One-pot synthesis of Aluminum-containing ordered mesoporous silica MCM-41 using coal fly ash for phosphate adsorption

Aluminosilicate and zeolitic materials synthesis using alum sludge from water treatment plants: Challenges and perspectives

Alum sludge (AS) is a by-product generated from drinking water treatment and produced in large amounts around the world. Its chemical composition makes this waste an emerging alternative source of silicon and aluminum for aluminosilicates or zeolite material production, which can add value to residues and contribute to the circular economy process on a global scale. In this sense, and considering the scarcity of information about AS, this review shows data collection about AS in different countries, including generation, chemical composition, and disposal information. The reuse of AS is discussed based on circular economy and the environmental gains derived from such approaches are highlighted, including the possibility of utilization with other residues (e.g., ash, bioproducts, etc). Moreover, this review shows and discusses the benefits and challenges of AS reuse in the synthesis process and how it can be a sustainable raw material for aluminosilicates and zeolite synthesis. The most common conditions (conventional or non-conventional) in zeolite synthesis from AS are mentioned and advantages, limitations and trends are discussed. The discussions and data presented can improve the AS management and reuse legislations, which certainly will collaborate with sustainable AS use and circular economy processes.

Comparison of pesticide adsorption efficiencies of zeolites and zeolite-carbon composites and their regeneration possibilities

The presence of pesticides in our environment is a consequence of intensive industrial and civilizational development, necessitating the search for effective and safe methods to remove them. We suggest utilizing zeolite X and a zeolite-carbon composite, obtained through the chemical transformation of fly ash, as pesticide sorbents. To increase the sorption efficiency of 2,4-dichlorophenoxyacetic acid (2,4-D), 2-methyl-4-chlorophenoxyacetic acid (MCPA), carbendazim, and simazine, we functionalized the zeolite materials with cationic (hexadecyltrimethylammonium) and nonionic (Triton X-100) surfactants. We used transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), thermogravimetric/differential thermal analysis (TG/DTA) and point of zero charge (pHpzc) analysis to characterize the functionalized sorbent materials. Our results indicate that cationic surfactants significantly enhance the adsorption of 2,4-D and MCPA. In contrast, carbendazim and simazine exhibit maximum sorption on the unmodified zeolite-carbon composite. The sorption mechanism is intricate, with physical sorption predominating, primarily due to electrostatic interactions between the protonated binding sites of the adsorbents and the negatively charged pesticide molecules. Regeneration tests demonstrated that ethanol is the most effective in regenerating zeolite-carbon composite with adsorbed MCPA and 2,4-D, while thermal regeneration was not possible. Adsorbents with simazine and carbendazim can be regenerated using both thermal and ethanol methods, but the thermal regeneration of zeolite with adsorbed simazine is more efficient. Utilizing functionalized zeolite materials obtained from industrial waste, such as fly ash, could provide an efficient way to remove pesticides from the environment.

Evaluation of Amine Functionalized Thermal Power Plant Solid Waste for Industrial Wastewater Remediation

Micro/nanoparticles generated after the combustion of coal/lignite in the thermal power plants were modified with amino groups of (3-aminopropyl) triethoxysilane (APTES). These silane-based functional particles were applied in textile dye (xylenol orange, XO and methyl orange, MO) removal process to deal with an industrial wastewater problem. The maximum adsorption efficiencies of APTES coated micro/nanoparticles for MO and XO dye molecules were calculated to be around 98% and 75%, respectively. The adsorption behavior of the LCFA against dyes is also assessed by investigating the effect of adsorbent dosage, contact time, pH, and temperature. The optimum dye removal was observed at a pH of 4.0, and the equilibrium was achieved within 5 min. The maximum uptake capacities of LCFA-APTES for MO and XO dye molecules were calculated to be around 17.91 and 14.72 mg g−1, respectively. This value is approximately 3 − 5 times higher than the similar adsorbent in the literature. The uptake mechanism of MO and XO dyes onto LCFA-APTES is governed by electrostatic interaction and hydrogen bonding between dye molecules and APTES. The surface chemical modifications and the nature of functional groups were ascertained by scanning electron microscopy (SEM), thermogravimetric analysis (TGA), X-ray fluorescence (XRF), and X-ray photoelectron spectroscopy (XPS). The application of recovered micro/nanoparticles from solid wastes and their utilization for wastewater treatment is important not only for economy of developing countries but also for protecting the environment.

