Advances in the use of CO2 as a renewable feedstock for the synthesis of polymers

Dynamic Metal-Iodide Bonds in a Tetracoordinated Cadmium-Based Metal-Organic Framework Boosting Efficient CO2 Cycloaddition under Solvent- and Cocatalyst-Free Conditions

Due to the inherent thermodynamic stability and kinetic inertness of CO₂, heterogeneous catalytic conversion of CO₂ to cyclic carbonates often requires harsh operating conditions, high temperature and high pressure, and the addition of cocatalysts. Therefore, the development of efficient heterogeneous catalysts under cocatalyst-free and mild conditions for CO₂ conversion has always been a challenge. Herein, an infrequent tetracoordinated Cd-MOF was synthesized and used to catalyze CO₂ cycloaddition reactions efficiently without the addition of any cocatalyst, and its catalytic mechanism was systematically investigated through a series of experiments, including fluorescence analysis, X-ray photoelectron spectroscopy, microcalorimetry, and density functional theory (DFT) calculation. Cd-MOF features a 3D supermolecule structure with 1D 11.6 × 7.7 Ų channels, and the abundant Lewis acid/base and I^- sites located in the confined channel boost efficient CO₂ conversion with a maximum yield of 98.2% and a turnover number value of 1080.11 at 60 °C and 0.5 MPa, far surpassing most pristine MOF-based catalytic systems. A combined experimental and DFT calculation demonstrates that the exposed Cd(II) Lewis acid sites rapidly participate in coordination to activate the epoxides, and the resulting large steric hindrance facilitates leaving of the coordinated iodide ions in a reversibly dynamic fashion convenient for the rate-determining step ring-opening as a strong nucleophile. Such a pristine MOF catalyst with self-independent catalytic ring-opening overcomes the complicated operation limitation of the traditional cocatalyst-free MOF systems based on encapsulating/postmodifying cocatalysts, providing a whole new strategy for the development of simple, green, and efficient heterogeneous catalysts for CO₂ cycloaddition.

Simple and Efficient Synthesis of Functionalized Cyclic Carbonate Monomers Using Carbon Dioxide

Aliphatic polycarbonates represent an important class of materials with diverse applications ranging from battery electrolytes, polyurethane intermediates, and materials for biomedical applications. These materials can be produced via the ring-opening polymerization (ROP) of six- to eight-membered cyclic carbonates derived from precursor 1,3- and 1,5-diols. These diols can contain a range of functional groups depending on the desired thermal, mechanical, and solution properties. Generally, the ring closure to form the cyclic carbonate requires the use of undesirable and hazardous reagents. Advances in synthetic methodologies and catalysis have enabled the use of carbon dioxide (CO₂) to perform these transformations with a high conversion of diol to cyclic carbonate, yet modest isolated yields due to oligomerization side reactions. In this Letter, we evaluate a series of bases in the presence of p-toluenesulfonyl chloride and the appropriate diol to better understand their effect on the yield and presence of oligomer byproducts during cyclic carbonate formation from CO₂. From this study, N,N-tetramethylethylenediamine (TMEDA) was identified as an optimal base, facilitating the preparation of a diverse array of both six- and eight-membered carbonates from CO₂ within 10 to 15 min. The robust conditions for both, the preparation of the diol precursor, and the TMEDA-mediated carbonate synthesis enabled readily telescoping the two-step reaction sequence, greatly simplifying the process of monomer preparation.

One-Pot Precision Synthesis of AB, ABA and ABC Block Copolymers via Switchable Catalysis

The switchable catalysis using a commercial salenMn catalyst was firstly developed and applied in the one-pot selective copolymerization from anhydrides, epoxides, CO₂ and ϵ-caprolactone (ϵ-CL) mixtures for the precise synthesis of AB, ABA and novel ABC block copolymers. The observed unique double switch process comprising three different polymerization cycles was rationalized by theoretical calculations. Surprisingly, the first block turned out to be an efficient macromolecular initiator for the consecutive introduction of carbonate linkages into copolymers, albeit with dominant cyclization with the catalyst alone. Further, through the selective reaction on different epoxides, the switchable copolymerization of up to five monomers was achieved yielding well-defined multi-block copolymers with structural diversity and functionality.

