A critical review on textile wastewater treatments: Possible approaches

Sustainable treatment of dye wastewater by recycling microalgal and diatom biogenic materials: Biorefinery perspectives

Discharge of untreated or partially treated toxic dyes containing wastewater from textile industries into water streams is hazardous for environment. The use of heavy metal(s) rich dyes, which are chemically active in azo and sulfur content(s) has been tremendously increasing in last two decades. Conventional physical and chemical treatment processes help to eliminate the dyes from textile wastewater but generates the secondary pollutants which create an additional environmental problem. Microalgae especially the diatoms are promising candidate for dye remediation from textile wastewater. Nanoporous diatoms frustules doped with nanocomposites increase the wastewater remediation efficiency due to their adsorption properties. On the other hand, microalgae with photosynthetic microbial fuel cell have shown significant results in being efficient, cost effective and suitable for large scale phycoremediation. This integrated system has also capability to enhance lipid and carotenoids biosynthesis in microalgae while simultaneously generating the bioelectricity. The present review highlights the textile industry wastewater treatment by live and dead diatoms as well as microalgae such as Chlorella, Scenedesmus, Desmodesmus sp. etc. This review engrosses applicability of diatoms and microalgae as an alternative way of conventional dye removal techniques with techno-economic aspects.

Starch-Stabilized Iron Oxide Nanoparticles for the Photocatalytic Degradation of Methylene Blue

The photocatalytic Fenton process, which produces a strong oxidant in the form of hydroxyl radicals, is a useful method to degrade organic contaminants in water. The Fenton reaction uses hydrogen peroxide and Fe2+ ions under relatively acidic conditions (typically pH 2–3) to maintain solubility of the iron catalyst but is troublesome due to the large volumes of decontaminated yet highly acidic water generated. Starch-stabilized iron (Fe2+/Fe3+) oxide nanoparticles were synthesized to serve as a colloidal catalyst system as the hydrophilic starch effectively prevents precipitation of the nanoparticles under conditions closer to neutrality. To evaluate the usefulness of this catalyst system for the photo-Fenton degradation of methylene blue as a model dye, the preparation protocol used and the iron loading in the starch were varied. The photocatalytic Fenton reaction was investigated at pH values up to 4. Not only were the starch-stabilized catalysts able to decolorize the dye but also to mineralize it in part, that is, to degrade it to carbon dioxide and water. The catalysts could be reused in several degradation cycles. This demonstrates that starch is an efficient stabilizer for iron oxide nanoparticles in aqueous media, enabling their use as environmentally friendly and cost-effective photo-Fenton catalysts. These starch-stabilized iron nanoparticles may also be useful to degrade other dyes and pollutants in water, such as pesticides.

Electrodeposited Fe on Cu foam as advanced fenton reagent for catalytic mineralization of methyl orange

In many countries, the textile industry remains the major contributor to environmental pollution. Untreated textile dyes discharged into water negatively impact the performance of aquatic organisms and may cause a variety of serious problems to their predators. Effective wastewater treatment is a key to reducing environmental and human health risks. In this work, the Fe/Cu catalysts were used in heterogeneous Fenton’s reaction for the degradation of high concentrations of methyl orange (model azo dye) in aqueous solutions. For the first time, the catalysts were prepared onto commercial copper foams by potentiostatic electrodeposition of iron using an environmentally friendly electrolyte. The influence of electrodeposition conditions, H₂O₂ concentration, dye concentration and temperature on the model dye degradation was investigated. It was revealed that both the surface area and the catalyst loading play the major role in the effective dye degradation. The experimental results involving spectrophotometric measurements coupled with total carbon and nitrogen quantification suggest that a solution containing up to 100 mg/L of methyl orange can be successfully decolorized within 90 s at 50°C using porous Fe/Cu catalyst in the presence of hydrogen peroxide that largely surpasses the current state-of-the-art performance. Already within the first 10°min, ∼ 30% of total methyl orange concentration is fully mineralized. The described process represents a cost-efficient and environmentally friendly way to treat azo dyes in aqueous solutions.

Molecular response of Anoxybacillus sp. PDR2 under azo dye stress: An integrated analysis of proteomics and metabolomics

Treating azo dye wastewater using thermophilic bacteria is considered a more efficient bioremediation strategy. In this study, a thermophilic bacterial strain, Anoxybacillus sp. PDR2, was regarded as the research target. This strain was characterized at different stages of azo dye degradation by using TMT quantitative proteomic and non-targeted metabolome technology. A total of 165 differentially expressed proteins (DEPs) and 439 differentially metabolites (DMs) were detected in comparisons between bacteria with and without azo dye. It was found that Anoxybacillus sp. PDR2 can degrade azo dye Direct Black G (DBG) through extracellular electron transfer with glucose serving as electron donors. Most proteins related to carbohydrate metabolism, including acetoacetate synthase, and malate synthase G, were overexpressed to provide energy. The bacterium can also self-synthesize riboflavin as a redox mediator of in vitro electron transport. These results lay a theoretical basis for industrial bioremediation of azo dye wastewater.

Electrochemical Degradation of Methylene Blue by a Flexible Graphite Electrode: Techno-Economic Evaluation

In this study, electrochemical removal of methylene blue (MB) from water using commercially available and low-cost flexible graphite was investigated. The operating conditions such as initial dye concentration, initial solution pH, electrolyte dose, electrical potential, and operating time were investigated. The Box-Behnken experimental design (BBD) was used to optimize the system's performance with the minimum number of tests possible, as well as to examine the independent variables' impact on the removal efficiency, energy consumption, operating cost, and effluent MB concentration. The electrical potential and electrolyte dosage both improved the MB removal efficiency, since increased electrical potential facilitated production of oxidizing agents and increase in electrolyte dosage translated into an increase in electrical current transfer. As expected, MB removal efficiency increased with longer operational periods. The combined effects of operating time-electrical potential and electrical potential-electrolyte concentration improved the MB removal efficiency. The maximum removal efficiency (99.9%) and lowest operating cost (0.012 $/m³) were obtained for initial pH 4, initial MB concentration 26.5 mg/L, electrolyte concentration 0.6 g/L, electrical potential 3 V, and operating time 30 min. The reaction kinetics was maximum for pH 5, and as the pH increased the reaction rates decreased. Consequent techno-economic assessment showed that electrochemical removal of MB using low-cost and versatile flexible graphite had a competitive advantage.

