Fouling, performance and cost analysis of membrane-based water desalination technologies: A critical review

Increased hydrophilicity of lignin-derivable vs. bisphenol-based polysulfones for potential water filtration applications

The functionality inherent in lignin-derivable aromatics (e.g., polar methoxy groups) can provide a potential opportunity to improve the hydrophilicity of polysulfones (PSfs) without the need for the additional processing steps and harsh reagents/conditions that are typically used in conventional PSf modifications. As determined herein, lignin-derivable PSfs without any post-polymerization modification exhibited higher hydrophilicity than comparable petroleum-based PSfs (commercial/laboratory-synthesized) and also demonstrated similar hydrophilicity to functionalized BPA-PSfs reported in the literature. Importantly, the lignin-derivable PSfs displayed improved thermal properties relative to functionalized BPA-PSfs in the literature, and the thermal properties of these bio-derivable PSfs were close to those of common non-functionalized PSfs. In particular, the glass transition temperature (T g) and degradation temperature of 5% weight loss (T d5%) of lignin-derivable PSfs (T g ∼165-170 °C, T d5% ∼400-425 °C) were significantly higher than those of typical functionalized BPA-PSfs in the literature (T g ∼110-160 °C, T d5% ∼240-260 °C) and close to those of unmodified, commercial/laboratory-synthesized BPA-/bisphenol F-PSfs (T g ∼180-185 °C, T d5% ∼420-510 °C).

Chemical Cleaning Techniques for Fouled RO Membranes: Enhancing Fouling Removal and Assessing Microbial Composition

Membrane fouling, a major challenge in desalination, is addressed in this study by investigating three different chemical cleaning protocols (A, B, and C) targeting fouled reverse osmosis (RO) membranes and microbial community composition. Cleaning protocols A and B involve different chemical treatments selected based on preliminary tests and literature review, while protocol C follows the manufacturer's standard recommendation. Membrane morphology, foulant composition, and microbial community variability in fouled, virgin, and cleaned membranes are studied. Effective biofilm removal is observed across all protocols using scanning electron microscopy (SEM), while spectroscopic techniques highlight interactions between foulants and membranes. Importantly, a critical gap in understanding how cleaning strategies influence microbial communities on membranes is addressed. Shifts in dominant bacterial phyla (Proteobacteria, Firmicutes, and Actinobacteria) after cleaning are identified through 16S rRNA amplicon sequencing. Cleaning A showed the best results in reducing microbial counts and restoring composition similar to virgin membranes. Additionally, chemical treatment increased dominance of resistant genera such as Staphylococcus, Bacillus, Citrobacter, and Burkholderia. This study emphasizes the necessity for tailored fouling cleaning strategies for RO membranes, with Cleaning A is a promising solution, paving the way for enhanced water purification technologies.

A study on the efficient separation of oily water using mullite whiskers membrane through combined filtration and electrofiltration

This study explores the efficacy of a ceramic membrane combining filtration, electrofiltration, and backwashing for oily water treatment. A secondary mullite membrane was synthesized, showcasing high permeate flux (534 LMH), biaxial flexural strength (75.21 MPa), and cost-effectiveness. Operational parameters, set at 2 bar pressure and 0.727 m s-1 cross-flow velocity, were optimized for desirable permeate flux and oil removal rates. Critical electric field intensity (E crit) ranged from 50 to 55 V, guiding optimal voltage selection for electrofiltration. Electrokinetic phenomena, such as electrophoresis and electroosmosis, addressed fouling issues. Higher salt concentrations exacerbated fouling and reduced electric field efficiency. Energy analysis revealed potential savings, dropping from 3.88 kW h m3 without voltage to 2.71 kW h m3 at 65 V for salt-free solutions. However, higher salt concentrations increased fouling, elevating energy consumption. These findings affirm the value of affordable ceramic membranes for oily water treatment, stressing the need for parameter optimization to enhance performance and energy efficiency.

