Influence of headspace composition on product diversity by sulphate reducing bacteria biocathode

Progress and perspectives on microbial electrosynthesis for valorisation of CO2 into value-added products

Microbial electrosynthesis (MES) is a neoteric technology that facilitates biocatalysed synthesis of organic compounds with the aid of homoacetogenic bacteria, while feeding CO₂ as an inorganic carbon source. Operating MES with surplus renewable electricity further enhances the sustainability of this innovative bioelectrochemical system (BES). However, several lacunae exist in the domain knowledge, stunting the widespread application of MES. Despite significant progress in this area over the past decade, the product yield efficiency is not on par with other contemporary technologies. This bottleneck can be overcome by adopting a holistic approach, i.e., applying innovative and integrated solutions to ensure a robust MES operation. Further, the widespread deployment of MES exclusively relies on its ability to mature a sessile biofilm over a biocompatible electrode, while offering minimal charge transfer resistance. Additionally, operating MES preferably at H₂-generating reduction potential and valorising industrial off-gas as carbon substrate is crucial to accomplish economic sustainability. In light of the aforementioned, this review collates the latest progress in the design and development of MES-centred systems for valorisation of CO₂ into value-added products. Specifically, it highlights the significance of inoculum pre-treatment for promoting biocatalytic activity and biofilm growth on the cathodic surface. In addition, it summarizes the diverse materials that are commonly used as electrodes in MES, with an emphasis on the importance of inexpensive, robust, and biocompatible electrode materials for the practical application of MES technology. Further, the review presents insights into media conditions, operational factors, and reactor configurations that affect the overall performance of MES process. Finally, the product range of MES, downstream processing requirements, and integration of MES with other environmental remediation technologies are also discussed.

Electrified bioreactors: the next power-up for biometallurgical wastewater treatment

Over the past decades, biological treatment of metallurgical wastewaters has become commonplace. Passive systems require intensive land use due to their slow treatment rates, do not recover embedded resources and are poorly controllable. Active systems however require the addition of chemicals, increasing operational costs and possibly negatively affecting safety and the environment. Electrification of biological systems can reduce the use of chemicals, operational costs, surface footprint and environmental impact when compared to passive and active technologies whilst increasing the recovery of resources and the extraction of products. Electrification of low rate applications has resulted in the development of bioelectrochemical systems (BES), but electrification of high rate systems has been lagging behind due to the limited mass transfer, electron transfer and biomass density in BES. We postulate that for high rate applications, the electrification of bioreactors, for example, through the use of electrolyzers, may herald a new generation of electrified biological systems (EBS). In this review, we evaluate the latest trends in the field of biometallurgical and microbial-electrochemical wastewater treatment and discuss the advantages and challenges of these existing treatment technologies. We advocate for future research to focus on the development of electrified bioreactors, exploring the boundaries and limitations of these systems, and their validity upon treating industrial wastewaters.

Generation of electrical energy in a microbial fuel cell coupling acetate oxidation to Fe3+ reduction and isolation of the involved bacteria

An iron reducing enrichment was obtained from sulfate reducing sludge and was evaluated on the capability of reducing Fe³⁺ coupled to acetate oxidation in a microbial fuel cell (MFC). Three molar ratios for acetate/Fe³⁺ were evaluated (2/16, 3.4/27 and 6.9/55 mM). The percentages of Fe³⁺ reduction were in a range of 80-90, 60-70 and 40-50% for the MFCs at closed circuit for the molar ratios of 2/16, 3.4/27 and 6.9/55 mM, respectively. Acetate consumption was in a range of 80-90% in all cases. The results obtained at closed circuit for current density were: 11.37 mA/m², 4.5 mA/m² and 7.37 mA/m² for the molar ratios of 2/16, 3.4/27 and 6.9/55 mM, respectively. Some microorganisms that were isolated and identified in the MFCs were Azospira oryzae, Cupriavidus metallidurans CH34, Enterobacter bugandensis 247BMC, Citrobacter freundii ATCC8090 and Citrobacter murliniae CDC2970-59, these bacteria have been reported as exoelectrogens in MFC and in MFC involving metals removal but not all of them have been reported to utilize acetate as preferred substrate. The results demonstrate that the isolates can utilize acetate as the sole source of carbon and suggest that Fe³⁺ reduction was carried out by a combination of different mechanisms (direct contact and redox mediators) utilized by the bacteria identified in the MFC. Storage of the energy generated from the 2/16 mM MFC system arranged in a series of three demonstrated that it is possible to utilize the energy to charge a battery.

