Biodegradable poly(lactic acid) nanocomposites reinforced and toughened by carbon nanotubes/clay hybrids

Current nanocomposite advances for biomedical and environmental application diversity

Nanocomposite materials are emerging as key players in addressing critical challenges in healthcare, energy storage, and environmental remediation. These innovative systems hold great promise in engineering effective solutions for complex problems. Nanocomposites have demonstrated various advantages such as simplicity, versatility, lightweight, and potential cost-effectiveness. By reinforcing synthetic and natural polymers with nanomaterials, a range of nanocomposites have exhibited unique physicochemical properties, biocompatibility, and biodegradability. Current research on nanocomposites has demonstrated promising clinical and translational applications. Over the past decade, the production of nanocomposites has emerged as a critical nano-structuring methodology due to their adaptability and controllable surface structure. This comprehensive review article systematically addresses two principal domains. A comprehensive survey of metallic and nonmetallic nanomaterials (nanofillers), elucidating their efficacy as reinforcing agents in polymeric matrices. Emphasis is placed on the methodical design and engineering principles governing the development of functional nanocomposites. Additionally, the review provides an exhaustive examination of recent noteworthy advancements in industrial, environmental, biomedical, and clinical applications within the realms of nanocomposite materials. Finally, the review concludes by highlighting the ongoing challenges facing nanocomposites in a wide range of applications.

Poly(lactide)/poly(butylene adipate-co-terephthalate)/carbon nanotubes composites with robust mechanical properties, fatigue-resistance and dielectric properties

A styrene-glycidylmethacrylate-1-allyl-3-vinylimidazole epoxy functionalized ionomer (EFI) was synthesized, and the EFI and carbon nanotubes (CNTs) were co-introduced into poly(lactide)/poly(butylene-adipate-co-terephtalate) (PLA/PBAT) blends to fabricate high performance composites with excellent mechanical properties, fatigue-resistance and dielectric properties. It is revealed that EFI can improve the interaction force between PLA and PBAT by inducing the interfacial crosslink reaction, thereby improving the melt strength of the samples. EFI can also refine the dispersion of CNT in the composites owing to the non-covalent force between EFI and CNT, promote the formation of filler network inside composites, which is demonstrated by DMA and rheological test results. The CNT can be anchored at the interface between PLA and PBAT owing to the interaction between EFI and CNT, and the synergistic effect of CNT and EFI on the interfacial structure and phase structure can significantly enhance the mechanical properties of the materials. When the CNT content is 3 wt%, the composite has a tensile strength of 30.4 MPa and an elongation at break of 279.3 %, which are 30 % and 48 % higher than that of PLA/PBAT blend, and it also exhibits excellent dielectric properties with a dielectric constant of 25.2 and a dielectric loss of 11.6. Moreover, the composites also have excellent fatigue resistance owing to the refined interfacial structure and compact CNT network.

Optimizing polylactic acid composites: Role of sodium lignosulfonate-modified carbon nanotubes in mechanical and interfacial performance

In this study, researchers synthesized sodium lignosulfonate (LS) modified multi-walled carbon nanotubes (L-MWCNTs) using a deep eutectic solvent (DES) method and incorporated them into polylactic acid (PLA) composite films using a solvent evaporation method. The nanofiller content ranged between 0.5 % and 1.5 % by mass. Transmission electron microscopy (TEM) confirmed the uniform dispersion of LS on the surface of MWCNTs, while scanning electron microscopy (SEM) revealed that L-MWCNTs were homogeneously distributed within PLA matrix without notable aggregation. Thermogravimetric analysis (TGA) demonstrated enhanced thermal stability, with an 8.4 % increase in residue at 800 °C. Fourier-transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed the successful integration of L-MWCNTs into the composite films, while X-ray diffraction (XRD) analysis showed a significant increase in crystallinity (Xc) from 47.4 % to 68.9 %. With increasing L-MWCNT content, ultraviolet-visible (UV-vis) transmittance decreased from 75.9 % to 28.9 %, and oxygen (O2) permeability was reduced by 22.4 %. At an L-MWCNT content of 1.5 %, the composite films exhibited an increase of 49.7 % and 194.5 % in tensile strength and elongation at break compared to pure PLA. These results unveil that PLA/L-MWCNT composite films possess excellent mechanical strength, thermal resistance, and barrier properties, enabling their suitability for advanced applications in packaging, medical, and electronic industries.

Melt Compounding of Poly(lactic acid)-Based Composites: Blending Strategies, Process Conditions, and Mechanical Properties

Polylactic acid (PLA), derived from renewable resources, has the advantages of rigidity, thermoplasticity, biocompatibility, and biodegradability, and is widely used in many fields such as packaging, agriculture, and biomedicine. The excellent processability properties allow for melt processing treatments such as extrusion, injection molding, blow molding, and thermoforming in the preparation of PLA-based materials. However, the low toughness and poor thermal stability of PLA limit its practical applications. Compared with pure PLA, conditions such as processing technology, filler, and crystallinity affect the mechanical properties of PLA-based materials, including tensile strength, Young's modulus, and elongation at break. This review systematically summarizes various technical parameters for melt processing of PLA-based materials and further discusses the mechanical properties of PLA homopolymers, filler-reinforced PLA-based composites, PLA-based multiphase composites, and reactive composite strategies for PLA-based composites.

