Recovery of high-concentration volatile fatty acids from wastewater using an acidogenesis-electrodialysis integrated system

Relative contributions of mobility and partitioning to volatile fatty acid flux during electrodialysis

Economically valuable volatile fatty acids (VFAs) are sustainably produced via fermentation processes. To use VFAs downstream, they must be recovered using technologies like electrodialysis (ED). Solute transport properties (i.e., partition coefficient (K), diffusion coefficient (D), and permeability (P=KD)) govern flux in ED. Therefore, to advance understanding of VFA flux through anion exchange membranes (AEMs) in ED, we aimed to elucidate the relative contributions of VFA partitioning and mobility to their flux. Accordingly, for VFAs of different sizes (C1-C5) and inorganic anions (Cl-, Br-), we measured their fluxes during ED, permeabilities, and partition coefficients, and calculated the diffusion coefficients. We then evaluated the correlations between flux and transport properties and between transport properties and anion physicochemical properties. Results showed VFA flux had a strong correlation with permeability (R2=0.94, p<0.01), consistent with flux described by the Nernst-Planck equation. Further, while there was a negative correlation between VFA flux and partition coefficient (R2=0.46, p=0.21), there was a positive correlation between VFA flux and diffusion coefficient (R2=0.95, p<0.01) which showed VFA mobility governed VFA flux. We observed a negative correlation between VFA diffusion coefficient and carbon-chain length which was attributed to steric hindrance, and a positive correlation between partition coefficient and carbon chain-length which we attributed to hydrophobicity and polarizability. This work provides fundamental insight on interactions between VFAs and AEMs which affect anion flux during ED.

On the Use of Permselectivity to Describe the Selective Transfer of Organic Acids in Electrodialysis

The increasing number of investigations on the use of electrodialysis (ED) in bio-refinery requires a better understanding and tools to evaluate and describe the transfer of charged organic solutes. This study focuses, as an example, on the selective transfer of acetate, butyrate, and chloride (used as a reference), characterized by using permselectivity. It is shown that permselectivity between two anions does not depend on the total ion concentration, neither on the ion proportions, current intensity, or time nor on the presence of an additional compound. Therefore, it is demonstrated that permselectivity can be used to model the evolution of the stream composition during ED, even at high demineralization rates. Indeed, a very good agreement is found between experimental and calculated values. This study and the application of permselectivity as a tool, as developed in this paper, could be highly valuable for a wide range of applications in electrodialysis.

Efficient chain elongation synthesis of n-caproate from shunting fermentation of food waste

Food waste was used to produce ethanol by yeast fermentation and volatile fatty acids (VFAs) by hydrolytic acidogenesis for chain elongation. Effectiveness of mole ratio of ethanol in yeast fermentation effluent (YFE) to VFAs in hydrolytic acidification effluent (HAE) on chain elongation was examined. The ideal YFE to HAE ratio for chain elongation was 2:1, the highest n-caproate production was 169.76 mg COD/g vS and the food waste utilization was 65.43 %. Electron transfer and carbon distribution did not completely correspond to n-caproate production, suggesting timely product extraction. The abundance of Romboutsia and Clostridium_sensu_stricto_12 increased as chain elongation progressed, which was critical for the chain elongation to n-caproate. The food waste shunting ratio of yeast fermentation to hydrolytic acidogenesis was 6:5, and 572.6 CNY can be created through chain elongation from shunting fermentation of 1 t food waste. This study proposed a new approach for efficient producing n-caproate from food waste.

