Hydrothermal and wet disk milling pretreatment for high conversion of biosugars from oil palm mesocarp fiber

Recent developments in sugarcane bagasse fibre-based adsorbent and their potential industrial applications: A review

In recent years, there has been an increase in research devoted to the advancement of cellulose and nanocellulose-based materials, which are advantageous due to their renewable nature, strength, rigidity, and environmental friendliness. This exploration complies with the fundamental tenets of environmental stewardship and sustainability. An area of industrial biotechnology where cellulosic agricultural residues have the potential to be economically utilized is through the conversion of such residues; sugarcane bagasse is currently leading this charge. SCB, a plentiful fibrous byproduct produced during the sugarcane industry's operations, has historically been utilized in various sectors, including producing paper, animal feed, enzymes, biofuel conversion, and biomedical applications. Significantly, SCB comprises a considerable amount of cellulose, approximately 40 % to 50 %, rendering it a valuable source of cellulose fibre for fabricating cellulose nanocrystals. This review sheds light on the significant advances in surface modification techniques, encompassing physical, chemical, and biological treatments, that enhance sugarcane bagasse fibres' adsorption capacity and selectivity. Furthermore, the paper investigates the specific advancements related to the augmentation of sugarcane bagasse fibres' efficacy in adsorbing a wide range of pollutants. These pollutants span a spectrum that includes heavy metals, dyes, organic pollutants, and emerging contaminants. The discussion provides a comprehensive overview of the targeted removal processes facilitated by applying modified fibres. The unique structural and chemical properties inherent in sugarcane bagasse fibres and their widespread availability position them as highly suitable adsorbents for various pollutants. This convergence of attributes underscores the potential of sugarcane bagasse fibres in addressing environmental challenges and promoting sustainable solutions across multiple industries.

Innovative ionic liquid pretreatment followed by wet disk milling treatment provides enhanced properties of sugar palm nano-fibrillated cellulose

In order to accommodate the increased demand for innovative materials, intensive research has focused on natural resources. In pursuit of advanced substances that exhibit functionality, sustainability, recyclability, and cost-effectiveness, the present work attempted an alternative study on cellulose nanofibers derived from sugar palm fiber. Leveraging an innovative approach involving ionic liquid (IL) pre-treatment, bleaching, and wet disc mill technique, nano-fibrillated cellulose (NFC) was successfully obtained from the sugar palm fiber source. Remarkably, 96.89% of nanofibers were extracted from the sugar palm fiber, demonstrating the process's efficacy and scalability. Further investigation revealed that the sugar palm nano-fibrillated cellulose (SPNFC) exhibited a surface area of 3.46 m2/g, indicating a significant interface for enhanced functionality. Additionally, the analysis unveiled an average pore size of 4.47 nm, affirming its suitability for various applications that necessitate precise filtration. Moreover, the surface charge densities of SPNFC were found to be -32.1 mV, offering opportunities for surface modification and enhanced interactions with various materials. The SPNFC exhibit remarkable thermal stability, enduring temperatures of up to 360.5 °C. Additionally, the isolation process is evident in a significant rise in the crystallinity index, escalating from 50.97% in raw fibers to 61.62% in SPNFC. These findings shed light on the vast potential and distinct features of SPNFC, opening the path for its application in a wide array of industries, including but not limited to advanced materials, biomedicine, and environmental engineering.

Lignocellulosic biomass pretreatment with a lignin stabilization strategy and valorization toward multipurpose fractionation

Lignocellulosic biomass has emerged as a promising alternative with sustainable advantages for the production of a wide range of renewable products and value-added chemicals. In this study, a pretreatment strategy that use a fully recyclable acid hydrotrope (p-TsOH aqueous solution) to extract lignin and employ glyoxylic acid (GA) to stabilize lignin was proposed for biomass valorization toward multipurpose fractionation. 83.0 % of lignin was dissolved out by p-TsOH hydrotrope (80 wt%) with GA addition to form GA-stabilized product at 80 o C for 15 min. The stabilized lignin was subsequently used as an additive in the preparation of lignin-based suncream. Notably, the incorporation of 4 wt% lignin nanospheres into an SPF15 sunscreen yielded a measured SPF of 59.94. Furthermore, the depolymerization of uncondensed lignin into aromatic monomers yielded a high lignin-oil yield of 84.2 %. Additionally, direct heating of the pretreatment liquor facilitated the conversion of monosaccharides into furfural, achieving a desired yield of 53.7 % without the addition of any acid catalyst. The pretreatment also enhanced the enzymatic hydrolysis of glucan, resulting in a saccharification yield of 98.4 %. Moreover, short-term ultrasonication of the pretreated substrate yielded pulp suitable for papermaking. Incorporating 15 wt% fibers into the produced paper sheets led to a 5.3 % increase in tear index and a 25.4 % increase in tensile index. This study presents a viable pretreatment strategy for the multipurpose fractionation of lignocellulosic biomass, offering potential avenues for biomass valorization.