CO2—A Crisis or Novel Functionalization Opportunity?

The growing emission of carbon dioxide (CO2), combined with its ecotoxicity, is the reason for the intensification of research on the new technology of CO2 management. Currently, it is believed that it is not possible to eliminate whole CO2 emissions. However, a sustainable balance sheet is possible. The solution is technologies that use carbon dioxide as a raw material. Many of these methods are based on CO2 methanation, for example, projects such as Power-to-Gas, production of fuels, or polymers. This article presents the concept of using CO2 as a raw material, the catalytic conversion of carbon dioxide to methane, and consideration on CO2 methanation catalysts and their design.

Divergent Aminolysis Approach for Constructing Recyclable Self-Blown Nonisocyanate Polyurethane Foams

We report an approach to fabricate self-blown nonisocyanate polyurethane (NIPU) foams by capitalizing on the divergent chemistries of amines with cyclic carbonates─creating the polymer network─and thiolactone─delivering in situ a thiol that generates the blowing agent (CO₂) by reaction with a cyclic carbonate. Multiple linkages (hydroxyurethanes, thioethers, and amides) are created within the polymer network by this domino process. This one-pot methodology furnishes flexible to rigid foams with open-cell morphology at moderate temperature. The foams are easily repurposed into films or structural composites by thermal treatment, showing the first example of recyclable NIPU foams. Remarkably, both the formation and the recycling of the thermoset foams do not necessarily require the use of a catalyst. This facile and robust process is opening new avenues for designing more sustainable PU foams and offers new end-of-life options by facile material repurposing.

Electrochemical Ring-Opening Dicarboxylation of Strained Carbon-Carbon Single Bonds with CO2: Facile Synthesis of Diacids and Derivatization into Polyesters

Diacids are important monomers in the polymer industry to construct valuable materials. Dicarboxylation of unsaturated bonds, such as alkenes and alkynes, with CO₂ has been demonstrated as a promising synthetic method. However, dicarboxylation of C─C single bonds with CO₂ has rarely been investigated. Herein we report a novel electrochemical ring-opening dicarboxylation of C─C single bonds in strained rings with CO₂. Structurally diverse glutaric acid and adipic acid derivatives were synthesized from substituted cyclopropanes and cyclobutanes in moderate to high yields. In contrast to oxidative ring openings, this is also the first realization of an electroreductive ring-opening reaction of strained rings, including commercialized ones. Control experiments suggested that radical anions and carbanions might be the key intermediates in this reaction. Moreover, this process features high step and atom economy, mild reaction conditions (1 atm, room temperature), good chemoselectivity and functional group tolerance, low electrolyte concentration, and easy derivatization of the products. Furthermore, we conducted polymerization of the corresponding diesters with diols to obtain a potential UV-shielding material with a self-healing function and a fluorine-containing polyester, whose performance tests showed promising applications.

Surface activated zinc-glutarate for the copolymerization of CO2 and epoxides

A sustainable CO2 polymerization using surface activated zinc glutarate catalysts produces industrially useful polymers with good catalytic activity.

Electronic structure analysis of electrochemical CO2 reduction by iron-porphyrins reveals basic requirements to design catalysts bearing non-innocent ligands

Electrocatalytic CO2 reduction is a possible solution to the increasing CO2 concentration in the earth atmosphere, because it enables storage of energy while using the harmful CO2 feedstock as starting...

