Emerging technologies for the recovery of rare earth elements (REEs) from the end-of-life electronic wastes: a review on progress, challenges, and perspectives

Drivers and Pathways for the Recovery of Critical Metals from Waste-Printed Circuit Boards

The ever-increasing importance of critical metals (CMs) in modern society underscores their resource security and circularity. Waste-printed circuit boards (WPCBs) are particularly attractive reservoirs of CMs due to their gamut CM embedding and ubiquitous presence. However, the recovery of most CMs is out of reach from current metal-centric recycling industries, resulting in a flood loss of refined CMs. Here, 41 types of such spent CMs are identified. To deliver a higher level of CM sustainability, this work provides an insightful overview of paradigm-shifting pathways for CM recovery from WPCBs that have been developed in recent years. As a crucial starting entropy-decreasing step, various strategies of metal enrichment are compared, and the deployment of artificial intelligence (AI) and hyperspectral sensing is highlighted. Then, tailored metal recycling schemes are presented for the platinum group, rare earth, and refractory metals, with emphasis on greener metallurgical methods contributing to transforming CMs into marketable products. In addition, due to the vital nexus of CMs between the environment and energy sectors, the upcycling of CMs into electro-/photo-chemical catalysts for green fuel synthesis is proposed to extend the recycling chain. Finally, the challenges and outlook on this all-round upgrading of WPCB recycling are outlined.

Can e-waste recycling provide a solution to the scarcity of rare earth metals? An overview of e-waste recycling methods

Recycling e-waste is seen as a sustainable alternative to compensate for the limited natural rare earth elements (REEs) resources and the difficulty of accessing these resources. Recycling facilitates the recovery of valuable products and minimizes emissions during their transportation. Numerous studies have been reported on e-waste recycling using various techniques, including thermo-, hydro- and biometallurgical approaches. However, each approach still has technical, economic, social, or environmental limitations. This review highlights the potential of recycling e-waste, including outlining the current unutilized potential of REE recycling from different e-waste components. An in-depth analysis of e-waste generation on a global scale and Australian scenario, along with various hazardous impacts on ecosystem and human health, is reported. In addition, a comprehensive summary of various metal recovery processes and their merits and demerits is also presented. Lifecycle analysis for recovering REEs from e-waste indicate a positive environmental impact when compared to REEs produced from virgin sources. In addition, recovering REEs form secondary sources eliminated ca. 1.5 times radioactive waste, as seen in production from primary sources scenario. The review outcome demonstrates the increasing potential of REE recycling to overcome critical challenges, including issues over supply security and localized dependency.

Investigation of Rare Earth Element Binding to a Surface-Bound Affinity Peptide Derived from EF-Hand Loop I of Lanmodulin

Bioinspired strategies have been given extensive attention for the recovery of rare earth elements (REEs) from waste streams because of their high selectivity, regeneration potential, and sustainability as well as low cost. Lanmodulin protein is an emerging biotechnology that is highly selective for REE binding. Mimicking lanmodulin with shorter peptides is advantageous because they are simpler and potentially easier to manipulate and optimize. Lanmodulin-derived peptides have been found to bind REEs, but their properties have not been explored when immobilized on solid substrates, which is required for many advanced separation technologies. Here, two peptides, LanM1 and scrambled LanM1, are designed from the EF-hand loop 1 of lanmodulin and investigated for their binding affinity toward different REEs when surface-bound. First, the ability of LanM1 to bind REEs was confirmed and characterized in solution using circular dichroism (CD), nuclear magnetic resonance (NMR), and molecular dynamics (MD) simulations for Ce(III) ions. Isothermal titration calorimetry (ITC) was used to further analyze the binding of the LanM1 to Ce(III), Nd(III), Eu(III), and Y(III) ions and in low-pH conditions. The performance of the immobilized peptides on a model gold surface was examined using a quartz crystal microbalance with dissipation (QCM-D). The studies show that the LanM1 peptide has a stronger REE binding affinity than that of scrambled LanM1 when in solution and when immobilized on a gold surface. QCM-D data were fit to the Langmuir adsorption model to estimate the surface-bound dissociation constant (Kd) of LanM1 with Ce(III) and Nd(III). The results indicate that LanM1 peptides maintain a high affinity for REEs when immobilized, and surface-bound LanM1 has no affinity for potential competitor calcium and copper ions. The utility of surface-bound LanM1 peptides was further demonstrated by immobilizing them to gold nanoparticles (GNPs) and capturing REEs from solution in experiments utilizing an Arsenazo III-based colorimetric dye displacement assay and ultraviolet-visible (UV-vis) spectrophotometry. The saturated adsorption capacity of GNPs was estimated to be around 3.5 μmol REE/g for Ce(III), Nd(III), Eu(III), and Y(III) ions, with no binding of non-REE Ca(II) ions observed.

Biosynthesis of novel desferrioxamine derivatives requires unprecedented crosstalk between separate NRPS-independent siderophore pathways

