell nanowires exhibit high stability for at least 500 h at high temperature (140 °C) and high humidity (85 °C, 85% RH) due to the protection of Ag shell. More importantly, the conductivity and transparency of Cu@Ag nanowires-based conductors is similar to that of pure CuNWs. The large-scale and facile synthesis of Cu@Ag core-shell nanowires provides a new method to prepare stable metallic core-shell nanowires.
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Affiliation(s)
| | | | | | - Yang Yang
- Pacific Northwest National Laboratory , P.O. Box 999, Richland , Washington 99352 , United States
| | - Jiangbo Jing
- State Key Laboratory of Supramolecular Structure and Materials, College of chemistry , Jilin University , Changchun , China
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Li CF, Li W, Zhang H, Jiu J, Yang Y, Li L, Gao Y, Liu ZQ, Suganuma K. Highly Conductive Ag Paste for Recoverable Wiring and Reliable Bonding Used in Stretchable Electronics. ACS Appl Mater Interfaces 2019; 11:3231-3240. [PMID: 30588790 DOI: 10.1021/acsami.8b19069] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Stretchable wiring and stretchable bonding between a rigid chip/component and a stretchable substrate are two key factors for stretchable electronics. In this study, a highly conductive stretchable paste has been developed with commercial Ag microflakes and poly(dimethylsiloxane), which can be used to fabricate stretchable wirings and bondings under a low curing temperature of 100 °C with printing method. Herein, recoverabilities as to recovery time and recovery resistance of the wirings are defined and discussed. The effect of Ag composition and the tensile strain rate on the recoverability of the wirings are also examined. The wiring with a low resistivity of 8.7 × 10-5 Ω cm shows much better recoverability than nanowire-based wirings due to the flake nature of the Ag particles. When stretched to 50 and 100% of strain, the resistance of the patterned wiring increases by only 10 and 110%, respectively. Moreover, the resistance of the wiring during 20% tensile cyclic test remains within 1.1 times even after 1000 cycles, thus demonstrating significant durability. The paste was utilized to fabricate conductive tracks and stretchable bondings to assemble a rigid chip to fabricate a stretchable demo. When stretched to 50% of strain, resistance of the wiring was increased by 90%. It is anticipated that the newly developed paste will be used to fabricate various stretchable wirings, bondings, and packaging structures by a simple printing process, thus enabling mass production of stretchable electronic devices.
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Affiliation(s)
- Cai-Fu Li
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
| | - Wanli Li
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Suita 565-0871 , Japan
| | - Hao Zhang
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Senju Metal Industry Co., Ltd. , Tokyo 120-8555 , Japan
| | - Yang Yang
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Pacific Northwest National Laboratory , Richland , Washington 99354 , United States
| | - Lingying Li
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Suita 565-0871 , Japan
| | - Yue Gao
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Suita 565-0871 , Japan
| | - Zhi-Quan Liu
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
- Institute of Metal Research, Chinese Academy of Sciences , Shenyang 110016 , China
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research , Osaka University , Ibaraki 567-0047 , Japan
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Li W, Yang Y, Zhang B, Li L, Liu G, Li CF, Jiu J, Suganuma K. Three-Dimensional Stretchable and Transparent Conductors with Controllable Strain-Distribution Based on Template-Assisted Transfer Printing. ACS Appl Mater Interfaces 2019; 11:2140-2148. [PMID: 30569697 DOI: 10.1021/acsami.8b18670] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/09/2023]
Abstract
Although stretchable transparent conductors, stemmed from the strategies of both conductive composite and structural design of nonstretchable conductors, have been extensively studied, these conductors either suffer from low stretchability or require a complex fabrication process, which drastically limits their practical applications. Here, we propose a novel strategy combining the design of substrates and a simple template-assisted transfer printing process to fabricate three-dimensional (3D) transparent conductors. The strategy not only eliminates the complex and costly fabrication processes but it also endows conductors with high stretchability and long-term stability, thanks to the controllable strain distribution as well as the seamless connection between the conductor layer and the substrate. These newly designed 3D conductors achieve a low sheet resistance of 1.0 Ω/sq with a high transmittance of above 85% and remain stable without obvious resistance change during 1000 stretching-relaxation cycles until 60% strain, which are superior to most reported conductors. A large-area stretchable heater based on the 3D conductor realizes the temperature fluctuation below 10% even under a large strain, thus showing huge application prospects in the field of wearable healthcare electronics. The simple solution-processed fabrication method and high performance such as stretchability and low resistance change over a large strain range promote the practical applications of these newly designed 3D conductors.
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Affiliation(s)
- Wanli Li
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Yamadaoka 2-1 , Suita , Osaka 565-0871 , Japan
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Yang Yang
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
- Pacific Northwest National Laboratory , P.O. Box 999, Richland , Washington 99352 , United States
| | - Bowen Zhang
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Yamadaoka 2-1 , Suita , Osaka 565-0871 , Japan
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Lingying Li
- Department of Adaptive Machine Systems, Graduate School of Engineering , Osaka University , Yamadaoka 2-1 , Suita , Osaka 565-0871 , Japan
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Guiming Liu
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
- State Key Laboratory of Advanced Welding and Joining , Harbin Institute of Technology , Harbin 150001 , China
| | - Cai-Fu Li
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR) , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
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Wang J, Jiu J, Zhang S, Sugahara T, Nagao S, Suganuma K, He P. The comprehensive effects of visible light irradiation on silver nanowire transparent electrode. Nanotechnology 2018; 29:435701. [PMID: 30047924 DOI: 10.1088/1361-6528/aad619] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
The silver nanowire (AgNW) transparent electrode is one of the promising components for flexible electronics due to its high electrical and thermal conductivity, optical transparency and flexibility. However, the application of the AgNW electrode with an improved performance is generally limited by its poor long-term stability. As the name suggests, the transparent electrode is usually exposed to visible light in various applications. Unlike other electrode materials, AgNWs show unique and complicated behavior under long-term visible light illumination. In this study, the comprehensive effect of visible light irradiation on the AgNW transparent electrode is initially investigated in detail. Light irradiation induces the migration of silver to enhance the nanowire contacts while also leading to the generation and growth of particles and diameter loss in the nanowire. Light irradiation accelerates the sulfidation and oxidation of the AgNWs as well, resulting in the emergence of degradation products on the nanowire surface. All these effects influence the sheet resistance of the AgNW electrode during light illumination. The light-induced change of sheet resistance also relates to the nanowire concentration due to the sensitivity of the wire-wire contact resistance near the percolation threshold. It is believed that this work will be a valuable reference for the design, processing and application of transparent electrodes used in numerous optoelectronic devices.
