Effects of metal oxides on intumescent flame-retardant polypropylene

Mitigating the Overheat of Stretchable Electronic Devices Via High-Enthalpy Thermal Dissipation of Hydrogel Encapsulation

The practical application of flexible and stretchable electronics is significantly influenced by their thermal and chemical stability. Elastomer substrates and encapsulation, due to their soft polymer chains and high surface-area-to-volume ratio, are particularly susceptible to high temperatures and flame. Excessive heat poses a severe threat of damage and decomposition to these elastomers. By leveraging water as a high enthalpy dissipating agent, here, a hydrogel encapsulation strategy is proposed to enhance the flame retardancy and thermal stability of stretchable electronics. The hydrogel-based encapsulation provides thermal protection against flames for more than 10 s through the evaporation of water. Further, the stretchability and functions automatically recover by absorbing air moisture. The incorporation of hydrogel encapsulation enables stretchable electronics to maintain their functions and perform complex tasks, such as fire saving in soft robotics and integrated electronics sensing. With high enthalpy heat dissipation, encapsulated soft electronic devices are effectively shielded and retain their full functionality. This strategy offers a universal method for flame retardant encapsulation of stretchable electronic devices.

Surface coated ZnO powder as flame retardant for wood: A short communication

In the present study, the ability of a coating of zinc oxide (ZnO) powder to improve the fire-safety of wood exposed to radiative heat flux was examined, focusing on the ignition time of the wood. To test ZnO's efficiency on the wood substrate, two different amounts of ZnO (0.5 and 1 g ZnO per dm2) were applied to the wood surface and exposed to radiative heat from a cone calorimeter wherein a pristine piece of wood with no ZnO treatment was taken as control. The experiments were conducted at three different irradiation levels i.e., 20, 35, and 50 kWm-2. The results showed that applying ZnO on the surface of the wood significantly increased the ignition time (TTI). For the three different heat fluxes, using 0.5 g ZnO per dm2 coating on the wood surface increased the TTI by 26-33 %. Furthermore, the application of 1 g of ZnO per dm2 generated a TTI increment of 37-40 %. All three irradiation levels showed similar trends in TTI. The micrographs taken before and after combustion showed no significant disparity in the morphology of ZnO. The agglomerated ZnO particles on the wood surface remained intact after combustion. This study demonstrates a facile method of using ZnO to delay the ignition of wood. This could potentially impart fire-safety to wooden structures/façades in wildland-urban interfaces and elsewhere by reducing flame spread.

Recent advances in metal-family flame retardants: a review

The use of polymer materials is inextricably linked to our manufacturing life. However, most of them are easily combusted in the air and the combustion process generates a large amount of toxic fumes and dangerous smoke. This can result in injuries and property damage, as well as limiting their use. It is essential to enhance the flame-retardant properties and smoke suppression performance by using multiple flame retardants. Metal-based flame retardants have a unique chemical composition. They are environmentally friendly flame retardants, which can impart good smoke suppression, flame retardancy to polymers and further reduce the production of toxic gases. The differences in the compounds formed between the transition metals and the main group metals make them act differently as flame retardants for polymers. As a result, this study presents the research progress and flame-retardant mechanism of flame-retardant polymers for flame retardants from different groups of metals in the periodic table of elements in a systematic manner. In view of the differences between the main group metals and transition metals, the mechanism of their application in flame retardant polymer materials is carefully detailed, as are their distinct advantages and disadvantages. And ultimately, prospects for the development of transition metals and main group metals are outlined. It is hoped that this paper will provide valuable references and insights for scholars in the field.

Advanced Flame-Retardant Methods for Polymeric Materials

Most organic polymeric materials have high flammability, for which the large amounts of smoke, toxic gases, heat, and melt drips produced during their burning cause immeasurable damages to human life and property every year. Despite some desirable results having been achieved by conventional flame-retardant methods, their application is encountering more and more difficulties with the ever-increasing high flame-retardant requirements such as high flame-retardant efficiency, great persistence, low release of heat, smoke, and toxic gases, and more importantly not deteriorating or even enhancing the overall properties of polymers. Under such condition, some advanced flame-retardant methods have been developed in the past years based on "all-in-one" intumescence, nanotechnology, in situ reinforcement, intrinsic char formation, plasma treatment, biomimetic coatings, etc., which have provided potential solutions to the dilemma of conventional flame-retardant methods. This review briefly outlines the development, application, and problems of conventional flame-retardant methods, including bulk-additive, bulk-copolymerization, and surface treatment, and focuses on the raise, development, and potential application of advanced flame-retardant methods. The future development of flame-retardant methods is further discussed.