Iron is essential to many biological processes but its poor solubility in aerobic environments restricts its bioavailability. To overcome this limitation, bacteria have evolved a variety of strategies, including the production and secretion of iron-chelating siderophores. Here, we describe the discovery of four series of siderophores from Streptomyces ambofaciens ATCC23877, three of which are unprecedented. MS/MS-based molecular networking revealed that one of these series corresponds to acylated desferrioxamines (acyl-DFOs) recently identified from S. coelicolor. The remaining sets include tetra- and penta-hydroxamate acyl-DFO derivatives, all of which incorporate a previously undescribed building block. Stable isotope labeling and gene deletion experiments provide evidence that biosynthesis of the acyl-DFO congeners requires unprecedented crosstalk between two separate non-ribosomal peptide synthetase (NRPS)-independent siderophore (NIS) pathways in the producing organism. Although the biological role(s) of these new derivatives remain to be elucidated, they may confer advantages in terms of metal chelation in the competitive soil environment due to the additional bidentate hydroxamic functional groups. The metabolites may also find application in various fields including biotechnology, bioremediation, and immuno-PET imaging.IMPORTANCEIron-chelating siderophores play important roles for their bacterial producers in the environment, but they have also found application in human medicine both in iron chelation therapy to prevent iron overload and in diagnostic imaging, as well as in biotechnology, including as agents for biocontrol of pathogens and bioremediation. In this study, we report the discovery of three novel series of related siderophores, whose biosynthesis depends on the interplay between two NRPS-independent (NIS) pathways in the producing organism S. ambofaciens-the first example to our knowledge of such functional cross-talk. We further reveal that two of these series correspond to acyl-desferrioxamines which incorporate four or five hydroxamate units. Although the biological importance of these novel derivatives is unknown, the increased chelating capacity of these metabolites may find utility in diagnostic imaging (for instance, 89Zr-based immuno-PET imaging) and other applications of metal chelators.

An insight into REEs recovery from spent fluorescent lamps: Evaluation of the affinity of an NH4-13X zeolite towards Ce, La, Eu and Y

The constantly increasing demand of Rare Earth Elements (REEs) made them to be part of the so-called "critical elements" indispensable for the energy transition. The monopoly of only a few countries, the so-called balance problem between demand and natural abundance, and the need to limit the environmental costs of their mining, stress the necessity of a recycling policy of these elements. Different methods have been tested for REEs recovery. Despite the well-known ion-exchange properties of zeolites, just few preliminary works investigated their application for REEs separation and recycle. In this work we present a double ion exchange experiment on a NH4-13X zeolite, aimed at the recovery of different REEs from solutions mimicking the composition of liquors obtained from the leaching of spent fluorescent lamps. The results showed that the zeolite was able to exchange all the REEs tested, but the exchange capacity was different: despite Y being the more concentrated REE in the solutions, the cation exchange was lower than less concentrated ones (16 atoms p.u.c. vs 21 atoms for Ce and La solutions), suggesting a possible selectivity. In order to recover REEs from the zeolite, a second exchange with an ammonium solution was performed. The analyses of the zeolites show that almost all of Ce and Eu remain in the zeolite, while nearly half of La and Y are released. This, once again, suggests a possible selective release of REEs and open the possibility for a recovery process in which Rare Earths can be effectively separated.

How predicted temperature and salinity changes will modulate the impacts induced by terbium in bivalves?

The threat of climate change, which includes shifts in salinity and temperature, has generated a global concern for marine organisms. These changes directly impact them and may alter their susceptibility to contaminants, such as terbium (Tb), found in electronic waste. This study assessed how decreased and increased salinity, as well as increased temperature, modulates Tb effects in Mytilus galloprovincialis mussels. After an exposure period of 28 days, Tb bioaccumulation and biochemical changes were evaluated. Results indicated no significant modulation of salinity and temperature on Tb accumulation, suggesting detoxification mechanisms and adaptations. Further analysis showed that Tb exposure alone caused antioxidant inhibition and neurotoxicity. When exposed to decreased salinity, these Tb-exposed organisms activated defense mechanisms, a response indicative of osmotic stress. Moreover, increased salinity also led to increased oxidative stress and metabolic activity in Tb-exposed organisms. Additionally, Tb-exposed organisms responded to elevated temperature with altered biochemical activities indicative of damage and stress response. Such responses suggested that Tb effects were masked by osmotic and heat stress. This study provides valuable insights into the interactions between temperature, salinity, and contaminants such as Tb, impacting marine organisms. Understanding these relationships is crucial for mitigating climate change and electronic waste effects on marine ecosystems.

Electrochemical selective lithium extraction and regeneration of spent lithium iron phosphate

In this paper, a green, efficient and low-cost process for the selective recovery of lithium from spent LiFePO4 by anodic electrolysis is proposed. The leaching rates of Li, Fe and P under different conditions were explored and the optimal conditions are obtained. In the optimal conditions, Li, Fe and P leaching rates were 96.31%, 0.06% and 0.62% respectively. The Li/Fe selectivity was over 99.9%. The product obtained is isostructural FePO4 and retains the original particle morphology. The FePO4 obtained can be synthesised into LiFePO4/C by direct regeneration process or impurity removal regeneration process. The material synthesized by the latter process has a better electrochemical performance, with a discharge specific capacity of 144.5 mAh/g at 1.0C and a capacity retention of 92.0% over 500cycles. The superior performance can be attributed to an impurity removal process that reduced agglomeration and improved particle morphology.

Material Design Strategies for Recovery of Critical Resources from Water

Population growth, urbanization, and decarbonization efforts are collectively straining the supply of limited resources that are necessary to produce batteries, electronics, chemicals, fertilizers, and other important products. Securing the supply chains of these critical resources via the development of separation technologies for their recovery represents a major global challenge to ensure stability and security. Surface water, groundwater, and wastewater are emerging as potential new sources to bolster these supply chains. Recently, a variety of material-based technologies have been developed and employed for separations and resource recovery in water. Judicious selection and design of these materials to tune their properties for targeting specific solutes is central to realizing the potential of water as a source for critical resources. Here, the materials that are developed for membranes, sorbents, catalysts, electrodes, and interfacial solar steam generators that demonstrate promise for applications in critical resource recovery are reviewed. In addition, a critical perspective is offered on the grand challenges and key research directions that need to be addressed to improve their practical viability.

