Review of biochar production via crop residue pyrolysis: Development and perspectives

Critical insights into ensemble learning with decision trees for the prediction of biochar yield and higher heating value from pyrolysis of biomass

Pyrolysis is an efficient thermochemical conversion process, but accurate prediction of yield and properties of biochar presents a significant challenge. Three prominent ensemble learning methods, viz. Random Forest (RF), eXtreme Gradient Boosting (XGB), and Adaptive Boosting (AdaBoost) were utilized to develop models to predict yield and higher heating value (HHV) of biochar. Dataset comprising 423 observations from 44 different biomasses was curated from peer-reviewed journals for predicting biochar yield. RF regressor achieved a test R2 of 0.86 for biochar yield, while XGB regressor achieved a test R2 of 0.87 for biochar HHV prediction. The SHapley Additive exPlanations (SHAP) analysis was conducted to assess influence of each feature on the model's output. Pyrolysis temperature and ash content of biomass were identified as the most influential features for the prediction of both yield and HHV of biochar. The partial dependence plots (PDPs) revealed nonlinear relationships, interpreting how the model formulates its predictions.

Removal of environmental pollutants using biochar: current status and emerging opportunities

In recent times, biochar has emerged as a novel approach for environmental remediation due to its exceptional adsorption capacity, attributed to its porous structure formed by the pyrolysis of biomass at elevated temperatures in oxygen-restricted conditions. This characteristic has driven its widespread use in environmental remediation to remove pollutants. When biochar is introduced into ecosystems, it usually changes the makeup of microbial communities by offering a favorable habitat. Its porous structure creates a protective environment that shields them from external pressures. Consequently, microorganisms adhering to biochar surfaces exhibit increased resilience to environmental conditions, thereby enhancing their capacity to degrade pollutants. During this process, pollutants are broken down into smaller molecules through the collaborative efforts of biochar surface groups and microorganisms. Biochar is also often used in conjunction with composting techniques to enhance compost quality by improving aeration and serving as a carrier for slow-release fertilizers. The utilization of biochar to support sustainable agricultural practices and combat environmental contamination is a prominent area of current research. This study aims to examine the beneficial impacts of biochar application on the absorption and breakdown of contaminants in environmental and agricultural settings, offering insights into its optimization for enhanced efficacy.

Biochar dust emission: Is it a health concern? Preliminary results for toxicity assessment

Biochar is currently garnering interest as an alternative to commercial fertilizer and as a tool to counteract global warming. However, its use is increasingly drawing attention, particularly concerning the fine dust that can be developed during its manufacture, transport, and use. This work aimed to assess the toxicity of fine particulate Biochar ( Collapse

Key Words

• Biochar
• Environmental pollution
• In-vitro studies
• In-vivo studies
• Occupational exposure

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MESH Headings

• Charcoal
• Animals
• Dust/analysis
• Male
• Humans
• Rats, Wistar
• Reactive Oxygen Species/metabolism
• Air Pollutants/toxicity
• Rats
• Cell Proliferation/drug effects
• Adenosine Triphosphate/metabolism
• Oxidative Stress/drug effects
• Interleukin-8/metabolism
• Particulate Matter/toxicity

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Affiliation(s)