Effect of Ammonia–Autoclave Pretreatment on the Performance of Corn Straw and Cow Manure Batch Anaerobic Digestion

Biomass pretreatment is a critical method for improving the anaerobic digestion (AD) performance of lignocellulosic feedstocks. In this study, an effective combined ammonia–autoclave pretreatment method was selected for the pretreatment of corn straw at 90 °C using four ammonia concentrations (7%, 9%, 11%, and 13%). The results showed that the combined pretreatment improved the substrate’s degradation efficiency and the system’s buffer capacity, and significantly improved the hydrolysis and biogas production performance of corn straw. After pretreatment, the lignin removal rate increased by 11.28–39.69%, and the hemicellulose degradation rate increased from 10.12% to 21.23%. Pretreatment of corn straw with 9% ammonia and an autoclave gave the highest methane yield of 257.11 mL/gVS, which was 2.32-fold higher than that of untreated corn straw, making it the optimal pretreatment condition for corn straw. Therefore, the combined ammonia–autoclave pretreatment technology can further improve the AD performance of corn straw.

Recent advances on physical technologies for the pretreatment of food waste and lignocellulosic residues

The complete deployment of a bio-based economy is essential to meet the United Nations' Sustainable Development Goals from the 2030 Agenda. In this context, food waste and lignocellulosic residues are considered low-cost feedstocks for obtaining industrially attractive products through biological processes. The effective conversion of these raw materials is, however, still challenging, since they are recalcitrant to bioprocessing and must be first treated to alter their physicochemical properties and ease the accessibility to their structural components. Among the full pallet of pretreatments, physical methods are recognised to have a high potential to transform food waste and lignocellulosic residues. This review provides a critical discussion about the recent advances on milling, extrusion, ultrasound, and microwave pretreatments. Their mechanisms and modes of application are analysed and the main drawbacks and limitations for their use at an industrial scale are discussed.

Nanocellulose-Based Nanocomposites for Sustainable Applications: A Review

Nanocellulose has emerged in recent years as one of the most notable green materials available due to its numerous appealing factors, including its non-toxic nature, biodegradability, high aspect ratio, superior mechanical capabilities, remarkable optical properties, anisotropic shape, high mechanical strength, excellent biocompatibility and tailorable surface chemistry. It is proving to be a promising material in a range of applications pertinent to the material engineering to biomedical applications. In this review, recent advances in the preparation, modification, and emerging application of nanocellulose, especially cellulose nanocrystals (CNCs), are described and discussed based on the analysis of the latest investigations. This review presents an overview of general concepts in nanocellulose-based nanocomposites for sustainable applications. Beginning with a brief introduction of cellulose, nanocellulose sources, structural characteristics and the extraction process for those new to the area, we go on to more in-depth content. Following that, the research on techniques used to modify the surface properties of nanocellulose by functionalizing surface hydroxyl groups to impart desirable hydrophilic-hydrophobic balance, as well as their characteristics and functionalization strategies, were explained. The usage of nanocellulose in nanocomposites in versatile fields, as well as novel and foreseen markets of nanocellulose products, are also discussed. Finally, the difficulties, challenges and prospects of materials based on nanocellulose are then discussed in the last section for readers searching for future high-end eco-friendly functional materials.