Copper ferrite supported reduced graphene oxide as cathode materials to enhance microbial electrosynthesis of volatile fatty acids from CO2

Copper ferrite/reduced graphene oxide (CF/rGO) nanocomposites (NCs) was synthesized using the bio-combustion method and applied as a cathode catalyst in the microbial reduction of CO₂ to volatile fatty acids (VFAs) in a single chamber microbial electrosynthesis system (MES). The synthesized NCs exhibited a porous network-like structure with a high surface area of CF/rGO (158.22 m²/g), which was 2.24 folds higher than that of CF. The Cyclic Voltammetry (CV) and Electrochemical Impedance Spectroscopy (EIS) analysis for CF/rGO/Carbon cloth (Cc) revealed a high reduction current density of -7.3 A/m² and a low charge transfer resistance of 2.8 Ω. The isobutyrate and acetate in MES-2 (Cu/rGO/Cc) were produced at 35.37 g/m²/d, which was 1.53 folds higher than that of MES-1 (bare Cc: 23.10 g/m²/d). The columbic efficiency (77.78%) and total VFA concentration (1941.13 ± 83 mg COD/L) were noted to be 1.97 and 1.6 folds higher for MES-2 than MES-1, respectively. The Tafel plot drawn from the CV curves exhibited an exchange current density value of MES-2 that was 3.46 A/m², and this value was 1.19 and 33.92 folds higher than that of MES-1 and abiotic CF/rGO/Cc, respectively. Field emission scanning electron microscopy (FESEM) observations revealed enhanced rod-shaped bacteria had grown on the cathode suggesting excellent biocompatible and multi-length scale porosity of CF/rGO catalysts for enhanced colonization of microbes. The phyla Proteobacteria (Betaproteobacteria), Bacteroidetes, and Firmicutes were highly abundant as the dominant microbial communities on the cathode, which might played a major role in bioelectrochemical CO₂ reduction to VFAs. The results from this study clearly demonstrate that the CF/rGO/Cc electrode could serve as a conductive element between microbes and bactericidal electrodes with excellent electrochemical properties to enable performance of the MES.

Carbon dioxide and organic waste valorization by microbial electrosynthesis and electro-fermentation

Carbon-rich waste materials (solid, liquid, or gaseous) are largely considered to be a burden on society due to the large capital and energy costs for their treatment and disposal. However, solid and liquid organic wastes have inherent energy and value, and similar as waste CO₂ gas they can be reused to produce value-added chemicals and materials. There has been a paradigm shift towards developing a closed loop, biorefinery approach for the valorization of these wastes into value-added products, and such an approach enables a more carbon-efficient and circular economy. This review quantitatively analyzes the state-of-the-art of the emerging microbial electrochemical technology (MET) platform and provides critical perspectives on research advancement and technology development. The review offers side-by-side comparison between microbial electrosynthesis (MES) and electro-fermentation (EF) processes in terms of principles, key performance metrics, data analysis, and microorganisms. The study also summarizes all the processes and products that have been developed using MES and EF to date for organic waste and CO₂ valorization. It finally identifies the technological and economic potentials and challenges on future system development.

Expanding the product spectrum of value added chemicals in microbial electrosynthesis through integrated process design-A review

Microbial electrosynthesis (MES) is a novel microbial electrochemical technology proposed for chemicals production with the storage of sustainable energy. However, the practical application of MES is currently restricted by the limited low market value of products in one-step conversion process, mostly acetate. A theme that is pervasive throughout this review is the challenges associated with the expanded product spectrum. Several recent research efforts to improve acetate production, using novel reactor configuration, renewable power supply, and various 3-D cathode are summarized. The importance of genetic modification, two-step hybrid process, as well as input substrates other than CO₂ are highlighted in this review as the future research paths for higher value chemicals production. At last, how to integrate MES with existing biochemicals processes is proposed. Definitely, more studies are encouraged to evaluate the overall performances and economic efficiency of these integrated process designs to make MES more competitive.

