Toward Highly Efficient Large-Area ITO-Free Organic Solar Cells with a Conductance-Gradient Transparent Electrode

An ultraflexible energy harvesting-storage system for wearable applications

The swift progress in wearable technology has accentuated the need for flexible power systems. Such systems are anticipated to exhibit high efficiency, robust durability, consistent power output, and the potential for effortless integration. Integrating ultraflexible energy harvesters and energy storage devices to form an autonomous, efficient, and mechanically compliant power system remains a significant challenge. In this work, we report a 90 µm-thick energy harvesting and storage system (FEHSS) consisting of high-performance organic photovoltaics and zinc-ion batteries within an ultraflexible configuration. With a power conversion efficiency surpassing 16%, power output exceeding 10 mW cm-2, and an energy density beyond 5.82 mWh cm-2, the FEHSS can be tailored to meet the power demands of wearable sensors and gadgets. Without cumbersome and rigid components, FEHSS shows immense potential as a versatile power source to advance wearable electronics and contribute toward a sustainable future.

Balancing Flexible Side Chains on 2D Conjugated Acceptors Enables High-Performance Organic Solar Cell

Balancing the rigid backbones and flexible side chains of light-harvesting materials is crucially important to reach optimized intermolecular packing, micromorphology, and thus photovoltaic performance of organic solar cells (OSCs). Herein, based on a distinctive CH-series acceptor platform with 2D conjugation extended backbones, a series of nonfullerene acceptors (CH-6F-Cn) are synthesized by delicately tuning the lengths of flexible side chains from n-octyl to n-amyl. A systemic investigation has revealed that the variation of the side chain's length can not only modulate intermolecular packing modes and crystallinity but also dramatically improve the micromorphology of the active layer and eventual photovoltaic parameters of OSCs. Consequently, the highest PCE of 18.73% can be achieved by OSCs employing D18:PM6:CH-6F-C8 as light-harvesting materials.

Thorough Optimization for Intrinsically Stretchable Organic Photovoltaics

The development of intrinsically stretchable organic photovoltaics (is-OPVs) with a high efficiency is of significance for practical application. However, their efficiencies lag far behind those of rigid or even flexible counterparts. To address this issue, an advanced top-illuminated OPV is designed and fabricated, which is intrinsically stretchable and has a high performance, through systematic optimizations from material to device. First, the stretchability of the active layer is largely increased by adding a low-elastic-modulus elastomer of styrene-ethylene-propylene-styrene tri-block copolymer (SEPS). Second, the stretchability and conductivity of the opaque electrode are enhanced by a conductive polymer/metal (denoted as M-PH1000@Ag) composite electrode strategy. Third, the optical and electrical properties of a sliver nanowire transparent electrode are improved by a solvent vapor annealing strategy. High-performance is-OPVs are successfully fabricated with a top-illuminated structure, which provides a record-high efficiency of 16.23%. Additionally, by incorporating 5-10% elastomer, a balance between the efficiency and stretchability of the is-OPVs is achieved. This study provides valuable insights into material and device optimizations for high-efficiency is-OPVs, with a low-cost production and excellent stretchability, which indicates a high potential for future applications of OPVs.

12.42% Monolithic 25.42 cm2 Flexible Organic Solar Cells Enabled by an Amorphous ITO-Modified Metal Grid Electrode

Printed metal nanogrid electrode exhibits superior characteristics for use in flexible organic solar cells (OSCs). However, the high surface roughness and inhomogeneity between grid and blank region is adverse for performance improvement. In this work, a thin amorphous indium tin oxide (ITO) film (α-ITO) is introduced to fill the blank and to improve the charge transporting. The introduction of α-ITO significantly improves the comprehensive properties of metal grid electrode, which exhibits excellent bending resistance and long-term stability under double 85 condition (under 85 °C and 85% relative humidity) for 200 h. Both experimental and simulation results reveal α-ITO with a sheet resistance of 20 000 Ω □^-1 is sufficient to improve the charge transporting within the adjacent grids, leading to a remarkable efficiency of 16.54% for 1 cm² flexible devices. With area increased to 4.00, 9.00, and 25.42 cm² , the devices still display a performance of 16.22%, 14.69%, and 12.42%, respectively, showing less efficiency loss during upscaling. And the 25.42 cm² monolithic flexible device exhibits a certificated efficiency of 12.03%. Moreover, the device shows significantly improved air stability relative to conventional high-conductive poly(3,4-ethylenedioxythiophene):polystyrene sulfonate-modified device. All these make the α-ITO-modified Ag/Cu electrode promise to achieve high-efficient and long-term stable large-area flexible OSCs.

