Performance of Particleboard Made of Agroforestry Residues Bonded with Thermosetting Adhesive Derived from Waste Styrofoam

This paper investigated the upcycling process of thermoplastic waste polystyrene (WPS) into thermosetting particleboard adhesive using two cross-linkers, namely methylene diphenyl diisocyanate (MDI) and maleic anhydride (MA). The WPS was dissolved in an organic co-solvent. The weight ratio of WPS/co-solvent was 1:9, and 10% of cross-linkers based on the WPS solids content were added subsequently at 60 °C under continuous stirring for 30 min. The adhesive properties, cohesion strength, and thermo-mechanical properties of WPS-based adhesives were examined to investigate the change of thermoplastic WPS to thermosetting adhesives. The bonding strength of WPS-based adhesives was evaluated in particleboard made of sengon (Falcataria moluccana (Miq.) Barneby & J.W. Grimes) wood and rice straw particles at different weight ratios according to the Japanese Industrial Standard (JIS) A 5908:2003. Rheology and Dynamic Mechanical Analysis revealed that modification with MDI and MA resulted in thermosetting properties in WPS-based adhesives by increasing the viscosity at a temperature above 72.7 °C and reaching the maximum storage modulus above 90.8 °C. WPS modified with MDI had a lower activation energy (Ea) value (83.4 kJ/mole) compared to the WPS modified with MA (150.8 kJ/mole), indicating the cross-linking with MDI was much faster compared with MA. Particleboard fabricated from 100% sengon wood particles bonded with WPS modified with MDI fulfilled the minimum requirement of JIS A 5908:2003 for interior applications.

Characteristics of the Pressing Process and Density Profile of MUPF-Bonded Particleboards Produced from Waste Plywood

Waste plywood containing phenol-formaldehyde (PF) resin is one of the materials that are difficult to use in the production of particleboards based on UF resin. Therefore, the aim of this research was to analyze the possibility of using this type of waste in the production of particleboards bonded with melamine-urea-phenol-formaldehyde (MUPF) resin in order to determine their suitability for particleboard production. The pressing process and density profile of three-layer particleboards were presented. The press closing time for mats containing only recovered particles in the core layer (100%), produced with a face layer ratio of 50%, a resin load for a face layer of 12%, and a core layer of 10%, at a unit pressure of 3 MPa, was 29% shorter than for the industrial particle mats. Regardless of the level of variability of independent factors, the heating time of the mats containing recovered particles was 10-20% shorter than the heating time of the mats with industrial particles. The greatest impact on the maximum density of the face layer of particleboards was observed for the content of the recovered particles and then the resin load. The maximum density area of the face layer was located closer to the surface in particleboards produced with a higher (80%, 100%) content of the recovered particles, a higher (i.e., 12% and 10%, respectively, for face and core layers) resin load, a lower (35%) face layer ratio, and a higher (3 MPa) unit pressure.

Optimization of Isocyanate Content in PF/pMDI Adhesive for the Production of High-Performing Particleboards

Due to the fact that impregnation with fire retardant usually reduces the strength of the produced particleboards, this research was carried out to investigate whether it is possible to use phenol-formaldehyde (PF) resin modified using various amounts (0%, 5%, 10%, 15%, and 20%) of polymeric 4,4'-methylene diphenyl diisocyanate (pMDI) for this purpose. The need to optimize the addition of pMDI is particularly important due to health and environmental aspects and high price. Furthermore, the curing process of hybrid resins is still not fully explained, especially in the case of small loadings. Manufactured particleboards differed in the share of impregnated particles (50% and 100%). The mixture of potassium carbonate and urea was used as the impregnating solution. Based on the outcomes of hybrid resins properties, it was found that the addition of pMDI leads to the increase in solid content, pH, and viscosity of the mixtures, to the improvement in resin reactivity determined using differential scanning calorimetry and to the decrease in thermal stability in the cured state evaluated using thermogravimetric analysis. Moreover, particleboard property results have shown that using impregnated particles (both 50% and 100%) decreased the strength of manufactured boards bonded using neat PF resin. However, the introduction of pMDI allowed us to compensate for the negative impact of fire-retardant-treated wood and it was found that the optimal loading of pMDI for the board containing 50% of impregnated particles is 5% and for board made entirely of treated wood it is 10%.

Literature Review on the Utilization of Rice Husks: Focus on Application of Materials for Digital Fabrication

To achieve a sustainable society, it is important to use biological resources effectively to the extent that they are renewable. Rice husk, which is abundantly produced in various regions, is a useful biomass resource. To promote their use further, it is important to expand the fields in which they are used. Therefore, this study reviews the research on rice-husk-based materials that can be used in digital fabrication, such as those used with 3D printers and Computer Numerical Control (CNC) machines, which have become increasingly popular in recent years. After outlining the characteristics of each machining method, the authors surveyed and analyzed the original research on rice-husk-based materials for 3D printers and particleboard available in digital fabrication machines for 2D machining. This review identifies issues and proposes solutions for expanding the use of rice-husk-based materials. It also indicates the need for further research on various aspects, such as the workability and maintainability of the equipment.

Particleboard Creation from Agricultural Waste Residue of Seed Hemp

In this research, agricultural residue of seed hemp variety "Adzelvieši" was used to create hemp particleboard samples. Hemp was grown in three experimental fields where it was observed that after seed harvesting, 3.5 tonnes of hemp stems per hectare remained. The plants were processed with milling, cutting, and sieving equipment. Moisture content and particle size distribution were observed throughout raw material processing. Hemp boards were produced using the cold pressing method with 10% urea formaldehyde resin as the binder. The boards were made as 20 mm thick single-layer parts with a density range of 220 ± 30 kg/m3 and porosity of 86%. Board structural analysis was performed using optical microscopy and scanning electron microscopy methods. Mechanical strength was determined by performing bending strength, internal bond strength, and screw withdrawal tests. The thermal conductivity reached 0.047 ± 0.008 W/(mK). The results were compared with industrially produced hemp shive boards and materials in the developmental or production stage. The feasibility for the experimental production cycle proposed in the study is discussed.