Factors influencing pressure-driven membrane-assisted volatile fatty acids recovery and purification-A review

Volatile fatty acids (VFAs) are building block chemicals that can be produced through bioconversion of organic waste streams via anaerobic digestion as intermediate products. Purified VFAs are applicable in a wide range of industrial applications such as food, textiles, cosmetics, pharmaceuticals etc. production. The present review focuses on VFAs recovery methods and technologies such as adsorption, distillation, extraction, gas stripping, esterification and membrane based techniques etc., while presenting a discussion of their pros and cons. Moreover, a great attention has been given to the recovery of VFAs through membrane filtration as a promising sustainable clarification, fractionation and concentration approach. In this regard, a thorough overview of factors affecting membrane filtration performance for VFAs recovery has been presented. Filtration techniques such as nanofiltration and reverse osmosis have shown to be capable of recovering over 90% of VFAs content from organic effluent steams, proving the direct effect of membrane materials/surface chemistry, pore size and solution pH in recovery success level. Overall, this review presents a new insight into challenges and potentials of membrane filtration for VFAs recovery based on the effects of factors such as operational parameters, membrane properties and effluent characteristics.

Recovery Techniques Enabling Circular Chemistry from Wastewater

In an era where it becomes less and less accepted to just send waste to landfills and release wastewater into the environment without treatment, numerous initiatives are pursued to facilitate chemical production from waste. This includes microbial conversions of waste in digesters, and with this type of approach, a variety of chemicals can be produced. Typical for digestion systems is that the products are present only in (very) dilute amounts. For such productions to be technically and economically interesting to pursue, it is of key importance that effective product recovery strategies are being developed. In this review, we focus on the recovery of biologically produced carboxylic acids, including volatile fatty acids (VFAs), medium-chain carboxylic acids (MCCAs), long-chain dicarboxylic acids (LCDAs) being directly produced by microorganisms, and indirectly produced unsaturated short-chain acids (USCA), as well as polymers. Key recovery techniques for carboxylic acids in solution include liquid-liquid extraction, adsorption, and membrane separations. The route toward USCA is discussed, including their production by thermal treatment of intracellular polyhydroxyalkanoates (PHA) polymers and the downstream separations. Polymers included in this review are extracellular polymeric substances (EPS). Strategies for fractionation of the different fractions of EPS are discussed, aiming at the valorization of both polysaccharides and proteins. It is concluded that several separation strategies have the potential to further develop the wastewater valorization chains.

Dark fermentation: Production and utilization of volatile fatty acid from different wastes- A review

Volatile fatty acids (VFAs) are the building blocks of the chemical industry, and they are the primary contributors to the planet's organic carbon cycle. VFA production from fossil fuels (mostly petroleum) is unsustainable, pollutes the environment, and generates greenhouse gases. As a result of these issues, there is a pressing need to develop alternate sources for the long-term generation of VFAs via anaerobic digestion. The accessible feedstocks for its sustainable production, as well as the influencing parameters, are discussed in this review. The use of VFAs as a raw material to make a variety of consumer products is reviewed in order to find a solution. It also bridges the gap between traditional and advanced VFA production and utilization methods from a variety of solid and liquid waste sources for economical stability.

Advances in downstream processes and applications of biological carboxylic acids derived from organic wastes

Recovering carboxylic acids derived from organic wastes from fermentation broth is challenging. To provide a reference for future study and industrial application, this review summarized recent advances in recovery technologies of carboxylic acids including precipitation, extraction, adsorption, membrane-based processes, etc. Meanwhile, applications of recovered carboxylic acids are summarized as well to help choose suitable downstream processes according to purity requirement. Integrated processes are required to remove the impurities from the complicated fermentation broth, at the cost of loss and expense. Compared with chemical processes, biological synthesis is better options due to low requirements for the substrates. Generally, the use of toxic agents, consumption of acid/alkaline and membrane fouling hamper the sustainability and scale-up of the downstream processes. Future research on novel solvents and materials will facilitate the sustainable recovery and reduce the cost of the downstream processes.