VUV coupled with low-dose H2O2 as pretreatment prior to UF: Performance, mechanisms, DBPs formation and toxicity evaluation

Ultrafiltration (UF) is widely used in drinking water plants; however, membrane fouling is unavoidable. Natural organic matter (NOM) is commonly considered as an important pollutant that causes membrane fouling. Herein, we proposed VUV/H2O2 as a UF pretreatment and used UV/H2O2 for comparison. Compared to UV/H2O2, the VUV/H2O2 system presented superior NOM removal. In the VUV/H2O2 system, the steady-state concentration of HO• was approximately twice that in the UV/H2O2 system, which was ascribed to the promoting effect of the 185 nm photons. Specifically, 185 nm photons promoted HO• generation by decomposing mainly H2O at a low H2O2 dose or by decomposing mainly H2O2 at a high H2O2 dose. The VUV/H2O2 pretreatment also demonstrated better membrane fouling mitigation performance than did UV/H2O2. An increase in the H2O2 dose promoted HO• generation, thereby enhancing the performance of NOM degradation and membrane fouling alleviation and shifting the major membrane fouling mechanism from cake filtration to standard blocking. The VUV/H2O2 (0.60 mM) pretreatment effectively reduced disinfection byproducts (DBPs) formation during chlorine disinfection. Additionally, the oxidant H2O2 affected the membrane surface morphology and performance but had no evident effect on the mechanical properties. In actual water treatment, the VUV/H2O2 pretreatment exhibited better performance than the UV/H2O2 pretreatment in easing membrane fouling, ameliorating water quality, and reducing DBPs formation and acute toxicity.

Comparison of cooling tower blowdown and enhanced make up water treatment to minimize cooling water footprint

When water supply restrictions increasingly escalate to water supply risks, developing strategies to minimize the water footprint of wet cooling systems becomes crucial. This study compares two water engineering approaches to minimize the water footprint of a recirculating evaporative cooling tower (CT): (1) reusing cooling tower blowdown and (2) producing demineralized water to increase the cycles of concentration (CoC) of the CT. Our techno-economic analysis across various scenarios and CT settings reveals that reusing blowdown (option 1) is the most feasible approach for an industrial cooling system currently operating at CoCs of > 3, discharging blowdown with a conductivity of 2 mS/cm and a total organic carbon (TOC) concentration of approximately 20 mg/L. Compared to enhanced make up treatment, blowdown reuse allows higher water savings (13 %) and involves lower implementation and operation costs. Pilot scale trials validated the feasibility of both approaches. Blowdown and enhanced make up treatment included biologically activated carbon filtration, ultrafiltration and reverse osmosis, producing high-quality permeate, suitable for (re)use as CT make up or within other processes. The blowdown treatment reached a product quality of 80 μS/cm conductivity and 70 μg/L TOC, make up treatment 20 μS/cm in conductivity and 60 μg/L TOC, respectively. The study's findings underscore the viability of blowdown reuse as a cost-effective and efficient strategy to minimize the water footprint of cooling systems under increasing water scarcity conditions.

A review on the potential of cellulose nanomaterials for the development of thin film composite polyamide membranes for water treatment

Membrane-based separation technologies have drawn significant interest because of their compactness, low energy consumption, and ability to be easily integrated with existing processes. There has been significant interest in the utilization of natural materials derived from sustainable and renewable resources for membrane fabrication. Cellulose is one of the promising polymers which has been extensively studied in membrane fabrication and modification due to its abundant availability, non-toxicity and biodegradability. While there have been several reviews in recent years separately on TFC membranes and cellulose-based materials for different applications, reviews exclusively focusing on cellulosic nanomaterials-based TFC membranes are still lacking. This review provides an overview of the types of cellulose nanomaterials exploited for the development and modification of TFC membranes, particularly those used for desalination and wastewater treatment. We have presented a brief description of cellulose-based nanomaterials followed by a detailed discussion of different studies addressing each cellulose nanomaterial separately. In addition, we have summarized the performance of different studies in the literature, paying particular attention to the enhancement achieved by the incorporation of cellulose nanomaterial in the membrane.