Development of High Strength Particleboards from Hemp Shives and Corn Starch

In the current study, high-strength boards for the construction industry were developed from renewable natural resources, fibrous hemp shives, and corn starch. During the research, the influence of the composition of the mixture, the processing of raw materials, and technological parameters on the operational properties of the board were evaluated. The influence of the binding material and the water content on the properties of the molded boards was evaluated. It was established that the rational amount of starch is 15% of the mass of the shives, and the amount of water is 10%. It has been established that with the proper selection of the forming parameters of the board, it is possible to avoid internal disintegration of the structure due to the water vapor pressure, increase the bending strength, and ensure uniform sintering of the board throughout the entire volume. It was found that additional processing of hemp shives can increase bending strength by more than 40%. Furthermore, during the processing of shives by chemical means, soluble substances are washed out, which reduces the density and thermal conductivity of the shives. Selection of a rational level of compression allowed us to increase the bending strength of the boards by 40%. The assessment of all factors made it possible to obtain boards with a bending strength of 40 MPa. The additives used made it possible to reduce the water absorption of the boards up to 16 times and obtain non-flammable boards. The thermal conductivity of the resulting boards varied from 0.07 to 0.095 W/(m·K). The analysis of macrostructure and microstructure allowed us to evaluate the process of the formation of bonds between hemp shives.

Ureido Hyperbranched Polymer Modified Urea-Formaldehyde Resin as High-Performance Particleboard Adhesive

The performance of urea-formaldehyde (UF) resin and its formaldehyde emission is a natural contradiction. High molar ratio UF resin performance is very good, but its formaldehyde release is high; low molar ratio UF resin formaldehyde release is reduced, but the resin itself performance becomes very bad. In order to solve this traditional problem, an excellent strategy of UF resin modified by hyperbranched polyurea is proposed. In this work, hyperbranched polyurea (UPA_6N) is first synthesized by a simple method without any solvent. UPA_6N is then added into industrial UF resin in different proportions as additives to manufacture particleboard and test its related properties. UF resin with a low molar ratio has a crystalline lamellar structure, and UF-UPA_6N resin has an amorphous structure and rough surface. The results show that internal bonding strength increased by 58.5%, modulus of rupture increased by 24.4%, 24 h thickness swelling rate (%) decreased by 54.4%, and formaldehyde emission decreased by 34.6% compared with the unmodified UF particleboard. This may be ascribed to the polycondensation between UF and UPA_6N, while UF-UPA_6N resin forms more dense three-dimensional network structures. Finally, the application of UF-UPA_6N resin adhesives to bond particleboard significantly improves the adhesive strength and water resistance and reduces formaldehyde emission, suggesting that the adhesive can be used as a green and eco-friendly adhesive resource for the wood industry.

Properties and Emissions of Three-Layer Particleboards Manufactured with Mixtures of Wood Chips and Partially Liquefied Bark

Partial liquefaction of residual biomass shows good potential for developing new materials suitable for making bio-based composites. Three-layer particleboards were produced by replacing virgin wood particles with partially liquefied bark (PLB) in the core or surface layers. PLB was prepared by the acid-catalyzed liquefaction of industrial bark residues in polyhydric alcohol. The chemical and microscopic structure of bark and residues after liquefaction were evaluated by means of Fourier Transform Infrared Spectroscopy (FTIR) and Scanning Electron Microscopy (SEM), while the particleboards were tested for their mechanical and water-related properties, as well as their emission profiles. Through a partial liquefaction process, some FTIR absorption peaks of the bark residues were lower than those of raw bark, indicating hydrolysis of chemical compounds. The surface morphology of bark did not change considerably after partial liquefaction. Particleboards with PLB in the core layers showed overall lower densities and mechanical properties (modulus of elasticity, modulus of rupture, and internal bond strength), and were less water-resistant as compared to the ones with PLB used in the surface layers. Formaldehyde emissions from the particleboards were 0.284-0.382 mg/m²·h, and thus, below the E1 class limit required by European Standard EN 13986:2004. The major emissions of volatile organic compounds (VOCs) were carboxylic acids as oxidization and degradation products from hemicelluloses and lignin. The application of PLB in three-layer particleboards is more challenging than in single-layer boards as PLB has different effects on the core and surface layers.

Particleboard Production from Paulownia tomentosa (Thunb.) Steud. Grown in Portugal

Paulownia wood has raised high attention due to its rapid growth and fire resistance. The number of plantations in Portugal has been growing, and new exploitation methods are needed. This study intends to determine the properties of particleboards made with very young Paulownia trees from Portuguese plantations. Single layer particleboards were produced with 3-year-old Paulownia trees using different processing parameters and different board composition in order to determine the best properties for use in dry environments. The standard particleboard was produced at 180 °C and a 36.3 kg/cm² pressure for 6 min using 40 g of raw material with 10% urea-formaldehyde resin. Higher particle size lead to lower-density particleboards, while higher resin contents lead to higher density of the boards. Density has a major effect on board properties with higher densities improving mechanical properties such as bending strength, modulus of elasticity (MOE) and internal bond, lower water absorption but higher thickness swelling and thermal conductivity. Particleboards meeting the requirements for dry environment according to NP EN 312 standard, could be produced with young Paulownia wood with acceptable mechanical and thermal conductivity properties with density around 0.65 g/cm³ and a thermal conductivity of 0.115 W/mK.

Bio-Based Phosphate-Containing Polyester for Improvement of Fire Reaction in Wooden Particleboard

A new phosphate-containing bio-polyester based on glycerol and citric acid was synthesized and evaluated as fire-retardant (FR) in wooden particleboards. Phosphorus pentoxide was used to first introduce phosphate esters in the glycerol followed by esterification with citric acid to produce the bio-polyester. The phosphorylated products were characterized by ATR-FTIR, ¹H-NMR and TGA-FTIR. After polyester curing, they were grinded and incorporated in laboratory produced particleboards. The fire reaction performance of the boards was evaluated by cone calorimeter. An increased char residue was produced depending on the phosphorus content and the THR (Total Heat Release), PHRR (Peak of Heat Release Rate) and MAHRE (Maximum Average of the Rate of Heat Emission) were considerably reduced in presence of the FRs. Highlights: Phosphate containing bio-polyester as fire retardant in wooden particle board; Fire performance is improved; Bio-polyester acts in the condensed and gas phases; Additive effectiveness similar to ammonium polyphosphate.