Emerging electrochemistry-based process for sludge treatment and resources recovery: A review

The electrochemical process is gaining widespread interest as an emerging alternative for sludge treatment. Its potentials for sludge stabilization and resources recovery have been well proven to date. Despite the high effectiveness of the electrochemical process having been highlighted in several studies, concerns about the electrochemical sludge treatment, including energy consumption, scale-up feasibility, and electrode stability, have not yet been addressed. The present paper critically reviews the versatile uses of the electrochemical processes for sludge treatment and resource recovery, from the fundamentals to the practical applications. Particularly considered are the enhancement of the digestion of the anaerobic sludge and dewaterability, removal of pathogens and heavy metals, and control of sludge malodor. In addition, the opportunities and challenges of the sludge-based resource recovery (i.e., nitrogen, phosphorus, and volatile fatty acids) are discussed. Insights into the working mechanisms (e.g., electroporation, electrokinetics and electrooxidation) of electrochemical processes are reviewed, and perspectives and future research directions are proposed. This work is expected to provide an in-depth understanding and broaden the potential applications of electrochemical processes for sludge treatment and resource recovery.

Increased biological and cathodic hydrogen production using a novel integrated thermophilic fermenter and dual anion exchange membrane bioelectrochemical system

Many researchers are interested in utilizing renewable and sustainable energy made by exoelectrogenic bacteria during electrodialysis for the separation of minerals and organic matters from aqueous environments. The aim of this study was to develop a novel thermophilic fermenter and dual anion exchange membrane bioelectrochemical system for separating biohydrogen production inhibitors from the thermophilic fermenter and thereby increasing biological and cathodic hydrogen production by food waste and wastewater.•

Using this innovative system the biohydrogen production inhibitors were separated and nutrients (for example ammonium), alkalinity, buffering capacity and pH were preserved in the bioreactor at the same time, led to higher biological and cathodic hydrogen production.

Resource recovery from sugarcane vinasse by anaerobic digestion - A review

The increase in biofuel production by 2030, driven by the targets set at the 21st United Nations Framework Convention on Climate Change (COP21), will promote an increase in ethanol production, and consequently more vinasse generation. Sugarcane vinasse, despite having a high polluting potential due to its high concentration of organic matter and nutrients, has the potential to produce value-added resources such as volatile fatty acids (VFA), biohydrogen (bioH₂) and biomethane (bioCH₄) from anaerobic digestion. The objective of this paper is to present a critical review on the vinasse treatment by anaerobic digestion focusing on the final products. Effects of operational parameters on production and recovery of these resources, such as pH, temperature, retention time and type of inoculum were addressed. Given the importance of treating sugarcane vinasse due to its complex composition and high volume generated in the ethanol production process, this is the first review that evaluates the production of VFAs, bioH₂ and bioCH₄ in the treatment of this organic residue. Also, the challenges of the simultaneous production of VFA, bioH₂ and bioCH₄ and resources recovery in the wastewater streams generated in flex-fuel plants, using sugarcane and corn as raw material in ethanol production, are presented. The installation of flex-fuel plants was briefly discussed, with the main impacts on the treatment process of these effluents either jointly or simultaneously, depending on the harvest season.

Volatile Fatty Acid Production from Organic Waste with the Emphasis on Membrane-Based Recovery

In recent years, interest in the biorefinery concept has emerged in the utilization of volatile fatty acids (VFAs) produced by acidogenic fermentation as precursors for various biotechnological processes. This has attracted substantial attention to VFA production from low-cost substrates such as organic waste and membrane based VFA recovery techniques to achieve cost-effective and environmentally friendly processes. However, there are few reviews which emphasize the acidogenic fermentation of organic waste into VFAs, and VFA recovery. Therefore, this article comprehensively summarizes VFA production, the factors affecting VFA production, and VFA recovery strategies using membrane-based techniques. Additionally, the outlook for future research on VFA production is discussed.

