Production of rayon fibres from cellulosic pulps: State of the art and current developments

The increasing demand for cellulosic fibres is continuously driven by the growing earth population and requirements of the textile industry. The annual cotton production of ca. 25 million tons is no longer enough to meet the market demands. This market gap of cellulosic fibres is progressively filled by regenerated cellulosic fibres derived from the dissolving pulp. The conventional industrial process of viscose production is far from being environmentally friendly due to the use of hazardous reagents. Alternatively, new trends in the production of regenerated fibres are related to the direct dissolution of cellulose in appropriate environmentally sound recyclable solvents, allowing high quality rayon fibres. This article reviews the sources of dissolving pulps used for the production of viscose and its quality parameters related to the performance of viscose production. The prospective cellulose regeneration processes, both commercialized and under development, are reviewed regarding current and future developments in the area.

Development and characterization of chitosan functionalized dialdehyde viscose fiber for adsorption of Au(III) and Pd(II)

A highly efficient fiber-based adsorbent (DAVFs-CS) was developed via decoration of chitosan (CS) on the dialdehyde viscose fibers (DAVFs) substrate, and employed to selective separation of precious metals from simulated contaminated water. The surface functionalization of the solid material was probed using the Fourier transform infrared (FT-IR), X-ray photoelectron spectroscopy (XPS), Thermogravimetric analysis (TGA) and nuclear magnetic resonance (NMR) technique. The batch characteristic results showed that the maximum uptake capacities of DAVFs-CS were higher up to 322 mg/g and 207 mg/g for Au(III) and Pd(II) at optimal pH 2.0 and 3.0, which exhibited competitiveness with the majority of the reported adsorbents. Meanwhile, the adsorption data were in accordance with Langmuir and PSO equations, which indicated that the monolayer chemisorption dominated the adsorption process. The competitive adsorption study showed that the removal efficiency of Au(III) was not susceptible to the co-existing impurities. Adsorption mechanism study revealed that the negative Au(III) or Pd(II) species were firstly adsorbed on DAVFs-CS via the protonated amino groups, subsequently the partially reduction of them to zero-valent gold and palladium with the help of reductive functional groups. Thus, DAVFs-CS could be as a promising adsorbent to recovery of precious metals owning to its unique adsorption mechanism and excellent adsorption performance.

Cellulose before CELL: Historical themes

In 2020 the Cellulose and Renewable Materials Division (CELL) of the American Chemical (ACS) society celebrates its 100th anniversary. The following paper is based on a chapter from the book commissioned by the Division (Patterson, 2021). CELL is one of the most successful and dynamic Divisions in the ACS. It has evolved throughout its history to remain relevant and productive. One of its strengths is its diversity, while staying true to its founding vision. This perspective was present at its founding, and the following paper surveys the world of cellulose and renewable materials from the dawn of history to 1920. CELL has both industrial and scientific roots and has always welcomed the full range of participants from these communities. Rather than operating as separate tribes, the two groups have fostered innovations in each other. Many aspects of cellulose science and technology are discussed from antiquity to the early 20th century.

Influence of different textile fibers on characterization of dyeing wastewater and final effluent

Textile industry needs to recover and reuse its wastewater as to fulfil the demand of increasingly strict regulations. The characterization of dyeing wastewater samples according to textile fiber and final textile effluent enables the application of different treatment methods. This study aims to characterize dyeing wastewater in black color of polyamide, polyester, and viscose fibers and final textile effluent. Samples were collected and characterized completely for major pollution indicator parameters. Dyeing wastewater of polyester showed higher values for some parameters, e.g., 4994.44% (49,944,400 mg L^-1 and 917 NTU) of turbidity and 4100.00% of phenol when compared to dyeing wastewater of other fibers. Other parameters such as pH, alkalinity, color, phosphorus, nitrogen, sulfides, chlorides, oil and grease, dissolved solids, and chemical and biochemical oxygen demand were also assessed. In addition to individual characterization, this study also presents a correlation of the contribution of each parameter to the final textile effluent. Although dyeing wastewater of polyamide contributes the most in terms of quantity for the final effluent, this study revealed that dyeing wastewater of polyester influenced the most on the final composition of the textile wastewater when evaluating color, turbidity, total iron, biochemical oxygen demand, chemical oxygen demand, phenol, mercury, oil and grease, and total phosphorus. The present study is focused on bringing new insights to provide future research with other strategies to improve the treatment of dyeing wastewater. In addition, some suggestions are also given for wastewater treatments according to type of textile fiber.