Silvana Pinelli Department of Medicine and Surgery, University of Parma, Parma, Italy
Stefano Rossi Department of Medicine and Surgery, University of Parma, Parma, Italy
Alessio Malcevschi Department of Chemistry, Life Sciences and Environmental Sustainability, University of Parma, Parma, Italy
Michele Miragoli Department of Medicine and Surgery, University of Parma, Parma, Italy; Centre for Research in Toxicology (CERT), University of Parma, Parma, Italy; Humanitas Clinical and Research Center, IRCCS, Rozzano, Milan, Italy
Massimo Corradi Department of Medicine and Surgery, University of Parma, Parma, Italy; Centre for Research in Toxicology (CERT), University of Parma, Parma, Italy
Luisella Selis Department of Medicine and Surgery, University of Parma, Parma, Italy
Sara Tagliaferri Department of Medicine and Surgery, University of Parma, Parma, Italy; Centre for Research in Toxicology (CERT), University of Parma, Parma, Italy
Francesca Rossi National Research Council (CNR), Istituto dei Materiali per l'Elettronica ed il Magnetismo (IMEM), Parma, Italy
Delia Cavallo INAIL Research, Department of Occupational and Environmental Medicine, Epidemiology and Hygiene, Monte Porzio Catone, Italy
Cinzia Lucia Ursini INAIL Research, Department of Occupational and Environmental Medicine, Epidemiology and Hygiene, Monte Porzio Catone, Italy
Diana Poli INAIL Research, Department of Occupational and Environmental Medicine, Epidemiology and Hygiene, Monte Porzio Catone, Italy
Paola Mozzoni Department of Medicine and Surgery, University of Parma, Parma, Italy; Centre for Research in Toxicology (CERT), University of Parma, Parma, Italy.

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Valorization of Agriculture Residues into Value-Added Products: A Comprehensive Review of Recent Studies

Global agricultural by-products usually go to waste, especially in developing countries where agricultural products are usually exported as raw products. Such waste streams, once converted to "value-added" products could be an additional source of revenue while simultaneously having positive impacts on the socio-economic well-being of local people. We highlight the utilization of thermochemical techniques to activate and convert agricultural waste streams such as rice and straw husk, coconut fiber, coffee wastes, and okara power wastes commonly found in the world into porous activated carbons and biofuels. Such activated carbons are suitable for various applications in environmental remediation, climate mitigation, energy storage, and conversions such as batteries and supercapacitors, in improving crop productivity and producing useful biofuels.

An assessment of the renewable energy potential of oil palm residues: A case study of CDC plantation, Cameroon

Cameroon faces enormous clean energy accessibility challenges despite abundant energy resources and huge quantities of free oil palm residues (OPR) generated but dumped yearly from the agro-industrial companies like the Cameroon Development Corporation (CDC). Presently, electricity supply is mainly from hydro (73 %) with accessibility of 65 % and 14 % for urban and rural areas respectively, while energy mix is historically dominated by traditional biomass fuels such as firewood and charcoal, accounting for more than 76 % of the country's total energy consumption. The hydro supply is not regular as it depends on weather conditions and this has negatively impacted the economy. The situation is aggravated by the increased energy demand over the past decade as Cameroon has engaged to become an emerging economy by 2035. However, encouraging policies for researchers and investors in the energy sector have been put in place with a view of attaining a 25 % share of renewable energy (RE) by 2035. OPR are a potential (RE) resource but require technical assessment and technological transformation into clean energy rather than dumping, which constitutes a serious environmental problem. This research has assessed the quantity of OPR generated annually at the CDC and estimated its clean energy value from 2004 to 2018 by consulting fruits-harvest records from CDC statistics office and by bomb calorimetry respectively. The significant findings reveal a yearly production of 203666T of OPR with a calorific value of 896 TJ, corresponding to electrical energy potential of 249 MWh. The energy could be used by the industry or injected into the grid to mitigate the current energy challenges.

Prediction model for biochar energy potential based on biomass properties and pyrolysis conditions derived from rough set machine learning

Biochar is a high-carbon-content organic compound that has potential applications in the field of energy storage and conversion. It can be produced from a variety of biomass feedstocks such as plant-based, animal-based, and municipal waste at different pyrolysis conditions. However, it is difficult to produce biochar on a large scale if the relationship between the type of biomass, operating conditions, and biochar properties is not understood well. Hence, the use of machine learning-based data analysis is necessary to find the relationship between biochar production parameters and feedstock properties with biochar energy properties. In this work, a rough set-based machine learning (RSML) approach has been applied to generate decision rules and classify biochar properties. The conditional attributes were biomass properties (volatile matter, fixed carbon, ash content, carbon, hydrogen, nitrogen, and oxygen) and pyrolysis conditions (operating temperature, heating rate residence time), while the decision attributes considered were yield, carbon content, and higher heating values. The rules generated were tested against a set of validation data and evaluated for their scientific coherency. Based on the decision rules generated, biomass with ash content of 11-14 wt%, volatile matter of 60-62 wt% and carbon content of 42-45.3 wt% can generate biochar with promising yield, carbon content and higher heating value via a pyrolysis process at an operating temperature of 425°C-475°C. This work provided the optimal biomass feedstock properties and pyrolysis conditions for biochar production with high mass and energy yield.