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Affiliation(s)
- Jun Wang
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, People's Republic of China. The Institute of Scientific and Industrial Research, Osaka University, Ibaraki, Osaka 567-0047, Japan
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6
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Zhou KL, Han CB, Li CF, Jiu J, Yang Y, Li L, Wang H, Liu JB, Liu ZQ, Yan H, Suganuma K. Highly Stable Transparent Conductive Electrodes Based on Silver-Platinum Alloy-Walled Hollow Nanowires for Optoelectronic Devices. ACS Appl Mater Interfaces 2018; 10:36128-36135. [PMID: 30256082 DOI: 10.1021/acsami.8b12238] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
In industrial manufacturing, alloying can contribute to the passivation of active metals and markedly improve their corrosion resistance. This inspires us to solve the current critical problem of Ag nanowires (Ag NWs) that have poor stability against chemical and electrochemical corrosion. These problems have seriously limited the applications of Ag NWs in optoelectronic devices where they are used for transparent conductive electrodes. Here, a kind of transparent conductive electrode based on Ag@Pt alloy-walled hollow nanowires (Ag@Pt AHNWs) is successfully fabricated by introducing 12 mol % Pt into long Ag NWs to form Ag@Pt alloy. The as-synthesized electrodes exhibit better optical transmittance (82% at the wavelength of 550 nm) under high electrical conductivity (28.73 Ω/sq-1), high thermal stability up to 400 °C for 11 h, and remarkable mechanical flexibility (remaining stable after 5000 cycles bending), as well as high resistance against chemical and electrochemical corrosion. The Ag@Pt AHNWs electrodes are further applied in a primary bifunctional polyaniline electrochemical device, and the device shows promising flexibility, noticeable multicolor performances, and high specific capacitance because of the remarkable mechanical flexibility and electrochemical stability of Ag@Pt AHNWs. This work will provide an optional approach for the preparation of other metal nanomaterial electrodes with high stability.
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Affiliation(s)
- Kai Ling Zhou
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Chang Bao Han
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Cai Fu Li
- The Institute of Scientific and Industrial Research , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
| | - Yang Yang
- Pacific Northwest National Laboratory , P.O. Box 999, Richland , Washington 99352 , United States
| | - Ling Li
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Hao Wang
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Jing Bing Liu
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Zhi Quan Liu
- Institute of Metal Research , Chinese Academy of Sciences , Shenyang , Liaoning 110016 , China
| | - Hui Yan
- College of Materials Science and Engineering , Beijing University of Technology , Beijing 100124 , People's Republic of China
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research , Osaka University , Mihogaoka 8-1 , Ibaraki , Osaka 567-0047 , Japan
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7
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Li W, Li CF, Lang F, Jiu J, Ueshima M, Wang H, Liu ZQ, Suganuma K. Self-catalyzed copper-silver complex inks for low-cost fabrication of highly oxidation-resistant and conductive copper-silver hybrid tracks at a low temperature below 100 °C. Nanoscale 2018; 10:5254-5263. [PMID: 29498383 DOI: 10.1039/c7nr09225c] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/08/2023]
Abstract
Cu-Ag complex inks are developed for printing conductive tracks of low cost, high stability, and high conductivity on heat-sensitive substrates such as polyethylene terephthalate (PET) substrates. The inks show an obvious self-catalyzed characteristic due to the in situ formation of fresh metal nanoparticles which promote rapid decomposition and sintering of the inks at a low temperature below 100 °C. The temperature is 40-60 °C lower than those of general Cu complex inks and 100-120 °C lower than those of general Cu/Ag particle inks. Highly conductive Cu-Ag tracks of 2.80 × 10-5 Ω cm and 6.40 × 10-5 Ω cm have been easily realized at 100 °C and 80 °C, respectively. In addition, the printed Cu-based tracks not only show high oxidation resistance at high temperatures of up to 140 °C (the maximum tolerable temperature of current PET substrate) but also show excellent stability at high humidity of 85% because of the very uniform Cu-Ag hybrid structure. The printable tracks exhibit great potential application in various wearable devices fabricated on textiles, papers, and other heat-sensitive substrates.
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Affiliation(s)
- Wanli Li
- Department of Adaptive Machine Systems, Graduate School of Engineering, Osaka University, Yamadaoka 2-1, Suita, Osaka, Japan.