Heat Transfer Efficiency and pMDI Curing Behavior during Hot-Pressing Process of Tea Oil Camellia (Camellia Oleifera Abel.) Shell Particleboard

The use of agricultural biomass composites as new construction and building materials has grown rapidly in recent decades. Considering that energy consumption is one of the most important factors in production, the aim of this work is to examine how heat transfer is affected at various ratios and combinations of three-layer tea oil camellia shell (TOCS) based particleboard with the purpose of creating a mat-forming structure, which has the best physical and mechanical properties for furniture and construction use in a dry environment and consumes the least amount of energy. Additionally, it investigated how raw materials type affects the curing process of polymeric methylene diisocyanate (pMDI) using differential scanning calorimetry (DSC). According to the obtained data, the centerline temperature could reach a maximum of 125 °C after 3 min regardless of the materials or combinations, while the pMDI curing time was 100-110 °C. The results demonstrated that efficient heat transfer could help resin polymerization and improve panel properties. The effect of raw materials on the curing behavior of resin indicated that TOCS particles somehow caused more heat reactions at the curing point. It appeared that particleboard with a ratio of 40% commercial wood particles in the surface layers and 50% TOCS particles (mesh size: -3 + 14) in the core layer with a modulus of rupture (MOR) of 11.29 N/mm² and internal bonding (IB) of 0.78 N/mm² has the best properties and met EN 312: 2010 standard requirements for particleboard P2.

Properties of Table Tennis Blade from Sorghum Bagasse Particleboard Bonded with Maleic Acid Adhesive at Different Pressing Temperatures and Times

This physical and mechanical properties of a table tennis blade made from sorghum bagasse particleboard (TTBSB-particleboard) bonded maleic acid adhesive was investigated under pressing temperature and time variations. The TTBSB-particleboard was produced via a two-stage process in this study. A pressing temperature of 170-200 °C was used to prepare the first stage for 10 min. Following this, the second stage of the TTBSB-particleboard was produced with a different pressing time of 5-20 min. The TTBSB-particleboard had a specified target density of 0.6 g/cm³ and a size of 30 cm × 30 cm × 0.6 cm, respectively. For references concerning the tested quality of TTBSB-particleboard, the JIS A 5908-2003 standard has been used. For comparison, the commercial blades of Yuguan Wooden 1011 and Donic Original Carbo Speed were tested under the same conditions. The quality of the TTBSB-particleboard was successfully enhanced by increasing the pressing temperature (170 to 200 °C) and time (5 to 20 min). As a result, the pressing condition of 200 °C and 20 min were effective in this study. The TTBSB-particleboard in this study has a greater weight than the commercial blades of Yuguan and Donic. However, the TTBSB-particleboard in this study had a ball rebound comparable to that of the Donic blade.

Selected Properties of Single and Multi-Layered Particleboards with the Structure Modified by Fibers Implication

One of the ways of potential improvement of the particleboard properties, especially surface quality, can be the incorporation of wood fibers to face layers. This study aimed to evaluate the selected mechanical and physical parameters of single and multi-layered particleboards with the structure modified by the incorporation of various types and amounts of wood fibers. Single, 3- and 5-layers particleboards were produced with two different types of wood fibers added to the face and core layers. The basic mechanical parameters (modulus of rupture, modulus of elasticity, internal bond, surface soundness), as well as density profile and surface roughness, have been investigated. The results have shown that the single-layer panels with fibers did not meet the standard requirements due to unsatisfactory unstable parameters, probably caused by uneven resination. The remaining panels, 3- and 5-layer, met the standard requirements, and, due to fiber incorporation, there is also potential to reduce the panel density, still meeting standard requirements. The addition of fibers from 0% to 75% in face layers leads to an increase in the modulus of rupture from 10.6 N mm^-2 to 15.6 N mm^-2. Depending on the fibers' type, the surface soundness can vary between 0.7 N mm^-2 and 1.2 N mm^-2. Five-layer panels were of similar or even higher parameters, but due to much-complicated technology, it seems unreasonable to develop this type of composite. The novelty of the conducted research is the attempt to modify the structure of particleboards by adding various amounts of two different types of fibers by mixing them with particles or adding them as separate layers and producing panels of different densities.

The Influence of Multiple Mechanical Recycling of Particleboards on Their Selected Mechanical and Physical Properties

This is a bridge between circular economy issues and wood-based panels technology, especially particleboards. Because these composites contain a significant amount of non-wood raw material (10-12% thermoset resin, high hardness laminates, among others), their mechanical recycling leads to an uncontrollable reduction in produced particle size. This problem can be especially significant since the particleboards can be intended for multiple recycling due to the shortening of their service life. This research aimed to produce particles in the cycle of multiple re-milling particleboards and evaluate the selected properties of the produced particles and particleboards. Thus, the response to the following scientific problem can be given: what factors qualitatively and quantitatively influence the properties of the particleboards produced by multi-re-milled particles? The novelty of this research is the approach to recycling the raw materials from particleboards in fully controlled conditions, providing the characterization of produced particles and producing particleboards with close-to-industrial parameters, and, finally, evaluating the features of produced particleboards in the light of raw materials used. The results confirmed that subsequent mechanical recycling of particleboards, where the other panels are made entirely of second-milling particles, leads to an unprofitable and unacceptable reduction in the mechanical properties of the panels. The physical parameters, such as thickness swelling and water absorption, are improved, but this can be the result of increased content of chemical ingredients, which negatively influence the hygienic features of panels (emission of formaldehyde and total volatile organic compounds-TVOC). Further research should be directed towards estimating the optimal addition of mechanically recycled particles to particleboard production.