Boosting nutrient recovery from AnMBR effluent by means of electrodialysis technology: Operating parameters assessing

This work describes a comprehensive assessment of operating parameters of a bench-scale electrodialysis (ED) plant for nutrient concentration from an Anaerobic Membrane BioReactor (AnMBR) effluent. The ED bench-scale plant serves a dual purpose. Firstly, to generate a concentrated stream with a high nutrient content, and secondly, to produce high-quality reclaimed water in the diluted stream, both sourced from real wastewater coming from the effluent of an AnMBR. Two sets of experiments were conducted: 1) short-term experiments to study the effect of some parameters such as the applied current and the type of anionic exchange membrane (AEM), among others, and 2) a long-term experiment to verify the feasibility of the process using the selected parameters. The results showed that ED produced concentrated ammonium and phosphate streams using a 10-cell pair stack with 64 cm2 of unitary effective membrane area, working in galvanostatic mode at 0.24 A, and operating with an Acid-100-OT anionic exchange membrane. Concentrations up to 740 mg/L and 50 mg/L for NH4-N and PO4-P, respectively, were achieved in the concentrated stream along with removal efficiencies of 70% for ammonium and 60% for phosphate in the diluted stream. The average energy consumption was around 0.47 kWh·m-3.

Screening the Performance of a Reverse Osmosis Pilot-Scale Process That Treats Blended Feedwater Containing a Nanofiltration Concentrate and Brackish Groundwater

A two-stage pilot plant study has been completed that evaluated the performance of a reverse osmosis (RO) membrane process for the treatment of feedwater that consisted of a blend of a nanofiltration (NF) concentrate and brackish groundwater. Membrane performance was assessed by monitoring the process operation, collecting water quality data, and documenting the blended feedwater's impact on fouling due to microbiological or organic means, plugging, and scaling, or their combination. Fluorescence and biological activity reaction tests were used to identify the types of organics and microorganisms present in the blended feedwater. Additionally, scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS) were used to analyze suspended matter that collected on the surfaces of cartridge filters used in the pilot's pretreatment system. SEM and EDS were also used to evaluate solids collected on the surfaces of 0.45 µm silver filter pads after filtering known volumes of NF concentrate and RO feedwater blends. Water quality analyses confirmed that the blended feedwater contained little to no dissolved oxygen, and a significant amount of particulate matter was absent from the blended feedwater as defined by silt density index and turbidity measurements. However, water quality results suggested that the presence of sulfate, sulfide, iron, anaerobic bacteria, and humic acid organics likely contributed to the formation of pyrite observed on some of the membrane surfaces autopsied at the conclusion of pilot operations. It was determined that first-stage membrane productivity was impacted by the location of cartridge filter pretreatment; however, second-stage productivity was maintained with no observed flux decline during the entire pilot operation's timeline. Study results indicated that the operation of an RO process treating a blend of an NF concentrate and brackish groundwater could maintain a sustainable and productive operation that provided a practical minimum liquid discharge process operation for the NF concentrate, while the dilution of RO feedwater salinity would lower overall production costs.

Progress in membrane distillation processes for dye wastewater treatment: A review

Textile and cosmetic industries generate large amounts of dye effluents requiring treatment before discharge. This wastewater contains high levels of reactive dyes, low to none-biodegradable materials and chemical residues. Technically, dye wastewater is characterised by high chemical and biological oxygen demand. Biological, physical and pressure-driven membrane processes have been extensively used in textile wastewater treatment plants. However, these technologies are characterised by process complexity and are often costly. Also, process efficiency is not achieved in cost-effective biochemical and physical treatment processes. Membrane distillation (MD) emerged as a promising technology harnessing challenges faced by pressure-driven membrane processes. To ensure high cost-effectiveness, the MD can be operated by solar energy or low-grade waste heat. Herein, the MD purification of dye wastewater is comprehensively and yet concisely discussed. This involved research advancement in MD processes towards removal of dyes from industrial effluents. Also, challenges faced by this process with a specific focus on fouling are reviewed. Current literature mainly tested MD setups in the laboratory scale suggesting a deep need of further optimization of membrane and module designs in near future, especially for textile wastewater treatment. There is a need to deliver customized high-porosity hydrophobic membrane design with the appropriate thickness and module configuration to reduce concentration and temperature polarization (CP and TP). Also, energy loss should be minimized while increasing dye rejection and permeate flux. Although laboratory experiments remain pivotal in optimizing the MD process for treating dye wastewater, the nature of their time intensity poses a challenge. Given the multitude of parameters involved in MD process optimization, artificial intelligence (AI) methodologies present a promising avenue for assistance. Thus, AI-driven algorithms have the potential to enhance overall process efficiency, cutting down on time, fine-tuning parameters, and driving cost reductions. However, achieving an optimal balance between efficiency enhancements and financial outlays is a complex process. Finally, this paper suggests a research direction for the development of effective synthetic and natural dye removal from industrially discharged wastewater.