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Ding S, Tian Y, Jiu J, Suganuma K. Highly conductive and transparent copper nanowire electrodes on surface coated flexible and heat-sensitive substrates. RSC Adv 2018; 8:2109-2115. [PMID: 35542590 PMCID: PMC9077247 DOI: 10.1039/c7ra12738c] [Citation(s) in RCA: 18] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/24/2017] [Accepted: 12/29/2017] [Indexed: 11/21/2022] Open
Abstract
Copper nanowire (CuNW) based flexible transparent electrodes have been extensively investigated due to their outstanding performances and low price. However, commonly used methods for processing CuNW transparent electrodes such as thermal annealing and photonic sintering inevitably damage the flexible substrates leading to low transmittance. Herein, a surface coating layer was demonstrated to protect the heat-sensitive polyethylene terephthalate (PET) polymer from being destroyed by the instantaneous high temperature during the photonic sintering process. The stable ceramic surface coating layer avoided the direct exposure of PET to intense light, further reduced the heat releasing to the bottom part of the PET, protecting the flexible PET base from destruction and ensuring high transparency for the CuNW transparent electrodes. A CuNW transparent electrode on surface coated PET (C-PET) substrates with a sheet resistance of 33 Ohm sq−1 and high transmittance of 82% has been successfully fabricated by the photonic sintering method using light intensity of 557 mJ cm−2 within several seconds in ambient conditions. The surface coating layers open a novel method to optimize the rapid photonic sintering technique for processing metal nanomaterials on heat-sensitive substrates. The optoelectrical property of CuNW transparent electrodes on C-PET substrates was superior to that on N-PET because the surface coatings protected the destruction of PET polymer by the high-energy light during the photonic sintering process.![]()
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Affiliation(s)
- Su Ding
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin
- China
- College of Materials and Environmental Engineering
| | - Yanhong Tian
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin
- China
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka 5650871
- Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka 5650871
- Japan
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Wang J, Zhang S, Shi Z, Jiu J, Wu C, Sugahara T, Nagao S, Suganuma K, He P. Nanoridge patterns on polymeric film by a photodegradation copying method for metallic nanowire networks. RSC Adv 2018; 8:40740-40747. [PMID: 35557918 PMCID: PMC9091417 DOI: 10.1039/c8ra02249f] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/14/2018] [Accepted: 10/24/2018] [Indexed: 12/25/2022] Open
Abstract
A simple photocopying method based on selective polymer photodegradation is proposed for fabricating topographical nanopatterns. Nanoridges are structured on a polyethylene terephthalate film due to ultraviolet shielding of silver nanowire networks.
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Affiliation(s)
- Jun Wang
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin 150001
- China
- The Institute of Scientific and Industrial Research
| | - Shuye Zhang
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin 150001
- China
| | - Zhiyuan Shi
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin 150001
- China
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Chunhui Wu
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Peng He
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin 150001
- China
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Li W, Hu D, Li L, Li CF, Jiu J, Chen C, Ishina T, Sugahara T, Suganuma K. Printable and Flexible Copper-Silver Alloy Electrodes with High Conductivity and Ultrahigh Oxidation Resistance. ACS Appl Mater Interfaces 2017; 9:24711-24721. [PMID: 28675295 DOI: 10.1021/acsami.7b05308] [Citation(s) in RCA: 27] [Impact Index Per Article: 3.9] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/23/2023]
Abstract
Printable and flexible Cu-Ag alloy electrodes with high conductivity and ultrahigh oxidation resistance have been successfully fabricated by using a newly developed Cu-Ag hybrid ink and a simple fabrication process consisting of low-temperature precuring followed by rapid photonic sintering (LTRS). A special Ag nanoparticle shell on a Cu core structure is first created in situ by low-temperature precuring. An instantaneous photonic sintering can induce rapid mutual dissolution between the Cu core and the Ag nanoparticle shell so that core-shell structures consisting of a Cu-rich phase in the core and a Ag-rich phase in the shell (Cu-Ag alloy) can be obtained on flexible substrates. The resulting Cu-Ag alloy electrode has high conductivity (3.4 μΩ·cm) and ultrahigh oxidation resistance even up to 180 °C in an air atmosphere; this approach shows huge potential and is a tempting prospect for the fabrication of highly reliable and cost-effective printed electronic devices.
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Affiliation(s)
- Wanli Li
- Department of Adaptive Machine Systems, Graduate School of Engineering, Osaka University , Yamadaoka 2-1, Suita, Osaka, Japan
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Dawei Hu
- Department of Adaptive Machine Systems, Graduate School of Engineering, Osaka University , Yamadaoka 2-1, Suita, Osaka, Japan
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Lingying Li
- Department of Adaptive Machine Systems, Graduate School of Engineering, Osaka University , Yamadaoka 2-1, Suita, Osaka, Japan
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Cai-Fu Li
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Chuantong Chen
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Toshiyuki Ishina
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research, Osaka University , Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
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11
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Wu C, Jiu J, Araki T, Koga H, Sekitani T, Wang H, Suganuma K. Biaxially stretchable silver nanowire conductive film embedded in a taro leaf-templated PDMS surface. Nanotechnology 2017; 28:01LT01. [PMID: 27893449 DOI: 10.1088/0957-4484/28/1/01lt01] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
A biaxially wave-shaped polydimethylsiloxane (PDMS) surface was developed simply by using a taro leaf as the template. The resulting leaf-templated PDMS (L-PDMS) possesses a micro-sized curved interface structure, which is greatly beneficial for the exact embedding of a silver nanowire (AgNW) network conductive film covering the L-PDMS surface. The intrinsically curved AgNW/L-PDMS film surface, without any dangling nanowire, could prevent the fracture of AgNWs due to stretching stress even after cyclic stretching. More importantly, it also exhibited a biaxial stretchability, which showed ultra-stable resistance after continuous stretching for 100 cycles each in X- and Y-directions. This biaxially stretchable AgNW/L-PDMS film could extend the application fields in stretchable electronics.
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Affiliation(s)
- Chunhui Wu
- The Institute of Scientific and Industrial Research, Osaka University, Ibaraki, Osaka, Japan
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12
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Araki T, Mandamparambil R, van Bragt DMP, Jiu J, Koga H, van den Brand J, Sekitani T, den Toonder JMJ, Suganuma K. Stretchable and transparent electrodes based on patterned silver nanowires by laser-induced forward transfer for non-contacted printing techniques. Nanotechnology 2016; 27:45LT02. [PMID: 27713190 DOI: 10.1088/0957-4484/27/45/45lt02] [Citation(s) in RCA: 11] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/06/2023]
Abstract
Silver nanowires (AgNWs) are excellent candidate electrode materials in next-generation wearable devices due to their high flexibility and high conductivity. In particular, patterning techniques for AgNWs electrode manufacture are very important in the roll-to-roll printing process to achieve high throughput and special performance production. It is also essential to realize a non-contact mode patterning for devices in order to keep the pre-patterned components away from mechanical damages. Here, we report a successful non-contact patterning of AgNWs-based stretchable and transparent electrodes by laser-induced forward transfer (LIFT) technique. The technique was used to fabricate a 100% stretchable electrode with a width of 200 μm and electrical resistivity 10-4 Ωcm. Experiments conducted integrating the stretchable electrode on rubber substrate in which LED was pre-fabricated showed design flexibility resulting from non-contact printing. Further, a patterned transparent electrode showed over 80% in optical transmittance and less than 100 Ω sq-1 in sheet resistance by the optimized LIFT technique.