APTES-Modified Nanocellulose as the Formaldehyde Scavenger for UF Adhesive-Bonded Particleboard and Strawboard

This work examines the possibility of applying non-modified nanocellulose and nanocellulose functionalized with 3-aminopropyltriethoxysilane (APTES) as a formaldehyde scavenger for commonly used urea-formaldehyde (UF) adhesive. The effect of silanization was determined with the use of Fourier transform infrared spectroscopy (FTIR), flame atomic absorption spectrometry (FAAS), and elemental analysis. Moreover, the ability of cellulosic nanoparticles to absorb the formaldehyde from an aqueous solution was investigated. After homogenization, cured UF adhesives were examined with the use of FTIR, energy-dispersive spectroscopy (SEM-EDS), and the perforator method to determine the content of formaldehyde. Manufactured boards made of rape straw particles and wood particles were tested in terms of their physico-mechanical properties and formaldehyde emission. Studies have shown that the applied method of silanization was effective. Furthermore, in the case of non-modified nanocellulose, no sign of formaldehyde scavenging ability was found. However, the functionalization of cellulosic nanoparticles with APTES containing an amino group led to the significant reduction of formaldehyde content in both the aqueous solution and the UF adhesive. The mechanical properties of both strawboards and particleboards were improved due to the nanocellulose reinforcement; however, no effect of silanization was found. Nevertheless, functionalization with APTES contributed to a decrease in formaldehyde emission from boards, which was not found in the case of the introduction of non-modified cellulosic nanoparticles.

Upcycling Different Particle Sizes and Contents of Pine Branches into Particleboard

A growing world population means that demand for wood-based materials such as particleboard is constantly increasing. In recent years, wood prices have reached record highs, so a good alternative can be the utilization of branches, which can reduce the cost of raw materials for particleboard production. The goal of the study was to confirm the feasibility of using an alternative raw material in the form of Pinus sylvestris L. pine branches for the production of three-layer particleboard. Characterization of the alternative raw material was also carried out, and the bulk density was determined. As part of the research, six variants of particleboard, 0%, 5%, 10%, 25%, and 50%, w/w, and two variants where the first one had the face layer made of branch particles and the core layer made of industrial particles, and the reverse variant (all produced panels were three-layer) were produced and then their physical and mechanical properties were studied. The results show that even if the bulk density of branch particles is significantly higher than industrial material, the internal bond and water absorption rises as branch particle content increases. In the case of bending strength and modulus of elasticity, these were decreased with a branch particle content increase. The conducted tests confirmed the possibility of using the raw material, which was usually used as fuel or mulch, to produce particleboards even in 50% content. The present solution also contributes to the positive phenomenon of carbon storage, due to incorporating the branches' biomass into panels rather than burning it. Further research should be focused on the modification of particle production from branches to obtain lower bulk density and to reach fraction shares closer to industrial particles. Furthermore, the chemical characterization of the pine branch particles (cellulose and lignin content, extractives content, pH value) would provide valuable data about this potential alternative raw material.

Mechanical and Physical Properties of Particleboard Made from the Sumatran Elephant (Elephas maximus sumatranus) Dung and Wood Shaving

Sumatran elephants (Elephas maximus sumatranus) are the world's largest living land mammals. The elephant's digestive system can only absorb 40% of the nutrients in digested feed, and the remainder is excreted as dung. Elephant dung waste can be used as a particleboard material due to its high fiber content. The objectives of this study are: (i) to prepare elephant dung waste as raw material for particleboard, (ii) to improve elephant dung particleboard's physical and mechanical properties using wood shavings, and (iii) to study the influence of several parameters on the physical and mechanical properties of particleboard. The particleboard dimensions and density were set at 20 cm × 20 cm × 1 cm and 0.8 g/cm³, respectively. The mixture ratio of elephant dung and wood shavings was 100/0, 90/10, 80/20, 70/30, 60/40, and 50/50 (% w/w). This mixture ratio of particles was sprayed with 7% isocyanate adhesive. The pressing at a pressure of 30 kg/cm² for 5 min and 160 °C was used in this study. The physical and mechanical properties of particleboard were tested according to JIS A 5908 (2003) standard. The result shows that the addition of wood shaving improved the elephant dung particleboard's physical and mechanical properties. Except for moisture content and water absorption, the addition of wood shavings has a significant effect on elephant dung particleboard's physical and mechanical properties. The best ratio of elephant dung and wood-shaving for this research is 50/50 and has fulfilled the JIS A 5908-2003 standard, except for thickness swelling.

Effect of Nitrogen Ion Implantation on the Tool Life Used in Particleboard CNC Drilling

The paper presents the effect of nitrogen ion implantation on the tool life of the tools commonly used in the furniture industry for drilling particleboards. Nitrogen ions with different accelerating voltages of 25, 40, 55, and 70 kV and a fluence of 5 × 10¹⁷ cm^-2 were implanted into the surface of commercially available high-speed steel (HSS) drills, using the implanters without mass-separated ion beams. The tests were carried out in a computerized numerical control (CNC) machining center used in the furniture industry. Based on the measurements of the direct tool wear indicator (W), the drill wear curves were determined and the relative tool life index, standard deviation, coefficient of variation, and the implantation quality index of tool life were calculated. The studies have shown that the modification of the drill surface layer by the nitrogen ion implantation process increases the tool life. The obtained results allow the research to be the continued in a wider scope.

Experimental Study of the Influence of Selected Factors on the Particle Board Ignition by Radiant Heat Flux

Particleboards are used in the manufacturing of furniture and are often part of the interior of buildings. In the event of a fire, particleboards are a substantial part of the fuel in many building fires. The aim of the article is to monitor the effect of radiant heat on the surface of particle board according to the modified procedure ISO 5657: 1997. The significance of the influence of heat flux density and particle board properties on its thermal resistance (time to ignition) was monitored. Experimental samples were used particle board without surface treatment, with thicknesses of 12, 15, and 18 mm. The samples were exposed to a heat flux from 40 to 50 kW·m⁻². The experimental results are the initiation characteristics such as of the ignition temperature and the weight loss. The determined factors influencing the time to ignition and weight loss were the thickness and density of the plate material, the density of the radiant heat flux and the distance of the particle board from the radiant source (20, 40, and 60 mm). The obtained results show a significant dependence of the time to ignition on the thickness of the sample and on the heat flux density. The weight loss is significantly dependent on the thickness of the particle board. Monitoring the influence of time to ignition from sample distance confirmed a statistically significant dependence. As the distance of the sample from the source increased, the time to ignition decreased linearly. As the distance of the sample from the source increased, the time to ignition increased.