Novel protocol for fouling detection of reverse osmosis membrane based on methylene blue colorimetric method by image processing technique

In the current study, a novel methylene blue (MB)-based colorimetric method for a quick, inexpensive, and facile approach for the determination of fouling intensity of reverse osmosis (RO) membrane has been reported. This technique is based on the interaction of MB with the organic foulants and shows the corresponding change in the colour intensity depending on the severity of fouling. The organic foulants, such as albumin, sodium alginate, and carboxymethyl cellulose (CMC), were chosen as model foulants, and the membranes were subjected to foul under extreme fouling conditions. The fouled membranes underwent an MB treatment followed by image-processing analyses. The severity of surface fouling of membranes was evaluated in terms of fouling intensity and correlated with the corresponding decline of permeate flux. The maximum fouling intensity of the albumin, sodium alginate, and CMC sodium were found to be 8.83, 23.38, and 9.19%, respectively, for the definite concentration of foulants. The physico-chemical interactions of the given foulants and MB were confirmed by changes in zeta potentials and increased sizes of the foulant by the dynamic light scattering technique. The surface fouling over the membrane surface was confirmed by the characterization of membranes.

Application of coal fly ash based ceramic membranes in wastewater treatment: A sustainable alternative to commercial materials

The continued increase in the global population has resulted in increased water demand for domestic, agricultural, and industrial purposes. These activities have led to the generation of high volumes of wastewater, which has an impact on water quality. Consequently, more practical solutions are needed to improve the current wastewater treatment systems. The use of improved ceramic membranes for wastewater treatment holds significant prospects for advancement in water treatment and sanitation. Hence, different studies have employed ceramic membranes in wastewater treatment and the search for low-cost and environmentally friendly starting materials has continued to engender research interests. This review focuses on the application of coal fly ash in membrane technology for wastewater treatment. The processes of membrane fabrication and the various limitations of the material. Several factors that influence the properties and performance of coal fly ash ceramic membranes in wastewater treatment are also presented. Some possible solutions to the limitations are also proposed, while cost analysis of coal fly ash-based membranes is explored to evaluate its potential for large-scale applications.

Mineral scaling induced membrane wetting in membrane distillation for water treatment: Fundamental mechanism and mitigation strategies

The scaling-induced wetting phenomenon seriously affects the application of membrane distillation (MD) technology in hypersaline wastewater treatment. Unlike the large amount of researches on membrane scaling and membrane wetting, scaling-induced wetting is not sufficiently studied. In this work, the current research evolvement of scaling-induced wetting in MD was systematically summarized. Firstly, the theories involving scaling-induced wetting were discussed, including evaluation of scaling potential of specific solutions, classical and non-classical crystal nucleation and growth theories, observation and evolution of scaling-induced processes. Secondly, the primary pretreatment methods for alleviating scaling-induced wetting were discussed in detail, focusing on adding agents composed of coagulation, precipitation, oxidation, adsorption and scale inhibitors, filtration including granular filtration, membrane filtration and mesh filtration and application of external fields including sound, light, heat, electromagnetism, magnetism and aeration. Then, the roles of operation conditions and cleaning conditions in alleviating scaling-induced wetting were evaluated. The main operation parameters included temperature, flow rate, pressure, ultrasound, vibration and aeration, while different types of cleaning reagents, cleaning frequency and a series of assisted cleaning measures were summarized. Finally, the challenges and future needs in the application of nucleation theory to scaling-induced wetting, the speculation, monitoring and mitigation of scaling-induced wetting were proposed.