Effects of Colloid Milling and Hot-Water Pretreatment on Physical Properties and Enzymatic Digestibility of Oak Wood

A two-step process using colloid milling (CM) and hot water (HW) treatment was evaluated for its ability to improve xylose recovery and the enzymatic digestibility of oak wood. In the first step, CM pretreatment was applied at a milling (feeding) speed of 100 mL/min with four different milling times (3, 6, 9, and 12 h), and the enzymatic digestibility and physical properties of each substrate were measured. In the second-step, the HW pretreatment was applied to enhance the enzymatic digestibility and xylan recovery at various reaction severities (Log R0) from 2.07 to 4.43 using 12 h colloid-milled (CM-treated) oak wood. Compared with untreated oak wood, CM not only significantly disrupted the structure of oak wood but also increased its Brunauer–Emmett–Teller surface area (42-fold) and pore volume (28-fold). The crystallinity of two-step-treated oak wood was decreased to 34.8, while the enzymatic digestibility of 12 h CM-treated oak wood was increased to 58.1% at enzyme loading of 30 filter paper units (FPU)/g glucan for 96 h. After HW treatment of CM-treated oak wood at Log R0 = 3.83, 80.7% of xylan recovery yield and 91.1% of enzymatic digestibility (with 15 FPU/g glucan at 96 h) was obtained, which was 84.2% higher than the enzymatic digestibility of untreated oak wood (6.9%).

Natural Fiber-Reinforced Polycaprolactone Green and Hybrid Biocomposites for Various Advanced Applications

Recent developments within the topic of biomaterials has taken hold of researchers due to the mounting concern of current environmental pollution as well as scarcity resources. Amongst all compatible biomaterials, polycaprolactone (PCL) is deemed to be a great potential biomaterial, especially to the tissue engineering sector, due to its advantages, including its biocompatibility and low bioactivity exhibition. The commercialization of PCL is deemed as infant technology despite of all its advantages. This contributed to the disadvantages of PCL, including expensive, toxic, and complex. Therefore, the shift towards the utilization of PCL as an alternative biomaterial in the development of biocomposites has been exponentially increased in recent years. PCL-based biocomposites are unique and versatile technology equipped with several importance features. In addition, the understanding on the properties of PCL and its blend is vital as it is influenced by the application of biocomposites. The superior characteristics of PCL-based green and hybrid biocomposites has expanded their applications, such as in the biomedical field, as well as in tissue engineering and medical implants. Thus, this review is aimed to critically discuss the characteristics of PCL-based biocomposites, which cover each mechanical and thermal properties and their importance towards several applications. The emergence of nanomaterials as reinforcement agent in PCL-based biocomposites was also a tackled issue within this review. On the whole, recent developments of PCL as a potential biomaterial in recent applications is reviewed.

Greener Pretreatment Approaches for the Valorisation of Natural Fibre Biomass into Bioproducts

The utilization of lignocellulosic biomass in various applications has a promising potential as advanced technology progresses due to its renowned advantages as cheap and abundant feedstock. The main drawback in the utilization of this type of biomass is the essential requirement for the pretreatment process. The most common pretreatment process applied is chemical pretreatment. However, it is a non-eco-friendly process. Therefore, this review aims to bring into light several greener pretreatment processes as an alternative approach for the current chemical pretreatment. The main processes for each physical and biological pretreatment process are reviewed and highlighted. Additionally, recent advances in the effect of different non-chemical pretreatment approaches for the natural fibres are also critically discussed with a focus on bioproducts conversion.

Nanocellulose: a bioadsorbent for chemical contaminant remediation

Chemical contaminants such as heavy metals, dyes, and organic oils seriously affect the environment and threaten human health. About 2 million tons of waste is released every day into the water system. Heavy metals are the largest contributor which cover about 31% of the total composition of water contaminants. Every day, approximately 14 000 people die due to environmental exposure to selected chemicals. Removal of these contaminants down to safe levels is expensive, high energy and unsustainable by current approaches such as oxidation, biodegradation, photocatalysis, precipitation, reverse osmosis and adsorption. A combination of biosorption and nanotechnology offers a new way to remediate these chemical contaminants. Nanostructured materials are proven to have higher adsorption capacities than the same material in its larger-scale form. Nanocellulose is very promising as a high-performance bioadsorbent due to its interesting characteristics of high adsorption capacity, high mechanical strength, hydrophilic surface chemistry, renewability and biodegradability. It has been proven to have higher adsorption capacity and better binding affinity than other similar materials at the macroscale. The high specific surface area and abundance of hydroxyl groups within lead to the possible functionalization of this material for decontamination purposes. Several research papers have shown the effectiveness of nanocellulose in the remediation of chemical contaminants. This review aims to provide an overview of the most recent developments regarding nanocellulose as an adsorbent for chemical contamination remediation. Recent advancements regarding the modification of nanocellulose to enhance its adsorption efficiency towards heavy metals, dyes and organic oils were highlighted. Moreover, the desorption capability and environmental issue related to every developed nanocellulose-based adsorbent were also tackled.