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Affiliation(s)
- Teppei Araki
- The Institute of Scientific and Industrial Research, 5670047, Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka, Japan
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13
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Ding S, Jiu J, Gao Y, Tian Y, Araki T, Sugahara T, Nagao S, Nogi M, Koga H, Suganuma K, Uchida H. One-Step Fabrication of Stretchable Copper Nanowire Conductors by a Fast Photonic Sintering Technique and Its Application in Wearable Devices. ACS Appl Mater Interfaces 2016; 8:6190-9. [PMID: 26830466 DOI: 10.1021/acsami.5b10802] [Citation(s) in RCA: 20] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/13/2023]
Abstract
Copper nanowire (CuNW) conductors have been considered to have a promising perspective in the area of stretchable electronics due to the low price and high conductivity. However, the fabrication of CuNW conductors suffers from harsh conditions, such as high temperature, reducing atmosphere, and time-consuming transfer step. Here, a simple and rapid one-step photonic sintering technique was developed to fabricate stretchable CuNW conductors on polyurethane (PU) at room temperature in air environment. It was observed that CuNWs were instantaneously deoxidized, welded and simultaneously embedded into the soft surface of PU through the one-step photonic sintering technique, after which highly conductive network and strong adhesion between CuNWs and PU substrates were achieved. The CuNW/PU conductor with sheet resistance of 22.1 Ohm/sq and transmittance of 78% was achieved by the one-step photonic sintering technique within only 20 μs in air. Besides, the CuNW/PU conductor could remain a low sheet resistance even after 1000 cycles of stretching/releasing under 10% strain. Two flexible electronic devices, wearable sensor and glove-shaped heater, were fabricated using the stretchable CuNW/PU conductor, demonstrating that our CuNW/PU conductor could be integrated into various wearable electronic devices for applications in food, clothes, and medical supplies fields.
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Affiliation(s)
- Su Ding
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology , Harbin, 150001, China
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Yue Gao
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Yanhong Tian
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology , Harbin, 150001, China
| | - Teppei Araki
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Masaya Nogi
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Hirotaka Koga
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR), Osaka University , Osaka 565-0871, Japan
| | - Hiroshi Uchida
- Institute for Polymers and Chemicals Business Development Center, Showa Denko K.K. , Ichihara, Chiba 290-0067, Japan
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14
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Wu C, Jiu J, Araki T, Koga H, Sekitani T, Wang H, Suganuma K. Rapid self-assembly of ultrathin graphene oxide film and application to silver nanowire flexible transparent electrodes. RSC Adv 2016. [DOI: 10.1039/c5ra24896e] [Citation(s) in RCA: 22] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
A self-assembled ultrathin graphene oxide film was rapidly prepared within only 3 minutes to improve silver nanowire electrode performance.
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Affiliation(s)
- Chunhui Wu
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Teppei Araki
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Hirotaka Koga
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Tsuyoshi Sekitani
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
| | - Hao Wang
- The College of Materials Science and Engineering
- Beijing University of Technology
- Beijing 100124
- P. R. China
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research
- Osaka University
- Ibaraki
- Japan
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15
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Wang J, Jiu J, Sugahara T, Nagao S, Nogi M, Koga H, He P, Suganuma K, Uchida H. Highly Reliable Silver Nanowire Transparent Electrode Employing Selectively Patterned Barrier Shaped by Self-Masked Photolithography. ACS Appl Mater Interfaces 2015; 7:23297-23304. [PMID: 26419188 DOI: 10.1021/acsami.5b07619] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/05/2023]
Abstract
The transparent electrode based on silver nanowire (AgNW) networks is one promising alternative of indium tin oxide film in particular for advanced flexible and printable electronics. However, the widespread application of AgNW electrode is hindered by its poor long-term reliability. Although the reliability can be improved by applying traditional overcoating layer or the core-shell structure, the transmittance or conductivity is inevitably undermined. In this paper, a novel patterned barrier of photoresist in situ assembled on the nanowire surface realized the reliability enhancement by simply employing AgNWs themselves as the mask in the photolithography process. The patterned barrier selectively covered the nanowires, while keeping the high transmittance and conductivity unchanged and improving the adhesion of AgNW networks on substrate. After 720 h storage in 85 °C/85% relative humidity (RH) environment, the resistance of electrode with patterned barrier only increased by 0.72 times. This study proposes a new way, i.e., the in situ patterned barrier containing light-sensitive substance, to selectively protect AgNW networks, which can be expanded to various metallic networks including nanowires, nanorods, nanocables, electrospun nanofibers, and so on.
