Alkali and heat treatment of titanium implant material for bioactivity

PURPOSE

This study was conducted to evaluate alkali- and heat-treated titanium implant material.

MATERIALS AND METHODS

Ninety-eight square plates of commercially pure titanium were divided into three groups. Group 1 plates were left untreated, and groups 2 and 3 were subjected to anodization and alkali treatment for 24 and 48 hours, respectively. Treated specimens were then subdivided into three equal subgroups (a, b, and c), which were heat treated for 1 hour at temperatures of 500°C, 700°C, and 800°C, respectively. Changes in the crystalline structure were analyzed using x-ray diffractometry. Surface roughness was measured using a surface roughness tester. Selected specimens were immersed in a specially prepared simulated body fluid for 10 days. Calcium and phosphorous deposition on the specimens was detected using energy dispersive x-ray analysis.

RESULTS

Increasing the alkali treatment period and heat treatment temperature positively affected surface roughness and formation of a bioactive sodium titanium oxide (sodium titanate) layer on the titanium surface, especially after heat treatment at 800°C. There was a significantly higher calcium deposition on specimens of group 3 in comparison with those of groups 1 and 2. The results of pH and ion concentration changes of the used simulated body fluid confirmed the results of energy dispersive x-ray analysis.

CONCLUSION

Alkali and heat treatment of titanium implant materials created better treatment conditions for obtaining a bioactive implant material.

Preparation of activated carbon by microwave heating of langsat (Lansium domesticum) empty fruit bunch waste

The feasibility of langsat empty fruit bunch waste for preparation of activated carbon (EFBLAC) by microwave-induced activation was explored. Activation with NaOH at the IR ratio of 1.25, microwave power of 600 W for 6 min produced EFBLAC with a carbon yield of 81.31% and adsorption uptake for MB of 302.48 mg/g. Pore structural analysis, scanning electron microscopy and Fourier transform infrared spectroscopy demonstrated the physical and chemical characteristics of EFBLAC. Equilibrium data were best described by the Langmuir isotherm, with a monolayer adsorption capacity of 402.06 mg/g, and the adsorption kinetics was well fitted to the pseudo-second-order equation. The findings revealed the potential to prepare high quality activated carbon from langsat empty fruit bunch waste by microwave irradiation.

Pilot-scale ethanol production from rice straw hydrolysates using xylose-fermenting Pichia stipitis

Ethanol was produced at pilot scale from rice straw hydrolysates using a Pichia stipitis strain previously adapted to NaOH-neutralized hydrolysates. The highest ethanol yield was 0.44 ± 0.02 g(p)/g(s) at an aeration rate of 0.05 vvm using overliming-detoxified hydrolysates. The yield with hydrolysates conditioned by ammonia and NaOH was 0.39 ± 0.01 and 0.34 ± 0.01 g(p)/g(s), respectively, were achieved at the same aeration rate. The actual ethanol yield from hydrolysate fermentation with ammonia neutralization was similar to that with overliming hydrolysate after taking into account the xylose loss resulting from these conditioning processes. Moreover, the ethanol yield from ammonia-neutralized hydrolysates could be further enhanced by increasing the initial cell density by two-fold or reducing the combined concentration of furfural and 5-hydroxymethyl furfural to 0.6g/L by reducing the severity of operational conditions in pretreatment. This study demonstrated the potential for commercial ethanol production from rice straw via xylose fermentation.

Effect of additives on subcritical water hydrolysis of whey protein isolate

The objective was to examine the effect of the additives acetic acid, lactic acid, sodium bicarbonate, sodium chloride, and sodium hydroxide on the hydrolysis of whey protein isolate with subcritical water. A screening experimental design was used to study the effect of temperature, time, and additives. The most influential additive, sodium bicarbonate, along with temperature and time was used in a second experimental design to predict the treatment conditions to maximize the degree of hydrolysis and production of free amino acids. The maximum degree of hydrolysis achieved was 50% at a concentration of 1.24 M sodium bicarbonate, 291 °C, and 28 min. The highest concentration of total amino acids was 83.0 mg/g of whey protein isolate with 0.83 M sodium bicarbonate at 264 °C for 29 min. Compared to water alone, sodium bicarbonate increased the degree of hydrolysis 4-fold and the production of amino acids by 44% and decreased peptides' molecular weight.