Preparation and application of porous materials from coal gasification slag for wastewater treatment: A review

In recent years, coal gasification has been gradually promoted as clean technology, and coal gasification slag (CGS) emissions have increased accordingly. CGS, including coarse slag and fine slag, is rich in SiO₂ and Al₂O₃ and has pozzolanic activity, and thus CGS can be regarded as a cheap source of aluminosilicate. Also, CGS, especially the fine slag, usually contains higher contents of residual carbon which has a large specific surface area and low volatility and hence can be considered as a favorable precursor of activated carbon. Benefiting from these characteristics, CGS can be used to prepare high value-added porous materials, such as zeolite, mesoporous silica, carbon-silicon composite, and porous ceramics, and the obtained structures accommodate both sufficient adsorption capacity and low cost. Here, we review the research advances in characteristics of CGS and preparation methods of CGS-based porous materials, as well as their adsorption performance of heavy metal ions, organic dyes, ammonia nitrogen, and other water pollutants. The current studies indicate that CGS-derived adsorbents are effective and economical alternatives for removing aqueous pollutants. In addition, further research prospects on CGS-based porous materials are proposed.

Facile Preparation of Mesoporous MCM-48 Containing Silver Nanoparticles with Fly Ash as Raw Materials for CO Catalytic Oxidation

An environmentally friendly method was proposed to prepare mesoporous Mobil Composition of Matter No.48 (MCM-48) using fly ash as the silica source. Silver nanoparticles were infiltrated on MCM-48 facilely by an in situ post-reduction method and evaluated as an effective catalyst for CO oxidation. The as-prepared MCM-48 and Ag/MCM-48 nanoparticles were characterized by XRD, N₂ adsorption/desorption, and TEM. Investigations by means of XPS for Ag/MCM-48 were performed in order to illuminate the surface composition of the samples. Studies revealed the strong influence of the loading of Ag nanoparticles on catalysts in the oxidation of CO. CO conversion values for Ag/MCM-48 of 10% and 100% were achieved at temperatures of 220 °C and 270 °C, respectively, indicating that the Ag-decorated MCM-48 catalyst is extremely active for CO oxidation.

Efficient Activation of Coal Fly Ash for Silica and Alumina Leaches and the Dependence of Pb(II) Removal Capacity on the Crystallization Conditions of Al-MCM-41

In this study, four different coal fly ashes (CFAs) were used as raw materials of silica and alumina for the preparation of the alumina-containing Mobil Composition of Matter No. 41 (Al-MCM-41) and the exploration of an activation strategy that is efficient and universal for various CFAs. Alkaline hydrothermal and alkaline fusion activations proceeded at different temperatures to determine the best treatment parameters. We controlled the pore structure and surface hydroxyl density of the CFA-derived Al-MCM-41 by changing the crystallization temperature and aging time. The products were characterized by small-angle X-ray diffraction, nitrogen isotherms, Fourier-transform infrared spectroscopy, 29Si silica magic-angle spinning nuclear magnetic resonance, and transmission electron microscopy, and they were then grafted with thiol groups to remove Pb(II) from aqueous solutions. This paper innovatively evaluates the CFA activation strategies using energy consumption analysis and determines the optimal activation methodology and parameters. This paper also unveils the effect of the crystallization condition of Al-MCM-41 on its subsequent Pb(II) removal capacity. The results show that the appropriate selection of crystallization parameters can considerably increase the removal capacity over Pb(II), providing a new path to tackle the ever-increasing concern of aquic heavy-metal pollution.