Study on the Properties and Mechanism of Magnesium Oxychloride Adhesive Particleboard Modified by Fly Ash

Magnesium oxychloride adhesive (MOA) is a kind of inorganic adhesive with a low energy consumption and environmental protection. The modified particleboard with magnesium oxychloride adhesive (MOPB) has the advantages of no volatiles and has a high mechanical strength. In this study, MOA and poplar shavings were used to prepare MOPB, fly ash (FA) was used to modify and enhance the properties of MOPB; the influence mechanism on the mechanical of MOPB was studied. Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) were used to analysis the bonding mechanism of MOA and poplar shavings, and the composite system model of MOPB was constructed. The mechanism of modified MOPB with FA (MOPB-FA) was clarified. The results show that the use of FA effectively improved the mechanical strength of MOPB, and when the ratio of FA addition was 15 wt%, MOPB-FA’s modulus of rupture (MOR) value was 16.32 MPa, an increase of 24.5% more than before (13.11 MPa). The modulus of elasticity (MOE) value was 4595.51 MPa, an increase of 76.7% more than before (2600 MPa), and the thickness of swelling (TS) value was 0.35%, a decrease of 85.2% less than before (2.36%).

Physical and Mechanical Properties of Particleboard Produced with Addition of Walnut (Juglans regia L.) Wood Residues

The depletion of natural resources and increased demand for wood and wood-based materials have directed researchers and the industry towards alternative raw materials for composite manufacturing, such as agricultural waste and wood residues as substitutes of traditional wood. The potential of reusing walnut (Juglans regia L.) wood residues as an alternative raw material in particleboard manufacturing is investigated in this work. Three-layer particleboard was manufactured in the laboratory with a thickness of 16 mm, target density of 650 kg∙m^-3 and three different levels (0%, 25% and 50%) of walnut wood particles, bonded with urea-formaldehyde (UF) resin. The physical properties (thickness swelling after 24 h) and mechanical properties (bending strength, modulus of elasticity and internal bond strength) were evaluated in accordance with the European standards. The effect of UF resin content and nominal applied pressure on the properties of the particleboard was also investigated. Markedly, the laboratory panels, manufactured with 50% walnut wood residues, exhibited flexural properties and internal bond strength, fulfilling the European standard requirements to particleboards used in load-bearing applications. However, none of the boards met the technical standard requirements for thickness swelling (24 h). Conclusively, walnut wood residues as a waste or by-product of the wood-processing industry can be efficiently utilized in the production of particleboard in terms of enhancing its mechanical properties.

Production of Particleboard Using Various Particle Size Hemp Shives as Filler

Research was performed into the use of hemp shive as a fast-growing and carbon-storing agricultural waste material in the production of particleboard for the construction industry. Hemp shives were acquired and prepared for board production with the use of milling and sieving to reach two target groups with 0.5 mm to 2 mm and 2 mm to 5.6 mm particle size ranges. The cold pressing method was used to produce hemp boards with Kleiberit urea formaldehyde resin as a binder. The boards were made as 19 mm thick single-layer parts with a density range of 300 ± 30 kg/m³, which qualifies them as low-density boards. Exploratory samples were made using milled hemp fibers with higher density. Additional components such as color pigments and wood finishes were added to test improved features over raw board samples. Tests were performed to determine moisture contents, density range, structural properties, and water absorption amounts. Produced board bending strength reached 2.4 MPa for the coarser particle group and thermal conductivity of 0.057 ± 0.002 W/(mK). The results were compared with existing materials used in the industry or in the development stage to indicate options of developed board applications as indoor insulation material in the construction industry.

Evaluation of Functional Features of Lignocellulosic Particle Composites Containing Biopolymer Binders

In this research, the assessment of the impact of natural biopolymer binders on selected mechanical and physical properties of lignocellulosic composites manufactured with different resination (12%, 15%, 20%). Different mechanical and physical properties were determined: modulus of rupture, modulus of elasticity, internal bonding strength, thickness swelling, water absorption, contact angle, and density profile. Moreover, thermal properties such as thermogravimetric analysis and differential scanning calorimetry were studied for the polymers. The results showed significant improvement of characterized features of the composites produced using biopolymers. However, the rise of the properties was visible when the binder content raised from 12% to 15%. Further increase of biopolymer binder did not imply a considerable change. The most promising biopolymer within the tested ones seems to be polycaprolactone (PCL).

Polymer Composite Fabrication Reinforced with Bamboo Fiber for Particle Board Product Raw Material Application

Bamboo particles as reinforcement in composite materials are prospective to be applied to particleboard products in the industry. This study aimed to synthesize bamboo particle reinforced polymer composites as a substitute for particleboard products, which still use wood as a raw material. The parameters of the composite synthesis process were varied with powder sizes of 50, 100, and 250 mesh, each mesh with volume fractions of 10, 20, and 30%, matrix types of polyester and polypropylene, Tali Bamboo, and Haur Hejo Bamboo as reinforcements. Characterization included tensile strength, flexural strength, and morphology. Particleboard products were tested based on JIS A 5908-2003, including density testing, moisture content, thickness expansion after immersion in water, flexural strength in dry and wet conditions, bending Young’s modulus, and wood screw holding power. The results showed that the maximum flexural and tensile strength values of 91.03 MPa and 30.85 MPa, respectively, were found in polymer composites reinforced with Tali bamboo with the particle size of 250 mesh and volume fraction 30%. Particleboard made of polypropylene and polyester reinforced Tali Bamboo with a particle size of 250 mesh and a volume fraction of 30% composites meets the JIS A 5908-2003 standard.

Life Cycle Assessment (LCA) of Particleboard: Investigation of the Environmental Parameters

Particleboard is not entirely a wood replacement but a particular material with its properties, making it more effective at different times than heavy or solid wood. The world’s biggest concern is environmental problems with formaldehyde as a particulate board binder that can lead to human carcinogenic agents. A cradle-to-gate life cycle assessment (LCA) of particleboard production was performed using openLCA software. The impact assessment was carried out according to the software’s features. This preliminary investigation aims to analyze the chemical composition of particleboard and identify its environmental impact. The Fourier-transform infrared spectroscopy (FTIR) system was used to track the functional group of aliphatic hydrocarbons, inorganic phosphates, and main aliphatic alcohols found in particleboards made in Malaysia. Based on the FTIR results, aliphatic groups were found in numerous aggravates that the spectroscopic infrared was likely to experience. The most important vibrational modes were C–H, at approximately 3000 cm⁻¹, and –CH deformations around 1460 cm⁻¹ and 1380 cm⁻¹. Eight effect groups demonstrated that 100% of the input and all analyses produced the same relative outcome. The life cycle of a product is determined by pollution of the air, water, and soil. Thus, particleboard has a minimal impact on the environment, except for global warming.