Potential of jackfruit peel as precursor for activated carbon prepared by microwave induced NaOH activation

The feasibility of preparing activated carbon (JPAC) from jackfruit peel, an industrial residue abundantly available from food manufacturing plants via microwave-assisted NaOH activation was explored. The influences of chemical impregnation ratio, microwave power and radiation time on the properties of activated carbon were investigated. JPAC was examined by pore structural analysis, scanning electron microscopy, Fourier transform infrared spectroscopy, nitrogen adsorption isotherm, elemental analysis, surface acidity/basicity and zeta potential measurements. The adsorptive behavior of JPAC was quantified using methylene blue as model dye compound. The best conditions resulted in JPAC with a monolayer adsorption capacity of 400.06 mg/g and carbon yield of 80.82%. The adsorption data was best fitted to the pseudo-second-order equation, while the adsorption mechanism was well described by the intraparticle diffusion model. The findings revealed the versatility of jackfruit peels as good precursor for preparation of high quality activated carbon.

Enzymatic production of xylooligosaccharides from alkali solubilized xylan of natural grass (Sehima nervosum)

In this study, a process for producing XOS from Sehima nervosum grass was developed. The grass contains 28.1% hemicellulose. NaOH and steam application yielded 98% of original xylan in contrast to 85% by KOH application. Hydrolysis of xylan with commercial xylanase caused breakdown into XOS comprising of xylobiose, xylotriose along with xylose. Response surface model (RSM) revealed highest xylobiose yield (11 g/100g xylan) at pH 5.03, temperature 45.19°C, reaction time 10.11h with enzyme dose 17.41 U. Similarly for maximizing xylotriose yield, ideal hydrolysis conditions were pH 5.11, temperature 40.33°C, reaction time 16.55 h with enzyme dose 13.20 U. A two step process encompassing xylan fractionation and enzymatic hydrolysis enabled XOS production from the S. nervosum grass.

Ultrasound-assisted alkaline pretreatment of sugarcane bagasse for fermentable sugar production: optimization through response surface methodology

Ultrasound-assisted alkaline pretreatment of sugarcane bagasse (SCB) for fermentable sugar production was carried out and the influence of particle size, liquid to solid ratio (LSR), NaOH concentration, temperature and sonication time on delignification and reducing sugar production was ascertained with Placket-Burman design. The best combination of each significant factor was determined by a central composite design (CCD) and optimum pretreatment conditions for maximum reducing sugar yield (96.27%) were particle size of 0.27 mm, LSR of 25 ml/g, NaOH concentration of 2.89% (w/v), temperature of 70.15°C and pretreatment time of 47.42 min. Under these conditions, 92.11% of theoretical reducing sugar yield was observed experimentally. The substantial reduction in pretreatment time and temperature with improved efficiency is the most attractive features of the ultrasound-assisted alkaline pretreatment.

Sequential acid-/alkali-pretreatment of empty palm fruit bunch fiber

Pretreatment processes are key technologies for generating fermentable sugars based on lignocellulosic biomass. In this study, we developed a novel method for empty palm fruit bunch fiber (EPFBF) using sequential pretreatment with dilute acid and then alkali. Dilute sulfuric acid was used in the first step, which removed 90% of the hemicellulose and 32% of the lignin, but left most of the cellulose under the optimum pretreatment condition. Sodium hydroxide was then applied in the second step, which extracted lignin effectively with a 70% delignification yield, partially disrupting the ordered fibrils of the EPFBF and thus enhancing the enzyme digestibility of the cellulose. The sequentially pretreated biomass consisted of 82% cellulose, less than 1% hemicellulose, and 30% lignin content afterward. The pretreated biomasses morphologically revealed rough, porous, and irregularly ordered surfaces for enhancing enzyme digestibility. These results indicate that the sequentially acid/alkali-pretreated EPFBF could be broadly useful as a novel biomass.