High-Efficiency ITO-Free Organic Photovoltaics with Superior Flexibility and Upscalability

Developing indium-tin-oxide (ITO)-free flexible organic photovoltaics (OPVs) with upscaling capacity is of great significance for practical applications of OPVs. Unfortunately, the efficiencies of the corresponding devices lag far behind those of ITO-based rigid small-area counterparts. To address this issue, an advanced device configuration is designed and fabricated featuring a top-illuminated structure with ultrathin Ag as the transparent electrode. First, a conjugated polyelectrolyte layer, i.e., PCP-Li, is inserted to effectively connect the bottom Ag anode and the hole transport layer, achieving good photon to electron conversion. Second, charge collecting grids are deposited to suppress the increased resistance loss with the upscaling of the device area, realizing almost full retention of device efficiency from 0.06 to 1 cm² . Third, the designed device delivers the best efficiency of 15.56% with the area of 1 cm² on polyimide substrate, representing as the record among the ITO-free, large-area, flexible OPVs. Interestingly, the device exhibits no degradation after 100 000 bending cycles with a radius of 4 mm, which is the best result for flexible OPVs. This work provides insight into device structure design and optimization for OPVs with high efficiency, low cost, superior flexibility, and upscaling capacity, indicating the potential for the future commercialization of OPVs.

Non-halogenated solvents processed efficient ITO-free flexible organic solar cells with up-scaled area

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Recent advances in non-fullerene organic photovoltaics enabled by green solvent processing

Solution-processed organic photovoltaic (OPV) as a new energy device has attracted much attention due to its huge potential in future commercial manufacturing. However, so far, most of the studies on high-performance OPV have been treated with halogenated solvents. Halogenated solvents not only pollute the environment, but are also harmful to human health, which will negatively affect the large-scale production of OPV in the future. Therefore, it is urgent to develop low-toxic or non-toxic non-halogen solvent-processable OPV. Compared with conventional fullerene OPVs, non-fullerene OPVs exist with stronger absorption, better-matched energy levels and lower energy loss. Processing photoactive layers with non-fullerenes as the acceptor material has broad potential advantages in non-halogenated solvents. This review introduces the research progress of non-fullerene OPV treated by three different kinds of green solvents as the non-halogenated and aromatic solvent, the non-halogenated and non-aromatic solvent, alcohol and water. Furthermore, the effects of different optimization strategies on the photoelectric performance and stability of non-fullerene OPV are analyzed in detail. The current optimization strategy can increase the power conversion efficiency of non-fullerene OPV processed with non-halogen solvents up to 17.33%, which is close to the performance of processing with halogen-containing solvents. Finally, the commercial potential of non-halogen solvent processing OPVs is discussed. The green solvent processing of non-fullerene-based OPVs will become a key development direction for the future of the OPV industry.

54 cm2 Large-Area Flexible Organic Solar Modules with Efficiency Above 13

Development of large-area flexible organic solar cells (OSCs) is highly desirable for their practical applications. However, the efficiency of the large-area flexible OSCs severely lags behind small-area devices. Here, efficient large-area flexible single cells with power conversion efficiency (PCE) of 13.1% and 12.6% for areas of 6 and 10 cm² , and flexible modules with a PCE of 13.2% (54 cm² ) based on poly(ethylene terephthalate)/Ag grid/silver nanowires (AgNWs):zinc-chelated polyethylenimine (PEI-Zn) composite electrodes are reported. The solution-processed flexible transparent electrode of AgNWs:PEI-Zn shows low surface roughness and good optoelectronic and mechanical properties. PEI-Zn is conductive and optically transparent. It can adhere to and wrap the AgNWs under electrostatic interaction between the negatively charged surface (AgNWs) and positively charged protonated amine groups (in PEI-Zn). It wraps the AgNWs networks and fills the void space to achieve a smooth surface. The flexible electrode is validated in both flexible OSCs and flexible quantum-dots light-emitting diodes (QLEDs). Small-area flexible OSCs show a PCE of 16.1%, and flexible QLEDs show an external quantum efficiency of 13.3%. In the end, a flexible module is demonstrated to charge a mobile phone as a flexible power source (shown in Video S1, Supporting Information).

Concurrently Improved Jsc, Fill Factor, and Stability in a Ternary Organic Solar Cell Enabled by a C-Shaped Non-fullerene Acceptor and Its Structurally Similar Third Component

A ternary strategy is recognized as a promising approach that enjoys both the simplicity of fabrication conditions and potential to improve performance in organic solar cells. Herein, a C-shaped narrow band gap non-fullerene acceptor GL1 with a C_2v symmetry based on a new core was designed and synthesized. A power conversion efficiency (PCE) of 11.43% was achieved by employing PBDB-T:GL1 as an active layer to fabricate photovoltaic devices. To further promote photovoltaic performance, following a similar-structure prescreen principle, a middle band gap acceptor F-2Cl with the same backbone shape, side-chain distribution, and dipole moment orientation as GL1 was introduced as the guest acceptor into the active layer. Thus, benefiting from the collaboration of complementary absorption, cascade energy levels, and well-modified microstructure of the active layer, a 13.17% PCE was obtained with concurrently elevated J_sc, fill factor, and stability for the optimized ternary device. This work presents a successful example of prescreening the third component to simplify the workload for a high-performance ternary device.