Chemical Free Two-Step Hydrothermal Pretreatment to Improve Sugar Yields from Energy Cane

Energy cane is an attractive lignocellulosic feedstock for processing into biofuels and bioproducts. A low-severity two-step hydrothermal pretreatment was investigated on energy cane for the production of monomeric sugar. Pretreatment temperature and time, in addition to the effect of disk milling, were observed for the glucose and xylose yields during hydrolysis. At residence times above 5 min in case of pretreatment at 200 °C, all of the hemicellulose was observed to be solubilized. The pretreatment condition of 200 °C for 10 min with disk milling was observed to provide the highest glucose concentration of 5.4%, and 200 °C for 5 min with disk milling provided the highest xylose concentration of 2.15%. The effect of disk milling in improving the sugar concentrations during hydrolysis was significant, especially at lower pretreatment temperatures and times. Low xylose yields at higher temperatures were attributed to the formation of degradation products at increased severity.

Evaluation of Hydrothermal Pretreatment on Lignocellulose-Based Waste Furniture Boards for Enzymatic Hydrolysis

Three typical waste furniture boards, including fiberboard, chipboard, and blockboard, were pretreated with conventional hydrothermal method. The responses of chemical composition, physicochemical morphology, and performances of enzymatic hydrolysis were evaluated. Results indicated the almost complete hemicellulose removal at higher pretreatment temperatures, the enhanced crystallinity index, and disordered morphology of the pretreated substrates indicated that the hydrothermal pretreatment deconstructed these boards well. However, the very low enzymatic hydrolysis (< 8% after 72 h) of the pretreated substrates showed the poor biological conversion. Three hypotheses for the weakened enzymatic hydrolysis were investigated, and results indicated that the residual adhesives and their degraded fractions were mainly responsible for poor hydrolysis. When NaOH post-pretreatment was attempted, cellulose-glucose conversion of the hydrothermally pretreated fiberboard, chipboard and blockboard can be improved to 28.5%, 24.1%, and 37.5%. Herein, the process of NaOH hydrothermal pretreatment was integrated, by which the hydrolysis of pretreated fiberboard, chipboard and blockboard was greatly promoted to 47.1%, 37.3%, and 53.8%, suggesting a possible way to pretreat these unconventional recalcitrant biomasses.

Rapid Processing of Abandoned Oil Palm Trunks into Sugars and Organic Acids by Sub-Critical Water

Abandoned oil palm trunk (OPT) is among the most abundant left-over biomass in Malaysia and is allowed to decompose naturally in the field. However, the recycling of OPT is less considered although OPT is a bioresource that has a high potential for conversion into value-added products. In this study, waste OPT was rapidly converted by hydrolysis using subcritical water (sub-CW). This work is the first attempt to explore the utilization of waste OPT based on the differences in moisture, cellulose and hemicellulose contents in the top and bottom segments, and from various ages of the waste OPT. 21- and 35-year-old OPTs were divided into top and bottom sections. The OPTs was subjected to sub-CW at a heating rate of 3.8 °C/s at various temperatures and times. The 21-year-old OPT was superior to the 35-year-old OPT for conversion into sugar and organic acid. The yield of the total sugar was between 0.41 and 0.77 kg/kg-OPT in the bottom and top sections. The excellent correlation between the sugar yield and sub-CW ion product (Kw) signified that the sub-CW facilitated the hydrolysis of hemicellulose and cellulose in the OPT. In the bottom segment, fructose had a higher yield, while in the top part glucose was dominant. Sugar degradation from the sub-CW treatment of OPT produced 0.2 kg/kg-OPT organic acids. The treatment of OPT using sub-CW showed promising results in producing sugars and organic acids.