Impact of SWMM Fouling and Position on the Performance of SWRO Systems in Operating Conditions of Minimum SEC

Due to water stress in the world in general desalination technologies are becoming increasingly important. Among the available technologies, reverse osmosis (RO) is the most widespread due to its reliability and efficiency compared to other technologies. The main weakness of RO is the loss of performance due to membrane fouling, which usually affects the water permeability coefficient (A), causing it to decrease. In RO desalination plants, fouling does not affect all spiral wound membrane modules (SWMMs) in the pressure vessels (PVs) in the same way. This will depend on the type of fouling and the position of the SWMM inside the PV. In this study, the impact of A and the position of the SWMM on the performance of the RO system is analyzed. For this purpose, decrements of up to 50% have been assumed for the seven SWMMs in series considering nine commercial SWMM models. The operating point analyzed is that which minimizes the specific energy consumption (SEC), a point obtained in a previous work carried out by the authors. The results show how the impact of A on the SWMM in the first position is more significant than the impact on modules that are in another position for the nine SWRO models studied. A drop of 50% in the coefficient A of the first element produces a permeate loss in the pressure pipe between 0.67 and 1.35 m3 d-1. Furthermore, it was observed that the models with the lowest coefficient A exhibited the highest performance losses in terms of permeate production when A was decreased.

Removing of cationic dyes using self-cleaning membranes-based PVC/nano-cellulose combined with titanium aluminate

This research used the phase inversion approach to construct polyvinyl chloride nanocellulose@titanium aluminate nanocomposite membranes (PVC/NC@TALCM) to adsorb and filter dye from wastewater. FTIR, XRD, and SEM were used to determine the adsorptive nanocomposite membrane that had been synthesized. The thermal and electrical properties measurements were carried out using a static system. The influence of several adsorbent dosages, pH, and dye concentrations on the nanocomposite membrane's adsorption ability was investigated. Using a dead-end filtration system, the PVC-NC@TALCM was evaluated as a pressure filtration membrane system. It was found that 98.6% of MB dye was removed by PVC-NC@TALCM membrane, which was loaded with 5% titanium aluminate at pH 10. The kinetic adsorption studies indicated that the adsorption of MB onto the PVC-NC@TALCM nanocomposite membrane obeys pseudo-second-order that indicates the chemosorption process. The isotherm data were described using Freundlich and Langmuir models, and the Freundlich isotherms were shown to be more closely match the experimental data than the Langmuir model. Finally, the PVC-NC@TALCM nanocomposite membrane was economical, environmentally friendly, and self-cleaning.

Engineering Metal-Organic-Framework (MOF)-Based Membranes for Gas and Liquid Separation

Separation is one of the most energy-intensive processes in the chemical industry, and membrane-based separation technology contributes significantly to energy conservation and emission reduction. Additionally, metal-organic framework (MOF) materials have been widely investigated and have been found to have enormous potential in membrane separation due to their uniform pore size and high designability. Notably, pure MOF films and MOF mixed matrix membranes (MMMs) are the core of the "next generation" MOF materials. However, there are some tough issues with MOF-based membranes that affect separation performance. For pure MOF membranes, problems such as framework flexibility, defects, and grain orientation need to be addressed. Meanwhile, there still exist bottlenecks for MMMs such as MOF aggregation, plasticization and aging of the polymer matrix, poor interface compatibility, etc. Herein, corresponding methods are introduced to solve these problems, including inhibiting framework flexibility, regulating synthesis conditions, and enhancing the interaction between MOF and substrate. A series of high-quality MOF-based membranes have been obtained based on these techniques. Overall, these membranes revealed desired separation performance in both gas separation (e.g., CO2, H2, and olefin/paraffin) and liquid separation (e.g., water purification, organic solvent nanofiltration, and chiral separation).