Synthesis of N-myristoyltaurine stabilized gold and silver nanoparticles: Assessment of their catalytic activity, antimicrobial effectiveness and toxicity in zebrafish

In this paper, the application of silver nanoparticles (AgNPs) and gold nanoparticles (AuNPs) synthesized using a biomimetic lipid, N-myristoyltaurine (N14T) was evaluated in common fields. The catalytic effectiveness of AgNPs and AuNPs was studied in the popular nanocatalyst reaction, nitroaromatic reduction, and dye degradation. Both NPs display catalytic activity in the nitroaromatic compound and organic dyes reduction reaction involving sodium borohydride and the rate constant is estimated as 10^-3 s^-1. Strikingly, the reaction initiation time (t₀) and completion time (t_c) differ significantly between AgNPs and AuNPs. Analyzing the reaction kinetic profile revealed that the reaction carried out with AuNPs showed a shorter t₀ and t_c, suggesting a better catalyst than AgNPs. In addition, the efficiency of the NPs was examined in Gram-positive bacteria (Staphylococcus aureus, Bacillus subtilis) and Gram-negative bacteria (Escherichia coli, Pseudomonas aeruginosa). In difference to the catalytic study, AuNPs display poor antibacterial activity. Whereas AgNPs kill the tested bacteria at 250 μM via disturbing bacterial membrane integrity and produce excess reactive oxygen species. The toxicology study carried out with zebrafish animal model reveals that both AgNPs and AuNPs are non-toxic. The findings suggest that each nanomaterial possesses unique physicochemical properties irrespective of stabilization with the same molecules.

Eco-friendly approach for efficient catalytic degradation of organic dyes through peroxymonosulfate activated with pistachio shell-derived biochar and activated carbon

This study introduces a simple method for the preparation of biochar (BCP) and activated carbon using pistachio (ACP) external hull as residual solid waste. Low-cost raw materials, biodegradable, recyclable and organic solid wastes are advantages of this method. Furthermore, complete degradation of methyl orange (MO) and methylene blue (MB) to H₂O and CO₂ as eco-friendly compounds in mild reaction condition occurs at a short time. Also, the effects of crucial parameters (temperature, time, catalyst dosage, initial dye and oxidant concentration, initial reaction pH level and radical scavengers), capability, adaptability, performance and reusability of ACP were also evaluated. The results displayed that dyes could be decomposed effectively by the PMS/ACP-800 system. Furthermore, the sulphate radical (SO4∙-) was a major active role in the degradation process, while hydroxyl radical (^•OH) played a minor role. Overall, ACP had yielded high degradation of MB and MO dyes; therefore, ACP-800 could be effectively and reliably applied in the treatment of industry effluents containing MB and MO dyes.

Removal of persistent acetophenone from industrial waste-water via bismuth ferrite nanostructures

Increasing water pollution is a severe problem in densely industrialized countries. Nanomaterials provide strong potentials for the efficient elimination of organic pollutants due to their beneficial properties. Advancement in water purification is required to more efficiently remove the emerging organic contaminants, especially in pharmaceuticals wastes such as acetophenone, which shows high solubility in industrial wastewaters. Bismuth ferrite-based nanostructures were fabricated using a novel double solvent sol-gel method. The phase purity and crystallinity of bismuth ferrite were confirmed using XRD and further endorsed by TEM analysis. The SEM and XPS were used to study the particle sizes and presence of co-dopants on the Bi and Fe-sites of bismuth ferrite. After co-doping, the band-gap engineering of pure bismuth ferrites was accomplished by reducing it from 2.06 eV to 1.45 eV, likely attributing to the creation of shallow traps for the incoming photo-generated charge carriers. In particular, the Bi_0.90Gd_0.10Fe_0.95Sn_0.05 and Bi_0.95Sm_0.05Fe_0.75Mn_0.25 successfully eliminated up to 98% of acetophenone from polluted water in 3 h by irradiation of visible-light. These results reveal the suitability of the co-doped bismuth ferrites photocatalysts for the practical removal of pharmaceutical contaminants in hazardous industrial wastewater. The photodegradation of acetophenone by bismuth ferrite nanostructures with potentially long-lasting reusability demonstrate its potential as an advanced photocatalyst for wastewater treatment.

Gallic acid influence on azo dyes oxidation by Fenton processes

The present work consisted in evaluating the effect of a natural plant reducer, gallic acid (GA), on the discolouration/oxidation of two azo dyes by Fenton processes (Fe³⁺/H₂O₂ and Fe²⁺/H₂O₂). A kinetic study was performed to better interpret the discolouration data at different temperatures. The 1st-order kinetic model presented the best fit for the experimental data of methyl orange discolouration, while the 2nd-order was better for chromotrope 2R. Due to the addition of GA and the temperature rise, there were increases in discolouration and in the reaction rate constant values. As a highlight, it was possible to verify the reduction of the apparent activation energy (Ea) due to the presence of GA. For example, Ea for discolouring methyl orange corresponded to 81.5 and 53.6 kJ.mol^-1 by Fe²⁺/H₂O₂ and Fe²⁺/H₂O₂/GA, respectively. Thus, it can be inferred that the GA reduces the energy barrier to increase the oxidation of dyes by Fenton processes.