A comparative study on enzyme adsorption and hydrolytic performance of different scale corn stover by two-step kinetics

To investigate the effect of two-step kinetics on enzyme adsorption and hydrolytic properties of different structural substrates at low enzyme doses. The two-step kinetic experiments of ultrafine grinding (UGCS) and sieve-based grinding corn stover (SGCS) were performed respectively with enzyme loading of 2.5 + 2.5 FPU/g and 5 + 5 FPU/g. The different performance of these two samples were illustrated by characterizing the particle size distribution, SEM and XPS. The results showed that ultrafine grinding can promote the structural properties which is beneficial to adsorption and hydrolysis. The main factors influencing adsorption kinetics are enzyme concentration and the surface cellulose amount. Pre-adsorbed enzyme has no effects on the subsequent enzyme adsorption quantity but produces some small competitive and impeditive effects. The hydrolysis kinetics mainly depend on the structure of the substrate and its complexity of hydrolysis. The two-step hydrolysis didn't promote the total sugar yield under the same enzyme concentration, but the first step contributed more to the total sugar yield.

Polyhydroxyalkanoate-Modified Bacterium Regulates Biomass Structure and Promotes Synthesis of Carbon Materials for High-Performance Supercapacitors

Biomass-derived carbons have been extensively explored as electrode materials in supercapacitors. However, the type of biomass selected and its specific structure affects the synthesis of the advanced biomass-derived carbon materials. A green and facile method for the synthesis of carbon material with nanoscale and microscale porous structures for supercapacitors has been developed, based on regulating the original cell structure of the bacterial strain. The cell structure is modified in situ by regulating the accumulation of polyhydroxyalkanoate under controlled cultivation conditions. The novel bacterial in situ modification and nitrogen doping endow this hierarchically derived carbon material with improved performance. This material exhibits an extremely high specific capacitance (420 F g^-1 at 1 A g^-1 ) and long cycling stability (97 % capacitance retention after 10 000 cycles at 5 A g^-1 ) in aqueous electrolytes. More importantly, the symmetric supercapacitor delivers a superior energy density of 60.76 Wh kg^-1 at 625 W kg^-1 in an ionic liquid electrolyte system. Moreover, all components in the synthesis are low in cost, environmentally friendly, and biocompatible. With these unique features, the bacterial self-modification mode opens new avenues into the design and production of a wide range of hierarchical structures.

Oil Palm Biomass Biorefinery for Sustainable Production of Renewable Materials

Oil palm biomass is widely known for its potential as a renewable resource for various value-added products due to its lignocellulosic content and availability. Oil palm biomass biorefinery is an industry that comes with sociopolitical benefits through job opportunities, as well as potential environmental benefits. Many studies have been conducted on the technological advancements of oil-palm biomass-derived renewable materials, which are discussed comprehensively in this review. Recent technological developments have made it possible to bring new and innovative technologies to commercialization, such as compost, biocharcoal, biocomposites, and bioplastics.

Ethanol Production from Corn Fiber Separated after Liquefaction in the Dry Grind Process

Conversion of corn fiber to ethanol in the dry grind process can increase ethanol yields, improve coproduct quality and contribute to process sustainability. This work investigates the use of two physio-chemical pretreatments on corn fiber and effect of cellulase enzyme dosage to improve ethanol yields. Fiber separated after liquefaction of corn was pretreated using (I) hot water pretreatment (160 °C for 5, 10 or 20 min) and (II) wet disk milling and converted to ethanol. The conversion efficiencies of hot water pretreated fiber were higher than untreated fiber, with highest increase in conversion (10.4%) achieved for 5 min residence time at 160 °C. Disk milling was not effective in increasing conversion compared to other treatments. Hydrolysis and fermentation of untreated fiber with excess cellulase enzymes resulted in 33.3% higher conversion compared to untreated fiber.

Delignification of corncob via combined hydrodynamic cavitation and enzymatic pretreatment: process optimization by response surface methodology

BACKGROUND

Renewable liquid biofuel production will reduce crude oil import of India. To displace the huge quantity of fossil fuels used for energy production, this research was focused on utilization of unexploited low-cost agricultural residues for biofuel production. Corncobs are a byproduct of corn processing industry, and till now it is not utilized for biofuel production, eventhough it has high lignocellulosic concent. In this study, combined hydrodynamic cavitation and enzymatic (HCE) method was evaluated as a pretreatment method of corncob for biofuel production. The most significant process parameters namely (i) enzyme loading (3-10 U g^-1), (ii) biomass loading (2.5-5.0%), and (iii) duration (5-60 min) were optimized and their effects on combined HCE pretreatment of corncob was studied through response surface methodology for lignin reduction, hemicellulose reduction and cellulose increase.