Peanut Shell Derived Carbon Combined with Nano Cobalt: An Effective Flame Retardant for Epoxy Resin

Biomass-derived carbon has been recognised as a green, economic and promising flame retardant (FR) for polymer matrix. In this paper, it is considered that the two-dimensional (2D) structure of carbonised peanut shells (PS) can lead to a physical barrier effect on polymers. The carbonised sample was prepared by the three facile methods, and firstly adopted as flame retardants for epoxy resin. The results of thermal gravimetric analysis (TGA) and cone calorimeter tests indicate that the carbon combined with nano Cobalt provides the most outstanding thermal stability in the current study. With 3 wt.% addition of the FR, both peak heat release rate (pHRR) and peak smoke production rate (PSPR) decrease by 37.9% and 33.3%, correspondingly. The flame retardancy mechanisms of the FR are further explored by XPS and TG-FTIR. The effectiveness of carbonised PS can be mainly attributed to the physical barrier effect derived by PS's 2D structure and the catalysis effect from Cobalt, which contribute to form a dense char layer.

Polymer Composites Filled with Metal Derivatives: A Review of Flame Retardants

Polymer composites filled with metal derivatives have been widely used in recent years, particularly as flame retardants, due to their superior characteristics, including high thermal behavior, low environmental degradation, and good fire resistance. The hybridization of metal and polymer composites produces various favorable properties, making them ideal materials for various advanced applications. The fire resistance performance of polymer composites can be enhanced by increasing the combustion capability of composite materials through the inclusion of metallic fireproof materials to protect the composites. The final properties of the metal-filled thermoplastic composites depend on several factors, including pore shape and distribution and morphology of metal particles. For example, fire safety equipment uses polyester thermoplastic and antimony sources with halogenated additives. The use of metals as additives in composites has captured the attention of researchers worldwide due to safety concern in consideration of people's life and public properties. This review establishes the state-of-art flame resistance properties of metals/polymer composites for numerous industrial applications.

Investigation on the effect of supported synergistic catalyst with intumescent flame retardant in polypropylene

In this paper, cerium nitrate supported silica was prepared as a new type of catalytic synergist to improve the flame retardancy in polypropylene. When 1% of Ce(NO3)2 supported SiO2 was added, the vertical combustion performance of UL-94 of polypropylene composites was improved to V-0, the limiting oxygen index (LOI) was increased to 33.5. From the thermogravimetric analysis (TGA), the residual carbon of C and D was increased by about 6% at high temperature compared with B. When adding supported catalyst, the heat release rate (HRR) and total heat release (THR) were significantly reduced according to the microscale combustion calorimetry (MCC), the HRR of sample E with 2% synergist was the lowest. The combustion behaviors of intumescent flame retardant sample B and sample D were analyzed by cone calorimeter test (CCT), the HRR of sample D with supported synergist was significantly reduced, and the PHRR decreased from 323 kW/m2 to 264 kW/m2. The morphologies of the residue chars after vertical combustion of polypropylene composites observed by scanning electron microscopy (SEM) gave positive evidence that the supported synergist could catalyze the decomposition of intumescent flame retardants into carbon, which was the main reason for improving the flame retardancy of materials.

Preparation and Synergistic Effect of Chitosan/Sodium Phytate/MgO Nanoparticle Fire-Retardant Coatings on Wood Substrate through Layer-By-Layer Self-Assembly

Fire-retardant chitosan/sodium phytate/MgO nanoparticle (CH/SP/nano-MgO) coatings were loaded on a wood substrate via electrostatic layer-by-layer self-assembly and characterized by scanning electron microscopy and energy-dispersive spectrometry. The flammability and thermal degradation of the original wood and wood samples treated with chitosan, chitosan/sodium phytate, chitosan/sodium phytate/MgO nanoparticles were studied by limiting oxygen index (LOI), exposure combustion experiments and thermogravimetric analysis (TGA), respectively. The CH/SP/nano-MgO coating served as an intumescent fire-retardant system that created a physical protection cover and exhibited the best fire retardant performance. The LOI value was 30.2% and required approximately 16–17 s to self-extinguish when exposed to air. The TGA curves also showed that char formation protected the wood from combustion.

Mitigation the release of toxic PH3 and the fire hazard of PA6/AHP composite by MOFs

Aluminum hypophosphite (AHP) is a high-efficiency phosphorus-based flame retardant with high P content, which is widely used in Polyamide 6 (PA6). However, AHP releases phosphine gas (PH₃) at high temperatures, which is highly toxic to human's health and environment. Metal-organic frameworks (MOFs) have porous structure exhibiting high performance in gas adsorption. Therefore, mesoporous iron (III) carboxylate [MIL-100 (Fe)] was synthesized in this work and employed to study the adsorption capacity of toxic PH₃ in PA6/AHP composite during processing. AHP was combined with melamine cyanurate (MCA) and MIL-100 (Fe) followed by blending with PA6 to prepare PA6 composites (PA6/MA and PA6/MAF). PA6/MAF with the weight ratio of 5:5 performed well in inhibiting the release of PH₃ during the processing of composite as well as the accelerated thermal experiment devised by our group. Besides, PA6/MAF (5:5) showed relatively low fire hazard reflected by the reduction of the peak of heat release rate of PA6 composite from 962 to 260 kW/m² compared with that of pure PA6 in the cone calorimeter test, and MIL-100 (Fe) along with MCA also presented synergistic effect in suppressing the emission of carbon monoxide. The subtle selection of MOFs herein has the potential to be used as a promising synergist for hazardous gases released from polymer composites to improve the occupational and fire safety in the society.