Influence of Different Percentages of Binders on the Physico-Mechanical Properties of Rhizophora spp. Particleboard as Natural-Based Tissue-Equivalent Phantom for Radiation Dosimetry Applications

Rhizophora spp. particleboard with the incorporation of lignin and soy flour as binders were fabricated and the influence of different percentages of lignin and soy flour (0%, 6% and 12%) on the physico-mechanical properties of the particleboard were studied. The samples were characterised by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), X-ray fluorescence (XRF) and internal bonding. The results stipulated that the addition of binders in the fabrication of the particleboard did not change the functional groups according to the FTIR spectrum. For XRD, addition of binders did not reveal any major transformation within the composites. SEM and EDX analyses for all percentages of binders added showed no apparent disparity; however, it is important to note that the incorporation of binders allows better bonding between the molecules. In XRF analysis, lower percentage of chlorine in the adhesive-bonded samples may be advantageous in maintaining the natural properties of the particleboard. In internal bonding, increased internal bond strength in samples with binders may indicate better structural integrity and physico-mechanical strength. In conclusion, the incorporation of lignin and soy flour as binders may potentially strengthen and fortify the particleboard, thus, can be a reliable phantom in radiation dosimetry applications.

Oversized Planer Shavings for the Core Layer of Lightweight Particleboard

Planer shavings (PS) are side-products generated during the processing of solid wood, typically used for heating, packaging, or insulation purposes. PS has been used for decades in particleboard manufacture, particularly in the core layer. The aim of this research is to investigate the use of PS with a length over 4 mm in low-density one-layer particleboard manufacturing with a thickness of 10 mm, as an option to reduce the raw material demand for wood-based panels. Correlations towards the mechanical properties of the particleboards, fabricated at a density of 475 kg/m³, could be drawn by analyzing the effects of different urea-formaldehyde adhesive contents (6%, 9%, and 12%). Two methods of adhesive application (pouring and spraying) and two types of blending of PS with adhesive (plowshare mixer and drum mixer) were investigated, with the aim that PS will have controlled resin application. The difference between the adhesive application methods was examined by analyzing the mechanical properties as an internal bond, modulus of rupture, and modulus of elasticity as well as indirectly by visualizing the adhesive distribution by adding a green pigment to the adhesive before application. PS demonstrated reduced bending properties in comparison with the EN 312 standard requirements of particleboards for internal use in dry conditions (type P2), due to the low density. The internal bond strength in the case of the particleboard without pigment application (up to 0.5 N/mm²) was higher compared to the P2 requirements (0.4 N/mm²), and significantly lower (0.15 N/mm²) in combination with the pigment (2.5% based on the board weight, compared to 0.1%, specific for such industry applications), but still superior to the values of the reference panel manufactured with wood particles.

Feed Force and Sawdust Geometry in Particleboard Sawing

The measurement of cutting forces permits building of physic-mechanical cutting models for a better understanding of the phenomena observed during cutting. It also permits the design and optimization of processes, machines, tools, and wood preparation. Optimization of cutting conditions of wood-based materials can decrease the cutting forces, which directly relates to the energy consumption and surface quality. The sawdust analysis may serve for analysis of cutting kinematics and occupational health risk. The aim of the study was to estimate the correlation between the feed rate and both feed force and sawdust particle size produced during particleboard circular sawing. A saw machine type K700 was used in experiments. There were three feed rates of 12, 18, and 24 m/min executed by a horizontal pneumatic actuator fixed to the sliding side table of the saw machine. Based on the results of the experiments, a positive correlation was observed between the feed rate in a circular sawing process and feed forces and an unexpected particle size distribution depending on the feed rate.

Adaptive harmony search algorithm for mechanical performance optimization of properties of particleboard from cotton stalk

In this study, the optimum conditions for manufacturing particleboard-based waste cotton stalks were evaluated to achieve a good performance of mechanical properties. The response surface methodology (RSM) is used to calibrate the experiment results based on input variables consisting of the weight ratio of melamine formaldehyde to urea-formaldehyde (MU) resins, shelling ratio (SR), and the proportion of cotton particles to poplar particle (CP) in the core layer. An adaptive harmony search (AHS) algorithm is offered to search the optimum constructing conditions of mechanical properties for the composite particleboard using two optimization models. The optimum conditions are evaluated using maximum performance of mechanical properties. Besides, the optimum conditions are searched based on the material cost of the mechanical properties of composite particleboard that are utilized in its constraints. The results showed that the RSM can provide a perfect prediction for the mechanical properties of particleboard. The AHS is successfully applied to optimize the composite conditions. In the first optimization application, the optimal point is obtained for input variables in composite as 21.91% MU, 37.10% SR, and 13.54% CP. However, in the second condition, the optimum conditions are obtained for a good level as 18.32% MU, 51.71% SR, and 8.37% CP in the core layer.

Potential of Brewer's Spent Grain as a Potential Replacement of Wood in pMDI, UF or MUF Bonded Particleboard

Brewer’s spent grain (BSG) is the richest by-product (85%) of the beer-brewing industry, that can be upcycled in a plentiful of applications, from animal feed, bioethanol production or for removal of heavy metals from wastewater. The aim of this research is to investigate the mechanical, physical and structural properties of particleboard manufactured with a mixture of wood particles and BSG gradually added/replacement in 10%, 30% and 50%, glued with polymeric diisocyanate (pMDI), urea-formaldehyde (UF) and melamine urea-formaldehyde (MUF) adhesives. The density, internal bond, modulus of rupture, modulus of elasticity, screw withdrawal resistance, thickness swelling and water absorption were tested. Furthermore, scanning electron microscopy anaylsis was carried out to analyze the structure of the panels after the internal bond test. Overall, it was shown that the adding of BSG decreases the mechanical performance of particleboard, due to reduction of the bonding between wood and BSG particles. This decrease has been associated with the structural differences proven by SEM inspection. Interaction of particles with the adhesive is different for boards containing BSG compared to those made from wood. Nevertheless, decrease in the mechanical properties was not critical for particleboards produced with 10% BSG which could be potentially classified as a P2 type, this means application in non-load-bearing panel for interior use in dry conditions, with high dimensional stability and stiffness.