Biomimetic facile synthesis of zinc oxide and copper oxide nanoparticles from Elaeagnus indica for enhanced photocatalytic activity

The present study focused on synthesizing ZnO nanoparticles (NPs) and CuO NPs using Elaeagnus indica leaf extract as reducing and stabilizing agents using Zn(O₂CCH₃)₂ and Cu₂SO₄, respectively, for the first time. We have confirmed the formation of aggregated ZnO NPs and CuO NPs with phytochemicals by various spectral analyses and electron microscopy studies. The size of synthesized ZnO NPs and CuO NPs were in the range of 20-30 nm and 30-40 nm, respectively. The antimicrobial activity of ZnO NPs at 75 μg concentration is superior against Salmonella typhimurium, Klebsiella pneumonia, Bacillus subtilis, Staphylococcus epidermidis, and Aspergillus niger. While CuO nanoparticles with 75 μg concentration effectively inhibited S. typhimurium, B. subtilis, S. epidermidis, and A. niger. Phytochemicals and reactive oxygen species generated by the prepared NPs may account for the antimicrobial effects observed. The photodegradation of methylene blue by ZnO NPs and CuO NPs was 91% and 76%, respectively, for 6 h of sunlight exposure. CuO NPs and ZnO NPs have different intrinsic properties and phytochemical compositions; hence ZnO NPs photodegrade faster than CuO NPs even though ZnO has higher bandgap energy than CuO. Consequently, CuO and ZnO NPs produced from E. indica leaf extract might be utilized as antimicrobials and photocatalysts in the future.

Decoration of alumina hollow fibers with zinc oxide: improvement of the photocatalytic system for methylene blue degradation

The photocatalytic degradation of methylene blue (MB) in aqueous solutions and under visible light was investigated with dispersed and supported zinc oxide (ZnO) as catalysts. The ZnO catalyst was successfully impregnated in asymmetric alumina hollow fibers by the simple vacuum-assisted dip-coating method. According to energy-dispersive analyses, the photocatalyst was homogenously distributed in the substrate. A strong correlation was observed between the initial dye concentration and the efficiency of the supported photocatalyst. For the initial MB concentration of 5 mg L^-1 and catalyst dosage of 1 g L^-1, the photocatalytic system with both dispersed and supported catalysts reached almost 100% of MB degradation. The photocatalytic process followed the pseudo-first-order kinetic model, and, for the initial MB concentration of 5 mg L^-1, the apparent constants were 0.05415 and 0.00642 min^-1 for suspended and supported catalysts, respectively. The treated MB solutions presented low phytotoxicity to the germination Lactuca sativa seeds with germination indexes greater than 80% after irrigation with the treated MB solutions. The produced supported ZnO catalyst showed suitable photocatalytic stability even after several reuse cycles.

Synthesis, characterization and photocatalytic properties of nanostructured lanthanide doped β-NaYF4/TiO2 composite films

The photocatalytic approach is known to be one of the most promising advanced oxidation processes for the tertiary treatment of polluted water. In this paper, β-NaYF₄/TiO₂ composite films have been synthetized through a novel sol–gel/spin-coating approach using a mixture of β-diketonate complexes of Na and Y, and Yb³⁺, Tm³⁺, Gd³⁺, Eu³⁺ as doping ions, together with the TiO₂ P25 nanoparticles. The herein pioneering approach represents an easy, straightforward and industrially appealing method for the fabrication of doped β-NaYF₄/TiO₂ composites. The effect of the doped β-NaYF₄ phase on the photocatalytic activity of TiO₂ for the degradation of methylene blue (MB) has been deeply investigated. In particular, the upconverting TiO₂/β-NaYF₄: 20%Yb, 2% Gd, x% Tm (x = 0.5 and 1%) and the downshifting TiO₂/β-NaYF₄: 10% Eu composite films have been tested on MB degradation both under UV and visible light irradiation. An improvement up to 42.4% in the degradation of MB has been observed for the TiO₂/β-NaYF₄: 10% Eu system after 240 min of UV irradiation.

Mechanistic insights into carbo-catalyzed persulfate treatment for simultaneous degradation of cationic and anionic dye in multicomponent mixture using plastic waste-derived carbon

Upcycling waste into value-added products for utilization in wastewater abatements has been explored in a number of treatment technologies. One such waste, single-use plastic, which poses significant adverse environmental and economic impact, has been chosen and converted into graphitic carbon to reduce the waste burden sustainably and economically. The sorptive and catalytic performance of synthesized plastic waste-derived carbon (PWC) was evaluated using brilliant green (BG) and eosin yellow (EY) as target pollutants. The adsorption capacity of PWC was very low for BG (7.41 mg/g) and EY (4.93 mg/g). The coupling of PWC with peroxymonosulfate (PMS) promoted dye degradation. Complete degradation of the dye, with ~61% reduction in TOC and ~95% reduction in toxicity, was achieved by oxidative treatment (initial concentration: 10 mg/L). The functionalities of PWC facilitated better electron transfer to PMS for its effective activation, which led to the production of SO₄^•- and OH^•. The quenching study confirmed that the degradation of dyes was primarily due to SO₄^•-. Additionally, the pathways of dye degradation were proposed based on the intermediates identified. Thus, this study established the high potential of PWC as a metal-free catalyst in PMS activation for the abatement of organic pollutants.

Effect of additional Fe2+ salt on electrocoagulation process for the degradation of methyl orange dye: An optimization and kinetic study

The wastewater generated from textile industries is highly colored and contains dyes including azo dyes, which are toxic to human and water-living organisms. The treatment of these azo dyes using conventional treatment techniques is challenging due to their recalcitrant properties. In the current study, the effect of additional Fe²⁺ on electrocoagulation (EC) using Fe electrodes has been studied for the removal of methyl orange (MO) azo dye. pH between 4-5 was found to be optimum for EC and treatment efficiency decreased with increasing dye concentrations. With the addition of Fe²⁺ salt, dye removal for a certain concentration was increased with the increase of current density and Fe²⁺ up to a certain limit and after that, the removal efficiency decreased. The COD, color and dye removals were 88.5%, 93.1% and 100%, respectively, for EC of 200 mg.L⁻¹ dye solution using only 0.20 mmol.L⁻¹ Fe²⁺ for 0.40 mA cm⁻² current density, whereas for EC, the respective removal efficiencies were 76.7%, 63.4% and 82.4% for 32 min. The respective operating cost for EC was $768 kg⁻¹ removed dye ($0.342 m⁻³), whereas, for EC with additional Fe²⁺ salt, it was $350 kg⁻¹ removed dye ($0.189 m⁻³). The kinetic results revealed that the first-order kinetic model was fitted best for EC, whereas the second-order kinetic model was best fitted for Fe²⁺ added EC. For real textile wastewater, 57.6% COD removal was obtained for 0.15 mmol.L⁻¹ Fe²⁺ added EC compared to 27.8% COD removal for EC for 32 min. Based on the study we can conclude that Fe²⁺ assisted EC can be used for effective treatment of textile wastewater containing toxic compounds like azo dyes.