Innovative Poly(lactic Acid) Blends: Exploring the Impact of the Diverse Chemical Architectures from Itaconic Acid

Environment-friendly polymer blends of poly(lactic acid) (PLA) and itaconic acid (IA), poly(itaconic acid) (PIA), poly(itaconic acid)-co-poly(methyl itaconate) (Cop-IA), and net-poly(itaconic acid)-ν-triethylene glycol dimethacrylate (Net-IA) were performed via melt blending. The compositions studied were 0.1, 1, 3, and 10 wt% of the diverse chemical architectures. The research aims to study and understand the effect of IA and its different architectures on the mechanical, rheological, and thermal properties of PLA. The PLA/IA, PLA/PIA, PLA/Cop-IA, and PLA/Net-IA blends were characterized by dynamic mechanical thermal analysis, rotational rheometer (RR), thermogravimetric analysis, differential scanning calorimetry, X-ray diffraction, and scanning electron microscopy. The complex viscosity, storage module, and loss module for the RR properties were observed in the following order: PLA/Cop-IA, PLA/Net-IA, and PLA/PIA > PLA > PLA/IA. Thermal stability improved with increasing concentrations of Cop-IA and Net-IA. In the same way, the mechanical properties were enhanced. In addition, the micrographs illustrated the formation of fibrillar structures for all blends. The crystallinity degree displayed higher values for the blends that contain Net-IA > Cop-IA than IA > PIA. Therefore, IA and its architectures can influence these studied properties, which have potential applications in disposable food packing.

Enhancing Polylactic Acid Properties with Graphene Nanoplatelets and Carbon Black Nanoparticles: A Study of the Electrical and Mechanical Characterization of 3D-Printed and Injection-Molded Samples

This study investigates the enhancement of polylactic acid (PLA) properties through the incorporation of graphene nanoplatelets (GNPs) and carbon black (CB) for applications in 3D printing and injection molding. The research reveals that GNPs and CB improve the electrical conductivity of PLA, although conductivity remains within the insulating range, even with up to 10% wt of nanoadditives. Mechanical characterization shows that nanoparticle addition decreases tensile strength due to stress concentration effects, while dispersants like polyethylene glycol enhance ductility and flexibility. This study compares the properties of materials processed by injection molding and 3D printing, noting that injection molding yields isotropic properties, resulting in better mechanical properties. Thermal analysis indicates that GNPs and CB influence the crystallization behavior of PLA with small changes in the melting behavior. Dynamic Mechanical Thermal Analysis (DMTA) results show how the glass transition temperature and crystallization behavior fluctuate. Overall, the incorporation of nanoadditives into PLA holds potential for enhanced performance in specific applications, though achieving optimal conductivity, mechanical strength, and thermal properties requires careful optimization of nanoparticle type, concentration, and dispersion methods.

Research Status and Challenges of Mechanism, Characterization, Performance Evaluation, and Type of Nano-Pour Point Depressants in Waxy Crude Oil

Nano-Pour point depressants have great potential to improve the low-temperature fluidity of waxy crude oil. This Review reviews the recent research progress of nano-pour point depressants in the field of crude oil pour point reduction. The effect and mechanism of nanocomposite pour point depressants are analyzed; the preparation, modification, and microstructure characterization of nanocomposite pour point depressants are introduced; the three main types of nano-pour point depressants, namely, silicon-based, carbon-based, and magnetic metal-based, are introduced; the results of the current research are outlined; and the challenges of the current research and possible directions of future research are also pointed out. The in-depth analysis of nano-pour point depressants and their potential to improve the low-temperature fluidity of waxy crude oil are reviewed in order to thoroughly analyze the mechanism of nano-pour point depressants and to prepare nano-pour point depressants that are more suitable for reducing crude oil coagulation.

Properties and release behavior of sodium alginate-based nanocomposite active films: Effects of particle size of IRMOF-3

Nanoparticles are used as fillers to improve the properties of biopolymers, and their particle size is an important parameter. This work aims to investigate the effect of particle size of isoreticular metal-organic framework-3 (IRMOF-3) on the mechanical, physical, and release properties of sodium alginate (SA)-based composite active film. In our study, IRMOF-3 with six different particle sizes was synthesized by introducing additives. IRMOF-3 loading with carvacrol (IRMOF-3/CA nanoparticles) was incorporated into the SA matrix to prepare the composite film. The characterization and testing results of films showed that the particle size of nanoparticles affected the physical morphology and chemical structure of the film. Especially smaller nanoparticles uniformly dispersed into the SA matrix more easily, forming a denser and more stable spatial network structure with SA, which could more significantly improve the tensile strength, water vapor barrier, and hydrophobic properties of the film (P < 0.05). In addition, the CA release rate from the active film could be significantly reduced by about 33.90 % even when the smallest particle size of the IRMOF-3/CA nanoparticles was added. Therefore, when IRMOF-3/CA is used as the nano-filler to develop SA-based active film, its particle size has a potential influence on the properties of the film.

Fabrication and Properties of the Montmorillonite/Nanobioglass Hybrid Reinforcement from Agroindustrial Waste for Bone Regeneration

Nowadays, bone systems have a series of consequences that compromise the quality of life mainly due to wear and decreased bioactivity, generally in elderly people and children. In this context, the combination of montmorillonite (MMT-NPs) in a vitreous system such as nanobioglass facilitates the adsorption of biomolecules on the surface and within the interlamellar spaces, enabling the entry of ions by a cation exchange process focusing on increasing the rate of bone formation. This work aims to synthesize and characterize an eco-friendly hybrid reinforcement containing MMT-NPs with nanobioglass doped with magnesium nanoparticles (MgNPs-BV). In this way, MMT-NPs@MgNPs-BV was synthesized by the impregnation method, where an experimental design was used to verify the synthesis conditions. The ideal condition by experimental design was carried out in terms of the characterization and biological activity, where we demonstrated MMT-NPs of 30% w w-1, MgNPs-BV of 6% w w-1, and a calcination temperature of 1273.15 K with a cell viability around 66.87%, an average crystallite diameter of 12.5 nm, and a contact angle of 17.7°. The characterizations confirmed the impregnation method with an average particle size of 51.4 ± 13.1 nm. The mechanical tests showed a hardness of 2.6 GPa with an apparent porosity of 22.2%, similar to human bone. MMT-NPs@MgNPs-BV showed a cell proliferation of around 96% in osteoblastic cells (OFCOL II), with the formation of the apatite phase containing a relation of Ca/P of around 1.63, a biodegradability of 82%, and rapid release of ions with a Ca/P ratio of 1.42. Therefore, the eco-friendly hybrid reinforcement with MMT-NPs and MgNPs-BV shows potential for application with a matrix for biocompatible nanocomposites for bone regeneration.