Comparison of alkaline- and fungi-assisted wet-storage of corn stover

Storage of lignocellulosic biomass is critical for a year-round supply of feedstock for a biorefinery. Compared with dry storage, wet storage is a promising alternative technology, providing several advantages including reduced dry matter loss and fire risk and improved feedstock digestibility after storage. This study investigated the concurrent pretreatment and wet-storage of corn stover with the assistance of NaOH or a lignin-degrading fungus, Ceriporiopsis subvermispora, during a 90-d period. Compared with ensilage, adding NaOH or inoculation with C. subvermispora significantly enhanced the enzymatic degradability of corn stover by 2-3-fold after 90-d wet storage. Lignin and xylan removal during NaOH pretreatment and wet-storage were influenced by NaOH loading and moisture. NaOH pretreatment retarded the production of organic acids during storage and the acetate release correlated with lignin and xylan removal. Further study is needed to reduce cellulose degradation during the late stage of fungal treatment.

A novel method of sludge pretreatment using the combination of alkalis

The present study aims to utilise the advantage of higher sludge solubilisation potential of sodium hydroxide (NaOH) and sludge management properties of lime to achieve sludge pretreatment and its subsequent management. The optimum dosage and time required for sludge pretreatment using NaOH was found to be 1.6 g l(-1) and 3 hr, respectively. At the optimized condition, lime was added at varying concentration (0.3 to 1.6 g l(-1)) to study its effect on capillary suction time, soluble chemical oxygen demand (SCOD) release and total phosphorous (TP) removal. A lime dosage of 0.7g l(-1) was found to be beneficial for soluble chemical oxygen demand (COD) release. When compared to control, the combination of alkalis (NaOH and lime) reduced the TP and capillary suction time (CST) in the supernatant of the sludge. The TP removal was from 100 to 40 mg l(-1) and CST reduction was from 1360 to 350 sec, respectively. The combined alkali pretreatment not only prevent the subsequent TP increase in the effluent, but also decreased the time to filter the sludge, thus makes the digested sludge easier to manage.

Effect of alkaline and autohydrolysis processes on the purity of obtained hemicelluloses from corn stalks

A study of the potential of autohydrolysis and alkaline extraction processes from corn stalks was performed for high purity hemicellulose extraction. The influence of process parameters on the purity of obtained hemicelluloses was analyzed. An experimental design was developed for the autohydrolysis treatments to determine the optimal conditions to solubilize the hemicelluloses with lowest content in contaminants. On the other hand, alkaline extraction, including raw material pretreatment (dewaxing and delignification step) was carried out analyzing the effectiveness of this processes for maximum pure hemicellulose recovery. The maximum yield (54% of the raw material hemicelluloses) and the best physicochemical properties (highest hemicellulose content free of lignin) were obtained with these pretreatments in alkaline extraction. Moreover, the effect of lignin removal by sulfuric acid from the autohydrolysis liquors before hemicellulose precipitation was studied. This purification step has allowed to obtain lignin-free autohydrolysis hemicellulose but with the presence of sulfur as predominant contaminant.

Effects of rhamnolipid on the cellulase and xylanase in hydrolysis of wheat straw

The effects of biosurfactant rhamnolipid (RL) and chemical surfactant Triton X-100 on the production of cellulases and xylanase from Penicillium expansum (P. expansum) in untreated, acid- and alkali-pretreated wheat straw submerged fermentations were studied, and the influences on the activity and stability of Cellulase R-10 were also investigated. The results showed that RL and Triton X-100 enhanced the activities of cellulases and xylanase to different extents and the stimulatory effects of RL were superior to those of Triton X-100. During the peak enzyme production phase, RL (60 RE mg/l) increased cellulases activities by 25.5-102.9%, in which the raise of the same enzyme in acid-pretreated straw broths was the most. It was found that the reducing sugars by hydrolyzing wheat straw with Cellulase R-100 were not visibly increased after adding RL. However, it distinctly protected Cellulase R-10 from degradation or inactivation, keeping the reducing sugars yield at about 17%.