Catalytic Activity of Rare Earth Elements (REEs) in Advanced Oxidation Processes of Wastewater Pollutants: A Review

In recent years, sewage treatment plants did not effectively remove emerging water pollutants, leaving potential threats to human health and the environment. Advanced oxidation processes (AOPs) have emerged as a promising technology for the treatment of contaminated wastewater, and the addition of catalysts such as heavy metals has been shown to enhance their effectiveness. This review focuses on the use of rare earth elements (REEs) as catalysts in the AOP process for the degradation of organic pollutants. Cerium and La are the most studied REEs, and their mechanism of action is based on the oxygen vacancies and REE ion concentration in the catalysts. Metal oxide surfaces improve the decomposition of hydrogen peroxide to form hydroxide species, which degrade the organics. The review discusses the targets of AOPs, including pharmaceuticals, dyes, and other molecules such as alkaloids, herbicides, and phenols. The current state-of-the-art advances of REEs-based AOPs, including Fenton-like oxidation and photocatalytic oxidation, are also discussed, with an emphasis on their catalytic performance and mechanism. Additionally, factors affecting water chemistry, such as pH, temperature, dissolved oxygen, inorganic species, and natural organic matter, are analyzed. REEs have great potential for enhancing the removal of dangerous organics from aqueous solutions, and further research is needed to explore the photoFenton-like activity of REEs and their ideal implementation for wastewater treatment.

An assessment of the strategies for the energy-critical elements necessary for the development of sustainable energy sources

There have been several strategies developed to increase the diversified supply of energy so that it can meet all of the future demands for energy. As a result, to ensure a healthy and sustainable energy future, it is imperative to warrant reliable and diverse energy supply sources if the "green energy economy" is to be realized. The purpose of developing and deploying clean energy technologies is to improve our overall energy security, reduce our carbon footprint, and ensure that the generation of energy is secure and reliable in the future, making sure that we can spur economic growth in the future. In this paper, advancements in alternative sources of energy sustainability and strategies will be examined to ensure there will be enough fuel to supply all the future demands for energy. Several emerging clean energy technologies rely heavily on the availability of materials that exhibit unique properties that are necessary for their development. This paper examines the roles that rare earth and other energy-critical materials play in securing a clean energy economy and the development of clean energy economies in general. For the development of these technologies to be successful and sustainable, a number of these energy-critical materials are at risk of becoming unavailable. This is due to their limited availability, disruptions in supply, and a lack of suitable resources for their development. An action plan focusing on producing energy-critical materials in energy-efficient ways is discussed as part of an initiative to advance the development of clean and sustainable energy.

Past, present and future trends in the remediation of heavy-metal contaminated soil - Remediation techniques applied in real soil-contamination events

Most worldwide policy frameworks, including the United Nations Sustainable Development Goals, highlight soil as a key non-renewable natural resource which should be rigorously preserved to achieve long-term global sustainability. Although some soil is naturally enriched with heavy metals (HMs), a series of anthropogenic activities are known to contribute to their redistribution, which may entail potentially harmful environmental and/or human health effects if certain concentrations are exceeded. If this occurs, the implementation of rehabilitation strategies is highly recommended. Although there are many publications dealing with the elimination of HMs using different methodologies, most of those works have been done in laboratories and there are not many comprehensive reviews about the results obtained under field conditions. Throughout this review, we examine the different methodologies that have been used in real scenarios and, based on representative case studies, we present the evolution and outcomes of the remediation strategies applied in real soil-contamination events where legacies of past metal mining activities or mine spills have posed a serious threat for soil conservation. So far, the best efficiencies at field-scale have been reported when using combined strategies such as physical containment and assisted-phytoremediation. We have also introduced the emerging problem of the heavy metal contamination of agricultural soils and the different strategies implemented to tackle this problem. Although remediation techniques used in real scenarios have not changed much in the last decades, there are also encouraging facts for the advances in this field. Thus, a growing number of mining companies publicise in their webpages their soil remediation strategies and efforts; moreover, the number of scientific publications about innovative highly-efficient and environmental-friendly methods is also increasing. In any case, better cooperation between scientists and other soil-related stakeholders is still required to improve remediation performance.

Circ_002363 is regulated by the RNA binding protein BCAS2 and inhibits neodymium oxide nanoparticle-induced DNA damage by non-homologous end-joining repair

Neodymium oxide nanoparticles (NPs-Nd₂O₃) are increasingly being used in industry and biomedicine, causing adverse health effects such as lung disease. However, the underlying molecular mechanisms controlling these adverse consequences are unknown at present. In this study, a human bronchial epithelial cell line (16HBE) was exposed to increasing concentrations of NPs-Nd₂O₃, and Sprague-Dawley rats were treated with NPs-Nd₂O₃ by intratracheal instillation. We found that NPs-Nd₂O₃ exposure induced DNA damage and down-regulated levels of circular RNA (circRNA) circ_002363 in 16HBE cells as well as in rat lung tissue. We also observed that circ_002363 levels in the serum of workers employed in the production of NPs-Nd₂O₃ diminished as the work time progressed, suggesting that circ_002363 may be a potential biomarker of lung injury. Functional experiments showed that circ_002363 significantly inhibited DNA damage induced by NPs-Nd₂O_3. RNA pull-down and western blot assays found that circ_002363 interacted with proteins PARP1/Ku70/Ku80/Rad50, which are critical participants in non-homologous end-joining (NHEJ) DNA repair. Moreover, we found that formation of circ_002363 was regulated by the RNA binding protein Breast Carcinoma Amplified Sequence 2 (BCAS2). The BCAS2 protein affected circ_002363 expression through interaction with Pre-DNA2, the host gene of circ_002363, in NPs-Nd₂O_3-exposed 16HBE cells. In conclusion, our findings show first that circ_002363, which is regulated by BCAS2, acts as regulator of DNA damage via the NHEJ pathway. These results enhance our understanding of the regulatory mechanisms controlling the actions of circular RNAs and highlight the relationship between genetics and epigenetics in the development of diseases following exposure to environmental chemicals.