The effect of metal oxide on the cure, morphology, thermal and mechanical characteristics of chloroprene and butadiene rubber blends

This paper discusses the role of metal oxides (MeO) in the cross-linking process and useful properties of chloroprene and butadiene rubber (CR/BR) blends. Iron(III) oxide (Fe2O3), iron(II,III) oxide (Fe3O4), silver(I) oxide (Ag2O) or zinc oxide were used. It has found that every proposed metal oxide can be used as a cross-linking agent of the CR/BR blends. The degree of cross-linking was evaluated by means of vulcametric parameters, equilibrium swelling in selected solvents and Mooney–Rivlin elasticity constants. The properties of the cured CR/BR products, such as tensile strength, stress at elongation, tension set under constant elongation and compression set, were also investigated. The results revealed that all CR/BR/MeO vulcanizates were characterized by a high cross-linking degree and satisfying mechanical properties. The most important advantage of obtained rubber goods is very high resistance to flame. The increase in the oxygen index value for the CR/BR/Fe2O3, CR/BR/Fe3O4 and CR/BR/Ag2O vulcanizates compared to the standard cross-linked chloroprene rubber showed that presented metal oxides provided a positive effect on the resistance to flame of the new CR/BR/MeO composites. Satisfactory properties of the studied blends are related to the presence of the interelastomer bonding of both rubbers in the compositions.

Preparation of Zeolitic Imidazolate Frameworks and Their Application as Flame Retardant and Smoke Suppression Agent for Rigid Polyurethane Foams

In order to reduce the fire risk of rigid polyurethane foams (RPUF), three kinds of zeolitic imidazolate frameworks (ZIFs) were prepared. The results of Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM and X-ray diffraction (XRD) showed that ZIFs were successfully prepared. The combustion test results showed that the heat and smoke production of the composite containing ZIFs was obviously reduced. In particular, the peak heat release rate (PHRR) of ZIF-8/RPUF decreased from 740.85 kW/m² (Ref. RPUF) to 489.56 kW/m², while the PHRR of ZIF-7/RPUF and ZIF-11/RPUF is 598.39 and 583.36 kW/m², respectively. The addition of ZIFs improved the thermostability of the composite. The T50% of ZIF-8/RPUF, ZIF-7/RPUF and ZIF-11/RPUF increased to 364, 382 and 380 °C, respectively. The maximum light absorption of ZIF-7/RPUF and ZIF-11/RPUF was about 88%, which is higher than that of ZIF-8/RPUF (75%). The results of Raman spectroscopy showed that the I_D/I_G value of Ref. RPUF is 2.96, while the I_D/I_G value of ZIFs/RPUF reduces to less than 2.80. The main mechanism of ZIFs for reducing the fire risk of RPUF was the catalysis and incarbonization of ZIFs during combustion based on the results of thermogravimetric analysis and Raman spectroscopy of char residue.

A new way for lead-boron resin composite modification: SiO2 coated lead powders by a sol-gel method

In order to improve the composition distribution and flame retardancy of composites, the effects of silicon dioxide (SiO2) coatings with different contents on physical properties of lead (Pb) powders and composites were investigated in this research. SiO2 coated Pb powders (SiO2@Pb) with contents of 0, 0.237, 0.486, 0.683, 0.967 wt% were synthesized by a sol-gel method, then mixed with boron carbide (B4C) powders and boron phenolic resins (BPRs) to prepare SiO2@Pb/B4C/BPRs composites by molding. SiO2 coating on the surface of Pb powders in flakes or islands increases the specific surface area and oxidation temperature of the SiO2@Pb powders. For the SiO2@Pb/B4C/BPRs composites, the composition uniformity of composites is improved due to the reduction of the true density difference value between fillers (Pb, B4C), which is beneficial for the physical properties of the composites. Furthermore, the mechanical properties and thermal conductivity increase with the addition of SiO2 content, achieving a maximum value at 0.237 wt%, and then decrease gradually with a further increase of SiO2 content. Moreover, SiO2 coatings improve the limit oxygen index (LOI) of the composites and reduce the cracks of composites after burning. Composites with the SiO2 content of 0.486 wt% have optimal comprehensive physical properties, where the tensile strength, bending strength, impact toughness are 42.5 MPa, 72.4 MPa, 6.5 kJ m-2, respectively and the LOI is 41.8%.