A generalizable reactive blending strategy to construct flame-retardant, mechanically-strong and toughened poly(L-lactic acid) bioplastics

Poly(L-lactic acid) (PLA) is an environmentally-friendly bioplastic with high mechanical strength, but suffers from inherent flammability and poor toughness. Many tougheners have been reported for PLA, but their synthesis usually involves organic solvents, and they tend to dramatically reduce the mechanical strength and cannot settle the flammability matter. Herein, we develop strong, tough, and flame-retardant PLA composites by reactive blending PLA, 6-((double (2-hydroxyethyl) amino) methyl) dibenzo [c, e] [1,2] oxyphosphate acid 6-oxide (DHDP) and diphenylmethane diisocyanate (MDI) and define it PLA/xGH, where x indicates that the molar ratio of -NCO group in MDI to -OH group in PLA and DHDP is 1.0x: 1. This fabrication requires no solvents. PLA/2GH with a -NCO/-OH molar ratio of 1.02: 1 maintains high tensile strength of 63.0 MPa and achieves a 23.4 % increase in impact strength compared to PLA due to the incorporation of rigid polyurethane chain segment. The vertical combustion (UL-94) classification and limiting oxygen index (LOI) of PLA/2GH reaches V-0 and 29.8 %, respectively, because DHDP and MDI function in gas and condensed phases. This study displays a generalizable strategy to create flame-retardant bioplastics with great mechanical performances by the in-situ formation of P/N-containing polyurethane segment within PLA.

Comprehensive Analysis of Rheological, Mechanical, and Thermal Properties in Poly(lactic acid)/Oxidized Graphite Composites: Exploring the Effect of Heat Treatment on Elastic Modulus

This study is focused on investigating the rheological and mechanical properties of highly oxidized graphite (GrO) incorporated into a poly (lactic acid) (PLA) matrix composite. Furthermore, the samples were annealed at 110 °C for 30 min to study whether GrO concentration has an effect on the elastic modulus (E') after treatment. The incorporation of GrO into PLA was carried out by employing an internal mixing chamber at 190 °C. Six formulations were prepared with GrO concentrations of 0, 0.1, 0.5, 1, 1.5, and 3 wt%. The thermal stability, thermomechanical behavior, and crystallinity of the composites were evaluated utilizing thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and differential scanning calorimetry DSC, respectively. The thermal stability (according to Tmax) of the PLA/GrO composites did not change substantially compared with PLA. According to DSC, the crystallinity increased until the GrO concentration reached 1 wt% and afterward decreased. Regarding the heat treatment of the PLA/GrO composites, the E' increased (by two orders of magnitude) at 80 °C with the maximum value achieved at 1 wt% GrO compared with the non-heat-treated composites.

Melt stretching and quenching produce low-crystalline biodegradable poly(lactic acid) filled with β-form shish for highly improved mechanical toughness

High-toughness biodegradable poly(lactic acid) (PLA) has always been intensively pursued on the way of replacing traditional petroleum-based plastics. Regulating microstructures to achieve self-toughening holds great promise due to avoidance of incorporating other heterogeneous components. Herein, we propose a straightforward and effective way to tailor microstructures and properties of PLA through melt-stretching and quenching of slightly crosslinked samples. The melt stretching drives chains orientation and crystallization at high temperature, while the quenching followed can freeze the crystallization process to any stage. For the first time, we prepare a type of transparent and low-crystalline PLA filled with rod-like β-form shish, which displays an outstanding tensile toughness, almost 17 times that of the conventional technique-processed one. This mechanical superiority is enabled by an integration of high ductility due to oriented chain network, and high tensile stress endowed by nanofibrous filler's role of β-form shish. Furthermore, the mechanically toughened PLA is demonstrated to generate the richest micro-cracks and shear bands under loading, which can effectively dissipate the deformational energy and underlie the high toughness. This work opens a new prospect for the bottom-up design of high-performance bio-based PLA materials that are tough, ductile and transparent by precise microstructural regulation through scalable melt processing route.

Towards ductile and high barrier poly(L-lactic acid) ultra-thin packaging film by regulating chain structures for efficient preservation of cherry tomatoes

The irreconcilable paradox between barrier performance and ductility is a "stumbling block" restricting the development of poly(L-lactic acid) (PLLA) films in the packaging industry. In this work, we reported the fabrication of an ultra-thin PLLA-based film with barrier properties and ductility by adjusting the polarity and conformational behavior of the polymer chains. Firstly, a novel unsaturated poly(L-lactic acid-co-butyrate itaconate) P(LA-BI) copolymer containing CC double bonds was synthesized using melt polycondensation. The results reveal that the addition of 60 % of P(LA-BI) enables PLLA film to achieve an elongation at a break of 83.6 % due to P(LA-BI) containing partially branched structures, which resulted in the polymer chains being arranged more in a high-energy gg conformer. Meanwhile, because of the large number of CO polar groups in P(LA-BI), PLLA/P(LA-BI)60 film show CO2 and O2 permeability coefficients (CDP and OP) of 1.8 and 0.45 × 10-8 g·m·m-2·h-1·Pa-1 respectively, which means that it has excellent gas barrier properties. Moreover, PLLA/P(LA-BI)60 film shows a 33.3 % increase in CO2/O2 ratio and an excellent ultraviolet (UV) barrier performance compared to neat PLLA. Preservation results suggested that the CO2 and O2 levels within the package could be regulated by varying the amount of P(LA-BI) added. Among them, PLLA/P(LA-BI)40 film generated a more desirable CO2 and O2 atmosphere for cherry tomatoes preservation, which was reflected by the delaying of senescence, discoloration, and decay, inhibition of oxidative cell damage through reduced malondialdehyde production, and maintenance of nutritional and flavor substances in cherry tomatoes. This PLLA-based film offers the advantages of operational simplicity, environmental friendliness, and inexpensive cost, making it great promising for food preservation and other applications requiring barrier properties and ductility.