Layer-by-Layer Processed Ternary Organic Photovoltaics with Efficiency over 18

Obtaining a finely tuned morphology of the active layer to facilitate both charge generation and charge extraction has long been the goal in the field of organic photovoltaics (OPVs). Here, a solution to resolve the above challenge via synergistically combining the layer-by-layer (LbL) procedure and the ternary strategy is proposed and demonstrated. By adding an asymmetric electron acceptor, BTP-S2, with lower miscibility to the binary donor:acceptor host of PM6:BO-4Cl, vertical phase distribution can be formed with donor-enrichment at the anode and acceptor-enrichment at the cathode in OPV devices during the LbL processing. In contrast, LbL-type binary OPVs based on PM6:BO-4Cl still show bulk-heterojunction like morphology. The formation of the vertical phase distribution can not only reduce charge recombination but also promote charge collection, thus enhancing the photocurrent and fill factor in LbL-type ternary OPVs. Consequently, LbL-type ternary OPVs exhibit the best efficiency of 18.16% (certified: 17.8%), which is among the highest values reported to date for OPVs. The work provides a facile and effective approach for achieving high-efficiency OPVs with expected morphologies, and demonstrates the LbL-type ternary strategy as being a promising procedure in fabricating OPV devices from the present laboratory study to future industrial production.

Efficiency above 12% for 1 cm2 Flexible Organic Solar Cells with Ag/Cu Grid Transparent Conducting Electrode

With the rapid progress of organic solar cells (OSCs), improvement in the efficiency of large-area flexible OSCs (>1 cm2) is crucial for real applications. However, the development of the large-area flexible OSCs severely lags behind the growth of the small-area OSCs, with the electrical loss due to the large sheet resistance of the electrode being a main reason. Herein, a high conductive and high transparent Ag/Cu composite grid with sheet resistance <1 Ω sq-1 and an average visible light transparency of 84% is produced as the transparent conducting electrode of flexible OSCs. Based on this Ag/Cu composite grid electrode, a high efficiency of 12.26% for 1 cm2 flexible OSCs is achieved. The performances of large-area flexible OSCs also reach 7.79% (4 cm2) and 7.35% (9 cm2), respectively, which are much higher than those of the control devices with conventional flexible indium tin oxide electrodes. Surface planarization using highly conductive PEDOT:PSS and modification of the ZnO buffer layer by zirconium acetylacetonate (ZrAcac) are two necessary steps to achieve high performance. The flexible OSCs employing Ag/Cu grid have excellent mechanical bending resistance, maintaining high performance after bending at a radius of 2 mm.

Highly Efficient Flexible Polymer Solar Cells with Robust Mechanical Stability

Landmark power conversion efficiency (PCE) over 14% has been accomplished for single-junction polymer solar cells (PSCs). However, the inevitable fracture of inorganic transporting layers and deficient interlayer adhesion are critical challenges to achieving the goal of flexible PSCs. Here, a bendable and thickness-insensitive Al-doped ZnO (AZO) modified by polydopamine (PDA) has emerged as a promising electron transporting layer (ETL) in PSCs. It has special ductility and adhesion to the active layer for improving the mechanical durability of the device. Nonfullerenes PSCs based on PBDB-T-2F:IT-4F with AZO:1.5% PDA (80 nm) ETL yield the best PCE of 12.7%. More importantly, a prominent PCE, approaching 11.5%, is reached for the fully flexible device based on Ag-mesh flexible electrode, and the device retains >91% of its initial PCE after bending for 1500 cycles. Such thickness insensitivity, mechanical durability, and interfacial adhesion properties for the inorganic ETLs are desired for the development of flexible and wearable PSCs with reliable photovoltaic performance and large-area roll-to-roll printing manufacture.