Review and perspectives of enhanced volatile fatty acids production from acidogenic fermentation of lignocellulosic biomass wastes

Lignocellulosic biomass wastes are abundant resources that are usually valorized for methane-rich biogas via anaerobic digestion. Conversion of lignocellulose into volatile fatty acids (VFA) rather than biogas is attracting attention due to the higher value-added products that come with VFA utilization. This review consolidated the latest studies associated with characteristics of lignocellulosic biomass, the effects of process parameters during acidogenic fermentation, and the intensification strategies to accumulate more VFA. The differences between anaerobic digestion technology and acidogenic fermentation technology were discussed. Performance-enhancing strategies surveyed included (1) alkaline fermentation; (2) co-digestion and high solid-state fermentation; (3) pretreatments; (4) use of high loading rate and short retention time; (5) integration with electrochemical technology, and (6) adoption of membrane bioreactors. The recommended operations include: mesophilic temperature (thermophilic for high loading rate fermentation), C/N ratio (20-40), OLR (< 12 g volatile solids (VS)/(L·d)), and the maximum HRT (8-12 days), alkaline fermentation, membrane technology or electrodialysis recovery. Lastly, perspectives were put into place based on critical analysis on status of acidogenic fermentation of lignocellulosic biomass wastes for VFA production.

Anaerobic digestion of organic waste: Recovery of value-added and inhibitory compounds from liquid fraction of digestate

Anaerobic digestion, as an eco-friendly waste treatment technology, is facing the problem of low stability and low product value. Harvesting value-added products beyond methane and removing the inhibitory compounds will unleash new vitality of anaerobic digestion, which need to be achieved by selective separation of certain compounds. Various methods are reviewed in this study for separating valuable products (volatile fatty acids, medium-chain carboxylic acids, lactic acid) and inhibitory substance (ammonia) from the liquid fraction of digestate, including their performance, applicability, corresponding limitations and roadmaps for improvement. In-situ extraction that allows simultaneous production and extraction is seen as promising approach which carries good potential to overcome the barriers for continuous production. The prospects and challenges of the future development are further analyzed based on in-situ extraction and economics.

Separation, anti-fouling, and chlorine resistance of the polyamide reverse osmosis membrane: From mechanisms to mitigation strategies

Membrane technology has been widely used in the wastewater treatment and seawater desalination. In recent years, the reverse osmosis (RO) membrane represented by polyamide (PA) has made great progress because of its excellent properties. However, the conventional PA RO membranes still have some scientific problems, such as membrane fouling, easy degradation after chlorination, and unclear mechanisms of salt retention and water flux, which seriously impede the widespread use of RO membrane technology. This paper reviews the progress in the research and development of the RO membrane, with key focus on the mechanisms and strategies of the contemporary separation, anti-fouling and chlorine resistance of the PA RO membrane. This review seeks to provide state-of-the-art insights into the mitigation strategies and basic mechanisms for some of the key challenges. Under the guidance of the fundamental understanding of each mechanism, operation and modification strategies are discussed, and reasonable analysis is carried out, which can address some key technical challenges. The last section of the review focuses on the technical issues, challenges, and future perspective of these mechanisms and strategies. Advances in synergistic mechanisms and strategies of the PA RO membranes have been rarely reviewed; thus, this review can serve as a guide for new entrants to the field of membrane water treatment and established researchers.

Selective Extraction of Medium-Chain Carboxylic Acids by Electrodialysis and Phase Separation

Carboxylic acids obtained via the microbial electrochemical conversion of waste gases containing carbon dioxide (i.e., microbial electrosynthesis) can be used in lieu of nonrenewable building-block chemicals in the manufacture of a variety of products. When targeting valuable medium-chain carboxylic acids such as caproic acid, electricity-driven fermentations can be limited by the accumulation of fermentation products in the culturing media, often resulting in low volumetric productivities and titers due to direct toxicity or inhibition of the biocatalyst. In this study, we tested the effectiveness of a simple electrodialysis system in upconcentrating carboxylic acids from a model solution mimicking the effluent of a microbial electrochemical system producing short- and medium-chain carboxylic acids. Under batch extraction conditions, the electrodialysis scheme enabled the recovery of 60% (mol mol-1) of the total carboxylic acids present in the model fermentation broth. The particular arrangement of conventional monopolar ion exchange membranes and hydraulic recirculation loops allowed the progressive acidification of the extraction solution, enabling phase separation of caproic acid as an immiscible oil with 76% purity.