Physico-Mechanical and Biological Durability of Citric Acid-Bonded Rubberwood Particleboard

This study investigated the effects of different citric acid content on the physico-mechanical and biological durability of rubberwood particleboard. Particleboards with density of 700 kg/m³ were produced with three different citric acid contents, namely 10, 15 and 20 wt%. Particleboards made from 10 wt% urea formaldehyde (UF) resin were served as control for comparison purposes. FTIR analysis was carried out and the formation of ester linkages between -OH on cellulose and carbonyl groups of citric acid was confirmed. The peak intensity increased along with increasing citric content, which indicated that a higher amount of ester linkages were formed at higher citric acid content. Citric acid-bonded particleboard had inferior physical properties (water absorption and thickness swelling) and mechanical properties (internal bonding strength, modulus of rupture and modulus of elasticity) compared to that of the UF-bonded particleboard. However, the performance of particleboard was enhanced with increasing citric acid content. Meanwhile, citric acid-bonded particleboard displayed significantly better fungal and termite resistance than UF-bonded particleboard owing to the acidic nature of citric acid. It can be concluded that citric acid is a suitable green binder for particleboard but some improvement is needed during the particleboard production process.

Water Extraction of Tannins from Aleppo Pine Bark and Sumac Root for the Production of Green Wood Adhesives

The extraction of condensed tannins from Aleppo pine bark and sumac roots (Brown Rhus tripartitum) was examined in near industrial conditions, using a water medium in the presence of 2% NaHCO₃ and 0.5% NaHSO₃ at two different temperatures (70 °C and at 100 °C). The tannins extracts were recovered in high yields (~25% of Aleppo pine and ~30% for sumac) with high phenolic contents (>75%). The tannins were characterized by ¹³C-NMR and MALDI TOF and showed characteristics of procyanidin/prodelphinidin units. The tannins extracted at 100 °C were composed of smaller flavonoid oligomers (DP < 8) compared to those extracted at a lower temperature (DP > 10). Adhesive resin formulations were prepared using Aleppo or sumac tannins and four different cross linkers (hexamine, glutaraldehyde, furfural, and glyoxal). The resins were studied by TMA in bending and tannins-based formaldehyde-free wood particleboards were produced. The panels displayed internal bond strengths > 0.35 MPa with the four hardeners and all of them passed relevant international standard specifications for interior grade panels. The best results were observed with the tannins extracted at 70 °C with furfural as hardener (IB = 0.81 MPa for Aleppo pine and IB = 0.76 MPa for sumac).

Influence of Exhaust System Setup on Working Zone Pollution by Dust during Sawing of Particleboards

Air pollution by wood dust in furniture production sites is an important hygiene issue. The dust is created by all types of wood and wood-based material machining, and its concentration in the working zone surrounding the machining stand depends on the effectiveness of the dust exhaust system. In present research, three setups of the dust extraction system for a conventional table sawing machine are considered while machining particleboards. The results showed a high impact of the exhaust system connection setup on the dust concentration in the air surrounding the sawing machine work stand. The use of both main and auxiliary sawdust extraction connectors together ensured the highest clearness of the air, with only 0.5 mg/m³ of dust concentration. Closing the upper hood leads to a concentration five times higher, while disconnecting it results in a ten times higher dust content. The finest dust particles (<1 µm), however, are the most numerous in the case of closing the hood.

Mechanical Properties and Fire Resistance of Magnesium-Cemented Poplar Particleboard

Magnesium-cemented poplar particleboard (MCPB) is a new environmental inorganic magnesium cementitious composite without formaldehyde release. In this study, soybean flour (SM), silane coupling agent (KH560), soybean protein isolate (SPI), polyethylene glycol (PEG-400), maleic anhydride (MAH), and polyacrylic acid (PAA) were added to MCPB to improve the mechanical properties, waterproofing properties, and flame retardancy. The results show that the SPI group had the best mechanical performance; the modulus of elasticity (MOE) was up to 5192 MPa and exceeded the Chinese national standard GBT 4897-2015 (GBT) by 67.4%, the modulus of rupture (MOR) reached 17.72 MPa and exceeded GBT by 18%. Thickness swelling (TS) after 24-hour immersion was 0.29% and reached the standard of GBT (≤16%). The fire resistance test of MCPB indicated that the KH560 group improved the flame retardancy, the heat release rate (HRR) was 18kW/m², the total smoke produced (TSP) was 0.192 m², the total heat release (THR) was 29.71 MJ/kg, which reached the Chinese national standard GBT 8624-2012.

Low Density Wood Particleboards Bonded with Starch Foam-Study of Production Process Conditions

It has been shown that wood particleboards bonded with sour cassava starch can display low density combined with good physico-mechanical performance, thanks to starch being able to produce a strong foam that fills the interparticular space. Here we optimize the pressing conditions for the production of these panels. The procedure involved hot-plate pressing in two stages: (1) lowering the top platen to a specified thickness for a duration designated as pressing time, followed by (2) raising the top platen to allow panel expansion for a duration designated as hold time. The parameters studied were the pressing time (10 to 150 s), the hold time (290 to 890 s), and the top platen temperature (80 to 190 °C). The hold time and pressing time showed to be crucial parameters. The best operating conditions corresponded to 600 s of press cycle time, comprising 60 s of pressing time and 540 s of hold time. The top platen temperature used was 190 °C. The particleboards produced had a density of 405 kg·m⁻³, an internal bond strength of 0.44 N·mm⁻², and a thickness swelling of 13.2%. This can be considered as very good performance, taking into account the panels’ low density.