Interplay of Interfacial Layers and Blend Composition To Reduce Thermal Degradation of Polymer Solar Cells at High Temperature

The thermal stability of printed polymer solar cells at elevated temperatures needs to be improved to achieve high-throughput fabrication including annealing steps as well as long-term stability. During device processing, thermal annealing impacts both the organic photoactive layer, and the two interfacial layers make detailed studies of degradation mechanism delicate. A recently identified thermally stable poly[[4,8-bis[(2-ethylhexyl)oxy]benzo[1,2-b:4,5-b']dithiophene-2,6-diyl][3-fluoro-2-[(2-ethylhexyl)carbonyl]thieno[3,4-b]thiophenediyl]]:[6,6]-phenyl-C₇₁-butyric acid methyl ester (PTB7:PC₇₀BM) blend as photoactive layer in combination with poly(3,4-ethylenedioxythiophene) polystyrene sulfonate as hole extraction layer is used here to focus on the impact of electron extraction layer (EEL) on the thermal stability of solar cells. Solar cells processed with densely packed ZnO nanoparticle layers still show 92% of the initial efficiency after constant annealing during 1 day at 140 °C, whereas partially covering ZnO layers as well as an evaporated calcium layer leads to performance losses of up to 30%. This demonstrates that the nature and morphology of EELs highly influence the thermal stability of the device. We extend our study to thermally unstable PTB7:[6,6]-phenyl-C₆₁-butyric acid methyl ester (PC₆₀BM) blends to highlight the impact of ZnO on the device degradation during annealing. Importantly, only 12% loss in photocurrent density is observed after annealing at 140 °C during 1 day when using closely packed ZnO. This is in stark contrast to literature and addressed here to the use of a stable double-sided confinement during thermal annealing. The underlying mechanism of the inhibition of photocurrent losses is revealed by electron microscopy imaging and spatially resolved spectroscopy. We found that the double-sided confinement suppresses extensive fullerene diffusion during the annealing step, but with still an increase in size and distance of the enriched donor and acceptor domains inside the photoactive layer by an average factor of 5. The later result in combination with comparably small photocurrent density losses indicates the existence of an efficient transport of minority charge carriers inside the donor and acceptor enriched phases in PTB7:PC₆₀BM blends.

Recent Development in ITO-free Flexible Polymer Solar Cells

Polymer solar cells have shown good prospect for development due to their advantages of low-cost, light-weight, solution processable fabrication, and mechanical flexibility. Their compatibility with the industrial roll-to-roll manufacturing process makes it superior to other kind of solar cells. Normally, indium tin oxide (ITO) is adopted as the transparent electrode in polymer solar cells, which combines good conductivity and transparency. However, some intrinsic weaknesses of ITO restrict its large scale applications in the future, including a high fabrication price using high temperature vacuum deposition method, scarcity of indium, brittleness and scaling up of resistance with the increase of area. Some substitutes to ITO have emerged in recent years, which can be used in flexible polymer solar cells. This article provides the review on recent progress using other transparent electrodes, including carbon nanotubes, graphene, metal nanowires and nanogrids, conductive polymer, and some other electrodes. Device stability is also discussed briefly.

Efficient Organic Solar Cells with Non-Fullerene Acceptors

Fullerene-free OSCs employing n-type small molecules or polymers as the acceptors have recently experienced a rapid rise with efficiencies exceeding 12%. Owing to the good optoelectronic and morphological tunabilities, non-fullerene acceptors exhibit great potential for realizing high-performance and practical OSCs. In this Review, recent exciting progress made in developing highly efficient non-fullerene acceptors is summarized, mainly correlating factors like absorption, energy loss and morphology of new materials to their correspondent photovoltaic performance.

High-Efficiency Nonfullerene Organic Solar Cells with a Parallel Tandem Configuration

In this work, a highly efficient parallel connected tandem solar cell utilizing a nonfullerene acceptor is demonstrated. Guided by optical simulation, each of the active layer thicknesses of subcells are tuned to maximize its light trapping without spending intense effort to match photocurrent. Interestingly, a strong optical microcavity with dual oscillation centers is formed in a back subcell, which further enhances light absorption. The parallel tandem device shows an improved photon-to-electron response over the range between 450 and 800 nm, and a high short-circuit current density (J _SC ) of 17.92 mA cm^-2 . In addition, the subcells show high fill factors due to reduced recombination loss under diluted light intensity. These merits enable an overall power conversion efficiency (PCE) of >10% for this tandem cell, which represents a ≈15% enhancement compared to the optimal single-junction device. Further application of the designed parallel tandem configuration to more efficient single-junction cells enable a PCE of >11%, which is the highest efficiency among all parallel connected organic solar cells (OSCs). This work stresses the importance of employing a parallel tandem configuration for achieving efficient light harvesting in nonfullerene-based OSCs. It provides a useful strategy for exploring the ultimate performance of organic solar cells.

Stability of organic solar cells: challenges and strategies

This review highlights the factors limiting the stability of organic solar cells and recent developments in strategies to increase the stability of organic solar cells.

Design and synthesis of the polymers based on alkylthiophenyl side chains and variant acceptor moieties for polymer solar cells

Three new BDT-based polymers with alkylthiophenyl side chains and the relationship between the acceptor structure and the photovoltaic performance.