Pushing the limits of PLA by exploring the power of MWCNTs in enhancing thermal, mechanical properties, and weathering resistance

The present study focuses on enhancing the mechanical, thermal, and degradation behavior of polylactic acid (PLA) by adding carbon nanotubes (CNTs) with different concentrations of 0.5, 1, 3, and 5%. The CNTs were prepared using catalytic chemical vapor deposition, and the prepared PLA/CNTs nanocomposite films were characterized using techniques such as FT-IR, Raman spectroscopy, TGA, SEM, and XRD. The distinct diffraction patterns of multi-walled carbon nanotubes (MWCNTs) at 2θ angles of 25.7° and 42.7° were no longer observed in the prepared nanocomposites, indicating uniform dispersion of MWCNTs within the PLA matrix. The presence of MWCNTs enhanced the crystallinity of PLA as the CNT loading increased. Mechanical tests demonstrated that incorporating CNTs positively influenced the elongation at the break while decreasing the ultimate tensile strength of PLA. The PLA-3%CNTs composition exhibited the highest elongation at break (51.8%) but the lowest tensile strength (64 MPa). Moreover, thermal gravimetric analysis confirmed that the prepared nanocomposites exhibited greater thermal stability than pure PLA. Among the nanocomposites, PLA-5% CNTs exhibited the highest thermal stability. Furthermore, the nanocomposites demonstrated reduced surface degradation in accelerated weathering tests, with a more pronounced resilience to UV radiation and moisture-induced deterioration observed in PLA-3% CNTs.

Combinatorial metabolic engineering and process optimization enables highly efficient production of L-lactic acid by acid-tolerant Saccharomyces cerevisiae

L-lactic acid (L-LA) is widely used in the food, pharmaceutical, and cosmetic industries. In recent years, the production of L-LA using microbial fermentation has been favored. Herein, a Saccharomyces cerevisiae TAM strain tolerant to pH 2.4, was used as the starting strain. Exogenous L-lactate dehydrogenase expressing S. cerevisiae TAM strain with downregulated glycerol and ethanol synthesis pathways produced an L-LA titer of 29.8 g/L, and it increased to 50.5 g/L after carboxylic acid transport pathway modulation at the shake-flask level. Subsequently, increased energy supply and redox balancing increased the L-LA titer to 72.7 g/L in shake-flask fermentation without a neutralizer, with the yield of 0.66 g/g. Finally, optimization of the fermentation conditions, such as the seed quantity, oxygen level, and pH in a 15-L bioreactor, increased the L-LA titer to 192.3 g/L at pH 4.5, with a yield of 0.78 g/g. Overall, this study proposes an efficient L-LA bioproduction method.

Investigation of the Effect of Hybrid Nanofiller on the Mechanical Performance and Surface Properties of Bio-Based Polylactic Acid/Polyolefin Elastomer (PLA/POE) Blend

Polylactic acid has stood out among bio-based polymers for its usage in the food packaging industry and biomedical fields. Through the melt mixing process, the toughened poly(lactic) acid (PLA) was prepared with polyolefin elastomer (POE), incorporated via various ratios of nanoclay and a fixed amount of nanosilver particles (AgNPs). The correlation between the compatibility and morphology, mechanical properties, and surface roughness of samples with nanoclay was studied. The calculated surface tension and melt rheology confirmed the interfacial interaction demonstrated by droplet size, impact strength, and elongation at break. Each blend sample exhibited matrix-dispersed droplets, and the size of POE droplets steadily dropped with increasing nanoclay content, corresponding to the enhanced thermodynamic affinity between PLA and POE. Scanning electron microscopy (SEM) acknowledged that the inclusion of nanoclay in the PLA/POE blend ameliorated the mechanical performance by preferable localization in the interface of used components. The optimum value of elongation at break was acquired at about 32.44%, where the incorporation of 1 wt.% nanoclay led, respectively, to 171.4% and 24% enhancement rather than the PLA/POE blend with the composition of 80/20 and the virgin PLA. Similarly, the impact strength reached 3.46 ± 0.18 kJ m^-1 as the highest obtained amount, showing the proximity of 23% progress to the unfilled PLA/POE blend. Surface analysis indicated that adding nanoclay caused the augment of surface roughness from 23.78 ± 5.80 µm in the unfilled PLA/POE blend to 57.65 ± 18.2 µm in PLA/POE contained 3 wt.% nanoclay. Rheological measurements implied that organoclay resulted in the strengthening of melt viscosity as well as the rheological parameters such as storage modulus and loss modulus. Han plot further showed that the storage modulus is always higher than the loss modulus in all prepared PLA/POE nanocomposite samples, corresponding to the restriction of polymer chains mobility induced by the formation of strong molecular interaction between nanofillers and polymer chains.