Bioplastics for a circular economy

Bioplastics - typically plastics manufactured from bio-based polymers - stand to contribute to more sustainable commercial plastic life cycles as part of a circular economy, in which virgin polymers are made from renewable or recycled raw materials. Carbon-neutral energy is used for production and products are reused or recycled at their end of life (EOL). In this Review, we assess the advantages and challenges of bioplastics in transitioning towards a circular economy. Compared with fossil-based plastics, bio-based plastics can have a lower carbon footprint and exhibit advantageous materials properties; moreover, they can be compatible with existing recycling streams and some offer biodegradation as an EOL scenario if performed in controlled or predictable environments. However, these benefits can have trade-offs, including negative agricultural impacts, competition with food production, unclear EOL management and higher costs. Emerging chemical and biological methods can enable the 'upcycling' of increasing volumes of heterogeneous plastic and bioplastic waste into higher-quality materials. To guide converters and consumers in their purchasing choices, existing (bio)plastic identification standards and life cycle assessment guidelines need revision and homogenization. Furthermore, clear regulation and financial incentives remain essential to scale from niche polymers to large-scale bioplastic market applications with truly sustainable impact.

Aldehyde end-capped CO2-based polycarbonates: a green synthetic platform for site-specific functionalization

Aldehyde end-capped CO2-based polycarbonates were prepared to serve as a green platform for the construction of diverse functional polymers.

CO2 fixation into cyclic carbonates catalyzed by single-site aprotic organocatalysts

The catalytic activity of a series of onium salts for the synthesis of cyclic carbonates have been investigated experimentally and theoretically.

Thioanhydride/isothiocyanate/epoxide ring-opening terpolymerisation: sequence selective enchainment of monomer mixtures and switchable catalysis

Lithium mediates sequence selective terpolymerisation of phtalic thioanhydride/PhNCS/butylene oxide yielding poly(ester-alt-ester-alt-dithioimidocarbonates) and enables block- and tetrapolymerisations.

Facile synthesis, structure and properties of CO2-sourced poly(thioether-co-carbonate)s containing acetyl pendants via thio-ene click polymerization

Synthetic transformation of CO2 into di- and trivinyl carbonates allows for photo-initiated thio-ene polymerization leading to sequence controlled poly(thioether-carbonate)s.

Challenges and recent advancements in the transformation of CO2 into carboxylic acids: straightforward assembly with homogeneous 3d metals

Transformation of carbon dioxide (CO2) into valuable organic carboxylic acids is essential for maintaining sustainability. In this review, such CO2 thermo-, photo- and electrochemical transformations under 3d-transition metal catalysis are described from 2017 until 2022.

Zn(II)-Functionalized COF as a Recyclable Catalyst for the Sustainable Synthesis of Cyclic Carbonates and Cyclic Carbamates from Atmospheric CO2

A simple covalent organic framework (COF) bearing β-ketoenamine units as a potential heterogeneous ligand for ZnII-catalyzed fixation and transformation of CO2 into value-added chemicals is reported. Catalytic investigations convincingly demonstrated...

Water as a monomer: synthesis of an aliphatic polyethersulfone from divinyl sulfone and water

Using water as a monomer in polymerization reactions presents a unique and exquisite strategy towards more sustainable chemistry. Herein, the feasibility thereof is demonstrated by the introduction of the oxa-Michael polyaddition of water and divinyl sulfone. Upon nucleophilic or base catalysis, the corresponding aliphatic polyethersulfone is obtained in an interfacial polymerization at room temperature in high yield (>97%) within an hour. The polyethersulfone is characterized by relatively high molar mass averages and a dispersity around 2.5. The polymer was tested as a solid polymer electrolyte with lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) as the salt. Free-standing amorphous membranes were prepared by a melt process in a solvent-free manner. The polymer electrolyte containing 15 wt% LiTFSI featured an oxidative stability of up to 5.5 V vs. Li/Li⁺ at 45 °C and a conductivity of 1.45 × 10⁻⁸ S cm⁻¹ at room temperature.

This study describes the first example of the polymerization of water as one of two monomers. The obtained polymer allows for a solvent-free preparation of polymer electrolyte membranes exhibiting a high oxidative stability.

Polyamine-functionalized imidazolyl poly(ionic liquid)s for the efficient conversion of CO2 into cyclic carbonates

The synergistic effect of polyamine groups and nucleophile (Br−) significantly improved the catalytic performance of N4-PIL-2, which can convert epoxides into cyclic carbonates with excellent yields and selectivity under ambient pressure.