Evaluation of key parameters on simultaneous sulfate reduction and sulfide oxidation in an autotrophic biocathode

Bioelectrochemical systems (BESs) are being studied as an alternative technology for the treatment of several kinds of wastewaters with a lack of electron donor such as high-strength sulfate wastewaters. This study evaluates different parameters that influence the simultaneous sulfate reduction and sulfide oxidation in an autotrophic biocathode: ion-exchange membrane (IEM), cathodic pH and cathode potential. Two different membranes were studied to evaluate sulfate and sulfide adsorption and diffusion from the cathode to the anode, observing that a cation-exchange membrane (CEM) widely decreased these effects. Three different cathode pH (5.5, 7 and 8.5) were studied in a long-term operation observing that pH = 7 was the optimal for sulfate removal, achieving reduction rates around 150 mg S-SO₄^2- L^-1 d^-1. Microbial community analysis of the cathode biofilm demonstrated a high abundance of sulfate-reducing bacteria (SRB, 67% at pH 7, 60% at pH 8.5 and 42% at pH 5.5), mainly Desulfovibrio sp. at pH 5.5 and 7 and Desulfonatronum sp. at pH 8.5. The cathode potential also was studied from -0.7 to -1.2 V vs. SHE achieving sulfate removal rates higher than 700 mg S-SO₄^2- L^-1 d^-1 at cathode potentials from -1.0 to -1.2 V vs. SHE. Also, the highest cathodic recovery and the highest sulfur species imbalance were observed at a cathode potential of -1.0 V vs. SHE, which indicated a higher elemental sulfur production.

Bio-electro catalytic treatment of petroleum produced water: Influence of cathode potential upliftment

Treatment of petroleum produced water (PPW) was studied using bioelectrochemical system (BES) under uplifted cathode potential. The treatment efficiency in terms of COD and hydrocarbon removal was observed at 91.25% and 76.60% respectively, along with the reduction in TDS during BES operation under 400mV of cathode potential. There was also a reduction in concentration of sulfates, however, it was not significant at, since oxidative conditions are being maintained at anode. Improved oxidation of PPW at anode also resulted in good power output (-20.47mA) and also depicted improved fuel cell behaviour. The electrochemical analysis in terms of cyclic/linear sweep voltammetry also showed well correlation with the observed treatment efficiencies. The microbial dynamics of the BES after loading real field wastewater showed the dominance of species that are reported to be effective for petroleum crude oil degradation.

Bioelectrochemical reduction of volatile fatty acids in anaerobic digestion effluent for the production of biofuels

This study proves for the first time the feasibility of biofuel production from anaerobic digestion effluent via bioelectrochemical cell operation at various applied cell voltages (1.0, 1.5 and 2.0 V). An increase in cell voltage from 1 to 2 V resulted in more reduction current generation (-0.48 to -0.78 mA) at a lowered cathode potential (-0.45 to -0.84 mV vs Ag/AgCl). Various alcohols were produced depending on applied cell voltages, and the main products were butanol, ethanol, and propanol. Hydrogen and methane production were also observed in the headspace of the cell. A large amount of lactic acid was unexpectedly formed at all conditions, which might be the primary cause of the limited biofuel production. The addition of neutral red (NR) to the system could increase the cathodic reduction current, and thus more biofuels were produced with an enhanced alcohol formation compared to without a mediator.

Electrochemical removal of sulfate from petroleum produced water

Petroleum produced water (PPW) is a waste-stream that entails huge cost on the petroleum industry. Along with other suspended and dissolved solids, it contains sulfate, which is a major hurdle for its alternative use intended toward enhanced oil recovery. This study proposes a two-step process for sulfate removal from PPW. A synthetic PPW was designed for the study using response surface methodology. During the first step, sulfate present in PPW was reduced to sulfide by anaerobic fermentation with 80% efficiency. In the second step, more than 70% of the accumulated sulfide was electrochemically oxidized. This integrated approach successfully removed sulfate from the synthetic wastewater indicating its applicability in the treatment of PPW and its subsequent applications in other oil field operations.

Optimization of electrochemical parameters for sulfate-reducing bacteria (SRB) based biocathode

This study focuses on the effect of operational and physiochemical factors on a stable sulfate reducing bacteria biocathode and their effect on the electrochemical response thereof.