Straw pyrolysis for use in electricity storage installations

A concept has been proposed for an installation designed to store excess electricity periodically occurring on the grid. Excess electricity will be used for straw pyrolysis. The main pyrolysis product, gas, will be used to generate electricity using a combustion generator to feed back power into the grid during periods of shortage. The resulting biochar from the pyrolysis can be introduced into the soil to improve soil quality and play a significant role in carbon sequestration. The system uses an electrically heated reactor with a screw conveyor. To preliminarily assess the feasibility of this system, experiments were carried out using wheat straw at temperatures of 300, 400, 500, 600, and 700 °C for the pyrolysis reactor. The resulting gas-to-feedstock mass ratio ranged from 29.04 % at 300 °C to 52.7 % at 700 °C reactor temperature, the biochar mass yield ratio to feedstock varied from 39.41 % to 27.36 % (at 700 °C), and the pyrolysis liquid ranged from 31.55 % to 27.36 % (at 700 °C). The pyrolytic liquid contained a high water content relative to its mass, reaching up to 95.2 % at 700 °C, rendering it less suitable as an energy feedstock. At a reactor temperature of 700 °C, the energy value of the gas produced from the feedstock was twice that of the electricity used for the pyrolysis process. These results suggest the feasibility and operation of the proposed installation.

Effective degradation of synthetic micropollutants and real textile wastewater via a visible light-activated persulfate system using novel spinach leaf-derived biochar

A novel biochar (BC), derived from spinach leaves, was utilized as an activator for persulfate (PS) in the degradation of methylene blue (MB) dye under visible light conditions. Thorough analyses were conducted to characterize the physical and chemical properties of the biochar. The (BC + light)/PS system exhibited superior MB degradation efficiency at 83.36%, surpassing the performance of (BC + light)/hydrogen peroxide and (BC + light)/peroxymonosulfate systems. The optimal conditions were ascertained through the implementation of response surface methodology. Moreover, the (BC + light)/PS system demonstrated notable degradation ratios of 90.82%, 81.88%, and 84.82% for bromothymol blue dye, paracetamol, and chlorpyrifos, respectively, under optimal conditions. The predominant reactive species responsible for MB degradation were identified as sulfate radicals. Notably, the proposed system consistently achieved high removal efficiencies of 99.02%, 96.97%, 94.94%, 92%, and 90.35% for MB in five consecutive runs. The applicability of the suggested system was further validated through its effectiveness in treating real textile wastewater, exhibiting a substantial MB removal efficiency of 98.31% and dissolved organic carbon mineralization of 87.49%.

A new approach to explore and assess the sustainable remediation of chromium-contaminated wastewater by biochar based on 3E model