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EC represents limiting treatment performance for higher contaminant concentrations.

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0.20 mmol.L⁻¹ Fe²⁺ salt enhances the EC treatment performance of MO dye to 100%.

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EC followed first-order kinetic model, whereas Fe²⁺ added EC followed second-order kinetic model.

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Operating cost was reduced to $0.327 m⁻³ from $0.598 m⁻³ for EC with additional Fe²⁺.

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58% COD was removed for 0.15 mmol.L⁻¹ Fe²⁺ added EC for real textile wastewater.

Charge-controllable mussel-inspired magnetic nanocomposites for selective dye adsorption and separation

Magnetic polydopamine (PDA) nanocomposites were prepared with a facile and sustainable synthetic method. The as-synthesized polymer-based hybrid composites inherited the intrinsic adhesiveness contributed by catechol and amino moieties of PDA as well as the magnetic property of Fe₃O₄. With the unique properties of PDA, the surface charges of Fe₃O₄@PDA could be easily tuned by pH for smart adsorption-desorption behaviors. Four commercially available dyestuffs including crystal violet, rhodamine B, direct blue 71 and orange G with different structures and surface charges in solution were selected to investigate the adsorption ability and universality of Fe₃O₄@PDA in wastewater treatment. It was found that the nanocomposites could successfully adsorb these cationic and anionic dyes under suitable pH conditions. This confirmed the ability of the nanoadsorbents for the removal of common textile dyes. The dispersed magnetic nanoadsorbents also demonstrated the ease of collection from dye mixtures, and the possibility of reusing them for several cycles. Selective dye separation was found to be achievable via simple charge control without large consumption of organic solvent and energy. These bio-inspired nanocomposite adsorbents have shown high potential in wastewater treatment and selective recovery of dye waste, especially for wastewater containing ionic dyes.

Iron-biochar production from oily sludge pyrolysis and its application for organic dyes removal

In this study, a single-step pyrolysis approach was developed to directly convert oily sludge (OS) with high iron content into a magnetic iron-char catalyst for organic dyes removal. Magnetic iron-char catalysts were employed to degrade crystal violet (CV), methylene blue (MB), and sunset yellow (SY). The OC800 iron-char catalyst prepared from OS was not only rich in iron (mainly stable Fe₃O₄), but also showed favorable pore structures. Effects of operation parameters like temperature, H₂O₂ dosage, and pH on dye removal based on Fenton degradation were examined. In OC800 Fenton system (0.5 mL H₂O₂, 500 mg/L dye concentration, and pH = 2 in 50 mL solution), the maximum dye removal capacities of SY, CV, and MB were 83.61, 639.19, and 414.25 mg/g, respectively. In dyes degradation experiments, the prepared catalyst could be reused (more than 3 successive cycles) due to higher stability and less leaching of iron. One-step pyrolysis of OS with high iron content thereby represents a promising approach to transform sludge waste to functional biochar that removes hazardous dyes.

Characterization of Immobilized Magnetic Fe3O4 Nanoparticles on Raoultella Ornithinolytica sp. and Its Application for Azo Dye Removal

A high-performance immobilized bacterial strain coated with magnetic iron oxide nanoparticles was used for Basic Blue 41 azo dye (BB 41 dye) decolorization. To create the coated bacterial strain, Raoultella Ornithinolytica sp. was isolated and identified under the accession number KT213695, then coated with manufactured magnetic iron oxide nanoparticles. SEM and SEM-EDX were used to characterize the coated bacteria and validate its morphological structure formation. The coated Raoultella Ornithinolytica sp. A1 (coated A1) generated a 95.20% decolorization for BB 41 dye at 1600 ppm starting concentration with an optimal dose of coated A1 5 mL/L, pH 8, under static conditions for 24 h at 37 °C. Continuous batch cycles were used, with BB 41 dye (1600 ppm) added every 24 h four times, to achieve a high decolorization efficiency of 80.14%. Furthermore, the metabolites of BB 41 dye biodegradation were investigated by gas chromatographic-mass spectrum analysis (GC-MS) and showed a less toxic effect on the bioindicator Artemia salina. Additionally, 5 mL/L of coated A1 demonstrated the highest decolorization rate (47.2%) when applied to a real wastewater sample after 96 h with a consequent reduction in COD from 592 to 494 ppm.

Impact of immobilized algae and its consortium in biodegradation of the textile dyes

In biological engineering, cell immobilization is a modern technique for immobilizing free cells in a small space. Disintegration and elimination of azo dyes [Reactive Orange 122 (orange 2RL) and Reactive Red 194 (Reactive Red M-2BF)] were investigated by using Chlorococcum sp. and Chlorococcum sp. mixed with Scenedesmus obliquus, respectively. After 7 days of incubation, the maximum decolorization was spotted at 40 ppm for Reactive Orange 122 and 20 ppm for Reactive Red 194 by Chlorococcum sp. and Chlorococcum sp. mixed with S. obliquus, respectively. The findings revealed that the best decolorization activity was found at pH 11 and 25 °C under aeration conditions. BG11 was considered the best medium for azo dye decolorization with a high decolorization percentage. Additionally, different concentrations of nitrogen and phosphorus show the high activity of decolorization of both dyes. Referring to vitamins (thiamin and Ascorbic acid), all studied concentrations showed high decolorization activity with immobilized Chlorococcum sp. mixed with S. obliquus; however, different concentrations (20, 40, and 60 mg/l) of thiamin showed completely decolorization of Reactive Red 194 after 3 days, and 60 mg/l of ascorbic acid showed completely decolorization of Reactive Orange 122 after 5 days of inoculation. FT-IR and GC-Ms analysis for azo dyes after and before treatment with Immobilization of Chlorococcum sp. and Chlorococcum sp. mixed with Scenedesmus obliquus were detected. Novelty statement: The natural carrier algae and its consortium combined with a suitable immobilization technique were considered in this study, which is non-toxic, enhanced their bioremediation potential for dyes, and allowed multiple uses of biocatalysts. The novel use of the immobilization and its consortium of algae on the degradation efficiency of azo dyes and studying the effect of physicochemical conditions on decolorization and degradation of azo dyes. Application of immobilization techniques using microalgae could be excellent bioremediation of wastewaters.