Mesoporous MCM-41 derived from natural Opoka and its application for organic vapors removal

Mesoporous silica MCM-41 was synthesized by a facile hydrothermal treatment using sodium silicate extracted from natural Opoka as the Si source. The dynamic adsorption and desorption of organic vapors mixture on the MCM-41 were investigated. Characterization of the textural properties of the samples showed that the sample synthesized with a molar ratio of CTAB/Si = 0.16 possessed the largest specific surface area (988 m²/g) and pore volume (1.02 cm³/g), also uniform pore size distribution centered at 2.8 nm. The adsorption capacity of this sample for organic vapors mixture improved remarkably over raw Opoka and reached 158.5 mg/g at 20 ℃, which is comparable to that of commercial activated carbon. The reusability of the adsorbent was tested by 5 adsorption and regeneration cycles. Obtained results demonstrate that the MCM-41 adsorbent can be easily regenerated by thermal desorption in air, and the cumulative heel on the adsorbent can be markedly reduced by increasing the desorption temperature, making it a promising adsorbent for VOCs abatement.

When Silicon Materials Meet Natural Sources: Opportunities and Challenges for Low-Cost Lithium Storage

The manipulation of progressive lithium-ion batteries (LIBs) with high energy density, low cost, and long-term cycling stability is of high priority to meet the growing demands for next-generation energy storage devices. Silicon (Si) has been receiving marvelous attention as a promising anode material for rechargeable LIBs, due to its high theoretical gravimetric capacity and low cost. Si is the second most abundant element in the earth crust in the form of silicates, so it is the most cost-effective element as an anode material in next-generation LIBs. In this review, different natural sources such as rice husk, sugar cane bagasse, bamboo, reed plant, sand, halloysite, and different waste sources such as waste of the solar power industry, fly ash, straw ash, and other industrial waste that can give rise to different nanostructured Si are systematically summarized. In addition, different synthesis methods of fabricating nanostructured Si are reviewed as well as including magnesiothermic reduction, etching methods, ball milling, and chemical vapor deposition. The advantages and disadvantages of these kind of synthesis methods are discussed as well. Furthermore, the opportunities and challenges of nano-Si are also discussed.

Fly Ash, from Recycling to Potential Raw Material for Mesoporous Silica Synthesis

In order to meet the increasing energy demand and to decrease the dependency on coal, environmentally friendly methods for fly ash utilization are required. In this respect, the priority is to identify the fly ash properties and to consider its potential as raw material in the obtaining of high-value materials. The physico-chemical and structural characteristics of the fly ash coming from various worldwide power plants are briefly presented. The fly ash was sampled from power plants where the combustion of lignite and hard coal in pulverized-fuel boilers (PC) and circulating fluidized bed (CFB) boilers was applied. The fly ash has high silica content. Due to this, the fly ash can be considered a potential raw material for the synthesis of nanoporous materials, such as zeolites or mesoporous silica. The samples with the highest content of SiO₂ can be used to obtain mesoporous silica materials, such as MCM-41 or SBA-15. The resulting mesoporous silica can be used for removing/capture of CO₂ from emissions or for wastewater treatment. The synthesis of various porous materials using wastes would allow a high level of recycling for a sustainable society with low environmental impact.

Microwave assistant rapid synthesis MCM-41-NH2 from fly ash and Cr(VI) removal performance

Synthesis of silicon materials from fly ash is an ecologically justified process aimed at the transformation of energy sector waste-fly ash into mesoporous silicon material of broad possible application field. In this study, the MCM-41-NH₂ was successfully synthesized from industrial solid waste fly ash via a facile and fast process of alkali fusion method under the assistant of microwave. Due to the employ of microwave, the aging time was controlled within 30 min, which was significantly shorter than that of traditional hydrothermal method (48-72 h). And, the obtained MCM-41-NH₂ was shown an excellent performance to remove Cr(VI) from solution under the investigation of fixed-bed column. The maximum adsorption capacity for Cr(VI) was 53.77 mg/g. Additionally, the effect of initial concentration, flow rate, bed height, and pH on Cr(VI) removal were investigated, and the models of Thomas and Adams-Bohart were applied to predict the experiment data; the correlation coefficients (R²) of Thomas model under the investigated conditions were all close to 1. Furthermore, the adsorbent was characterized by N₂ adsorption-desorption isotherm, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), zeta potential, ultraviolet-visible spectroscopy (UV-vis), X-ray photoelectron spectroscopy (XPS), and NH₃-Temperature Programmed Desorption (NH₃-TPD). The results showed that amino groups play an important role in the adsorption process. Cr(VI) was firstly adsorbed on the surface of the MCM-41-NH₂, and then some of the adsorbed Cr(VI) were reduced to Cr(III) by the release of the protons of the ammonium. The information showed that MCM-41-NH₂ could be an effective and low-cost sorbent for removing Cr(VI) from wastewater. Furthermore, recycling experiments showed that the spent adsorbent had high catalytic performance for methyl mercaptan (CH₃SH). Graphical abstract .