Nanocomposite conductive hydrogels with Robust elasticity and multifunctional responsiveness for flexible sensing and wound monitoring

Flexible biosensors made from conductive hydrogels have shown tremendous potential in health management and human-machine interfaces. Nevertheless, it remains challenging to fabricate conductive hydrogels with robust resilience and long-term stability. Herein, we report a nanocomposite conductive hydrogel prepared through one-pot radical polymerization of 3-acrylamidophenylboronic acid (APBA) and acrylamide (AM) in the presence of LAPONITE® XLG nanosheet (XLG) stabilized carbon nanotubes (CNTs). Owing to the existence of various non-covalent interactions within the network (B-N coordination, hydrogen bond, and polymer chain entanglement), the hydrogels feature splendid mechanical properties with a tensile strength of 252-323 kPa, fracture strain of 880-1200%, Young's modulus of 48-50 kPa and fracture energy of 911-1078 J m^-2, and exhibit robust elasticity and fatigue resistance during 1000 consecutive tensile and compressive cycles. The hydrogels show remarkable sensing performances (gauge factor up to 9.43) and a broad sensing range of strain (1-300%) and pressure (1-80 kPa), enabling reliable and accurate monitoring of large and tiny motions in daily human life. Moreover, the conductive hydrogels could not only accelerate skin incision healing but also act as smart wearable sensors to monitor the skin wound healing process by detection of local temperature changes.

A multi-crosslinking strategy of organic and inorganic compound bio-adhesive polysaccharide-based hydrogel for wound hemostasis

Polysaccharides are naturally occurring polymers with exceptional biodegradable and biocompatible qualities that are used as hemostatic agents. In this study, photoinduced CC bond network and dynamic bond network binding was used to give polysaccharide-based hydrogels the requisite mechanical strength and tissue adhesion. The designed hydrogel was composed of modified carboxymethyl chitosan (CMCS-MA) and oxidized dextran (OD), and introduced hydrogen bond network through tannic acid (TA) doping. Halloysite nanotubes (HNTs) were also added, and the effects of various doping amount on the performance of the hydrogel were examined, in order to enhance the hemostatic property of hydrogel. Experiments on vitro degradation and swelling demonstrated the strong structural stability of hydrogels. The hydrogel has improved tissue adhesion strength, with a maximum adhesion strength of 157.9 kPa, and demonstrated improved compressive strength, with a maximum compressive strength of 80.9 kPa. Meanwhile, the hydrogel had a low hemolysis rate and had no inhibition on cell proliferation. The created hydrogel exhibited a significant aggregation effect on platelets and a reduced blood clotting index (BCI). Importantly, the hydrogel can quickly adhere to seal the wound and has good hemostatic effect in vivo. Our work successfully prepared a polysaccharide-based bio-adhesive hydrogel dressing with stable structure, appropriate mechanical strength, and good hemostatic properties.

Study on the Preparation and Performance of Silicone-Modified Phenolic Resin Binder for Rail Grinding Wheels

A scheme for manufacturing heavy-duty rail grinding wheels with silicone-modified phenolic resin (SMPR) as a binder in the field of rail grinding is presented to improve the performance of grinding wheels. To optimize the heat resistance and mechanical performance of rail grinding wheels, an SMPR for industrial production of rail grinding wheels was prepared in a two-step reaction using methyl-trimethoxy-silane (MTMS) as the organosilicon modifier by guiding the occurrence of the transesterification and addition polymerization reactions. The effect of MTMS concentration on the performance of silicone-modified phenolic resin for application in rail grinding wheels was investigated. The molecular structure, thermal stability, bending strength, and impact strength values of the SMPR were characterized by Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), and mechanical property testing, and the effect of MTMS content on the resin properties was investigated. The results indicated that MTMS successfully improved the performance of the phenolic resin. The thermogravimetric weight loss temperature of the SMPR modified by MTMS with 40% phenol mass at 30% weight loss is 66% higher than that of common phenolic resin (UMPR), exhibiting the best thermal stability; in addition, its bending strength and impact strength were enhanced by approximately 14% and 6%, respectively, compared with those of common UMPR. This study utilized an innovative Bronsted acid as a catalyst and simplified several intermediate reactions in the conventional silicone-modified phenolic resin technology. This new investigation of the synthesis process decreases the manufacturing cost of the SMPR, liberates it from the restrictions of grinding applications, and enables the SMPR to maximize its performance in the rail grinding industry. This study serves as a reference for future work on resin binders for grinding wheels and the development of rail grinding wheel manufacturing technology.

Enhancement of 3D Printability by FDM and Electrical Conductivity of PLA/MWCNT Filaments Using Lignin as Bio-Dispersant

To increase the applications of FDM (fusion deposition modeling) 3D printing in electronics, it is necessary to develop new filaments with good electrical properties and suitable processability. In this work, polymer composites filament-shaped with superior electrical performance based on polylactic acid (PLA) carbon nanotubes and lignin blends have been studied by combining solution mixing and melt blending. The results showed that composites achieve electrical percolation from 5 wt.% of nanotubes, with high electrical conductivity. Moreover, the introduction of a plasticizing additive, lignin, improved the printability of the material while increasing its electrical conductivity (from (1.5 ± 0.9)·10-7 S·cm-1 to (1.4 ± 0.9)·10-1 S cm-1 with 5 wt.% carbon nanotubes and 1 wt.% lignin) maintaining the mechanical properties of composite without additive. To validate lignin performance, its effect on PLA/MWCNT was compare with polyethylene glycol. PEG is a well-known commercial additive, and its use as dispersant and plasticizer in PLA/MWCNT composites has been proven in bibliography. PLA/MWCNT composites display easier processability by 3D printing and more adhesion between the printed layers with lignin than with PEG. In addition, the polyethylene glycol produces a plasticizing effect in the PLA matrix reducing the composite stiffness. Finally, an interactive electronic prototype was 3D printed to assess the printability of the new conducting filaments with 5 wt.% of MWCNT.