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Affiliation(s)
- Jun Wang
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology , Harbin 150001, China
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Masaya Nogi
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Hirotaka Koga
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Peng He
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology , Harbin 150001, China
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research, Osaka University , Ibaraki, Osaka 567-0047, Japan
| | - Hiroshi Uchida
- Institute for Polymers and Chemicals Business Development Center, Showa Denko K.K. , Ichihara, Chiba 290-0067, Japan
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16
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Wang J, Jiu J, Nogi M, Sugahara T, Nagao S, Koga H, He P, Suganuma K. A highly sensitive and flexible pressure sensor with electrodes and elastomeric interlayer containing silver nanowires. Nanoscale 2015; 7:2926-32. [PMID: 25588044 DOI: 10.1039/c4nr06494a] [Citation(s) in RCA: 66] [Impact Index Per Article: 7.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/22/2023]
Abstract
The next-generation application of pressure sensors is gradually being extended to include electronic artificial skin (e-skin), wearable devices, humanoid robotics and smart prosthetics. In these advanced applications, high sensing capability is an essential feature for high performance. Although surface patterning treatments and some special elastomeric interlayers have been applied to improve sensitivity, the process is complex and this inevitably raises the cost and is an obstacle to large-scale production. In the present study a simple printing process without complex patterning has been used for constructing the sensor, and an interlayer is employed comprising elastomeric composites filled with silver nanowires. By increasing the relative permittivity, εr, of the composite interlayer induced by compression at high nanowire concentration, it has been possible to achieve a maximum sensitivity of 5.54 kPa(-1). The improvement in sensitivity did not sacrifice or undermine the other features of the sensor. Thanks to the silver nanowire electrodes, the sensor is flexible and stable after 200 cycles at a bending radius of 2 mm, and exhibits outstanding reproducibility without hysteresis under similar pressure pulses. The sensor has been readily integrated onto an adhesive bandage and has been successful in detecting human movements. In addition to measuring pressure in direct contact, non-contact pressures such as air flow can also be detected.
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Affiliation(s)
- Jun Wang
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China.
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17
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Gao Y, Zhang H, Jiu J, Nagao S, Sugahara T, Suganuma K. Fabrication of a flexible copper pattern based on a sub-micro copper paste by a low temperature plasma technique. RSC Adv 2015. [DOI: 10.1039/c5ra18583a] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
Sub-micro copper particles with different sizes and size distributions were successfully synthesized by a simple large scale polyol process with a trace amount of the Na2S additive.
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Affiliation(s)
- Yue Gao
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Hao Zhang
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
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18
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Wang J, Jiu J, Araki T, Nogi M, Sugahara T, Nagao S, Koga H, He P, Suganuma K. Silver Nanowire Electrodes: Conductivity Improvement Without Post-treatment and Application in Capacitive Pressure Sensors. Nanomicro Lett 2015; 7:51-58. [PMID: 30464956 PMCID: PMC6223969 DOI: 10.1007/s40820-014-0018-0] [Citation(s) in RCA: 54] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/22/2014] [Revised: 10/16/2014] [Accepted: 10/20/2014] [Indexed: 05/18/2023]
Abstract
Transparent electrode based on silver nanowires (AgNWs) emerges as an outstanding alternative of indium tin oxide film especially for flexible electronics. However, the conductivity of AgNWs transparent electrode is still dramatically limited by the contact resistance between nanowires at high transmittance. Polyvinylpyrrolidone (PVP) layer adsorbed on the nanowire surface acts as an electrically insulating barrier at wire-wire junctions, and some devastating post-treatment methods are proposed to reduce or eliminate PVP layer, which usually limit the application of the substrates susceptible to heat or pressure and burden the fabrication with high-cost, time-consuming, or inefficient processes. In this work, a simple and rapid pre-treatment washing method was proposed to reduce the thickness of PVP layer from 13.19 to 0.96 nm and improve the contact between wires. AgNW electrodes with sheet resistances of 15.6 and 204 Ω sq-1 have been achieved at transmittances of 90 and 97.5 %, respectively. This method avoided any post-treatments and popularized the application of high-performance AgNW transparent electrode on more substrates. The improved AgNWs were successfully employed in a capacitive pressure sensor with high transparency, sensitivity, and reproducibility.
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Affiliation(s)
- Jun Wang
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001 People’s Republic of China
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Teppei Araki
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Masaya Nogi
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Hirotaka Koga
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
| | - Peng He
- State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin, 150001 People’s Republic of China
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research, Osaka University, Osaka, Ibaraki 567-0047 Japan
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19
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Jiu J, Wang J, Sugahara T, Nagao S, Nogi M, Koga H, Suganuma K, Hara M, Nakazawa E, Uchida H. The effect of light and humidity on the stability of silver nanowire transparent electrodes. RSC Adv 2015. [DOI: 10.1039/c5ra02722e] [Citation(s) in RCA: 75] [Impact Index Per Article: 8.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022] Open
Abstract
The resistance of AgNW films generally increased with storage time.
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Affiliation(s)
- Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Jun Wang
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
- State Key Laboratory of Advanced Welding and Joining
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Shijio Nagao
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Masaya Nogi
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Hirotaka Koga
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Ibaraki
- Japan
| | - Masanao Hara
- Institute for Advanced and Core Technology
- Business Development Center
- Showa Denko K. K
- Ichihara
- Japan
| | - Eri Nakazawa
- Institute for Advanced and Core Technology
- Business Development Center
- Showa Denko K. K
- Ichihara
- Japan
| | - Hiroshi Uchida
- Institute for Advanced and Core Technology
- Business Development Center
- Showa Denko K. K
- Ichihara
- Japan
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20
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Ding S, Jiu J, Tian Y, Sugahara T, Nagao S, Suganuma K. Fast fabrication of copper nanowire transparent electrodes by a high intensity pulsed light sintering technique in air. Phys Chem Chem Phys 2015; 17:31110-6. [DOI: 10.1039/c5cp04582g] [Citation(s) in RCA: 47] [Impact Index Per Article: 5.2] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
A high intensity pulsed light technique was introduced to sinter and simultaneously deoxygenate copper nanowires into a highly conductive network.