Resource recovery from wastewater can be an application niche of microbial desalination cells

Microbial desalination cells (MDCs) have been studied as an emerging technology to accomplish simultaneous wastewater treatment and saline water desalination. A good amount of effort has been invested to understand fundamental problems and develop functional systems of the MDC technology. However, a revisit of MDCs' desalination function reveals that the unique requirements like co-location of wastewater and saline water will greatly limit the application of this technology. In addition, the relatively low desalination rate of MDCs will result in a large reactor size and thus higher capital cost. Because of the need for wastewater (as a substrate for electricity generation), the MDC technology may have a promising niche of application for resource recovery from wastewater. A proper design of MDCs will allow the current-driven separation of ammonia, phosphorus, and volatile fatty acids (VFAs) from wastewater for further recovery. Based on the literature data, we conduct a case study analysis of mass flow for MDC-based resource recovery and demonstrate the potential of this function. Resource recovery can be a new function of interest to MDCs and worth further exploration of its technical and economic feasibility.

Derivation of volatile fatty acid from crop residues digestion using a rumen membrane bioreactor: A feasibility study

This study evaluates the feasibility of a novel rumen membrane bioreactor (rumen MBR) to produce volatile fatty acids (VFA) from crop residues (i.e. lignocellulosic biomass). Rumen MBR can provide a sustainable route for VFA production by mimicking the digestive system of ruminant animals. Rumen fluid was inoculated in a reactor coupled with ultrafiltration (UF) membrane and fed with maize silage and concentrate feed at 60:40% (w/w). Continuous VFA production was achieved at an average daily yield of 438 mg VFA/g substrate. The most abundant VFA were acetic (40-80%) and propionic (10-40%) acids. The majority (73 ± 15%) of produced VFA was transferred through the UF membrane. Shifts in dominant rumen microbes were observed upon the transition from in vivo to in vitro environment and during reactor operation, however, stable VFA yield was maintained for 35 days, providing the first proof-of-concept of a viable rumen MBR.

Electrodialysis Applications in Wastewater Treatment for Environmental Protection and Resources Recovery: A Systematic Review on Progress and Perspectives

This paper presents a comprehensive review of studies on electrodialysis (ED) applications in wastewater treatment, outlining the current status and the future prospect. ED is a membrane process of separation under the action of an electric field, where ions are selectively transported across ion-exchange membranes. ED of both conventional or unconventional fashion has been tested to treat several waste or spent aqueous solutions, including effluents from various industrial processes, municipal wastewater or salt water treatment plants, and animal farms. Properties such as selectivity, high separation efficiency, and chemical-free treatment make ED methods adequate for desalination and other treatments with significant environmental benefits. ED technologies can be used in operations of concentration, dilution, desalination, regeneration, and valorisation to reclaim wastewater and recover water and/or other products, e.g., heavy metal ions, salts, acids/bases, nutrients, and organics, or electrical energy. Intense research activity has been directed towards developing enhanced or novel systems, showing that zero or minimal liquid discharge approaches can be techno-economically affordable and competitive. Despite few real plants having been installed, recent developments are opening new routes for the large-scale use of ED techniques in a plethora of treatment processes for wastewater.

Electro-membrane separations in biotechnology

Membrane processes are of crucial importance for downstream processing in biotechnology. This is due to their selectivity and the mild operating conditions, enabling to extract target products without damages caused by overheating and chemical agents. Besides the most spread membrane processes like ultrafiltration and reverse osmosis, electrodialysis is very important for removal and extraction of electrically charged products, i. e. anions of organic acids, some antibiotics, etc. The electrodialysis process can be organized in batch or continuous mode. On the other hand, in the electro-crossflow filtration, the transport of target solutes across the membrane is guided by two main driving forces, the transmembrane pressure and the electric potential. This combination enables various possibilities for more selective and efficient downstream processing in biotechnology. This chapter provides a brief overview of recent achievements of electrodialysis in selected bioproducts separations and recovery. A special focus, including original experimental data, is then given to electro-filtration, which is a powerful tool creating new opportunities for performing separations on the basis of both electric charge and particle size differences.