Facile construction of functional poly(monothiocarbonate)s copolymers under mild operating conditions

The installation of both oxazolidone and thiocarbonate linkages within a single polymer backbone remains elusive by simple procedures under mild conditions. In this work, we report the construction of copolymers...

Indium-Catalyzed CO2/Epoxide Copolymerization: Enhancing Reactivity with a Hemilabile Phosphine Donor

Group 13 metal complexes have emerged as powerful catalysts for transforming CO₂ into added-value products. However, direct comparisons of reactivity between Al, Ga, and In catalysts are rare. We report aluminum (1), gallium (2), and indium (3) complexes supported by a half-salen H[PNNO] ligand with a pendent phosphine donor and investigate their activity as catalysts for the copolymerization of CO₂ and cyclohexene oxide. In solution, the P-donor is dissociated for the Al and Ga complexes while for the In complex it exhibits hemilabile behavior. The indium complex shows higher conversion and selectivity than the Al or Ga analogues. The mechanism of the reaction was studied by NMR and FTIR spectroscopy experiments as well as structural characterization of off-cycle catalytic intermediate indium trichloride complex [(PNNO)InCl₃][TBA] (4). This study highlights the impact of a hemilabile phosphine group on group 13 metals and provides a detailed analysis of the initiation step in CO₂/epoxide copolymerization reactions.

Green Carbon Science: Efficient Carbon Resource Processing, Utilization, and Recycling Towards Carbon Neutrality

Green carbon science is defined as "Study and optimization of the transformation of carbon containing compounds and the relevant processes involved in the entire carbon cycle from carbon resource processing, carbon energy utilization, and carbon recycling to use carbon resources efficiently and minimize the net CO2 emission." [1] Green carbon science is related closely to carbon neutrality, and the relevant fields have developed quickly in the last decade. In this Minireview, we proposed the concept of carbon energy index, and the recent progresses in petroleum refining, production of liquid fuels, chemicals, and materials using coal, methane, CO2, biomass, and waste plastics are highlighted in combination with green carbon science, and an outlook for these important fields is provided in the final section.

Self-Healable and Recyclable Biomass-Derived Polyurethane Networks through Carbon Dioxide Immobilization

Due to growing environmental issues, research on carbon dioxide (CO2) use is widely conducted and efforts are being made to produce useful materials from biomass-derived resources. However, polymer materials developed by a combined strategy (i.e., both CO2-immobilized and biomass-derived) are rare. In this study, we synthesized biomass-derived poly(carbonate-co-urethane) (PCU) networks using CO2-immobilized furan carbonate diols (FCDs) via an ecofriendly method. The synthesis of FCDs was performed by directly introducing CO2 into a biomass-derived 2,5-bis(hydroxymethyl)furan. Using mechanochemical synthesis (ball-milling), the PCU networks were effortlessly prepared from FCDs, erythritol, and diisocyanate, which were then hot-pressed into films. The thermal and thermomechanical properties of the PCU networks were thoroughly characterized by thermogravimetric analysis, differential scanning calorimetry, dynamic (thermal) mechanical analysis, and using a rheometer. The self-healing and recyclable properties of the PCU films were successfully demonstrated using dynamic covalent bonds. Interestingly, transcarbamoylation (urethane exchange) occurred preferentially as opposed to transcarbonation (carbonate exchange). We believe our approach presents an efficient means for producing sustainable polyurethane copolymers using biomass-derived and CO2-immobilized diols.

Light-induced synthesis of unsymmetrical organic carbonates from alcohols, methanol and CO2 under ambient conditions

The present work describes the first visible light-assisted, metal-free and organic base 1,1,3,3-tetramethyl guanidine (TMG) mediated synthesis of unsymmetrical methyl aryl/alkyl carbonates from the reaction of alcohols, methanol, and CO₂ in high to excellent yields under atmospheric pressure and ambient temperature conditions.