Enhancement of an organic-metallic hybrid charring agent on flame retardancy of ethylene-vinyl acetate copolymer

An organic triazine charring agent hybrid with zinc oxide (OTCA@ZnO) was prepared and well characterized through Fourier transform infrared spectrometry (FTIR), solid-state nuclear magnetic resonance (SSNMR), transmission electron microscopy (TEM) and thermogravimetric analysis (TGA). The flame retardancy and thermal behaviour of intumescent flame retardant ethylene-vinyl acetate (EVA) composites combining OTCA@ZnO and ammonium polyphosphate (APP) were investigated using limited oxygen index (LOI), UL-94 vertical burning, cone calorimetry and TGA. The structure and morphology of chars were investigated by scanning electron microscopy (SEM), FTIR, laser Raman spectroscopy analysis (LRS) and X-ray photoelectron spectroscopy (XPS). Results revealed that OTCA@ZnO exhibited excellent thermal stability and dispersity after hybridization. The flame retardancy and smoke suppression properties of EVA were significantly improved by introducing APP/OTCA@ZnO. TGA results indicated that APP/OTCA@ZnO presented an excellent synergistic effect and promoted the char formation of EVA composites. Residue analysis results showed more char with high quality connected by richer P-O-C, P-N and P-O-Si structures was formed in APP/OTCA@ZnO system than APP/HOTCA/ZnO system, which consequently suppressed more efficiently the combustion and smoke production due to the in situ catalytic carbonization effect of hybrid.

Advances in Flame Retardant Poly(Lactic Acid)

PLA has become a commodity polymer with wide applications in a number of fields. However, its high flammability with the tendency to flow in fire has limited its viability as a perfect replacement for the petrochemically-engineered plastics. Traditional flame retardants, which may be incorporated into PLA without severely degrading the mechanical properties, are the organo-halogen compounds. Meanwhile, these compounds tend to bioaccumulate and pose a risk to flora and fauna due to their restricted use. Research into PLA flame retardants has largely focused on organic and inorganic compounds for the past few years. Meanwhile, the renewed interest in the development of environmentally sustainable flame retardants (FRs) for PLA has increased significantly in a bid to maintain the integrity of the polymer. A review on the development of new flame retardants for PLA is presented herein. The focus is on metal oxides, phosphorus-based systems, 2D and 1D nanomaterials, hyperbranched polymers, and their combinations, which have been applied for flame retarding PLA are discussed. The paper also reviews briefly the correlation between FR loadings and efficiency for various FR systems, and their effects on processing and mechanical properties.

Salen Complexes as Fire Protective Agents for Thermoplastic Polyurethane: Deep Electron Paramagnetic Resonance Spectroscopy Investigation

The contribution of copper complexes of salen-based Schiff bases N, N'-bis(salicylidene)ethylenediamine (C1), N, N'-bis(4-hydroxysalicylidene)ethylenediamine (C2), and N, N'-bis(5-hydroxysalicylidene)ethylenediamine (C3) to the flame retardancy of thermoplastic polyurethane (TPU) is investigated in the context of minimizing the inherent flammability of TPU. Thermal and fire properties of TPU are evaluated. It is observed that fire performances vary depending upon the substitution of the salen framework. Cone calorimetry [mass loss calorimetry (MLC)] results show that, in TPU at 10 wt % loading, C2 and C3 reduce the peak of heat release rate by 46 and 50%, respectively. At high temperature, these copper complexes undergo polycondensation leading to resorcinol-type resin in the condensed phase and thus acting as intumescence reinforcing agents. C3 in TPU is particularly interesting because it delays significantly the time to ignition (MLC experiment). In addition, pyrolysis combustion flow calorimetry shows reduction in the heat release rate curve, suggesting its involvement in gas-phase action. Structural changes of copper complexes and radical formation during thermal treatment as well as their influence on fire retardancy of TPU in the condensed phase are investigated by spectroscopic studies supported by microscopic and powder diffraction studies. Electron paramagnetic resonance (EPR) spectroscopy was fully used to follow the redox changes of Cu(II) ions as well as radical formation of copper complexes/TPU formulations in their degradation pathways. Pulsed EPR technique of hyperfine sublevel correlation spectroscopy reveals evolution of the local surrounding of copper and radicals with a strong contribution of nitrogen fragments in the degradation products. Further, the spin state of radicals was investigated by the two-dimensional technique of phase-inverted echo-amplitude detected nutation experiment. Two different radicals were detected, that is, one monocarbon radical and an oxygen biradical. Thus, the EPR study permits to deeply investigate the mode of action of copper salen complexes in TPU.