RESULTS

The highest lignin reduction (47.4%) was obtained in orifice plate 1 (OP₁) under the optimized conditions namely biomass loading at 5%, enzyme loading at 6.5 U g^-1 of biomass, and reaction duration of 60 min. The above tested independent variables had a significant effect on lignin reduction. The cavitational yield and energy consumption under the above-mentioned optimized conditions for OP₁ was 3.56 × 10^-5 g J^-1 and 1.35 MJ kg^-1, respectively.

CONCLUSIONS

It is evident from the study that HCE is an effective technology and requires less energy (1.35 MJ kg^-1) than other biomass pretreatment methods.

Pre-treatment of Oil Palm Biomass for Fermentable Sugars Production

Malaysia is the second largest palm oil producer in the world and this industry generates more than 80 million tonnes of biomass every year. When considering the potential of this biomass to be used as a fermentation feedstock, many studies have been conducted to develop a complete process for sugar production. One of the essential processes is the pre-treatment to modify the lignocellulosic components by altering the structural arrangement and/or removing lignin component to expose the internal structure of cellulose and hemicellulose for cellulases to digest it into sugars. Each of the pre-treatment processes that were developed has their own advantages and disadvantages, which are reviewed in this study.

Pandoraea sp. B-6 assists the deep eutectic solvent pretreatment of rice straw via promoting lignin depolymerization

Lignin depolymerization is a challenging process in biorefinery due to the recalcitrant and complex structure of lignin. This challenge was herein addressed via elaborating a new strategy of combining the bacterial strain Pandoraea sp. B-6 (hereafter B-6) with a deep eutectic solvent (DES) to pretreat rice straw (RS). In this approach, DES effectively depolymerized lignin yet easily caused sugar loss under severe conditions. B-6 not only overcame the obstacle of lignin droplets, but also significantly improved enzymatic digestibility. After B-6 assisted DES pretreatment, the reducing sugar yield increases by 0.3-1.5 times over DES pretreatment and 0.9-3.1 times over the untreated RS. Furthermore, a "cornhusking" mechanism explaining the improvement of the enzymatic digestibility by B-6 was suggested based on physicochemical characterizations of the untreated and pretreated RS. The findings provided a comprehensive perspective to establish a DES-microbial process for lignocellulose pretreatment.

Combination of Superheated Steam with Laccase Pretreatment Together with Size Reduction to Enhance Enzymatic Hydrolysis of Oil Palm Biomass

The combination of superheated steam (SHS) with ligninolytic enzyme laccase pretreatment together with size reduction was conducted in order to enhance the enzymatic hydrolysis of oil palm biomass into glucose. The oil palm empty fruit bunch (OPEFB) and oil palm mesocarp fiber (OPMF) were pretreated with SHS and ground using a hammer mill to sizes of 2, 1, 0.5 and 0.25 mm before pretreatment using laccase to remove lignin. This study showed that reduction of size from raw to 0.25 mm plays important role in lignin degradation by laccase that removed 38.7% and 39.6% of the lignin from OPEFB and OPMF, respectively. The subsequent saccharification process of these pretreated OPEFB and OPMF generates glucose yields of 71.5% and 63.0%, which represent a 4.6 and 4.8-fold increase, respectively, as compared to untreated samples. This study showed that the combination of SHS with laccase pretreatment together with size reduction could enhance the glucose yield.

Bacteria-enhanced dilute acid pretreatment of lignocellulosic biomass

Pretreatment is indispensable for the large-scale and low-cost bio-products production from lignocellulosic biomass. Herein, a new bacteria-enhanced dilute acid pretreatment (BE-DAP) strategy was introduced. Cupriavidus basilensis B-8 as a potential bacterium for lignin degradation was employed. Multi-scale characterizations on the physicochemical structure of rice straw indicated that Cupriavidus basilensis B-8 could act on the lignin droplets formed in dilute acid pretreatment (DAP), and dig out these droplets to recover cracks and holes on rice straw surface, leaving an opened and porous structure for the easy access of enzyme to inner cellulose. Eventually, the enzymatic digestibility of RS was increased by 35-70% and 173-244% in BE-DAP compared to DAP pretreated and untreated RS, respectively. The BE-DAP strategy, as well as its physicochemical mechanism, opened new perspectives for lignocellulose pretreatment.