Toughening and Heat-Resistant Modification of Degradable PLA/PBS-Based Composites by Using Glass Fiber/Silicon Dioxide Hybrid Fillers

In this paper, to enhance the toughness and heat resistance properties of polylactic acid (PLA)/polybutylene succinate (PBS) composites, the PLA/PBS matrix was modified by different glass fiber (GF), GF/SiO₂, and GF/(Polyaluminium chloride) PAC fillers. Additionally, the effect of filler type, filler content, components interaction and composite structure on the mechanical and thermal properties of the PLA/PBS composites was researched. The results showed that the addition of GF, GF/SiO₂ and GF/PAC make the PLA/PBS composites appear significantly higher mechanical properties compared with the pristine PLA/PBS composite. Among the different inorganic fillers, the 10%GF/1%SiO₂ fillers showed excellent strengthening, toughening and heat resistant effects. Compared with the pristine PLA/PBS matrix, the tensile strength, elastic modulus, flexural strength, flexural modulus and Izod impact strength improved by 36.28%, 70.74%, 67.95%, 66.61% and 135.68%, respectively. Considering the above, when the weight loss rate was 50%, the thermal decomposition temperature of the 10%GF/1%SiO₂ modified PLA/PBS composites was the highest 412.83 °C and its Vicat softening point was up to 116.8 °C. In a word, the 10%GF/1%SiO₂ reinforced PLA/PBS composites exhibit excellent mechanical and thermal properties, which broadens the application of biodegradable materials in specific scenarios.

Construction of carbon-based flame retardant composite with reinforced and toughened property and its application in polylactic acid

To simultaneously improve the flame retardancy, strength and toughness of polylactic acid (PLA) fibers, a composite flame retardant CNTs-H-C was prepared with carbon nanotubes (CNTs) as the core, hexachlorocyclotriphosphazene as linker, and chitosan grafted on the surface. The prepared CNTs-H-C was introduced into a PLA matrix to obtain CNTs-H-C/PLA composites and fibers via a melt-blending method. The morphology, structure, flame retardant properties and mechanical properties were thoroughly characterized, and the flame retardant mechanism was studied. Results showed that the prepared CNTs-H-C displayed a nanotube-like morphology with good compatibility and dispersion in the PLA matrix. After blending with PLA, CNTs-H-C/PLA composites exhibited outstanding flame retardancy with limiting oxygen index (LOI) increasing from 20.0% to 27.3%, UL94 rating reaching V-0. More importantly, the introduction of CNTs-H-C did not affect the spinnability of PLA. Compared with pure PLA fibers, the LOI of CNTs-H-C/PLA fibers with a CNTs-H-C content of 1.0 wt% increased by 32.5%, and meanwhile the breaking strength and elongation increased by 28.2% and 30.4%, respectively. Mechanism study revealed that CNTs-H-C/PLA possessed a typical condensed phase flame retardancy mechanism. In short, we have developed a CNT-based composite flame retardant with reinforced and toughened properties for the PLA matrix. The prepared CNTs-H-C showed great potential in polymer flame retardancy and mechanical enhancement.

A CNT-based flame retardant was synthesized and introduced into PLA to simultaneously improve the flame retardancy, strength and toughness of PLA.

Recent advancement in polymer/halloysite nanotube nanocomposites for biomedical applications

Halloysite nanotubes (HNTs) have recently been the subject of extensive research as a reinforcing filler. HNT is a natural nanoclay, non-toxic and biocompatible, hence, applicable in biomedical fields. This review focuses on the mechanical, thermal, and functional properties of polymer nanocomposites with HNT as a reinforcing agent from an experimental and theoretical perspective. In addition, this review also highlights the recent applications of polymer/HNT nanocomposites in the biomedical fields.

PLLA/Graphene Nanocomposites Membranes with Improved Biocompatibility and Mechanical Properties

In this work, nanocomposite membranes based on graphene and polylactide were evaluated for mechanical properties and biocompatibility. Single-layer graphene (SLG), graphene nanosheets (GNS), and poly L-lactic acid (PLLA) were prepared through layer-by-layer deposition and homogeneous mixing. The results revealed that PLLA/SLG nanocomposites and PLLA/GNS nanocomposites could show enhanced mechanical properties and biocompatibility. The addition of a tiny amount of SLG significantly improved Young’s modulus and tensile strength of the PLLA matrix by 15.9% and 32.8% respectively, while the addition of the same mass ratio of GNS boosted the elongation at break of the PLLA matrix by 79.7%. These results were ascribed to the crystallinity and interfacial interaction differences resulting from graphene incorporation. Also, improved biocompatibility was observed with graphene incorporation. Such nanocomposites membranes showed a lot of potential as environment-friendly and biomedical materials.

Environment tolerant, adaptable and stretchable organohydrogels: preparation, optimization, and applications

Multiple stretchable materials have been successively developed and applied to wearable devices, soft robotics, and tissue engineering. Organohydrogels are currently being widely studied and formed by dispersing immiscible hydrophilic/hydrophobic polymer networks or only hydrophilic polymer networks in an organic/water solvent system. In particular, they can not only inherit and carry forward the merits of hydrogels, but also have some unique advantageous features, such as anti-freezing and water retention abilities, solvent resistance, adjustable surface wettability, and shape memory effect, which are conducive to the wide environmental adaptability and intelligent applications. This review first summarizes the structure, preparation strategy, and unique advantages of the reported organohydrogels. Furthermore, organohydrogels can be optimized for electro-mechanical properties or endowed with various functionalities by adding or modifying various functional components owing to their modifiability. Correspondingly, different optimization strategies, mechanisms, and advanced developments are described in detail, mainly involving the mechanical properties, conductivity, adhesion, self-healing properties, and antibacterial properties of organohydrogels. Moreover, the applications of organohydrogels in flexible sensors, energy storage devices, nanogenerators, and biomedicine have been summarized, confirming their unlimited potential in future development. Finally, the existing challenges and future prospects of organohydrogels are provided.