Analysis of the Adsorption-Release Isotherms of Pentaethylenehexamine-Modified Sorbents for Rare Earth Elements (Y, Nd, La)

Waste from electrical and electronic equipment (WEEE) is constantly increasing in quantity and becoming more and more heterogeneous as technology is rapidly advancing. The negative impacts it has on human and environment safety, and its richness in valuable rare earth elements (REEs), are accelerating the necessity of innovative methods for recycling and recovery processes. The aim of this work is to comprehend the adsorption and release mechanisms of two different solid sorbents, activated carbon (AC) and its pentaethylenehexamine (PEHA)-modified derivative (MAC), which were deemed adequate for the treatment of REEs deriving from WEEE. Experimental data from adsorption and release tests, performed on synthetic mono-ionic solutions of yttrium, neodymium, and lanthanum, were modelled via linear regression to understand the better prediction between the Langmuir and the Freundlich isotherms for each REE-sorbent couple. The parameters extrapolated from the mathematical modelling were useful to gain an a priori knowledge of the REEs-sorbents interactions. Intraparticle diffusion was the main adsorption mechanism for AC. PEHA contributed to adsorption by means of coordination on amino groups. Release was based on protons fostering both a cation exchange mechanism and protonation. The investigated materials confirmed their potential suitability to be employed in real processes on WEEE at the industrial level.

Generation estimation and material flow analysis of retired mobile phones in China

The generation estimation of retired mobile phones is launched with the sales and new method using the revised sales data and amount of the subscribers. Several assumptions have been made due to the insufficient sources of the data. The sales data of legal mobile phones are calculated with the authoritative and continuous official data. The sales data of smuggled and counterfeit mobile phones in China are also estimated based on the behavior data collected from the questionnaires. The results of generation estimation show that there are 636.52 million mobile phones retired in 2020, compared with 14.44 million in 1999 and several negative values in 2000, 2001, and 2008. The annual total mass of retired mobile phones in China escalated with the contributions of both the increasing generation amount and constant mass of the single unit. There are 50,921.60 ton of mobile phones retired in 2020 compared with 1155.20 ton in 1999, while the peak is 58,131.20 ton in 2019. There are 26,066.80 ton of retired mobile phones are stockpiled in 2020, while 16,152.40 ton and 8702.40 ton of retired mobile phones are reused as a whole unit and recycled, respectively. In the retired mobile phones that are recycled, 4600.50 ton material is recovered and 1216.50 ton components are reused, while 2885.40 ton residues need final disposal. The amount and dynamic characteristics of metals in the retired mobile phones are also calculated. Based on the results, several policy implications are made to improve sustainable management system of retired mobile phones in China.

Using chemometric models to predict the biosorption of low levels of dysprosium by Euglena gracilis

The critical rare earth element dysprosium (Dy) is integral for sustainable technologies. What is concerning is that Dy is in imminent short supply and no current replacements yet exist, coupled with increasing environmental Dy levels influenced by anthropogenic activities. This study applies chemometric methods such as response surface methodology and artificial neural networks to predict low Dy removal levels using the biosorbent Euglena gracilis. A three-factor Box-Behnken experimental design was conducted with initial concentration (1 to 100 µg L^-1), contact time (30 to 180 min), and pH (3 to 8) as the three independent variables, and percentage removal and sorption capacity (q) as dependent variables. Using Dy percentage removal as response, for the worst and best conditions ranged from 0 to 92% respectively, with an average removal of 66 ± 4%. Using sorption capacity (q) as a different response variable, q varied from 0 to 93 µg/g with 27 ± 4 µg/g capacity as average. Maximum removal was 92% (q = 93 µg/g) was at pH 3, a contact time of 105 min and at a concentration of 100 µg/L. Using sorption capacity as the response variable for ANOVA, pH and metal concentrations were statistically significant factors, with lower pH and higher metal concentration having improved Dy removal, with a desirability near 1. Statistical tests such as analysis of variance, lack-of-fit, and coefficient of determination (R²) confirmed model validity. A 3-10-1 ANN network array was used to model experimental responses (q). RSM and ANN effectively modeled Dy biosorption. E. gracilis proved to be a cheap and effective biosorbent for Dy biosorption and has the potential to remediate acid mine drainage areas exhibiting low Dy concentrations.

Enrichment and occurrence form of rare earth elements during coal and coal gangue combustion

Coal ash has emerged as an important alternative source for rare earth elements (REEs). The enrichment and occurrence form of REEs among coal combustion products are of great significance for both technical design and economic evaluation of recovering REEs from the coal ash. Here, the enrichment and occurrence form of REEs in the ash were investigated. Compared with ashes from muffle furnace, coal fly ash (CFA) from power plants involved higher enrichment ratio of REEs, which was explained by the fractionation of coal ashes to concentrate REEs in finer CFA, higher combustion temperature to vaporize more volatile elements, and longer residence time of fly ash to absorb REEs in the gas. In addition, CFA samples were analyzed by sequence chemical extraction procedure (SCEP) and scanning electron microscope with an energy dispersive spectrometer (SEM-EDX), which revealed the important role of aluminum in the occurrence form of REEs compared with Si in aluminosilicates of CFA. This conclusion was further confirmed by thermodynamic equilibrium calculation, which also agreed qualitatively with the observation that REEs mainly existed in the solid phase. Both experimental and computational results of this work provided insights to understand the distribution of REEs in CFA and optimize their extraction processes.