A Novel Eco-Friendly Wood Adhesive Composed by Sucrose and Ammonium Dihydrogen Phosphate

Development of a bio-based wood adhesive is a significant goal for several wood-based material industries. In this study, a novel adhesive based upon sucrose and ammonium dihydrogen phosphate (ADP) was formulated in hopes of furthering this industrial goal through realization of a sustainable adhesive with mechanical properties and water resistance comparable to the synthetic resins used today. Finished particleboards exhibited excellent mechanical properties and water resistance at the revealed optimal adhesive conditions. In fact, the board properties fulfilled in principle the requirements of JIS A 5908 18 type standard, however this occured at production conditions for the actual state of development as reported here, which are still different to usual industrial conditions. Thermal analysis revealed addition of ADP resulted in decreases to the thermal thresholds associated with degradation and curing of sucrose. Spectral results of FT-IR elucidated that furanic ring chemistry was involved during adhesive curing. A possible polycondensation reaction pathway was proposed from this data in an attempt to explain why the adhesive exhibited such favorable bonding properties.

Cellulose Nanomaterials-Binding Properties and Applications: A Review

Cellulose nanomaterials (CNs) are of increasing interest due to their appealing inherent properties such as bio-degradability, high surface area, light weight, chirality and the ability to form effective hydrogen bonds across the cellulose chains or within other polymeric matrices. Extending CN self-assembly into multiphase polymer structures has led to useful end-results in a wide spectrum of products and countless innovative applications, for example, as reinforcing agent, emulsion stabilizer, barrier membrane and binder. In the current contribution, after a brief description of salient nanocellulose chemical structure features, its types and production methods, we move to recent advances in CN utilization as an ecofriendly binder in several disparate areas, namely formaldehyde-free hybrid composites and wood-based panels, papermaking/coating processes, and energy storage devices, as well as their potential applications in biomedical fields as a cost-effective and tissue-friendly binder for cartilage regeneration, wound healing and dental repair. The prospects of a wide range of hybrid materials that may be produced via nanocellulose is introduced in light of the unique behavior of cellulose once in nano dimensions. Furthermore, we implement some principles of colloidal and interfacial science to discuss the critical role of cellulose binding in the aforesaid fields. Even though the CN facets covered in this study by no means encompass the great amount of literature available, they may be regarded as the basis for future developments in the binder applications of these highly desirable materials.

Effects of Sulfuric Acid on the Curing Behavior and Bonding Performance of Tannin⁻Sucrose Adhesive

The development of biomaterials-based adhesives is one of the main research directions for the wood-based material industry. In previous research, tannin and sucrose were used as adhesive to manufacture particleboard. However, the reaction conditions need to be optimized. In this study, sulfuric acid was added to the tannin⁻sucrose adhesive as a catalyst to improve the curing process. Thermal analysis, insoluble mass proportion, FT-IR, and solid state 13C NMR were used to investigate the effects of sulfuric acid on the curing behavior of tannin and sucrose. Thermal analysis showed weight loss and endotherm temperature reduced from 205 and 215 to 136 and 138 °C, respectively, by adding sulfuric acid. In case of the adhesive with pH = 1.0, the insoluble mass proportion achieved 81% at 160 °C, which was higher than the reference at 220 °C. FT-IR analysis of the uncured adhesives showed that adding sulfuric acid leads to hydrolysis of sucrose; then, glucose and fructose converted to 5-hydroxymehthylfurfural (HMF) and levulinic acid. Dimethylene ether bridges were observed by FT-IR analysis of the cured adhesives. The results of solid state 13C NMR spectrum indicated that 5-HMF participated in the curing process and formed methylene bridges with the C8 position of the resorcinol A-rings of tannin, whereas dimethylene ether bridges were detected as a major chemical chain of the polymer. Lab particleboards were produced using 20 wt % resin content at 180 °C and 10 min press time; the tannin⁻sucrose adhesive modified with sulfuric acid to pH = 1.0 exhibited better performance than the unmodified tannin⁻sucrose adhesive; the properties of the boards fulfilled the requirement of Japanese Industrial Standard (JIS) A5908 type 15.

Prospects for the use of municipal tree pruning wastes in particleboard production

The purpose of this study was to evaluate the physical and mechanical properties of particleboard made with pruning wastes from Ipê (Tabebuia serratifolia) and Chapéu-de-Sol (Terminalia catappa) trees. Particleboards were prepared with both wood species, using all the material produced by grinding the pruning wastes. The particleboards had dimensions of 45 × 45 cm, a thickness of approximately 11.5 mm and an average density of 664 kg/m3. A urea-formaldehyde adhesive was used in the proportion of 12% of the dry particle mass. The particleboards were pressed at a temperature of 130°C for 10 mins. The physical and mechanical properties analyzed were density, moisture content, thickness swelling, percentage of lignin and cellulose, modulus of resilience, modulus of elasticity and tensile strength parallel to the grain, accordingly to the standards NBR 14810 and CS 236-66 (1968). The particleboards were considered to be of medium density. The particle size significantly affected the static bending strength and tensile strength parallel to the grain. Ipê presented better results, demonstrating a potential for the production and use of particleboard made from this species.

Resistance of Particleboards Made from Fast-Growing Wood Species to Subterranean Termite Attack

Laboratory-made particleboards were tested for their resistance to subterranean termite, Coptotermes curvignathus Holmgren (Order Isoptera, Family Termitidae) by Indonesian standard SNI 01.7207–2006, during four weeks and at the end of the test their mass loss percentage and feeding rate were determined. Particleboards consisted of: jabon (Anthocephalus cadamba, Family Rubiacea) with a density of 0.41 g/cm³; sungkai (Peronema canescens, Family Verbenaceae) with a density of 0.46 g/cm³; mangium (Acacia mangium, Family Rhamnaceae) with a density of 0.60 g/cm³ separately and the three species mixture at a rate of 1:1:1. Densities of the boards were targetted at 0.60 g/cm³ and 0.80 g/cm³ by using 12% urea formaldehyde as binder with 2% paraffin as additive based on oven dry wood particle weight. The hand-formed mats and hot-pressing at 130 °C and 2.45 MPa for 10 min were applied. The results showed that particleboards density did not affect mass loss and feeding rate, but the particleboards made from higher density wood resulted in higher resistance to subterranean termite attack. The most resistant particleboards were made of magium, followed by sungkai, mixed species, and jabon.