ScCO2-assisted fabrication and compressive property of poly (lactic acid) foam reinforced by in-situ polytetrafluoroethylene fibrils

As an effective alternative for petrochemical-based polymers, bio-based poly (lactic acid) (PLA) foam has been anticipated to alleviate enormous environmental pollution caused by microplastics. However, some difficulties involved in PLA foaming process due to the inherently poor melt strength and crystallization properties. In this context, a small amount of polytetrafluoroethylene (PTFE) was incorporated into PLA matrix to solve the aforementioned issues. Scanning electron microscopy measurement exhibited that PTFE fibrils and their physical networks were formed in molten PLA after blending. Due to these PTFE networks, approximately 2 orders of magnitudes increment in the storage modulus and more than 20% improvement in crystallinity of PLA were obtained. Diverse PLA samples were successfully foamed by a cost-effective, green and supercritical CO₂-assisted foaming method. The PLA/PTFE foam with the PTFE content of 5 wt% (PLA/PTFE5) possessed the smallest pore size (9.51 μm) and the highest pore density (2.60 × 10⁸ pores/cm³). In addition, the average specific compressive strength of PLA/PTFE5 foam was enhanced 30% in comparison with that of pure PLA foam. Overall, this study could provide a prospective strategy for developing bioderived and biodegradable polymer foams with controllable pore structures and high compression property.

The Synthesis of Biodegradable Poly(L-Lactic Acid)-Polyethylene Glycols Copolymer/Montmorillonite Nanocomposites and Analysis of the Crystallization Properties

This study makes use of polycondensation to produce poly (L-lactic acid)-(polyethylene glycols), a biodegradable copolymer, then puts it with organically modified montmorillonite (o-MMT) going through an intercalation process to produce a series of nanocomposites of PLLA-PEG/o-MMT. The exfoliation and intercalation of the montmorillonite-layered structure could be found through X-ray diffraction and transmission electron microscopy. The lower the molecular weight of poly (ethylene glycol), the more obvious the exfoliation and dispersion. The nanocomposites were investigated under non-isothermal crystallization and isothermal crystallization separately via differential scanning calorimetry (DSC). After the adding of o-MMT to PLLA-PEG copolymers, it was found that the PLLA-PEG nanocomposites crystallized slowly and the crystallization peak tended to become broader during the non-isothermal crystallization process. Furthermore, the thermal curve of the non-isothermal melt crystallization process of PLLA-PEG copolymers with different proportions of o-MMT showed that the melting point decreased gradually with the increase of o-MMT content. In the measurement of isothermal crystallization, increasing the o-MMT of the PLLA-PEG copolymers would increase the t1/2 (crystallization half time) for crystallization and decrease the value of ΔHc. However, the present study results suggest that adding o-MMT could affect the crystallization rate of PLLA-PEG copolymers. The o-MMT silicate layer was uniformly dispersed in the PLLA-PEG copolymers, forming a nucleating agent. The crystallization rate and the regularity of the crystals changed with the increase of the o-MMT content, which further affected the crystallization enthalpies.

A review of trends in the development of bionanocomposites from lignocellulosic and polyacids biomolecules as packing material making alternative: A bibliometric analysis

Contamination caused by the accumulation of petrochemical-based plastics has reached worrying magnitudes and led to the development of biopolymers as an option to mitigate the problem. This work thus presents a bibliometric analysis of all that concerns the development of such bionanocomposite materials, using ScientoPy and SciMAT software to establish associations between the number of published documents, countries, institutions and most relevant topics. The bionanocomposites topic was found to throw up the biggest number of documents associated (2008) with the different types of raw materials and methods used to obtain nanoparticles and their combination with biopolymeric materials, the result known as a "bionancomposite*". Analysis of the documents related to the application for development of packaging materials from biological molecules, carbohydrate polymers, compounds, conjugates, gels, glucans, hydrogels, membranes, mucilage (source unspecified), mucoadhesives, paper, polymers, polysaccharide, saccharides etc, is also presented, emphasizing mechanical, thermal and barrier properties, which, due to the inclusion of nanoparticles mainly from natural sources of cellulose, show increases of up to 30%. The inclusion of nanoparticles, especially those derived from cellulose sources, generally seeks to increase the properties of bionanocomposite materials. Regarding an increase in mechanical properties, specifically tensile strength, inclusions at percentages not exceeding 10 wt% can register increases that exceed 30% were reported.

Enhanced oxygen barrier properties of poly(lactic acid) via oxygen scavenging strategy combining with uniaxial stretching

Poly(lactic acid) (PLA) films with significantly enhanced mechanical and oxygen barrier properties were obtained via oxygen scavenging strategy combining with uniaxial stretching. In this study, PLA was melt blended with 3 phr of hydroxy-terminated polybutadiene (HTPB) and different contents of acetyl(tributyl citrate) (ATBC) and cobalt neodecanoate. It was then followed by compression molding and uniaxial stretching. After uniaxial stretching, the crystallinity of all films was significantly improved, which contributed to the enhancement in the oxygen barrier performance of composite materials. The morphological analysis carried out using scanning electron microscopy (SEM) revealed that ATBC could obviously promote the dispersion of HTPB in PLA. Overall, the blend films showed a decrease in the oxygen permeability coefficient as compared with the neat PLA film, which reached a similar level to oriented PET film. The optical and mechanical properties of the blend films with ATBC also improved considerably. This work provides a method to prepare high-crystalline polymers with superior gas-barrier properties having great potential for use in high-barrier applications, such as polymers for oxygen-sensitive food packaging.