Phytomining of rare earth elements - A review

The increasing demand for rare earth elements (REEs) for modern industry has led to a surge in mining activities and consequently has released these metals into the environment. Intensifying REEs in a habitat has impacts on its ecosystem, but on the other side, it also provides the opportunity to recover REEs from low-grade minerals. Phytomining has emerged as an ecologically sound technique to extract these valuable elements from contaminated soils where traditional mining is not competitive. This paper presents and reviews the concept of REE phytomining from three scientific areas. The accumulation of rare earth metals in plants is the first stage, referred to as the phytoextraction process. This is followed by elevating REE concentrations into bio-ores via the enrichment phase. Ultimately, extraction is the final step to complete the phytomining pathway for reclaiming REEs in brownfield land.

Dysprosium Absorption of Aluminum Tolerant- and Absorbing-Yeast

Background: Biosorption plays important roles in the recovery of rare earth metals. The absorption of dysprosium (Dy) was tested in yeast. Interestingly, brewing yeast, Saccharomyces cerevisiae, showed Dy absorption, and two strains, Alt-OF2 and Alt-OF5—previously isolated as highly aluminum-tolerant and -absorbing yeast strains—were screened and shown to be superior in terms of their Dy absorption when compared to S. cerevisiae. Here, we analyzed the Dy absorption in these yeast strains. Methods: Dy absorption in yeast strains was measured using an inductively coupled plasma optical emission spectrometer (ICP-OES). Dy concentration and localization in yeast cells and the effect of treated pH on the Dy absorption were assayed. Results: The Dy absorption of Alt-OF2 and Alt-OF5 was more than two times that of S. cerevisiae. The absorption of Dy took place inside of the cells, and a small amount was found in the cell wall fraction. Conclusion: These results suggest that yeast offers a promising solution to the biosorption of rare earth metals and that it is possible to use the highly absorbent strains to breed a yeast strain that can recover even higher concentrations of Dy.

Microbial biominers: Sequential bioleaching and biouptake of metals from electronic scraps

Electronic scraps (e-scraps) represent an attractive raw material to mine demanded metals, as well as rare earth elements (REEs). A sequential microbial-mediated process developed in two steps was examined to recover multiple elements. First, we made use of an acidophilic bacteria consortium, mainly composed of Acidiphilium multivorum and Leptospidillum ferriphilum, isolated from acid mine drainages. The consortium was inoculated in a dissolution of e-scraps powder and cultured for 15 days. Forty-five elements were analyzed in the liquid phase over time, including silver, gold, and 15 REEs. The bioleaching efficiencies of the consortium were >99% for Cu, Co, Al, and Zn, 53% for Cd, and around 10% for Cr and Li on Day 7. The second step consisted of a microalgae-mediated uptake from e-scraps leachate. The strains used were two acidophilic extremotolerant microalgae, Euglena sp. (EugVP) and Chlamydomonas sp. (ChlSG) strains, isolated from the same extreme environment. Up to 7.3, 4.1, 1.3, and 0.7 µg by wet biomass (WB) of Zn, Al, Cu, and Mn, respectively, were uptaken by ChlSG biomass in 12 days, presenting higher efficiency than EugVP. Concerning REEs, ChlSG biouptake 14.9, 20.3, 13.7, 8.3 ng of Gd, Pr, Ce, La per WB. Meanwhile, EugVP captured 1.1, 1.5, 1.4, and 7.5, respectively. This paper shows the potential of a microbial sequential process to revalorize e-scraps and recover metals and REEs, harnessing extremotolerant microorganisms.

Preparation and applications of chitosan and cellulose composite materials

Chitosan is a natural fiber, chemically cellulose-like biopolymer, which is processed from chitin. Its use as a natural polymer is getting more attention because it is non-toxic, renewable, and biocompatible. However, its poor mechanical and thermal strength, particle size, and surface area restrict its industrial use. Consequently, to improve these properties, cellulose and/or inorganic nanoparticles have been used. This review discusses the recent progress of chitosan and cellulose composite materials, their preparation, and their applications in different industrial sectors. It also discusses the modification of chitosan and cellulose composite materials to allow their use on a large scale. Finally, the recent development of chitosan composite materials for drug delivery, food packaging, protective coatings, and wastewater treatment are discussed. The challenges and perspectives for future research are also considered. This review suggests that chitosan and cellulose nano-composite are promising, low-cost products for environmental remediation involving a simple production process.

Americium preferred: lanmodulin, a natural lanthanide-binding protein favors an actinide over lanthanides

The separation and recycling of lanthanides is an active area of research with a growing demand that calls for more environmentally friendly lanthanide sources. Likewise, the efficient and industrial separation of lanthanides from the minor actinides (Np, Am–Fm) is one of the key questions for closing the nuclear fuel cycle; reducing costs and increasing safety. With the advent of the field of lanthanide-dependent bacterial metabolism, bio-inspired applications are in reach. Here, we utilize the natural lanthanide chelator lanmodulin and the luminescent probes Eu³⁺ and Cm³⁺ to investigate the inter-metal competition behavior of all lanthanides (except Pm) and the major actinide plutonium as well as three minor actinides neptunium, americium and curium to lanmodulin. Using time-resolved laser-induced fluorescence spectroscopy we show that lanmodulin has the highest relative binding affinity to Nd³⁺ and Eu³⁺ among the lanthanide series. When equimolar mixtures of Cm³⁺ and Am³⁺ are added to lanmodulin, lanmodulin preferentially binds to Am³⁺ over Cm³⁺ whilst Nd³⁺ and Cm³⁺ bind with similar relative affinity. The results presented show that a natural lanthanide-binding protein can bind a major and various minor actinides with high relative affinity, paving the way to bio-inspired separation applications. In addition, an easy and versatile method was developed, using the fluorescence properties of only two elements, Eu and Cm, for inter-metal competition studies regarding lanthanides and selected actinides and their binding to biological molecules.