Nanoparticle-Enhanced PVDF Flat-Sheet Membranes for Seawater Desalination in Direct Contact Membrane Distillation

In this study, hydrophobic functionalized carbon nanotubes (fCNTs) and silica nanoparticles (fSiO₂NPs) were incorporated into polyvinylidene fluoride (PVDF) flat-sheet membranes to improve their performance in membrane distillation (MD). The performance of the as-synthesized membranes was evaluated against commercial reference polytetrafluoroethylene (PTFE) flat-sheet membranes. The water contact angle (WCA) and liquid entry pressure (LEP) of the PVDF membrane were compromised after incorporation of hydrophilic pore forming polyvinylpyrrolidone (PVP). These parameters were key in ensuring high salt rejections in MD processes. Upon incorporation of fCNTS and fSiO₂NPs, WCA and LEP improved to 103.61° and 590 kPa, respectively. Moreover, the NP additives enhanced membrane surface roughness. Thus, an increase in membrane roughness improved WCA and resistance to membrane wetting. High salt rejection (>99%) and stable fluxes (39.77 kg m^-2 h^-1) were recorded throughout a 3 h process evaluation where 3.5 wt% NaCl solution was used as feed. These findings were recorded at feed temperature of 60 ℃. Evidently, this study substantiated the necessity of high feed temperatures towards high rates of water recovery.

Biofouling in Membrane Bioreactors: Mechanism, Interactions and Possible Mitigation Using Biosurfactants

Biofouling roots damage to membrane bioreactors (MBRs), such as physical, functional and organisational changes and even therefore clogging of the membrane pores and successive microbial degradation. Further, it blocks the pores, results into a biomass cake and in due course reduces the membrane flux and leads to an increase in the operational costs. MBR fouling contributed to the rise in transmembrane pressure (TMP) and decrease in permeate flux (in case of constant pressure operation mode). Chemical surfactants adopted for the cleaning of membrane surfaces have certain disadvantages such as toxicity manifestations, damage to the membranes and high CMC concentrations. Biosurfactant surfactants have attained increasing interest due to their low toxicity, biodegradability, stability to extreme environmental conditions such as temperatures, pH and tolerance to salinity. The biosurfactants trapped the foulants via micelle formation, which distresses hydrophobic interactions amongst bacteria and the surface. Rhamnolipids as an anionic biosurfactant pose a significant interfacial potential and have affinity to bind organic matter. The present review discusses the problem of biofouling in MBRs, type and interactions of foulants involved and also highlights the mechanisms of biosurfactant cleaning, effect of different parameters, effect of concentration, TMP, flux recovery, permeability, mitigation practices and challenges.

Existing Filtration Treatment on Drinking Water Process and Concerns Issues

Water is one of the main sources of life's survival. It is mandatory to have good-quality water, especially for drinking. Many types of available filtration treatment can produce high-quality drinking water. As a result, it is intriguing to determine which treatment is the best. This paper provides a review of available filtration technology specifically for drinking water treatment, including both conventional and advanced treatments, while focusing on membrane filtration treatment. This review covers the concerns that usually exist in membrane filtration treatment, namely membrane fouling. Here, the parameters that influence fouling are identified. This paper also discusses the different ways to handle fouling, either based on prevention, prediction, or control automation. According to the findings, the most common treatment for fouling was prevention. However, this treatment required the use of chemical agents, which will eventually affect human health. The prediction process was usually used to circumvent the process of fouling development. Based on our reviews up to now, there are a limited number of researchers who study membrane fouling control based on automation. Frequently, the treatment method and control strategy are determined individually.

Research on Improved MOF Materials Modified by Functional Groups for Purification of Water

With the rapid development of urbanization and industrialization, water contamination has gradually become a big problem. Relevant studies show that adsorption is an efficient strategy to treat pollutants in water. MOFs are a class of porous materials with a three-dimensional frame structure shaped by the self-assembly of metal centers and organic ligands. Because of its unique performance advantages, it has become a promising adsorbent. At present, single MOFs cannot meet the needs, but the introduction of familiar functional groups on MOFs can promote the adsorption performance of MOFs on the target. In this review, the main advantages, adsorption mechanism, and specific applications of various functional MOF adsorbents for pollutants in water are reviewed. At the end of the article, we summarize and discuss the future development direction.