Production of acetoin from hydrothermally pretreated oil mesocarp fiber using metabolically engineered Escherichia coli in a bioreactor system

Acetoin is used in the biochemical, chemical and pharmaceutical industries. Several effective methods for acetoin production from petroleum-based substrates have been developed, but they all have an environmental impact and do not meet sustainability criteria. Here we describe a simple and efficient method for acetoin production from oil palm mesocarp fiber hydrolysate using engineered Escherichia coli. An optimization of culture conditions for acetoin production was carried out using reagent-grade chemicals. The final concentration reached 29.9gL^-1 with a theoretical yield of 79%. The optimal pretreatment conditions for preparing hydrolysate with higher sugar yields were then determined. When acetoin was produced using hydrolysate fortified with yeast extract, the theoretical yield reached 97% with an acetoin concentration of 15.5gL^-1. The acetoin productivity was 10-fold higher than that obtained using reagent-grade sugars. This approach makes use of a compromise strategy for effective utilization of oil palm biomass towards industrial application.

A mild thermomechanical process for the enzymatic conversion of radiata pine into fermentable sugars and lignin

BACKGROUND

Conversion of softwoods into sustainable fuels and chemicals is important for parts of the world where softwoods are the dominant forest species. While they have high theoretical sugar yields, softwoods are amongst the most recalcitrant feedstocks for enzymatic processes, typically requiring both more severe pretreatment conditions and higher enzyme doses than needed for other lignocellulosic feedstocks. Although a number of processes have been proposed for converting softwoods into sugars suitable for fuel and chemical production, there is still a need for a high-yielding, industrially scalable and cost-effective conversion route.

RESULTS

We summarise work leading to the development of an efficient process for the enzymatic conversion of radiata pine (Pinus radiata) into wood sugars. The process involves initial pressurised steaming of wood chips under relatively mild conditions (173 °C for 3-72 min) without added acid catalyst. The steamed chips then pass through a compression screw to squeeze out a pressate rich in solubilised hemicelluloses. The pressed chips are disc-refined and wet ball-milled to produce a substrate which is rapidly saccharified using commercially available enzyme cocktails. Adding 0.1% polyethylene glycol during saccharification was found to be particularly effective with these substrates, reducing enzyme usage to acceptable levels, e.g. 5 FPU/g OD substrate. The pressate is separately hydrolysed using acid, providing additional hemicellulose-derived sugars, for an overall sugar yield of 535 kg/ODT chips (76% of theoretical). The total pretreatment energy input is comparable to other processes, with the additional energy for attrition being balanced by a lower thermal energy requirement. This pretreatment strategy produces substrates with low levels of fermentation inhibitors, so the glucose-rich mainline and pressate syrups can be fermented to ethanol without detoxification. The lignin from the process remains comparatively unmodified, as evident from the level of retained β-ether interunit linkages, providing an opportunity for conversion into saleable co-products.

CONCLUSIONS

This process is an efficient route for the enzymatic conversion of radiata pine, and potentially other softwoods, into a sugar syrup suitable for conversion into fuels and chemicals. Furthermore, the process uses standard equipment that is largely proven at commercial scale, de-risking process scale-up.

Evaluation of ultrasound assisted potassium permanganate pre-treatment of spent coffee waste

In the present study, novel pre-treatment for spent coffee waste (SCW) has been proposed which utilises the superior oxidising capacity of alkaline KMnO₄ assisted by ultra-sonication. The pre-treatment was conducted for different exposure times (10, 20, 30 and 40min) using different concentrations of KMnO₄ (1, 2, 3, 4, 5%w/v) at room temperature with solid/liquid ratio of 1:10. Pretreating SCW with 4% KMnO₄ and exposing it to ultrasound for 20min resulted in 98% cellulose recovery and a maximum lignin removal of 46%. 1.7 fold increase in reducing sugar yield was obtained after enzymatic hydrolysis of KMnO₄ pretreated SCW as compared to raw. SEM, XRD and FTIR analysis of the pretreated SCW revealed the various effects of pretreatment. Thermal behaviour of the pretreated substrate against the native biomass was also studied using DSC. Ultrasound-assisted potassium permanganate oxidation was found to be an effective pretreatment for SCW, and can be a used as a potential feedstock pretreatment strategy for bioethanol production.