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Affiliation(s)
- Su Ding
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin
- China
- The Institute of Scientific and Industrial Research (ISIR)
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka
- Japan
| | - Yanhong Tian
- State Key Laboratory of Advanced Welding and Joining
- Harbin Institute of Technology
- Harbin
- China
| | - Tohru Sugahara
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka
- Japan
| | - Shijo Nagao
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka
- Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR)
- Osaka University
- Osaka
- Japan
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21
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Singh M, Jiu J, Sugahara T, Suganuma K. Thin-film copper indium gallium selenide solar cell based on low-temperature all-printing process. ACS Appl Mater Interfaces 2014; 6:16297-16303. [PMID: 25180569 DOI: 10.1021/am504509r] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/03/2023]
Abstract
In the solar cell field, development of simple, low-cost, and low-temperature fabrication processes has become an important trend for energy-saving and environmental issues. Copper indium gallium selenide (CIGS) solar cells have attracted much attention due to the high absorption coefficient, tunable band gap energy, and high efficiency. However, vacuum and high-temperature processing in fabrication of solar cells have limited the applications. There is a strong need to develop simple and scalable methods. In this work, a CIGS solar cell based on all printing steps and low-temperature annealing is developed. CIGS absorber thin film is deposited by using dodecylamine-stabilized CIGS nanoparticle ink followed by printing buffer layer. Silver nanowire (AgNW) ink and sol-gel-derived ZnO precursor solution are used to prepare a highly conductive window layer ZnO/[AgNW/ZnO] electrode with a printing method that achieves 16 Ω/sq sheet resistance and 94% transparency. A CIGS solar cell based on all printing processes exhibits efficiency of 1.6% with open circuit voltage of 0.48 V, short circuit current density of 9.7 mA/cm(2), and fill factor of 0.34 for 200 nm thick CIGS film, fabricated under ambient conditions and annealed at 250 °C.
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Affiliation(s)
- Manjeet Singh
- Department of Advanced Interconnection Materials, Institute of Scientific and Industrial Research, Osaka University Mihogaoka 8-1, Ibaraki, Osaka 567-0047, Japan
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22
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Jiu J, Sugahara T, Nogi M, Araki T, Suganuma K, Uchida H, Shinozaki K. High-intensity pulse light sintering of silver nanowire transparent films on polymer substrates: the effect of the thermal properties of substrates on the performance of silver films. Nanoscale 2013; 5:11820-11828. [PMID: 24126689 DOI: 10.1039/c3nr03152g] [Citation(s) in RCA: 24] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/02/2023]
Abstract
Silver nanowire (AgNW) films with a random mesh structure have attracted considerable attention as high-performance flexible transparent electrodes that can replace the expensive and brittle ITO-sputtered films widely used in displays, touch screens, and solar cells. Methods such as heating, pressure treatment, and light treatment are usually used to obtain an optically transparent and electrically conductive film comparable to those of commercial ITO. However, the adhesion between the AgNW film and the substrate is so weak that other overcoatings or extra treatments are necessary. Here, a high-intensity pulsed light (HIPL) sintering technique was developed to rapidly and simply sinter the AgNW film and thus achieve strong adhesion and even high conductivity on these flexible polymer substrates which will be widely applied to the printing of electronic devices. The conductivity of the AgNW film closely depended on the thermal performance of substrates, and the adhesion was determined by the soft state of the substrate surface originating from the glass transition or melting of substrates with light intensity. The rapid sintering technique can be popularized to fabricate new devices on these polymer substrates by considering the thermal properties of the substrate to improve the performance of devices.
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Affiliation(s)
- Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Osaka 567-0047, Ibaraki, Japan.
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23
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Araki T, Sugahara T, Jiu J, Nagao S, Nogi M, Koga H, Uchida H, Shinozaki K, Suganuma K. Cu salt ink formulation for printed electronics using photonic sintering. Langmuir 2013; 29:11192-7. [PMID: 23919600 DOI: 10.1021/la402026r] [Citation(s) in RCA: 15] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/02/2023]
Abstract
We formulate copper salt (copper formate/acetate/oleate) precursor inks for photonic sintering using high-intensity pulsed light (HIPL) based on the ink's light absorption ability. The inks can be developed through controllable crystal field splitting states (i.e., the ligand weights and their coordination around the metal centers). The inks' light absorption properties are extremely sensitive to the carbon chain lengths of the ligands, and the ink colors can drastically change. From the relationship between the ratios of C/Cu and the required sintering energies, it is possible to ascertain that the integral absorbance coefficients are strongly correlated with the photonic sintering behavior. These results suggest that the ink absorbance properties are the most important factors in photosintering. The wires formed by sintered copper formate complex ink via the HIPL method showed good electronic conduction, achieving a low resistivity of 5.6 × 10(-5) Ω cm. However, the resistivity of the wires increased with increasing contains carbon chain length of the inks, suggesting that large amounts of residual carbon have negative effects on both the wire's surface morphology and the electrical conductivity. We find in this study that high light absorptivity and low carbon inks would lead to a lower environmental load in future by reducing both energy usage and carbon oxide gas emissions.
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Affiliation(s)
- Teppei Araki
- Department of Adaptive Machine Systems, Graduate School of Engineering, Osaka University, 8-1 Mihogaoka, Ibaraki, Osaka 567-0047, Japan.