As a cost-effective material, biochar, known as 'black gold', has been widely used for environmental applications (EA), including chromium-contaminated wastewater remediation. However, limited reports focused on the multiple impacts of biochar, including energy consumption (EC) and environmental risk (ER). Hence, to recommend biochar as a green material for sustainable development, the three critical units were explored and quantitatively assessed based on an adapted 3E model (EA-EC-ER). The tested biochar was produced by limited-oxygen pyrolysis at 400-700 °C by using three typical biomasses (Ulva prolifera, phoenix tree, and municipal sludge), and the optimal operational modulus of the 3E model was identified using six key indicators. The findings revealed a significant positive correlation between EC and biochar yield (p < 0.05). The biochar produced by phoenix tree consumed more energy due to having higher content of unstable carbon fractions. Further, high-temperature and low-temperature biochar demonstrated different chromium removal mechanisms. Notably, the biochar produced at low temperature (400 °C) achieved better EA due to having high removal capacity and stability. Regarding ER, pyrolysis temperature of 500 °C could effectively stabilize the ecological risk in all biochar and the biochar produced by Ulva prolifera depicted the greatest reduction (37-fold). However, the increase in pyrolysis temperature would lead to an increase in global warming potential by nearly 22 times. Finally, the 3E model disclosed that the biochar produced by Ulva prolifera at 500 °C with low EC, high EA, and low ER had the most positive recommendation index (+78%). Importantly, a rapid assessment methodology was established by extracting parameters from the correlation. Based on this methodology, about eight percent of biochar can be the highest recommended from more than 100 collected peer-related data. Overall, the obtained findings highlighted that the multiple impacts of biochar should be considered to efficiently advance global sustainable development goals.

Enhanced adsorption of aromatic VOCs on hydrophobic porous biochar produced via microwave rapid pyrolysis

To customize biochar suitable for efficient adsorption of benzene derivatives, this study presents programmed microwave pyrolysis to produce hydrophobic porous biochar with low-dose ferric chloride. Designated control of the ramping rates in the carbonization stage and the temperatures in the activation stage were conducive to enlarging the specific surface area. Iron species, including amorphous iron minerals, could create small-scale hotspots during microwave pyrolysis to promote microporous structure development. Compared with conventional pyrolysis, programmed microwave pyrolysis could increase the specific surface area from 288.6 m2 g-1 to 455.9 m2 g-1 with a short heating time (15 min vs. 2 h) under 650 °C. Engineered biochar exhibited higher adsorption capacity for benzene and toluene (136.6 and 94.6 mg g-1), and lower adsorption capacity for water vapour (6.2 mg g-1). These findings provide an innovative design of engineered biochar for the adsorption of volatile organic compounds in the environment.

Effects of cation types in persulfate on physicochemical and adsorptive properties of biochar prepared from persulfate-pretreated bamboo

The adsorption behaviors of biochar are largely impacted by biomassfeedstock. In this study, two biochars were prepared from torrefaction of ammonium persulfate- and potassium persulfate-pretreated bamboo and then activated by cold alkali, which are named as ASBC and KSBC, respectively. The two biochars were characterized by different instruments, and their adsorption properties over cationic methylene blue (MB) were compared. The type of persulfates little affected the specific surface areas, but significantly impacted O (29.54 % vs. 35.113 %) and N (12.13 % vs. 3.74 %) contents, functional groups, and zeta potentials of biochars. MB adsorption onto ASBC/KSBC is a single-layer chemical endothermic process and ASBC/KSBC exhibit high adsorption capacity over MB (475/881 mg·g-1) at 303 K. Obviously, the sorption capacity of MB onto KSBC much surpasses that of MB onto ASBC. These results indicate biomass pre-treatment is a cheap and convenient method to prepare biochars with unique physicochemical and adsorptive properties.

Straw Soil Conditioner Modulates Key Soil Microbes and Nutrient Dynamics across Different Maize Developmental Stages

Soil amendments may enhance crop yield and quality by increasing soil nutrient levels and improving nutrient absorption efficiency, potentially through beneficial microbial interactions. In this work, the effects of amending soil with straw-based carbon substrate (SCS), a novel biochar material, on soil nutrients, soil microbial communities, and maize yield were compared with those of soil amendment with conventional straw. The diversity and abundance of soil bacterial and fungal communities were significantly influenced by both the maize growth period and the treatment used. Regression analysis of microbial community variation indicated that Rhizobiales, Saccharimonadales, and Eurotiales were the bacterial and fungal taxa that exhibited a positive response to SCS amendment during the growth stages of maize. Members of these taxa break down organic matter to release nutrients that promote plant growth and yield. In the seedling and vegetative stages of maize growth, the abundance of Rhizobiales is positively correlated with the total nitrogen (TN) content in the soil. During the tasseling and physiological maturity stages of corn, the abundance of Saccharimonadales and Eurotiales is positively correlated with the content of total carbon (TC), total phosphorus (TP), and available phosphorus (AP) in the soil. The results suggest that specific beneficial microorganisms are recruited at different stages of maize growth to supply the nutrients required at each stage. This targeted recruitment strategy optimizes the availability of nutrients to plants and ultimately leads to higher yields. The identification of these key beneficial microorganisms may provide a theoretical basis for the targeted improvement of crop yield and soil quality. This study demonstrates that SCS amendment enhances soil nutrient content and crop yield compared with conventional straw incorporation and sheds light on the response of soil microorganisms to SCS amendment, providing valuable insights for the future implementation of this material.