Improvement of sugar yields from corn stover using sequential hot water pretreatment and disk milling

Efficient pretreatment is essential for economic conversion of lignocellulosic feedstocks into monosaccharides for biofuel production. To realize high sugar yields with low inhibitor concentrations, hot water or dilute acid pretreatment followed by disk milling is proposed. Corn stover at 20% solids was pretreated with hot water at 160-200°C for 4-8min with and without subsequent milling. Hot water pretreatment and disk milling acted synergistically to improve glucose and xylose yields by 89% and 134%, respectively, compared to hot water pretreatment alone. Hot water pretreated (180°C for 4min) and milled samples had the highest glucose and xylose yields among all hot water pretreated and milled samples, which were comparable to samples pretreated with 0.55% dilute acid at 160°C for 4min. However, samples pretreated with 1% dilute acid at 150°C for 4min and disk milled had the highest observed glucose (87.3%) and xylose yields (83.4%).

Soluble inhibitors generated during hydrothermal pretreatment of oil palm mesocarp fiber suppressed the catalytic activity of Acremonium cellulase

Oil palm mesocarp fiber was subjected to hydrothermal pretreatment under isothermal and non-isothermal conditions. The pretreated slurries were separated by filtration, pretreated liquids and solids were characterized. An enzymatic digestibility study was performed for both pretreated slurries and solids to understand the effect of soluble inhibitors generated during the pretreatment process. The highest glucose yield obtained from pretreated slurries was 70.1%, and gradually decreased with higher pretreatment severities. The highest glucose yield obtained in pretreated solids was 100%, after pretreatment at 210°C for 20min. In order to study the inhibitory effects of compounds generated during pretreatment with cellulase, technical grade solutions that mimic the pretreated liquid were prepared and their effect on Acremonium cellulase activity was monitored using Avicel. Xylo-oligomers and tannic acid were identified as powerful inhibitors of Acremonium cellulase, and the lowest hydrolysis rate of Avicel of 0.18g/g-glucose released/L/h was obtained from tannic acid.

Promise of combined hydrothermal/chemical and mechanical refining for pretreatment of woody and herbaceous biomass

Production of advanced biofuels from woody and herbaceous feedstocks is moving into commercialization. Biomass needs to be pretreated to overcome the physicochemical properties of biomass that hinder enzyme accessibility, impeding the conversion of the plant cell walls to fermentable sugars. Pretreatment also remains one of the most costly unit operations in the process and among the most critical because it is the source of chemicals that inhibit enzymes and microorganisms and largely determines enzyme loading and sugar yields. Pretreatments are categorized into hydrothermal (aqueous)/chemical, physical, and biological pretreatments, and the mechanistic details of which are briefly outlined in this review. To leverage the synergistic effects of different pretreatment methods, conducting two or more pretreatments consecutively has gained attention. Especially, combining hydrothermal/chemical pretreatment and mechanical refining, a type of physical pretreatment, has the potential to be applied to an industrial plant. Here, the effects of the combined pretreatment (combined hydrothermal/chemical pretreatment and mechanical refining) on energy consumption, physical structure, sugar yields, and enzyme dosage are summarized.

Combined pretreatment with hot compressed water and wet disk milling opened up oil palm biomass structure resulting in enhanced enzymatic digestibility

Combined pretreatment with hot compressed water and wet disk milling was performed with the aim to reduce the natural recalcitrance of oil palm biomass by opening its structure and provide maximal access to cellulase attack. Oil palm empty fruit bunch and oil palm frond fiber were first hydrothermally pretreated at 150-190° C and 10-240 min. Further treatment with wet disk milling resulted in nanofibrillation of fiber which caused the loosening of the tight biomass structure, thus increasing the subsequent enzymatic conversion of cellulose to glucose. The effectiveness of the combined pretreatments was evaluated by chemical composition changes, power consumption, morphological alterations by SEM and the enzymatic digestibility of treated samples. At optimal pretreatment process, approximately 88.5% and 100.0% of total sugar yields were obtained from oil palm empty fruit bunch and oil palm frond fiber samples, which only consumed about 15.1 and 23.5 MJ/kg of biomass, respectively.