The solvent-free mechano-chemical grinding of a bifunctional P25-graphene oxide adsorbent-photocatalyst and its configuration as porous beads

Owing to their use in water-cleaning technology, titanium-dioxide-based nanomaterials have dominated the photocatalysis scene, with so-called Degussa (P25) being the most promising under UV light. However, this is not the case under visible light, where it is necessary to combine titanium dioxide with other photosensitising nanomaterials. Unfortunately, most of the strategies aimed in this direction are chemically non-facile, energy-intensive, economically expensive, and not suitable for large-scale production. We herein describe a straightforward solvent-free approach for accessing visible-light-activated titanium-dioxide-based photocatalysts via the mechanochemical grinding of Degussa P25 with a second solid partner. Upon comparing several solid-material benchmarks, P25-graphene oxide is the best combination. The resulting material showed efficient performance for the adsorption and photodegradation of different dye pollutants, namely methylene blue, malachite green, Congo red, and methyl orange. The recorded performance was nearly comparable to that reached using sol-gel materials, with the ultimate advantage of being more sustainable and industrially scalable. The recyclability can be improved through a porous-bead configuration using biomass waste chitosan hydrogel, an approach that can further fulfill the requirement for more sustainable photocatalyst designs.

Synthesis of Stabilized Iron Nanoparticles from Acid Mine Drainage and Rooibos Tea for Application as a Fenton-like Catalyst

Intensive mining activities generate toxic acid mine drainage (AMD) effluents containing a high concentration of metals, including iron. The chemical synthesis of iron nanoparticles from this waste could lead to further environmental concerns. Therefore, the green synthesis of nanoparticles using plants has gained significant interest because of several benefits, including being eco-friendly. The current study reports a novel approach involving the synthesis of stabilized iron nanoparticles from AMD using rooibos tea extract. An aqueous solution of rooibos tea was prepared and titrated with AMD to reduce Fe²⁺/Fe³⁺. The samples synthesized under optimum conditions were characterized by TEM, XRD, FTIR, UV-Vis, and EDS. The results revealed that the nanoparticles had an average particle size of 36 nm with a spherical shape. These particles showed promising application as a Fenton-like catalyst for the degradation of textile dye (orange II sodium salt) with a removal efficiency of 94% within 30 min. Thus, the stabilized iron nanoparticles synthesized here performed in higher ranges than the currently reported Fenton-like catalysts regarding dye removal efficiency and reaction time.

Synthesis and Performance Analysis of Photocatalytic Activity of ZnIn2S4 Microspheres Synthesized Using a Low-Temperature Method

In this paper, we report the synthesis of zinc indium sulfide (ZnIn₂S₄) microspheres synthesized via a low-temperature route, and the as-synthesized material was used for photocatalytic degradation of malachite green (MG), methyl orange (MO), and Direct Red 80 (DR-80) dyes. The as-synthesized material was characterized by powder X-ray diffraction and field-emission scanning electron microscopy for studying the crystal structure and surface morphology, respectively. Fourier transform infrared spectroscopy was performed to determine the functional groups attached. UV-Visible absorption spectrometry was done for light absorbance and band gap analysis, and Mott-Schottky analysis was performed to determine the nature and flat band potential of the material. A scavenger study was performed to analyze the active species taking part in the degradation process. The reusability of the material was tested up to four cycles to check the reduction in efficiency after each cycle. A time-correlated single-photon counting study was performed to observe the average lifetime of generated excitons during photocatalysis. It was found that the as-synthesized porous sample is more efficient in degrading the cationic dye than anionic dyes, which is further explained in the article.

Wastewater treatment plant effluent and microfiber pollution: focus on industry-specific wastewater

The production, use, and disposal of synthetic textiles potentially release a significant amount of microfibers into the environment. Studies performed on municipal wastewater treatment plants (WWTPs) effluent reported a higher presence of microfibers due to the mix of domestic laundry effluent through sewage. As municipal WWTPs receive influents from households and industries, it serves as a sink for the microfibers. However, research on textile industry WWTPs that primarily treat the textile fabric processing wastewater was not explored with the concern of microfibers. Hence, the review aims to analyze the existing literature and enlighten the impact of WWTPs on microplastic emission into the environment by specifically addressing textile industry WWTPs. The results of the review confirmed that even after 95-99% removal, municipal WWTPs can emit around 160 million microplastics per day into the environment. Microfiber was the dominant shape identified by the review. The average microfiber contamination in the WWTP sludge was estimated as 200 microfibers per gram of sludge. As far as the industry-specific effluents are analyzed, textile wet processing industries effluents contained > 1000 times higher microfibers than municipal WWTP. Despite few existing studies on textile industry effluent, the review demonstrates that, so far, no studies were performed on the sludge obtained from WWTPs that handle textile industry effluents alone. Review results pointed out that more attention should be needed to the textile wastewater research which is addressing the textile wet processing industry WWTPs. Moreover, the sludge released from these WWTPs should be considered as an important source of microfiber as they contain more quantity of microfibers than the effluent, and also, their routes to the environment are huge and easy.