Adsorptive removal of methylene blue from aqueous solution using coal fly ash-derived mesoporous silica material

In the present work, coal fly ash-derived mesoporous silica material (CFA-MS) has been successfully fabricated without employing any extra silica source. The obtained CFA-MS was characterized by Fourier transform infrared spectroscopy, nitrogen adsorption–desorption measurement, powder X-ray diffraction and transmission electron microscopy. Nitrogen adsorption–desorption measurement disclosed that CFA-MS possesses Brunauer–Emmett–Teller-specific surface area of 497 m2·g−1 and pore volume of 0.49 cm3·g−1, respectively. Furthermore, CFA-MS was evaluated for the adsorptive removal of methylene blue from aqueous solution. Several influence parameters on the removal of methylene blue including contact time, pH, initial concentration and temperature were studied in detail. Moreover, Langmuir, Freundlich, Temkin and Dubinin-Radushkevich isotherm models were employed for interpretation of the adsorption process, while the pseudo-first-order and pseudo-second-order kinetics equations were applied to investigate the adsorption kinetics. Results in the current work demonstrate that CFA-MS can be used as an efficient adsorbent for methylene blue removal.

Exfoliated Mg-Al-Fe layered double hydroxides/polyether sulfone mixed matrix membranes for adsorption of phosphate and fluoride from aqueous solutions

Mg-Al-Fe layered double hydroxides (LDHs) were exfoliated and incorporated in polyether sulfone membranes for the removal of phosphate and fluoride for the first time. The exfoliation methods, coagulation bath, LDH amount, interfering ions, adsorption isotherm, desorption and reuse of the membranes were investigated. It was found that LDHs could be quickly exfoliated in formamide/N,N-dimethylformamide (DMF) solvent mixtures with sodium carboxymethyl cellulose as a stabilizer. The membranes displayed much higher adsorption capacity for phosphate (5.61mg/g) and faster adsorption rate than the un-exfoliated materials. With increased DMF content in the coagulation bath, the static and dynamic adsorption capacity rose. Interference from Cl^- and SO₄^2- (50mg/L) on adsorption of phosphates was not apparent. The membranes displayed excellent reusability in dynamic adsorption/desorption. The membranes also showed high adsorption capacity for fluorides (1.61mg/g).

Investigating the Heavy Metal Adsorption of Mesoporous Silica Materials Prepared by Microwave Synthesis

Mesoporous silica materials (MSMs) of the MCM-41 type were rapidly synthesized by microwave heating using silica fume as silica source and evaluated as adsorbents for the removal of Cu²⁺, Pb²⁺, and Cd²⁺ from aqueous solutions. The effects of microwave heating times on the pore structure of the resulting MSMs were investigated as well as the effects of different acids which were employed to adjust the solution pH during the synthesis. The obtained MCM-41 samples were characterized by nitrogen adsorption-desorption analyses, X-ray powder diffraction, and transmission electron microscopy. The results indicated that microwave heating method can significantly reduce the synthesis time of MCM-41 to 40 min. The MCM-41 prepared using citric acid (c-MCM-41(40)) possessed more ordered hexagonal mesostructure, higher pore volume, and pore diameter. We also explored the ability of c-MCM-41(40) for removing heavy metal ions (Cu²⁺, Pb²⁺, and Cd²⁺) from aqueous solution and evaluated the influence of pH on its adsorption capacity. In addition, the adsorption isotherms were fitted by Langmuir and Freundlich models, and the adsorption kinetics were assessed using pseudo-first-order and pseudo-second-order models. The intraparticle diffusion model was studied to understand the adsorption process and mechanism. The results confirmed that the as-synthesized adsorbent could efficiently remove the heavy metal ions from aqueous solution at pH range of 5-7. The adsorption isotherms obeyed the Langmuir model, and the maximum adsorption capacities of the adsorbent for Cu²⁺, Pb²⁺, and Cd²⁺ were 36.3, 58.5, and 32.3 mg/g, respectively. The kinetic data were well fitted to the pseudo-second-order model, and the results of intraparticle diffusion model showed complex chemical reaction might be involved during adsorption process.