In need of environmentally friendly methods for the separation and recycling of lanthanides and actinides, the binding of the protein lanmodulin to lanthanides and actinides was studied using time resolved laser induced fluorescence spectroscopy.

Effective Enrichment of Low-Concentration Rare-Earth Ions by Three-Dimensional Thiostannate K2Sn2S5

Rare-earth elements (REEs) in industrial wastewaters have great value for recycling and reuse, but their characteristic of low concentration poses a challenge to an efficient enrichment from wastewaters. In recent years, thiometallates featuring two-dimensional layers have shown great potential in the enrichment of REEs via the ion-exchange process. However, investigations on thiometallates featuring three-dimensional anionic frameworks for the recovery of REEs have not been reported. Herein, K₂Sn₂S₅ (KTS-2), a thiostannate possessing a three-dimensional porous framework, was chosen as an ion-exchange material for capturing REEs from an aqueous solution. Indeed, KTS-2 exhibited excellent ion-exchange performance for all 16 REEs (except Pm). Specifically, KTS-2 displayed a high capture capacity (232.7 ± 7.8 mg/g) and a short equilibrium time (within 10 min) for Yb³⁺ ions. In addition, KTS-2 had a high distribution coefficient for Yb³⁺ ions (K_d > 10⁵ mL/g) in the presence of excessive interfering ions. Impressively, KTS-2 could reach removal rates of above 95% for all 16 REEs in a large quantity of wastewater with low initial concentration (∼7 mg/L). Moreover, KTS-2 could be used as an eco-friendly material for ion exchange of REEs, since the released K⁺ cations would not cause secondary pollution to the water solution.

Comparison of Usefulness of Four Chelating Agents (EDTA, NTA, ODA and IDA) for the Chromatographic Separation of Micro and Macro Amounts of Rare Earth Elements

Literature on the use of four chelating agents namely: ethylenediaminetetraacetic acid, nitrilotriacetic acid, diglycolic acid and iminodiacetic acid for the chromatographic separation of micro and macro amounts of rare earth elements was critically reviewed and supplemented with some new unpublished data from our Laboratory. Advantages and disadvantages of ion exchange chromatography both in cation and anion mode as well as ion interaction chromatography techniques, which were used for rare earth elements separation, are discussed. The usefulness of some of the chromatographic systems for micro-macro separations was discussed and demonstrated. The importance of resilience of the separation method to column overloading in some analytical and larger scale separations was emphasized. The methods described in this article might suit well for recovering of individual lanthanides and yttrium from e-waste and other industrial wastes which were fast accumulating in recent years.

Electronic Waste Low-Temperature Processing: An Alternative Thermochemical Pretreatment to Improve Component Separation

The production of electronic waste due to technological development, economic growth and increasing population has been rising fast, pushing for solutions before the environmental pressure achieves unprecedented levels. Recently, it was observed that many extractive metallurgy alternatives had been considered to recover value from this type of waste. Regarding pyrometallurgy, little is known about the low-temperature processing applied before fragmentation and subsequent component separation. Therefore, the present manuscript studies such alternative based on scanning electron microscopy characterization. The sample used in the study was supplied by a local recycling center in Rio de Janeiro, Brazil. The mass loss was constant at around 30% for temperatures higher than 300 °C. Based on this fact, the waste material was then submitted to low-temperature processing at 350 °C followed by attrition disassembling, size classification, and magnetic concentration steps. In the end, this first report of the project shows that 15% of the sample was recovered with metallic components with high economic value, such as Cu, Ni, and Au, indicating that such methods could be an interesting alternative to be explored in the future for the development of alternative electronic waste extraction routes.

Adsorption behavior and mechanism of Serratia marcescens for Eu(III) in rare earth wastewater

Directly discharging low-concentration rare-earth wastewater not only wastes rare-earth resources but also pollutes the environment. In this study, the biosorption behavior of Serratia marcescens for Eu(III) was studied with emphasis on the optimization of adsorption conditions, adsorption kinetics, and adsorption isotherm. It was shown that the maximum adsorption capacity of Serratia marcescens reached 115.36 mg·g^-1 under an optimal condition, indicating the good adsorption capability of Serratia marcescens for Eu(III). The adsorption kinetics and adsorption isotherm analysis showed that the adsorption process conforms to the pseudo-second-order kinetic model and Langmuir adsorption isotherm, indicating that the adsorption of Eu(III) by Serratia marcescens is a monolayer chemical adsorption process. In addition, the adsorption mechanism was investigated by using characterizations of zeta potential, scanning electron microscope-energy dispersive spectrometer (SEM-EDS), Fourier transform infrared (FT-IR), and X-ray photoelectron spectroscopy (XPS) analyses. It was revealed that the adsorption of Eu(III) by S. marcescens is a combination of electrostatic attraction, ions exchange and coordination. These findings indicate that S. marcescens can be used as a potential biosorbent to recover rare earth elements from rare earth wastewater.