Microbial electrosynthesis from CO2: Challenges, opportunities and perspectives in the context of circular bioeconomy

Recycling CO₂ into organic products through microbial electrosynthesis (MES) is attractive from the perspective of circular bioeconomy. However, several challenges need to be addressed before scaling-up MES systems. In this review, recent advances in electrode materials, microbe-catalyzed CO₂ reduction and MES energy consumption are discussed in detail. Anode materials are briefly reviewed first, with several strategies proposed to reduce the energy input for electron generation and enhance MES bioeconomy. This was followed by discussions on MES cathode materials and configurations for enhanced chemolithoautotroph growth and CO₂ reduction. Various chemolithoautotrophs, effective for CO₂ reduction and diverse bioproduct formation, on MES cathode were also discussed. Finally, research efforts on developing cost-effective process for bioproduct extraction from MES are presented. Future perspectives to improve product formation and reduce energy cost are discussed to realize the application of the MES as a chemical production platform in the context of building a circular economy.

Ultra-fast and stable extraction of Li metal from seawater

Ultra-dense (99.2%) and ultra-stable Li7La3Zr2O12 were synthesized via a spark plasma sintering (SPS) technique, which were applied as solid-state electrolytes in Li metal extraction from seawater. 198 μg cm-2 h-1 of extraction efficiency and 1.0%-3.7% of power comsumption showed their promising potential for Li metal extraction.

Hazardous waste treatment technologies

This is a review of the literature published in 2018 on topics related to hazardous waste management in water, soils, sediments, and air. The review covers treatment technologies applying physical, chemical, and biological principles for contaminated water, soils, sediments, and air. PRACTITIONER POINTS: The management of waters, wastewaters, and soils contaminated by various hazardous chemicals including inorganic (e.g., oxyanions, salts, and heavy metals), organic (e.g., halogenated, pharmaceuticals and personal care products, pesticides, and persistent organic chemicals) was reviewed according to the technology applied, namely, physical, chemical and biological methods. Physical methods for the management of hazardous wastes including adsorption, coagulation (conventional and electrochemical), sand filtration, electrosorption (or CDI), electrodialysis, electrokinetics, membrane (RO, NF, MF), photocatalysis, photoelectrochemical oxidation, sonochemical, non-thermal plasma, supercritical fluid, electrochemical oxidation, and electrochemical reduction processes were reviewed. Chemical methods including ozone-based, hydrogen peroxide-based, persulfate-based, Fenton and Fenton-like, and potassium permanganate processes for the management of hazardous were reviewed. Biological methods such as aerobic, anaerobic, bioreactor, constructed wetlands, soil bioremediation and biofilter processes for the management of hazardous wastes, in mode of consortium and pure culture were reviewed.

Bio-based volatile fatty acid production and recovery from waste streams: Current status and future challenges

Bio-based volatile fatty acid (VFA) production from waste-stream is getting attention due to increasing market demand and wide range usage area as well as its cost-effective and environmentally friendly approach. The aim of this paper is to give a comprehensive review of bio-based VFA production and recovery methods and to give an opinion on future research outlook. Effects of operation conditions including pH, temperature, retention time, type of substrate and mixed microbial cultures on VFA production and composition were reviewed. The recovery methods in terms of gas stripping with absorption, adsorption, solvent extraction, electrodialysis, reverse osmosis, nanofiltration, and membrane contractor of VFA were evaluated. Furthermore, strategies to enhance bio-based VFA production and recovery from waste streams, specifically, in-line VFA recovery and bioaugmentation, which are currently not used in common practice, are seen as some of the approaches to enhance bio-based VFA production.