Fouling and Mitigation Behavior of Foulants on Ion Exchange Membranes with Surface Property in Reverse Electrodialysis

In this study, two different types of ion exchange membranes are used to investigate the tendency of membrane fouling with respect to surface roughness and hydrophilicity. Commercially available membranes reinforced by electrospun nanofiber have rough and hydrophilic surfaces, and lab-made pore-filling membranes exhibit a smooth and hydrophobic surface. Three different organic surfactants (i.e., cationic, anionic and non-ionic surfactants) are chosen as foulants with similar molecular weights. It is confirmed that membrane fouling by electrical attraction mainly occurs, in which anionic and cationic foulants influence anion and cation exchange membranes, respectively. Thus, less fouling is obtained on both membranes for the non-charged foulant. The membranes with a rough surface show a higher fouling tendency than those with a smooth surface in the short-term continuous fouling tests. However, during the cyclic operations of fouling and mitigation of the commercially available membranes, the irregularities of a rough membrane surface cause a rapid increase in electrical resistance from the beginning of fouling due to excessive adsorption on the surface, but the fouling is easily mitigated due to the hydrophilic surface. On the other hand, the membranes with a smooth surface show alleviated fouling from the beginning of fouling, but the irreversible fouling occurs as foulants accumulate on the hydrophobic surface which causes membrane fouling to be favorable.

Separation Mechanisms and Anti-Fouling Properties of a Microporous Polyvinylidene Fluoride-Polyacrylic Acid-Graphene Oxide (PVDF-PAA-GO) Composite Membrane with Salt and Protein Solutions

This research demonstrates the preparation of composite membranes containing graphene oxide (GO) and investigates the separation mechanisms of various salts and bovine serum albumin (BSA) solutions. A microporous polyvinylidene fluoride-polyacrylic acid-GO (PVDF-PAA-GO) separation layer was fabricated on non-woven support. The GO-incorporating composite resulted in enlarged pore size (0.16 μm) compared with the control membrane (0.12 μm). The zeta potential of the GO composite was reduced to -31 from -19 mV. The resulting membranes with and without GO were examined for water permeability and rejection efficiency with single salt and BSA solutions. Using the non-woven/PVDF-PAA composite, the permeance values were 88-190 kg/m²hMPa, and the salt rejection coefficients were 9-28% for Na₂SO₄, MgCl₂, MgSO₄, and NaCl solutions. These salt removals were based on the Donnan exclusion mechanism considering the ion radii and membrane pore size. Incorporating GO into the separation layer exhibited limited impacts on the filtration of salt solutions, but significantly reduced BSA membrane adhesion and increased permeance. The negatively charged protein reached almost complete removal (98.4%) from the highly negatively charged GO-containing membrane. The GO additive improved the anti-fouling property of the composite membrane and enhanced BSA separation from the salt solution.

A Review on Membrane Biofouling: Prediction, Characterization, and Mitigation

Water scarcity is an increasing problem on every continent, which instigated the search for novel ways to provide clean water suitable for human use; one such way is desalination. Desalination refers to the process of purifying salts and contaminants to produce water suitable for domestic and industrial applications. Due to the high costs and energy consumption associated with some desalination techniques, membrane-based technologies have emerged as a promising alternative water treatment, due to their high energy efficiency, operational simplicity, and lower cost. However, membrane fouling is a major challenge to membrane-based separation as it has detrimental effects on the membrane's performance and integrity. Based on the type of accumulated foulants, fouling can be classified into particulate, organic, inorganic, and biofouling. Biofouling is considered the most problematic among the four fouling categories. Therefore, proper characterization and prediction of biofouling are essential for creating efficient control and mitigation strategies to minimize the damage associated with biofouling. Moreover, the use of artificial intelligence (AI) in predicting membrane fouling has garnered a great deal of attention due to its adaptive capability and prediction accuracy. This paper presents an overview of the membrane biofouling mechanisms, characterization techniques, and predictive methods with a focus on AI-based techniques, and mitigation strategies.