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24
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Zhou T, Chen D, Jiu J, Nge TT, Sugahara T, Nagao S, Koga H, Nogi M, Suganuma K, Wang X, Liu X, Cheng P, Wang T, Xiong D. Electrically conductive bacterial cellulose composite membranes produced by the incorporation of graphite nanoplatelets in pristine bacterial cellulose membranes. EXPRESS POLYM LETT 2013. [DOI: 10.3144/expresspolymlett.2013.73] [Citation(s) in RCA: 48] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/24/2022] Open
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25
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Tokuno T, Nogi M, Jiu J, Sugahara T, Suganuma K. Transparent electrodes fabricated via the self-assembly of silver nanowires using a bubble template. Langmuir 2012; 28:9298-302. [PMID: 22642559 DOI: 10.1021/la300961m] [Citation(s) in RCA: 25] [Impact Index Per Article: 2.1] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 05/25/2023]
Abstract
To shore up the demand of transparent electrodes for wide applications such as organic light emitting diodes and solar cells, transparent electrodes are required as an alternative for indium tin oxide electrodes. Herein the self-assembly method with a bubble template paves the way for cost-effective fabrication of transparent electrodes with high conductivity and transparency using self-assembly of silver nanowires (AgNWs) in a bubble template. AgNWs were first dispersed in water that was bubbled with a surfactant and a thickening agent. Furthermore, these AgNWs were assembled by lining along the bubble ridges. When the bubbles containing the AgNWs were sandwiched between two glass substrates, the bubble ridges including the AgNWs formed continuous polygonal structures. Mesh structures were formed on both glass substrates after air-drying. The mesh structures evolved into mesh transparent electrodes following heat-treatment. The AgNW mesh structure exhibited a low sheet resistance of 6.2 Ω/square with a transparency of 84% after heat treatment at 200 °C for 20 min. The performance is higher than that of transparent electrodes with random networks of AgNWs. Furthermore, the conductivity and transparency of the mesh transparent electrodes can be adjusted by changing the amount of the AgNW suspension and the space between the two glass substrates.
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Affiliation(s)
- Takehiro Tokuno
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Ibaraki, Osaka, 567-0047, Japan
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26
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Tokuno T, Nogi M, Jiu J, Suganuma K. Hybrid transparent electrodes of silver nanowires and carbon nanotubes: a low-temperature solution process. Nanoscale Res Lett 2012; 7:281. [PMID: 22650906 PMCID: PMC3464973 DOI: 10.1186/1556-276x-7-281] [Citation(s) in RCA: 19] [Impact Index Per Article: 1.6] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 02/14/2012] [Accepted: 05/31/2012] [Indexed: 05/26/2023]
Abstract
Hybrid transparent electrodes with silver nanowires (AgNWs) and single-walled carbon nanotubes (SWCNTs) were fabricated on plastic films by a low-temperature solution process. The hybrid transparent electrodes exhibited a sheet resistance of 29.2 Ω/sq with a transparency of 80% when 6 wt.% of SWCNTs was mixed with AgNWs. This sheet resistance was less than one-fourth that of the AgNW transparent electrodes that were prepared using the same method. This reduction in sheet resistance is because the SWCNTs formed bridges between the AgNWs, thus, resulting in high conductivity of the hybrid transparent electrodes. The hybrid electrodes formed on plastic films exhibited high conductivity as well as excellent stability in sheet resistance when tested using a repeated bending test.PACS: 62.23.Hj; 61.48.De; 81.15.-z.
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Affiliation(s)
- Takehiro Tokuno
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Ibaraki, Osaka, 567-0047, Japan
| | - Masaya Nogi
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Ibaraki, Osaka, 567-0047, Japan
| | - Jinting Jiu
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Ibaraki, Osaka, 567-0047, Japan
| | - Katsuaki Suganuma
- The Institute of Scientific and Industrial Research (ISIR), Osaka University, Mihogaoka 8-1, Ibaraki, Osaka, 567-0047, Japan
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Jiu J, Nogi M, Sugahara T, Tokuno T, Araki T, Komoda N, Suganuma K, Uchida H, Shinozaki K. Strongly adhesive and flexible transparent silver nanowire conductive films fabricated with a high-intensity pulsed light technique. ACTA ACUST UNITED AC 2012. [DOI: 10.1039/c2jm35545k] [Citation(s) in RCA: 190] [Impact Index Per Article: 15.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Adachi M, Jiu J, Isoda S, Mori Y, Uchida F. Self-assembled nanoscale architecture of TiO2 and application for dye-sensitized solar cells. Nanotechnol Sci Appl 2008; 1:1-7. [PMID: 24198457 DOI: 10.2147/nsa.s3043] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/23/2022] Open
Abstract
A single-crystal-like titania nanowire network was successfully synthesized by a surfactant assisted "oriented attachment" mechanism. Highly crystallized titania nanorods have been synthesized by hydrothermal process using block-copolymer F127 with ethylenediamine. It was observed from high resolution TEM image that titanium atoms aligned perfectly in titania anatase structure with no defect. A high light-to-electricity conversion yield (9.3%) was attained by applying these titania nanoscale materials for making an electrode of dye-sensitized solar cells.
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Affiliation(s)
- Motonari Adachi
- Research Center of Interfacial Phenomena, Faculty of Engineering, Doshisha University, Kyotanabe, Japan ; Fuji Chemical Co., Ltd. Hirakata, Japan
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Adachi M, Sakamoto M, Jiu J, Ogata Y, Isoda S. Determination of parameters of electron transport in dye-sensitized solar cells using electrochemical impedance spectroscopy. J Phys Chem B 2007; 110:13872-80. [PMID: 16836336 DOI: 10.1021/jp061693u] [Citation(s) in RCA: 924] [Impact Index Per Article: 54.4] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
The same equation was derived from two different impedance models based on the quite different physical descriptions proposed by Kern et al.(1) and by Bisquert.(2,3) Reliable values of the parameters relating to electron transport in dye-sensitized solar cells can be determined from measured spectra by electrochemical impedance spectroscopy when careful analysis of the measured spectra is done based on the classification and clarification of the same impedance equation consequent from the two models. The requisites for making highly efficient dye-sensitized solar cells were proposed.
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Affiliation(s)
- Motonari Adachi
- International Innovation Center, Kyoto University, Uji, Kyoto 611-0011, Japan.