Adsorptive removal of phosphate from water using mesoporous materials: A review

Mesoporous materials have significant potential for use as adsorbents for removal of phosphate from water. The chemical and structural properties of materials greatly affect their capacity and rate in the phosphate adsorption process. This paper reviews recent activities in the development of mesoporous materials as phosphate adsorbents. In particular, it mainly focuses on the synthesis, properties and phosphate removal efficiency of various materials with mesoporosity, including metal-coordinated amino-functionalized silicas, ammonium-functionalized silicas, metal-doped mesoporous silicas, metal oxides, metal sulfate and carbon.

Phenyl-functionalized mesoporous silica materials for the rapid and efficient removal of phthalate esters

Phthalate esters (PAEs) are a group of endocrine disrupting compounds, which have been widely used as plasticizers. To alleviate the environmental and health threats from water resources polluted by PAEs, we prepared phenyl functionalized mesoporous silica materials (ph-SBA-15) were synthesized by a simple post-modification approach for rapid and efficient removal of low concentration of di-n-butyl phthalate (DBP) from aqueous solution. Mesostructure, texture, surface chemistry and surface charges were systemically characterized. The obtained ph-SBA-15 possesses a highly ordered mesostructure, a high surface area (418m²/g), uniform mesopores (6.5nm) and high-density organic groups around 11wt.%. Batch adsorption experiments revealed that phenyl modified SBA-15 had an excellent ability to remove DBP with the maximum adsorption capacity up to ∼40mg/g at 25°C. The thermodynamics and kinetics for the adsorption were also investigated, demonstrating an exothermic, multi-layer and fast adsorption process. In addition, DBP adsorption was found to be sensitive to the pH and the uptake was observed to be greatest at around pH 7.0. Furthermore, this material can be effectively regenerated by ethanol.

PEI@SiO2: synthesis from diatomite and application for capturing phenolic compounds from aqueous solution

A PEI@SiO₂ hybrid composite was synthesized for sorption of phenolic compounds.

Various bismuth oxyiodide hierarchical architectures: alcohothermal-controlled synthesis, photocatalytic activities, and adsorption capabilities for phosphate in water

Controllable synthesis of morphology and composition of functional material through a similar method is very necessary to understand the related properties. In this study, we report a facile solvothermal route to synthesize a series of bismuth oxyiodide compounds, including BiOI, Bi7O9I3, and Bi4O5I2 hierarchical microspheres, under relatively mild conditions through only adjusting the types of alcohols. It was found that the viscosity of alcohol played key roles in determining the morphologies and compositions of the final products. UV-visible diffuse-reflectance spectra and theoretic calculations indicated that bismuth oxyiodides with different ratios of Bi:O:I clearly possessed different light absorption and energy band structures. As a result, the as-synthesized BiOI, Bi7O9I3, and Bi4O5I2 hierarchical microspheres displayed morphology- and composition-dependent photocatalytic activities for the degradation of rhodamine B (RhB) and colorless phenol under visible-light irradiation. On the basis of experimental results, the difference of photocatalytic activity of these bismuth oxyiodide compounds was discussed. Furthermore, hierarchical bismuth oxyiodide microspheres were also evaluated as adsorbents for removing phosphate from aqueous solution. The results showed that Bi7O9I3 and Bi4O5I2 hierarchical microspheres had good adsorption capabilities for phosphate in water because of their larger surface areas and hierarchical porous structures.