Towards rare earth element recovery from wastewaters: biosorption using phototrophic organisms

Abstract

Whilst the biosorption of metal ions by phototrophic (micro)organisms has been demonstrated in earlier and more recent research, the isolation of rare earth elements (REEs) from highly dilute aqueous solutions with this type of biomass remains largely unexplored. Therefore, the selective binding abilities of two microalgae (Calothrix brevissima, Chlorella kessleri) and one moss (Physcomitrella patens) were examined using Neodym and Europium as examples. The biomass of P. patens showed the highest sorption capacities for both REEs (Nd³⁺: 0.74 ± 0.05 mmol*g⁻¹; Eu³⁺: 0.48 ± 0.05 mmol*g⁻¹). A comparison with the sorption of precious metals (Au³⁺, Pt⁴⁺) and typical metal ions contained in wastewaters (Pb²⁺, Fe²⁺, Cu²⁺, Ni²⁺), which might compete for binding sites, revealed that the sorption capacities for Au³⁺ (1.59 ± 0.07 mmol*g⁻¹) and Pb²⁺ (0.83 ± 0.02 mmol*g⁻¹) are even higher. Although different patterns of maximum sorption capacities for the tested metal ions were observed for the microalgae, they too showed the highest affinities for Au³⁺, Pb²⁺, and Nd³⁺. Nd-sorption experiments in the pH range from 1 to 6 and the recorded adsorption isotherms for this element showed that the biomass of P. patens has favourable properties as biosorbent compared to the microalgae investigated here. Whilst the cultivation mode did not influence the sorption capacities for the target elements of the two algal species, it had a great impact on the properties of the moss. Thus, further studies are necessary to develop effective biosorption processes for the recovery of REEs from alternative and so far unexploited sources.

Key points

• The highest binding capacity for selected REEs was registered for P. patens.

• The highest biosorption was found for Au and the biomass of the examined moss.

• Biosorption capacities of P. patens seem to depend on the cultivation mode.

Advances in Understanding of the Application of Unit Operations in Metallurgy of Rare Earth Elements

Unit operations (UO) are mostly used in non-ferrous extractive metallurgy (NFEM) and usually separated into three categories: (1) hydrometallurgy (leaching under atmospheric and high pressure conditions, mixing of solution with gas and mechanical parts, neutralization of solution, precipitation and cementation of metals from solution aiming purification, and compound productions during crystallization), (2) pyrometallurgy (roasting, smelting, refining), and (3) electrometallurgy (aqueous electrolysis and molten salt electrolysis). The high demand for critical metals, such as rare earth elements (REE), indium, scandium, and gallium raises the need for an advance in understanding of the UO in NFEM. The aimed metal is first transferred from ores and concentrates to a solution using a selective dissolution (leaching or dry digestion) under an atmospheric pressure below 1 bar at 100 °C in an agitating glass reactor and under a high pressure (40–50 bar) at high temperatures (below 270 °C) in an autoclave and tubular reactor. The purification of the obtained solution was performed using neutralization agents such as sodium hydroxide and calcium carbonate or more selective precipitation agents such as sodium carbonate and oxalic acid. The separation of metals is possible using liquid (water solution)/liquid (organic phase) extraction (solvent extraction (SX) in mixer-settler) and solid-liquid filtration in chamber filter-press under pressure until 5 bar. Crystallization is the process by which a metallic compound is converted from a liquid into a crystalline state via a supersaturated solution. The final step is metal production using different methods (aqueous electrolysis for basic metals such as copper, zinc, silver, and molten salt electrolysis for REE and aluminum). Advanced processes, such as ultrasonic spray pyrolysis, microwave assisted leaching, and can be combined with reduction processes in order to produce metallic powders. Some preparation for the leaching process is performed via a roasting process in a rotary furnace, where the sulfidic ore was first oxidized in an oxidic form which is a suitable for the metal transfer to water solution. UO in extractive metallurgy of REE can be successfully used not only for the metal wining from primary materials, but also for its recovery from secondary materials.

Fluctuation analysis to select for Samarium bio-uptaking microalgae clones the repurposing of a classical evolution experiment

Rare Earth Elements (REE) increasing demand prompts the research of biotechnological approaches to exploit secondary resources. We made use of the adapted Fluctuation analyses experiment to obtain Chlamydomonas reinhardtii ChlA strains resistant to Samarium (Sm) as the reference REE. The starting hypothesis was that adaptation to metal-containing media leads to an enhanced metal uptake. ChlA was able to adapt to 1.33·10^-4 Sm M and pH~3 by pre-existing genetic variability, allowing the evolutionary rescue of 13 of the 99 populations studied. The rescuing resistant genotypes presented a mutation rate of 8.65·10^-7 resistant cells per division. The resulting resistant population contradicted the expected fitness cost associated with the adaptation to Sm, selection resulted in larger and faster-growing resistant cells. Among the three isolated strains studied for Sm uptake, only one presented uplifted performance compared to the control population (46.64 μg Sm g-¹ of wet biomass and 3.26·10^-7 ng Sm per cell, mainly bioaccumulated within the cells). The selection of microalgae strains with improved tolerance to REEs by this methodology could be a promising solution for REES sequestration. However, increased tolerance can be independent or have negative effects on uptake performance and cellular features studied are not directly correlated with the metal uptake. SUMMARY SENTENCE: Repurposing a classic laboratory evolution experiment to select for microalgae Samarium adapted strains for metals recovery and biotechnology approaches. DATA AVAILABILITY STATEMENT: All data generated or analyzed during this study are included in this published article (and its raw files).