Simultaneous Fractionation, Desalination, and Dye Removal of Dye/Salt Mixtures by Carbon Cloth-Modified Flow-electrode Capacitive Deionization

The critical challenges of using electromembrane processes [e.g., electrodialysis and flow-electrode capacitive deionization (FCDI)] to recycle resources (e.g., water, salts, and organic compounds) from wastewater are the fractionation of dissolved ionic matter, the removal/recovery of organic components during desalination, and membrane antifouling. This study realized the simultaneous fractionation, desalination, and dye removal/recovery (FDR) treatment of dye/salt mixtures through a simple but effective approach, that is, using a carbon cloth-modified FCDI (CC-FCDI) unit, in which the carbon cloth layer was attached to the surface of each ion-exchange membrane (IEM). The IEMs and carbon-based flow-electrodes were responsible for the fractionation and desalination of dye and salt ions, while the carbon cloth layers contributed to the active membrane antifouling and dye removal/recovery by the electrosorption mechanism. Attributed to such features, the CC-FCDI unit accomplished the effective FDR treatment of dye/salt mixtures with wide ranges of salt and dye concentrations (5-20 g L^-1 NaCl and 200-800 ppm methylene blue) and different dye components (cationic and anionic dyes) under various applied voltages (1.2-3.2 V). Moreover, the active membrane antifouling by virtue of the carbon cloth facilitated the excellent and sustainable FDR performance of CC-FCDI. The removal/recovery of dyes from the carbon cloth strongly depends on the characteristics of dye molecules, the surface properties of the carbon cloth, and the local pH at the IEM/CC interfaces. This study sheds light on the strategies of using multifunctional layer-modified FCDI units to reclaim resources from various high-salinity organic wastewater.

Recent progress in treatment of dyes wastewater using microbial-electro-Fenton technology

Globally, textile dyeing and manufacturing are one of the largest industrial units releasing huge amount of wastewater (WW) with refractory compounds such as dyes and pigments. Currently, wastewater treatment has been viewed as an industrial opportunity for rejuvenating fresh water resources and it is highly required in water stressed countries. This comprehensive review highlights an overall concept and in-depth knowledge on integrated, cost-effective cross-disciplinary solutions for domestic and industrial (textile dyes) WW and for harnessing renewable energy. This basic concept entails parallel or sequential modes of treating two chemically different WW i.e., domestic and industrial in the same system. In this case, contemporary advancement in MFC/MEC (METs) based systems towards Microbial-Electro-Fenton Technology (MEFT) revealed a substantial emerging scope and opportunity. Principally the said technology is based upon previously established anaerobic digestion and electro-chemical (photo/UV/Fenton) processes in the disciplines of microbial biotechnology and electro-chemistry. It holds an added advantage to all previously establish technologies in terms of treatment and energy efficiency, minimal toxicity and sludge waste, and environmental sustainable. This review typically described different dyes and their ultimate fate in environment and recently developed hierarchy of MEFS. It revealed detail mechanisms and degradation rate of dyes typically in cathodic Fenton system under batch and continuous modes of different MEF reactors. Moreover, it described cost-effectiveness of the said technology in terms of energy budget (production and consumption), and the limitations related to reactor fabrication cost and design for future upgradation to large scale application.

Bioremoval of toxic malachite green from water through simultaneous decolorization and degradation using laccase immobilized biochar

In this study, decolorization and degradation of malachite green dye was studied using the laccase immobilized pine needle biochar. Successful immobilization of biochar was achieved by adsorption and confirmed through scanning electron microscopy and energy dispersive X-ray analysis (SEM-EDX), Fourier transform infrared spectroscopy (FTIR). High laccase binding of 64.4 U/g and high immobilization yield of 78.1% was achieved using 4U of enzyme at pH3 and temperature 30 °C. The immobilized laccase retained >50% relative activity in the pH range 2-7, >45% relative activity at 65 °C and >55% relative activity at 4 °C for 4 weeks. The re-usability of immobilized enzyme was checked with 2, 2'-azino-bis 3-ethylbenzothiazoline-6-sulphonic acid (ABTS) substrate and enzyme retained 53% of its activity after 6 cycles. Immobilized laccase was used for the degradation and decolorization of azo dye malachite green in aqueous solution. More than 85% removal of malachite green dye (50 mg/L) was observed within 5 h. FTIR and high performance liquid chromatography (HPLC) analysis clearly indicated the breakdown of dye and presence of metabolites (leuco malachite green, methanone, [4-(dimethyl amino)pheny]phenyl and 3-dimethyl-phenyl amine) in gas chromatography-mass spectrometry (GC-MS) analysis confirmed the dye degradation. Phytotoxicity analysis indicated that the enzymatic degradation resulted in lesser toxic metabolites than the original dye. Thus, laccase immobilized biochar can be used as an efficient biocatalytic agent to remove dye from water.

Optimization of the Decolorization of the Reactive Black 5 by a Laccase-like Active Cell-Free Supernatant from Coriolopsis gallica

The textile industry generates huge volumes of colored wastewater that require multiple treatments to remove persistent toxic and carcinogenic dyes. Here we studied the decolorization of a recalcitrant azo dye, Reactive Black 5, using laccase-like active cell-free supernatant from Coriolopsis gallica. Decolorization was optimized in a 1 mL reaction mixture using the response surface methodology (RSM) to test the influence of five variables, i.e., laccase-like activity, dye concentration, redox mediator (HBT) concentration, pH, and temperature, on dye decolorization. Statistical tests were used to determine regression coefficients and the quality of the models used, as well as significant factors and/or factor interactions. Maximum decolorization was achieved at 120 min (82 ± 0.6%) with the optimized protocol, i.e., laccase-like activity at 0.5 U mL−1, dye at 25 mg L−1, HBT at 4.5 mM, pH at 4.2 and temperature at 55 °C. The model proved significant (ANOVA test with p < 0.001): coefficient of determination (R²) was 89.78%, adjusted coefficient of determination (R²A) was 87.85%, and root mean square error (RMSE) was 10.48%. The reaction conditions yielding maximum decolorization were tested in a larger volume of 500 mL reaction mixture. Under these conditions, the decolorization rate reached 77.6 ± 0.4%, which was in good agreement with the value found on the 1 mL scale. RB5 decolorization was further evaluated using the UV-visible spectra of the treated and untreated dyes.