Microwave assisted alkali-catalyzed transesterification of Pongamia pinnata seed oil for biodiesel production

In this study, microwave assisted transesterification of Pongamia pinnata seed oil was carried out for the production of biodiesel. The experiments were carried out using methanol and two alkali catalysts i.e., sodium hydroxide (NaOH) and potassium hydroxide (KOH). The experiments were carried out at 6:1 alcohol/oil molar ratio and 60°C reaction temperature. The effect of catalyst concentration and reaction time on the yield and quality of biodiesel was studied. The result of the study suggested that 0.5% sodium hydroxide and 1.0% potassium hydroxide catalyst concentration were optimum for biodiesel production from P. pinnata oil under microwave heating. There was a significant reduction in reaction time for microwave induced transesterification as compared to conventional heating.

Alkaline hydrothermal conversion of cellulose to bio-oil: influence of alkalinity on reaction pathway change

The effects of alkalinity on alkaline hydrothermal conversion (alkaline-HTC) of cellulose to bio-oil were investigated in this study. The results showed that the initial alkalinity greatly influenced the reaction pathways. Under initial strong alkaline conditions with final pH greater than 7, alkaline-HTC only followed the alkaline pathway. However, under initial weak alkaline conditions with final pH of less than 7, acidic as well as alkaline pathways were involved. The main mechanism behind this change of reaction pathways under weak alkaline conditions was that carboxylic acids were first formed from cellulose via the alkaline pathway and then neutralized/acidified the alkaline solutions. Once the pH of the alkaline solutions decreased to less than 7, the acidic instead of the alkaline reaction pathway occurred. This change of the reaction pathways with initial alkalinity partly explained the inconsistent results in the literature of alkaline-HTC bio-oil compositions and yields.

Alkaline pre-treatment of oilseed rape straw for bioethanol production: evaluation of glucose yield and pre-treatment energy consumption

The objective of the research was to investigate the effect of biomass loading, alkali (NaOH) concentration and pre-treatment time on the yield of glucose obtained following alkaline pre-treatment and enzymatic hydrolysis of oilseed rape (OSR) straw. A maximum glucose yield of (440.6 ± 14.9)g glucose kg(-1) biomass was obtained when OSR straw was pre-treated at a biomass loading of 50 g kg(-1) and an alkali concentration of 0.63 mol dm(-3) NaOH for 30 min. The energy efficiency of glucose extraction (0.39 kg glucose MJ(-1) consumed) was highest when OSR straw was pre-treated at a biomass loading of 50 g kg(-1) and an alkali concentration of 0.63 or 0.75 mol dm(-3) for 30 min. The study demonstrated alkaline pre-treatment of OSR straw is superior to acid pre-treatment in terms of glucose yield and energy efficiency.

Efficiency of pretreatments for optimal enzymatic saccharification of soybean fiber

The effectiveness of several pretreatments [high-power ultrasound, sulfuric acid (H(2)SO(4)), sodium hydroxide (NaOH), and ammonium hydroxide (NH(3)OH)] to enhance glucose production from insoluble fractions recovered from enzyme-assisted aqueous extraction processing of extruded full-fat soybean flakes (FFSF) was investigated. Sonication of the insoluble fraction at 144 μm(pp (peak-to-peak)) for 30 and 60s did not improve the saccharification yield. The solid fractions recovered after pretreatment with H(2)SO(4) [1% (w/w), 90°C, 1.5h], NaOH [15% (w/w), 65°C, 17 h], and NH(3)OH [15% (w/w), 65°C, 17 h] showed significant lignin degradation, i.e., 81.9%, 71.2%, and 75.4%, respectively, when compared to the control (7.4%). NH(3)OH pretreatment resulted in the highest saccharification yield (63%) after 48 h of enzymatic saccharification. A treatment combining the extraction and saccharification steps and applied directly to the extruded FFSF, where oil extraction yield and saccharification yield reached 98% and 43%, respectively, was identified.