Bacterial cellulase treatment for enhancing reactivity of pre-hydrolysed kraft dissolving pulp for viscose

To improve the process economy of reactivity improvement, crude cellulase from Bacillus subtilis was employed for the treatment and significant dissolving pulp properties were analyzed. With increase in enzyme dose from 0.25 to 2 U/g o.d. pulp, improvement in Fock reactivity and alkali solubilities (S10 and S18) were observed with simultaneous reduction in viscosity and yield. Fourier transform infrared spectroscopy and scanning electron microscopy were used to observe the molecular level effects on dissolving grade pulp. The most suitable cellulase dose for reactivity improvement with lowering of viscosity was 0.25 U/g o.d. pulp. With increases in enzyme dose, alkali solubilities (S10 and S18) of dissolving pulp showed continuous increment, while alpha-cellulose of pulp showed reduction due to chain scission of long cellulose fiber fraction.

Birch wood pre-hydrolysis vs pulp post-hydrolysis for the production of xylan-based compounds and cellulose for viscose application

Hydrothermal treatments of birch wood and kraft pulp were compared for their ability to extract the xylan and produce viscose-grade pulp. Water post-hydrolysis of kraft pulp produced a high-purity cellulosic pulp with lower viscosity but higher cellulose yield than traditional pre-hydrolysis kraft pulping of wood. Post-hydrolysis of pulp also increased the crystallite dimensions and degree of crystallinity in cellulose, and promoted a higher extent of fibril aggregation. The lower specific surface area in post-hydrolyzed pulps, derived from their larger fibril aggregates, decreased the accessibility of OH groups. However, this lower accessibility did not seem to decrease the pulp reactivity to derivatizing chemicals. In the aqueous side-stream, the xylose yield was similar in both pre- and post-hydrolysates, although conducting post-hydrolysis of pulp in a flow-through system enabled the recovery of high purity and molar mass (∼10 kDa) xylan for high-value applications.

In-situ deposition of Cu2O micro-needles for biologically active textiles and their release properties

Metal/metal oxide containing fibres are gradually increasing in textile industrialization recently, owing to their high potential for application as antimicrobial textiles. In this study, the reducing properties of cellulose were applied to synthesize cuprous oxide in-situ. The direct formation of Cu₂O on viscose fabrics was achieved via quite simple technique in two subsequent steps: alkalization and sorption. Cu contents in fabrics before and after rinsing ranged between 45.2-86.4mmol/kg and 18.1-67.7mmol/kg, respectively. Uniform micro-needles of Cu₂O were obtained with regular size and dimensions of 1.60±0.20μm in length and 0.13±0.03μm in width. Release of Cu^1+/2+ ions from selected samples was studied in water, physiological fluid and artificial sweat. Copper containing fabrics exhibited a percent of 96.8-97.8% and 85.5-89.0% for reduction in microbial viability, which was tested for S. aureus (as gram positive bacteria), E. coli (as gram-negative bacteria) and C. albicans and A. niger (as fungal species), respectively after 24h contact time.

Green technology for durable finishing of viscose fibers via self-formation of AuNPs

Sensitivity of dyes' colors to the surrounding environment causes lower durability and stability of color, which reflects the importance of durable finishing treatment. Current technique offered antimicrobial/durable finishing of viscose fibers through direct formation of AuNPs inside fibers macromolecules without using any external agents. By using the reducing properties of cellulose in viscose, Au⁺³ was reduced to AuNPs and CHO/OH of cellulose subsequently were oxidized to COOH. For comparison, two different media were used; aqueous and alkaline. Increasing the reactivity and accessibility of cellulose macromolecules in alkali leaded to enlargement of the reduction process and more incorporation of AuNPs. Size of AuNPs inside fiber was recorded to be in range of 22-112nm and 14-100nm, in case of using aqueous and alkaline medium, respectively. Structure and properties of fibers were not changed by treatment according to XRD and ATR-FTIR data. The treated fibers were acquired durable violet color by the action of LSPR for AuNPs and darker color obtained using higher Au⁺³ concentration. The treated fibers exhibited good inhibition against different pathogenic microbes including bacteria and fungi. One-pot, quite simple, inexpensive, green and industrial viable are the significant advantages of the current technique for viscose finishing (pigmentation and antimicrobial action).