Environment and agricultural practices regulate enhanced biochar-induced soil carbon pools and crop yield: A meta-analysis

Using biochar in agriculture to enhance soil carbon storage and productivity has been recognized as an effective means of carbon sequestration. However, the effects on crop yield and soil carbon and nitrogen can vary depending on environmental conditions, field management, and biochar conditions. Thus, we conducted a meta-analysis to identify the factors contributing to these inconsistencies. We found that biochar application significantly increased soil organic carbon (SOC), microbial biomass carbon (MBC), dissolved organic carbon (DOC), easily oxidized carbon (EOC), particulate organic carbon (POC), total nitrogen (TN), and the C:N ratio in topsoil (0-20 cm) and crop yields. Biochar was most effective in tropical regions, increasing SOC, Soil TN, and crop yield the most, with relatively moderate pyrolysis temperatures (550-650 °C) more conducive to SOC accumulation and relatively low pyrolysis temperatures (<350 °C) more conducive to increasing soil carbon components and crop yields. Biochar made from manure effectively increased soil carbon components and TN. Soil with low fertility (original SOC < 5 g kg-1; original TN < 0.6 g kg-1), coarse texture, and acidity (pH < 5.5) showed more effective results. However, biochar application rates should not be too high and should be combined with appropriate nitrogen fertilizer. And biochar application had long-term positive effects on soil carbon storage and crop yield. Overall, we recommend using small amounts of biochar with lower pyrolysis temperatures in soils with low fertility, coarse texture, and tropical regions for optimal economic and environmental benefits.

The Physicochemical Characteristics and Heavy Metal Retention Capability of Black Liquor Lignin-Based Biochars

Due to its high carbon content, lignin, particularly for lignin-containing solid waste, is considered an excellent raw material for the preparation of carbon materials like biochar. To produce high-quality lignin-based biochar (LGBCs), lignin extracted from black liquor was employed to prepare biochar at various pyrolysis temperatures (300~600 °C). The physicochemical properties of LGBCs were assessed using scanning electron microscopy, N2 adsorption/desorption, Fourier transform infrared spectroscopy, Raman spectroscopy, and X-ray diffraction. Furthermore, the adsorption capability and potential mechanism of LGBCs in removing Cd(II) were investigated as well. The results indicate that LGBCs produced at higher pyrolysis temperatures exhibit rougher surfaces and more developed pore structures, which facilitate the exposure of numerous active adsorption sites. The adsorption of Cd(II) by LGBCs generally follows the order of LG-300C < LG-400C < LG-500C < LG-600C. According to the Langmuir adsorption isotherm model, the theoretical maximum adsorption capacity of LG-600C for Cd(II) is calculated to be 18.54 mg/g. Adsorption mechanism analysis reveals that the complexation interaction, dependent on the surface functional groups, plays a crucial role in the adsorption of Cd(II) by LGBCs prepared at higher pyrolysis temperatures. This study demonstrates that, by controlling the pyrolysis temperature during biochar preparation, high-quality lignin-based biochar can be readily obtained.