Alkaline and alkaline/oxidation pre-treatments of spruce wood (Picea abies)--impact on the quality of kraft pulp

A comparable series of specimens from spruce wood were pre-treated with sodium hydroxide, sodium hydroxide and hydrogen peroxide, or per-acetic acid sequences. The pre-treatments reduced the yield of pulps and their Kappa number noticeably, diminished the degree of polymerization moderately, and increased their brightness. One-step peroxide bleaching of pulps from the pre-treated spruce wood resulted in their higher brightness compared to bleached pulp from sound wood. From the viewpoint of improved properties of pulp, the most efficient were the sodium hydroxide/per-acetic acid and per-acetic acid/sodium hydroxide sequences. The pre-treatments did not influence mechanical strength of the obtained pulps significantly.

Improvement of lactic acid production from cellulose with the addition of Zn/Ni/C under alkaline hydrothermal conditions

The effect of Zn, Ni and activated carbon on the yield of lactic acid from cellulose was investigated to improve the lactic acid yield under alkaline hydrothermal conditions. The results showed that the lactic acid yield increased greatly in the presence of Zn, Ni and activated carbon. Central composite response surface method (RSM) design experimentation was used to find the optimal concentrations of Zn, Ni, activated carbon and NaOH, which indicated that 0.02 g Zn, 0.03 g Ni, 0.07 g activated carbon and 2.5 mol/L NaOH were the optimal concentrations. Under this condition, the highest lactic acid yield was 42%, which was much higher than previous results using only NaOH (15%). The confirmatory experiments on lactic acid yield proved that the proposed model of lactic acid yield can accurately predict the lactic acid yield from cellulose.

Lactic acid production from corn stover using mixed cultures of Lactobacillus rhamnosus and Lactobacillus brevis

Mixed cultures of Lactobacillus rhamnosus and Lactobacillus brevis was studied for improving utilization of both cellulose- and hemicellulose-derived sugars from corn stover for lactic acid production. During simultaneous saccharification and fermentation (SSF) of NaOH-treated corn stover by the mixed cultures, a lactic acid yield of 0.70 g/g was obtained, which was about 18.6% and 29.6% higher than that by single cultures of L. rhamnosus and L. brevis, respectively. Our results indicated that lactic acid yield from NaOH-pretreated corn stover by mixed cultures of L. rhamnosus and L. brevis was comparable to that from pure sugar mixtures (0.73 g/g of glucose/xylose mixture at 3:1 w/w).

Assessment of commercial hemicellulases for saccharification of alkaline pretreated perennial biomass

The objective of this research was to measure the effects of different cellulase and hemicellulase mixtures on fermentable sugar production from two different perennial biomasses--switchgrass and a low-impact, high-diversity prairie biomass mixture (LIHD). Each was subjected to NaOH pretreatment, followed by hydrolysis with a commercial cellulase and β-glucosidase mixture [CB] supplemented with either of two hemicellulases. For both biomasses, there was little gain in sugar yield when using CB alone beyond 20-25 mg/g TS; further gain in yield was possible only through hemicellulase supplementation. An equation that modeled CB and hemicellulase effects as occurring independently fit the data reasonably well, except at the lowest of cellulase loadings with hemicellulase, where synergistic interactions were evident. Examination of the marginal effectiveness of enzyme loadings (incremental grams sugar per incremental mg enzyme) over a broad range of loadings suggests that there is no need to customize enzymatic hydrolysis for NaOH-pretreated switchgrass and LIHD.

[Effects of different neutralizing agents on succinate production by Actinobacillus succinogenes NJ113]

Different neutralizing agents were used as pH controller to investigate their effects on the growth and succinic acid production of Actinobacillus succinogenes NJ113. The fermentation results showed that Ca(OH)2, CaCO3 and NH4OH were not suitable for succinic acid production by A. succinogenes NJ113 because of their negative effects on cell growth. When Na-base was used, cells would flocculate and lump, and due to the sodium ion concentration reaching to a high level, OD660 dropped sharply after 12 h of fermentation. Mg-base was better because there was no significant inhibition by magnesium ion. Two combined neutralizing agents were used to maintain pH level, one with NaOH and Mg(OH)2 while the other with Na2CO3 and Mg(OH)2. The optimum ratios of the combined neutralizing agents were both 1:1 (g:g) when using 100 g/L glucose. When NaOH and Mg(OH)2 were chosen with the ratio of 1:1(g:g), 69.8 g/L of the succinic acid and 74.5% of the yield was obtained.