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Jiu J, Isoda S, Adachi M, Wang F. Preparation of TiO2 nanocrystalline with 3–5nm and application for dye-sensitized solar cell. J Photochem Photobiol A Chem 2007. [DOI: 10.1016/j.jphotochem.2007.02.021] [Citation(s) in RCA: 45] [Impact Index Per Article: 2.6] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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Abstract
Highly crystalline TiO2 nanorods with lengths of 100-300 nm and diameters of 20-30 nm have been synthesized by a hydrothermal process in a cetyltrimethylammonium bromide surfactant solution. The microstructure measured by X-ray diffraction and high-resolution transmission electron microscopy was a pure highly crystalline anatase phase with a long nanorod shape. The addition of a triblock copolymer poly(ethylene oxide)100-poly(propylene oxide) 65-poly(ethylene oxide)100 (F127) decreased the length of the nanorods and kept the rod shape of the particles even after sintering at high temperatures. The rod shape kept under high calcination temperatures contributed to the achievement of the high conversion efficiency of light-to-electricity as discussed in the paper. A high conversion efficiency of light-to-electricity of 7.29% was obtained with the TiO2 single-crystalline anatase nanorod cell.
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Affiliation(s)
- Jinting Jiu
- Institute for Chemical Research, Kyoto University, Uji, Kyoto 611-0011, Japan.
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Wang F, Jiu J, Pei L, Nakagawa K, Isoda S, Adachi M. Reconstruction of Lepidocrocite Nanosheets into Anatase TiO2by Rolling in Low Temperature. CHEM LETT 2005. [DOI: 10.1246/cl.2005.1238] [Citation(s) in RCA: 11] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/11/2023]
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Wang F, Jiu J, Pei L, Nakagawa K, Isoda S, Adachi M. Hydrothermal Synthesis of Highly Crystallized Lepidocrocite Nanosheets of TiO2under Low Temperature. CHEM LETT 2005. [DOI: 10.1246/cl.2005.418] [Citation(s) in RCA: 15] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
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Adachi M, Murata Y, Takao J, Jiu J, Sakamoto M, Wang F. Highly Efficient Dye-Sensitized Solar Cells with a Titania Thin-Film Electrode Composed of a Network Structure of Single-Crystal-like TiO2Nanowires Made by the “Oriented Attachment” Mechanism. J Am Chem Soc 2004; 126:14943-9. [PMID: 15535722 DOI: 10.1021/ja048068s] [Citation(s) in RCA: 335] [Impact Index Per Article: 16.8] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
In this study, single-crystal-like anatase TiO(2) nanowires were formed in a network structure by surfactant-assisted self-assembling processes at low temperature. The crystal lattice planes of the nanowires and networks of such wires composed of many nanoparticles were almost perfectly aligned with each other due to the "oriented attachment" mechanism, resulting in the high rate of electron transfer through the TiO(2) nanonetwork with single-crystal-like anatase nanowires. The direction of crystal growth of oriented attachment was controlled by changing the mole ratio of acetylacetone to Ti, that is, regulating both the adsorption of surfactant molecules via control of the reaction rate and the surface energy. A single-crystalline anatase exposing mainly the [101] plane has been prepared, which adsorbed ruthenium dye over 4 times higher as compared to P-25. A high light-to-electricity conversion yield of 9.3% was achieved by applying the titania nanomaterials with network structure as the titania thin film of dye-sensitized solar cells.
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Affiliation(s)
- Motonari Adachi
- Institute of Advanced Energy, Kyoto University, Uji, Kyoto 611-0011, Japan.
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Jiu J, Kurumada KI, Pei L, Tanigaki M. Syntheses of ordered mesoporous silica by new hybrid template. Colloids Surf B Biointerfaces 2004; 38:121-5. [PMID: 15542312 DOI: 10.1016/j.colsurfb.2004.04.010] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [What about the content of this article? (0)] [Affiliation(s)] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/13/2003] [Accepted: 04/26/2004] [Indexed: 11/16/2022]
Abstract
Ordered mesoporous silica with macroscopic shape has been prepared with a hybrid template of gel and poly(ethylene oxide)106-poly(propylene oxide)70-poly(ethylene oxide)106 (pluronic F127) surfactant, where both water-soluble agar gel and pluronic F127 significantly affect the mesoporous structure and morphology of silica. The thermal analysis revealed the noticeable interaction between agar and F127, which contributes to the formation of homogenous hybrid template. In the hybrid template, agar gel contributed to the maintenance of morphology structure, while F127 was responsible for the formation of ordered porous structure in silica solids.
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Affiliation(s)
- Jinting Jiu
- Department of Chemical Engineering, Faculty of Engineering, Kyoto University, Yoshida-Honmachi, Sakyo-Ku, Kyoto 606-8501, Japan.
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Jiu J. Microbial reactions in prostaglandin chemistry. Advances in Biochemical Engineering, Volume 17 1980. [DOI: 10.1007/3-540-09955-7_7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [What about the content of this article? (0)] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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Abstract
The microbial transformation of 8-chloro-10,11-dihydrodibenz(b,f)(1,4)oxazepine (compound I) was undertaken to obtain new derivatives. Compound I was transformed by Hormodendrum sp. (NRRL 8133) to 8-chloro-10,11-dihydrodibenz(b,f)(1,4)oxazepine-11-one (compound II) and 2-(2-amino-4-chlorophenoxy)benzyl alcohol (compound IV). Microbial cleavage of the nonaromatic ring to form compound IV was accomplished by several other fungi. Compound I was transformed to 8-chlorodibenz(b,f)(1,4)oxazepine (compound III) by Hormodendrum cladosporioides (NRRL 8132).
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Abstract
Aspergillus caespitosus NRRL 5769 growing in broth containing small amounts of sitosterol produced substance(s) with greater inhibitory activity against Candida albicans ATCC 10231 than in broth without sitosterol. Subsequent isolation, purification, and structural elucidation yielded 5,6-dihydro-5(S)-acetoxy-6(S)-1,2-trans-epoxypropyl)-2H-pyran-2-one (asperline (1), compound I) and two new metabolites. These were 5,6-dihydro-5(S)-acetoxy-6(S)-(1,2-trans propenyl)-2H-pyran-2-one (compound II) and 5,6-dihydro-5(R)-acetoxy-6(S)-(1,2-trans-epoxy-propyl)-H-pyran-2-one (compound III). These three metabolites showed anti-microbial activity against C. albicans and against specific bacteria, fungi, and a trichomonad.
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