Origins of Clustering of Metalate-Extractant Complexes in Liquid-Liquid Extraction

Effective and energy-efficient separation of precious and rare metals is very important for a variety of advanced technologies. Liquid-liquid extraction (LLE) is a relatively less energy intensive separation technique, widely used in separation of lanthanides, actinides, and platinum group metals (PGMs). In LLE, the distribution of an ion between an aqueous phase and an organic phase is determined by enthalpic (coordination interactions) and entropic (fluid reorganization) contributions. The molecular scale details of these contributions are not well understood. Preferential extraction of an ion from the aqueous phase is usually correlated with the resulting fluid organization in the organic phase, as the longer-range organization increases with metal loading. However, it is difficult to determine the extent to which organic phase fluid organization causes, or is caused by, metal loading. In this study, we demonstrate that two systems with the same metal loading may impart very different organic phase organizations and investigate the underlying molecular scale mechanism. Small-angle X-ray scattering shows that the structure of a quaternary ammonium extractant solution in toluene is affected differently by the extraction of two metalates (octahedral PtCl₆^2- and square-planar PdCl₄^2-), although both are completely transferred into the organic phase. The aggregates formed by the metalate-extractant complexes (approximated as reverse micelles) exhibit a more long-range order (clustering) with PtCl₆^2- compared to that with PdCl₄^2-. Vibrational sum frequency generation spectroscopy and complementary atomistic molecular dynamics simulations on model Langmuir monolayers indicate that the two metalates affect the interfacial hydration structures differently. Furthermore, the interfacial hydration is correlated with water extraction into the organic phase. These results support a strong relationship between the organic phase organizational structure and the different local hydration present within the aggregates of metalate-extractant complexes, which is independent of metalate concentration.

Electrochemical approaches for selective recovery of critical elements in hydrometallurgical processes of complex feedstocks

Critical minerals are essential for the ever-increasing urban and industrial activities in modern society. The shift to cost-efficient and ecofriendly urban mining can be an avenue to replace the traditional linear flow of virgin-mined materials. Electrochemical separation technologies provide a sustainable approach to metal recovery, through possible integration with renewable energy, the minimization of external chemical input, as well as reducing secondary pollution. In this review, recent advances in electrochemically mediated technologies for metal recovery are discussed, with a focus on rare earth elements and other key critical materials for the modern circular economy. Given the extreme heterogeneity of hydrometallurgically-derived media of complex feedstocks, we focus on the nature of molecular selectivity in various electrochemically assisted recovery techniques. Finally, we provide a perspective on the challenges and opportunities for process intensification in critical materials recycling, especially through combining electrochemical and hydrometallurgical separation steps.

Rationally designed dipicolinate-functionalized silica for highly efficient recovery of rare-earth elements from e-waste

Composition of the immobilized layer plays a crucial role in metal adsorption properties of complexing organo-mineral materials. Ignoring the specific features of chemical reactions on solid surface can lead to a significant deterioration in the target properties of the resulted materials. In this research we demonstrated that rationally designed surface-assembling synthesis of organo-silica with covalently immobilized fragments of dipicolinic acid (DPA) resulted in the adsorbent that is capable quantitively recover almost all Rare Earth elements (REEs) from multielement solution with pH > 1.7. In ten consecutive adsorption/desorption cycles no noticeable loss of its efficiency was found, with a mean value of REEs recovery larger than 97%. The adsorbent has been used to recover REEs from model solutions (22 metal ions in 0.5 mol L^-1 NaCl) and real leaching solution of waste of fluorescent lamps. It was demonstrated that even 3200-fold excess of Fe and Cu ions only slightly reduces REEs recovery. The adsorbent is capable to recover above 80% of all (except La) REEs from acidic leaching solution from fluorescent lamps with enrichment factors above 600. After adsorption of Eu³⁺ and Tb³⁺, the resulting materials exhibited strong red and green luminescence, respectively, indicating chelating mechanism of REEs adsorption on SiO₂-DPA.

Application of Green Solvents for Rare Earth Element Recovery from Aluminate Phosphors

Two processes applying green solvents for recovering rare earth elements (REEs) from different types of aluminate phosphors are demonstrated in this report. For magnesium aluminate-type phosphors, a pretreatment with peroxide calcination was implemented first, and then followed by a supercritical fluid extraction (SFE) process. Supercritical carbon dioxide (sc-CO2) provides an effective and green medium for extracting REEs from dry materials. With the addition of a complex agent, tri-n-butyl phosphate-nitric acid complex, highly efficient and selective extraction of REEs using supercritical carbon dioxide can be achieved. The highest extraction efficiency was 92% for europium from the europium doped barium magnesium aluminate phosphor (BAM), whereas the highest extraction selectivity was more than 99% for the REEs combined from the trichromatic phosphor. On the other hand, for strontium aluminate type phosphors, a direct acid leaching process is suggested. It was found out that acetic acid, which is considerably green, could have high recovery rate for dysprosium (>99%) and europium (~83%) from this strontium aluminate phosphor materials. Nevertheless, both green processes showed promising results and could have high potential for industrial applications.

Comparison of Three Approaches for Bioleaching of Rare Earth Elements from Bauxite

Approximately 300 million tonnes of bauxite are processed annually, primarily to extract alumina, and can contain moderate rare earth element (REE) concentrations, which are critical to a green energy future. Three bioleaching techniques (organic acid, reductive and oxidative) were tested on three karst bauxites using either Aspergillus sp. (organic acid bioleaching) or Acidithiobacillus ferrooxidans (reductive and oxidative bioleaching). Recovery was highest in relation to middle REE (generally Nd to Gd), with maximum recovery of individual REE between 26.2% and 62.8%, depending on the bauxite sample. REE recovery occurred at low pH (generally < 3), as a result of organic acids produced by Aspergillus sp. or sulphuric acid present in A. ferrooxidans growth media. Acid production was seen when A. ferrooxidans was present. However, a clear increase in REE recovery in the presence of A. ferrooxidans (compared to the control) was only seen with one bauxite sample (clay-rich) and only under oxidative conditions. The complex and varied nature of REE-bearing minerals in bauxite provides multiple targets for bioleaching, and although the majority of recoverable REE can be leached by organic and inorganic acids, there is potential for enhanced recovery by bioleaching.