Comprehensive review on recent production trends and applications of biochar for greener environment

The suitability of biochar as a supplement for environmental restoration varies significantly based on the type of feedstocks used and the parameters of the pyrolysis process. This study comprehensively examines several aspects of biochar's potential benefits, its capacity to enhance crop yields, improve nutrient availability, support the co-composting, water restoration and enhance overall usage efficiency. The supporting mechanistic evidence for these claims is also evaluated. Additionally, the analysis identifies various gaps in research and proposes potential directions for further exploration to enhance the understanding of biochar application. As a mutually advantageous approach, the integration of biochar into agricultural contexts not only contributes to environmental restoration but also advances ecological sustainability. The in-depth review underscores the diverse suitability of biochar as a supplement for environmental restoration, contingent upon the specific feedstock sources and pyrolysis conditions used. However, concerns have been raised regarding potential impacts on human health within agricultural sectors.

A critical review on biochar production from pine wastes, upgradation techniques, environmental sustainability, and challenges

Pine wastes, including pine needles, cones, and wood, are abundantly produced as an agroforestry by-product globally and have shown tremendous potential for biochar production. Various thermochemical conversion technologies have exhibited promising results in converting pine wastes to biochar, displaying impressive performance. Hence, this review paper aims to investigate the possibilities and recent technological advancements for synthesizing biochar from pine waste. Furthermore, it explores techniques for enhancing the properties of biochar and its integrated applications in various fields, such as soil and water remediation, carbon sequestration, battery capacitor synthesis, and bio-coal production. Finally, the paper sheds light on the limitations of current strategies, emphasizing the need for further research and study to address the challenges in pine waste-based biochar synthesis. By promoting sustainable and effective utilization of pine wastes, this review contributes to environmental conservation and resource management.

Strategic use of crop residue biochars for removal of hazardous compounds in wastewater

Crop residues are affordable lignocellulosic waste in the world, and a large portion of the waste has been burned, releasing toxic pollutants into the environment. Since the crop residue is a carbon and ingredient rich material, it can be strategically used as a sorptive material for (in)organic pollutants in the wastewater after thermo-chemical valorization (i.e., biochar production). In this review, applications of crop residue biochars to adsorption of non-degradable synthetic dyes, antibiotics, herbicides, and inorganic heavy metals in wastewater were discussed. Properties (porosity, functional groups, heteroatom, and metal(oxide)s, etc.) and adsorption capacity relationships were comprehensively reviewed. The current challenges of crop residue biochars and guidelines for development of efficient adsorbents were also provided. In the last part, the future research directions for practical applications of the crop residue biochars in wastewater treatment plants have been suggested.

Emerging applications of biochar: A review on techno-environmental-economic aspects

Biomass fast pyrolysis produces bio-oil and biochar achieving circular economy. This review explored the emerging applications of biochar. Biochar possesses the unique properties for removing emerging contaminants and for mine remediation, owing to its negative charge surface, high specific surface area, large pore size distribution and surface functional groups. Additionally, biochar could adsorb impurities such as CO2, moisture, and H2S to upgrade the biogas. Customizing pyrolysis treatments, optimizing the feedstock and pyrolysis operating conditions enhance biochar production and improve its surface properties for the emerging applications. Life cycle assessment and techno-economic assessment indicated the benefits of replacing conventional activated carbon with biochar.

Sewage sludge derived biochar for environmental improvement: Advances, challenges, and solutions

With the rapid growth yield of global sewage sludge, rational and effective treatment and disposal methods are becoming increasingly needed. Biochar preparation is an attractive option for sewage sludge treatment, the excellent physical and chemical properties of sludge derived biochar make it an attractive option for environmental improvement. Here, the current application state of sludge derived biochar was comprehensively reviewed, and the advances in the mechanism and capacity of sludge biochar in water contaminant removal, soil remediation, and carbon emission reduction were described, with particular attention to the key challenges involved, e.g., possible environmental risks and low efficiency. Several new strategies for overcoming sludge biochar application barriers to realize highly efficient environmental improvement were highlighted, including biochar modification, co-pyrolysis, feedstock selection and pretreatment. The insights offered in this review will facilitate further development of sewage sludge derived biochar, towards addressing the obstacles in its application in environmental improvement and global environmental crisis.