Treatment of Wastewater, Phenols and Dyes Using Novel Magnetic Torus Microreactors and Laccase Immobilized on Magnetite Nanoparticles

In this work, the design, manufacture, and testing of three different magnetic microreactors based on torus geometries (i.e., one-loop, two-horizontal-loop, and two-vertical-loop) is explored to increase the enzyme-based transformation of dyes by laccase bio-nanocomposites, improve the particle suspension, and promote the interaction of reagents. The laccase enzyme was covalently immobilized on amino-terminated silanized magnetite nanoparticles (laccase-magnetite). The optimal configuration for the torus microreactor and the applied magnetic field was evaluated in silico with the aid of the CFD and particle tracing modules of Comsol Multiphysics^®. Eriochrome Black T (EBt) dye was tested as a biotransformation model at three different concentrations, i.e., 5 mg/L, 10 mg/L, and 20 mg/L. Phenol oxidation/removal was evaluated on artificial wastewater and real wastewater. The optimal catalytic performance of the bionanocomposite was achieved in the range of pH 4 to 4.5. A parabolic movement on the particles along the microchannels was induced by the magnetic field, which led to breaking the stability of the laminar flow and improving the mixing processes. Based on the simulation and experiments conducted with the three geometries, the two-vertical-loop microreactor demonstrated a better performance mainly due to larger dead zones and a longer residence time. Additionally, the overall dye removal efficiencies for this microreactor and the laccase-magnetite bionanocomposite were 98.05%, 93.87%, and 92.74% for the three evaluated concentrations. The maximum phenol oxidation with the laccase-magnetite treatment at low concentration for the artificial wastewater was 79.89%, while its phenol removal efficiency for a large volume of real wastewater was 17.86%. Treatments with real wastewater were carried out with a larger volume, equivalent to 200 biotransformation (oxidation) operating cycles of those carried out with dyes or phenol. Taken together, our results indicate that the novel microreactors introduced here have the potential to process wastewaters rich in contaminant dyes in continuous mode with efficiencies that are attractive for a potential large-scale operation. In this regard, future work will focus on finding the requirements for scaling-up the processes and evaluating the involved environmental impact indexes, economic performance, and different device geometries and processing schemes.

Phytoremediation of pollutants from wastewater: A concise review

As there is a global water crisis facing the whole world, it is important to find alternative solutions to treat wastewater for reuse. Hence, plants have an effective role in removing pollutants from wastewater, which has been emphasized in this review article. Biological treatment of wastewater can be considered an eco-friendly and cost-effective process that depends on in the future. Living organisms, including plants, can remediate pollutants in wastewater, especially in agricultural fields, such as dyes, heavy metals, hydrocarbons, pharmaceuticals, and pesticides. This review discusses the different activities of plants in pollutant elimination from wastewater and sheds light on the utilization of plants in this scope. This review focuses on the remediation of the most common contaminants present in wastewater, which are difficult to the removal with microorganisms, such as bacteria, fungi, and algae. Moreover, it covers the major role of plants in wastewater treatment and the potential of phytoremediation as a possible solution for the global water crisis.

One-pot hydrothermal synthesis of a double Z-scheme g-C3N4/AgI/β-AgVO3 ternary nanocomposite for efficient degradation of organic pollutants and DPC-Cr(VI) complex under visible-light irradiation

The Z-scheme photocatalytic system provides a promising way to achieve significant photodegradation efficiency. The work embodied here describes the synthesis of highly efficient double Z-scheme g-C₃N₄/AgI/β-AgVO₃ (g-CNAB) ternary nanocomposite using a one-pot hydrothermal route. The optical properties, phase structure, and morphology of the synthesized samples were investigated using UV-visible diffuse-reflectance spectroscopy (UV-Vis DRS), X-ray diffraction, and scanning electron microscopy, respectively. The transmission electron microscopy investigation revealed that synthesized composite material represents close interfacial interactions. X-ray photoelectron spectroscopy analysis confirms the presence of all the elements in the synthesized ternary nanocomposite materials. The photocatalytic performance of as-prepared photocatalysts has been systematically investigated using the photodegradation of a variety of pollutants, including Rhodamine B, Ciprofloxacin, and 1,5-diphenylcarbazide-Cr(VI) [DPC-Cr(VI)] complex under visible-light irradiation. Among all synthesized materials, such as g-C₃N₄, AgI, β-AgVO₃, and ternary nanocomposites with varying loading of β-AgVO₃ [g-CNAB_{(0.5, 1.0, 1.5, 2.0)}], the photocatalyst g-CNAB_(1.5) nanocomposite achieved a remarkably high photocatalytic efficiency. The quenching impact of several scavengers revealed that reactive species such as superoxide anion radical (O₂^·-) and hydroxyl radical (·OH) are significant in the degradation of various contaminants. Based on the characterization and application, a plausible photocatalytic mechanism has been sketched out to determine the reaction pathways involved in the degradation of pollutants present in the aqueous medium.