Plasma-Assisted Synthesis of Multicomponent Nanoparticles Containing Carbon, Tungsten Carbide and Silver as Multifunctional Filler for Polylactic Acid Composite Films

Multicomponent nanoparticles containing carbon, tungsten carbide and silver (carbon-WC-Ag nanoparticles) were simply synthesized via in-liquid electrical discharge plasma, the so-called solution plasma process, by using tungsten electrodes immersed in palm oil containing droplets of AgNO₃ solution as carbon and silver precursors, respectively. The atomic ratio of carbon:W:Ag in carbon-WC-Ag nanoparticles was 20:1:3. FE-SEM images revealed that the synthesized carbon-WC-Ag nanoparticles with particle sizes in the range of 20–400 nm had a spherical shape with a bumpy surface. TEM images of carbon-WC-Ag nanoparticles showed that tungsten carbide nanoparticles (WCNPs) and silver nanoparticles (AgNPs) with average particle sizes of 3.46 nm and 72.74 nm, respectively, were dispersed in amorphous carbon. The carbon-WC-Ag nanoparticles were used as multifunctional fillers for the preparation of polylactic acid (PLA) composite films, i.e., PLA/carbon-WC-Ag, by solution casting. Interestingly, the coexistence of WCNPs and AgNPs in carbon-WC-Ag nanoparticles provided a benefit for the co-nucleation ability of WCNPs and AgNPs, resulting in enhanced crystallization of PLA, as evidenced by the reduction in the cold crystallization temperature of PLA. At the low content of 1.23 wt% carbon-WC-Ag nanoparticles, the Young’s modulus and tensile strength of PLA/carbon-WC-Ag composite films were increased to 25.12% and 46.08%, respectively. Moreover, the PLA/carbon-WC-Ag composite films possessed antibacterial activities.

A Polymer for Application as a Matrix Phase in a Concept of In Situ Curable Bioresorbable Bioactive Load-Bearing Continuous Fiber Reinforced Composite Fracture Fixation Plates

The use of bioresorbable fracture fixation plates made of aliphatic polyesters have good potential due to good biocompatibility, reduced risk of stress-shielding, and eliminated need for plate removal. However, polyesters are ductile, and their handling properties are limited. We suggested an alternative, PLAMA (PolyLActide functionalized with diMethAcrylate), for the use as the matrix phase for the novel concept of the in situ curable bioresorbable load-bearing composite plate to reduce the limitations of conventional polyesters. The purpose was to obtain a preliminary understanding of the chemical and physical properties and the biological safety of PLAMA from the prospective of the novel concept. Modifications with different molecular masses (PLAMA-500 and PLAMA-1000) were synthesized. The efficiency of curing was assessed by the degree of convergence (DC). The mechanical properties were obtained by tensile test and thermomechanical analysis. The bioresorbability was investigated by immersion in simulated body fluid. The biocompatibility was studied in cell morphology and viability tests. PLAMA-500 showed better DC and mechanical properties, and slower bioresorbability than PLAMA-1000. Both did not prevent proliferation and normal morphological development of cells. We concluded that PLAMA-500 has potential for the use as the matrix material for bioresorbable load-bearing composite fracture fixation plates.

Polylactic acid/Gemini surfactant modified clay bio-nanocomposites: Morphological, thermal, mechanical and barrier properties

To improve PLA's properties and overcome its drawbacks such us poor thermal stability, resistance and gas barrier properties, several studies have been performed using different nanofillers. In this work, PLA nanocomposites reinforced by three organoclays, OMt(8-4-8), OMt(10-4-10) and OMt(12-4-12) at various weight percentages (1 and 3 wt%) were prepared by melt mixing using a twin-screw extruder. The organoclays were obtained from sodium montmorillionite and gemini surfactants bearing different hydrophobic chain lengths. The resulting nanocomposites have been characterized in terms of composition and morphology by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The thermal stability and cold crystallization behavior were accessed by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The effect of clay composition and concentration on the mechanical and rheological properties of the nanocomposites as well as their water vapor permeability has been also investigated. The resulting nanocomposites exhibit a significantly reduced permeability as compared to unfilled PLA and an improved young modulus and toughness at the detriment of ductility.

Effect of APTES- or MPTS-Conditioned Nanozirconia Fillers on Mechanical Properties of Bis-GMA-Based Resin Composites

To investigate the effects of 3-aminopropyltriethoxysilane (APTES)- or (3-mercaptopropyl)trimethoxysilane (MPTS)-conditioned nanozirconia fillers on the mechanical properties of Bis-GMA-based resin composites. The conditioned fillers were characterized by Fourier transform infrared (FTIR) spectroscopy, X-ray photoelectron spectroscopy (XPS), and thermodynamic calculations. They were then used to prepare Bis-GMA-based resin composites, whose flexural strength and elastic modulus were evaluated. The Cell Counting Kit-8 (CCK-8) assessed the composites' cytotoxicity. The FTIR spectra of the conditioned fillers showed new absorption bands at 1569 and 1100 cm-1, indicating successful grafting of APTES or MPTS onto nanozirconia. XPS confirmed the Zr-O-Si bonds in the APTES- or MPTS-conditioned fillers at contents of 2.02 and 6.98%, respectively. Thermodynamic calculations reaffirmed the chemical binding between the two silanes and nanozirconia fillers. Composites containing the conditioned nanozirconia fillers had significantly greater flexural strengths (APTES, 121.02 ± 8.31 MPa; MPTS, 132.80 ± 15.80 MPa; control, 94.84 ± 9.28 MPa) and elastic moduli (8.76 ± 0.52, 9.24 ± 0.60, and 7.44 ± 0.83 GPa, respectively) than a control with untreated fillers. The cytotoxicity assay identified no significant cytotoxicity by composites containing the conditioned fillers. Silanes were previously considered to be unable to chemically condition zirconia to bond with resin. Inclusion of APTES- or MPTS-conditioned nanozirconia fillers can improve the mechanical properties of Bis-GMA-based resin composites without obvious cytotoxicity in this study.