Investigation of biomass degradation mechanism in pretreatment of switchgrass by aqueous ammonia and sodium hydroxide

Pretreatment of switchgrass using aqueous ammonia or NaOH was investigated as a means to enhance the enzymatic digestibility. To increase the effectiveness of pretreatment, H(2)O(2) was supplemented with the alkaline reagents. Since H(2)O(2) is unstable at high temperature, low-to-high step-change of temperature was applied, and this scheme was found to be effective in the case of NH(3)/H(2)O(2) treatment. The composition of pretreatment liquid indicates that hemicellulose solubilized during alkaline treatment exists either in the form of oligomers or as lignin-carbohydrate complex (LCC). LCC formation was prominent in ammonia treatment and in NaOH/H(2)O(2) treatment, and that LCC formation protects the hemicelluloses sugars from degradation. Lignin in the pretreatment liquor was precipitated and subjected to TGA and FTIR analyses. TGA data indicate that NaOH-lignin has more uniform structure and higher O/C ratio than ammonia-lignin. FTIR analysis indicates that NaOH-lignin has lower aromatic content but higher guaiacyl type structure than ammonia-lignin.

Production of L-lactic acid by a thermophilic Bacillus mutant using sodium hydroxide as neutralizing agent

A sodium lactate tolerant mutant strain named Bacillus sp. Na-2 was obtained and applied to sodium hydroxide-based L-lactic acid (LA) production process. The influences of aeration and pH were investigated to further improve the resistance of strain Na-2 against sodium lactate stress and to obtain the most efficient L-LA production process. Although mild aeration was favorable for cell growth and L-LA production, vigorous aeration resulted in a metabolic shift from homolactic to mixed-acid/acetoin fermentation. Therefore, a two-stage aeration control strategy was employed. Optimum pH was found to be 6.0. A total of 106.0 g/l L-LA was produced in 30 h by Bacillus sp. Na-2 using sodium hydroxide as neutralizing agent. Productivity, conversion rate and optical purity were 3.53 g/l/h, 94% and 99.5%, respectively. The remarkable fermentation traits of Bacillus sp. Na-2 and the environment-friendly characteristics of NaOH-based process represent new insight for industrial scale production of L-LA.

Effects of plant biomass on nitrate removal and transformation of carbon sources in subsurface-flow constructed wetlands

Denitrification is strongly dependent on carbon quantity and quality in most constructed wetlands (CWs). In this study, four batch CWs were designed, and were fed with nitrate-dominated water to investigate nitrate removal affected by plant and external cattail litter with or without alkali pretreatment. The results showed that the unit with plant and alkali-pretreated litter was more efficient in the initial stage whereas unit with plant and unpretreated litter was superior to other units in the middle and terminal stages. Plant accounted for less than 37% of the nitrate removal in biomass-up added CWs. The different nitrate removal rates were found to be greatly affected by the composition of the plant biomass as well as the quantity and quality of the available organic matters. It was also observed that plant biomass degradation over the period of this study resulted in various N species and concentrations in effluent.

Adsorptive removal of chloramphenicol from wastewater by NaOH modified bamboo charcoal

This study described the adsorption of chloramphenicol (CAP) in wastewater on the renewable bioresource of bamboo charcoal (BC). Results showed that CAP adsorption on BC (Ln q(e)=1.272 Ln C(e)+1.971) and H(2)SO(4) modified BC (Ln q(e)=1.851 Ln C(e)+0.659) were very slight, and on NaOH modified BC was significantly increased (Ln q(e)=0.344 Ln C(e)+6.490). The adsorbents were characterized by N(2) adsorption-desorption, X-ray diffraction (XRD), thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS). It is revealed that BC and modified BC had very small surface areas of less than 1 m(2) g(-1), H(2)SO(4) treatment led to minimal variation in surface functional groups, and NaOH treatment increased the percentage of surface graphitic carbon and other oxygen-containing groups. The increased adsorption of CAP on NaOH modified BC was mainly ascribed to the enhancement of the pi-pi interaction between the adsorbent and adsorbate.