Electrocoagulation applied for textile wastewater oxidation using iron slag as electrodes

The indigo blue dye is widely used in the textile industry, specifically in jeans dyeing, the effluents of which, rich in organic pollutants with recalcitrant characteristics, end up causing several environmental impacts, requiring efficient treatments. Several pieces of research have been conducted in search of effective treatment methods, among which is electrocoagulation. This treatment consists of an electrochemical process that generates its own coagulant by applying an electric current on metallic electrodes, bypassing the use of other chemical products. The purpose of this study was to evaluate the potential use of iron slag in the electrocoagulation of a synthetic effluent containing commercial indigo blue dye and the effluent from a textile factory. The quantified parameters were color, turbidity, pH, electrical conductivity, sludge generation, phenol removal, chemical oxygen demand (COD), and total organic carbon (TOC). The electrocoagulation treatment presented a good efficiency in removing the analyzed parameters, obtaining average removal in the synthetic effluent of 85% of color and 100% of phenol after 25 min of electrolysis. For the effluent from the textile factory, average reductions of 80% of color reaching 177.54 mg Pt CoL^-1, 91% of turbidity reaching 93.83 NTU (nephelometric turbidity unit), 100% of phenol, 55% of COD with a final concentration of 298.8 mg O₂ L^-1, and 73% of TOC with a final concentration of 56.21 mg L^-1, in 60 min of electrolysis. The reduced time for removal of color and phenolic compounds in synthetic effluent demonstrates the complexity of treating the real effluent since to obtain removals of the same order a 60-min period of electrolysis was necessary. The results obtained demonstrate the potential of using iron slag as an electrode in the electrocoagulation process in order to reuse industrial waste and reduce costs in the treatment and disposal of solid waste. Thus, the slag can be seen as an alternative material to be used in electrocoagulation processes for the treatment of effluents from the textile industry under the experimental conditions presented, its only limitation being the fact that it is a waste and therefore does not have a standardization in the amounts of iron present in the alternative electrodes.

Leonardite powder as an efficient adsorbent for cationic and anionic dyes

This paper aims to investigate the uses of leonardite powder (LP) as an effective adsorbent for the removal of basic red 18 (BR18) and reactive red 180 (RR180) dyes. LP was characterized using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), Zeta potential, Brunauer-Emmett-Teller (BET) analysis, Fourier transform infrared spectroscopy (FTIR), and X-ray fluorescence (XRF). The adsorption process was assessed based on pH, size and the amount of the adsorbent, BR18 and RR180 concentration, and the contact time. BR18 dye was completely adsorbed onto the LP (the removal efficiency equals 100%) after 45 min at the optimum condition (original pH [6.5], the particle size of 45 μm, the adsorbent dose of 0.25 g/L, and the initial concentration of 10 mg/L). For RR180, the maximum removal efficiency (74%) was obtained when 1 g/L LP with 45 um size was added to an RR180 solution of 10 mg/L concentration. Temkin isotherm was used to explain the adsorption of BR18. In contrast, RR180 adsorption was described by the Freundlich model. The adsorptions of both dyes followed the pseudo-second-order kinetics. The reusability of the LP was assessed. For BR18, the efficiency decreased to 96% in the second cycle and reached 42% in the fifth cycle. In RR180, LP was not able to be reused efficiently. As a result, the LP ability for BR18 removal is higher than the RR180 in terms of uptake and reusability. PRACTITIONER POINTS: BR18 and RR180 dyes elimination was carried out with leonardite powder (LP). The maximum removal efficiencies for BR18 and RR180 were 100% and 74%, respectively. The LP ability for BR18 removal is higher than the RR180 in terms of uptake and reusability.

Mulberry-Leaves-Derived Red-Emissive Carbon Dots for Feeding Silkworms to Produce Brightly Fluorescent Silk

Fluorescent silk has promising applications in dazzling textiles, biological engineering, and medical products, but the natural Bombyx mori silk has almost no fluorescence. Here carbon dots (CDs) made from mulberry leaves are reported, which have a strong near-infrared fluorescence with absolute quantum yield of 73% and a full width at half maximum of 20 nm. After feeding with such CDs, silkworms exhibit bright red fluorescence, grow healthily, cocoon normally, and turn to moths finally. The cocoons are pink in daylight and show bright red fluorescence under ultraviolet light. After breaking out of such cocoons, the red-emissive moths can mate and lay fluorescent eggs which would hatch normally. The growth cycle of the second generation of the test silkworm is the same as that of the control group, which means such CDs have excellent biocompatiblility. Dissection and analyses on both the test silkworms and cocoons disclose the metabolic route of the CDs, that is, the fluorescent CDs are absorbed by silkworms from alimentary canals, then transferred to silk glands, and finally to cocoons, while those unabsorbed CDs are excreted with the feces. All experimental results confirm the excellent biocompatibility and fluorescence stability of such CDs.

Decolourization of azo dye using a batch bioreactor by an indigenous bacterium Enterobacter aerogenes ES014 from the waste water dye effluent and toxicity analysis

Effluents of textile industries caused serious environmental problem throughout the world. In this study, a total of 23 bacterial strains from five bacterial species were isolated from the dye effluent. Of these strains, a unique and novel Enterobacter aerogenes ES014 was utilized for dye decolourization and toxicity analysis. The selected strain could effectively decolourize three selected azo dyes. It showed the capability for decolourizing acid orange (82.3 ± 3.6%), methyl orange (78.2 ± 3.3%), and congo red (81.5 ± 3.2%). The selected bacterial strain significantly decolourized 100 mg/L acid orange at 35 °C, pH 7.5 with 6% sodium chloride concentration. Most of the tested nitrogen and carbon sources effectively enhanced decolourization process. It showed the ability to decolourize acid orange in the culture medium containing 1.5% glucose (100 ± 2.8%) and 0.8% beef extract (100 ± 3.1%). A laboratory-scale batch bioreactor was used to decolourize azo dye at optimized culture conditions. The decolourizing ability improved with 100 mL/h hydraulic retention time. The treated wastewater quality was improved due to sharp depletion of Total Dissolved Solids (TDS), pH, Chemical Oxygen Demand (COD), alkalinity and sulphate concentration. The selected bacteria has the potential to produce dye degrading laccase. Laccase was detected during fermentation process in batch bioreactor as a key enzyme for decolourization produced by E. aerogenes ES014. Phytotoxicity and acute toxicity analysis were performed using Arachis hypogaea (pea nut) seed and first instar larvae of Artemia parthenogenetica (brine shrimp). The seed germination rate of treated wastewater was improved (94.3 ± 1.8%) and enhanced survival rate (91.7 ± 2.9%) in the first instar Artemia larvae treated with wastewater after 24 h. Overall, E. aerogenes ES014, might be a promising bacterial strain for the treatment of textile effluents with high azo dye concentrations.