Membrane distillation crystallization for water and mineral recovery: The occurrence of fouling and its control during wastewater treatment

Membrane distillation crystallization (MDC) is an emerging technology envisaged to manage challenges affecting the desalination industry. This technology can sustainably treat concentrated solutions of produced water and industrially discharged saline wastewater. Simultaneous recovery of clean water and minerals is achieved through the integration of crystallization to membrane distillation (MD). MDC has received vast research interest because of its potential to treat hypersaline solutions. However, MDC still faces challenges in harnessing its industrial applications. Technically, MDC is affected by fouling/scaling and wetting thereby hindering practical application at the industrial level. This study reviews the occurrence of membrane fouling and wetting experienced with MDC. Additionally, existing developments carried out to address these challenges are critically reviewed. Finally, prospects suggesting the sustainability of this technology are highlighted.

Improved Forward Osmosis Performance of Thin Film Composite Membranes with Graphene Quantum Dots Derived from Eucalyptus Tree Leaves

The major challenges in forward osmosis (FO) are low water flux, high specific reverse solute flux (SRSF), and membrane fouling. The present work addresses these problems by the incorporation of graphene quantum dots (GQDs) in the polyamide (PA) layer of thin-film composite (TFC) membranes, as well as by using an innovative polyethersulfone nanofiber support for the TFC membrane. The GQDs were prepared from eucalyptus leaves using a facile hydrothermal method that requires only deionized water, without the need for any organic solvents or reducing agents. The nanofiber support of the TFC membranes was prepared using solution blow spinning (SBS). The polyamide layer with GQDs was deposited on top of the nanofiber support through interfacial polymerization. This is the first study that reports the fouling resistance of the SBS-nanofiber-supported TFC membranes. The effect of various GQD loadings on the TFC FO membrane performance, its long-term FO testing, cleaning efficiency, and organic fouling resistance were analyzed. It was noted that the FO separation performance of the TFC membranes was improved with the incorporation of 0.05 wt.% GQDs. This study confirmed that the newly developed thin-film nanocomposite membranes demonstrated increased water flux and salt rejection, reduced SRSF, and good antifouling performance in the FO process.

High-efficiency recovery and regeneration of choline-polyol deep eutectic solvent for biorefinery via bipolar membrane electrodialysis and ultrafiltration

Deep eutectic solvents (DES) have been widely studied for interesting solvent properties in resources utilization and green conversion of energy. Complex composition of DES and lack of recovery techniques restricts their further scale-up application. Exploring efficient recovery and regeneration methodology of DES in biorefinery could be beneficial for low-carbon circular bioeconomy. Recovery and regeneration of choline-polyol DES (choline chloride-ethylene glycol, ChCl-EG) after biomass pretreatment was studied using bipolar membrane electrodialysis (BMED) with ultrafiltration (UF). UF-BMED treatment worked based on the interception of macromolecular degradation products in pretreatment liquor and regional recovery of Ch⁺, Cl^- with EG. Influence of major parameters on DES recovery performance was studied with emphasis. Maximum recovery ratio of DES reached 97.4% and minimum specific energy consumption of DES recovery approached 6.0 kW·h/kg. Cognition gained from this research revealed an efficient technique for DES recycling after biorefinery.

Fouling and Performance Investigation of Membrane Distillation at Elevated Recoveries for Seawater Desalination and Wastewater Reclamation

This study reports on the impact of elevated recovery (i.e., 80%, 85%, and 90%) on the fouling and performance of air gap membrane distillation (AGMD) with real seawater and landfill leachate wastewater samples using polytetrafluoroethylene (PTFE) polymer membranes. Increasing the feed temperature from 55 °C to 65 °C improved the water flux of seawater and wastewater and shortened the operating time by 42.8% for all recoveries. The average water flux in the 80%, 85%, and 90% recovery experiments at the 65 °C feed temperature was 32%, 37.32%, and 36.7% higher than the case of 55 °C for the same recoveries. The water flux decline was more severe at a higher temperature and recovery. The highest flux decline was observed with a 90% recovery at 65 °C feed temperature, followed by an 85% recovery at 65 °C. Close examination of the foulants layer revealed that seawater formed a cake fouling layer made predominantly of metal oxides. In contrast, the landfill leachate fouling was a combination of pore blocking and cake formation, consisting mainly of carbonous and nitrogenous compounds. Physical cleaning with deionized (DI) water at 55 °C and 65 °C and chemical cleaning with hydrogen peroxide (H2O2) were investigated for their efficiency in removing membrane foulants. Analytical results revealed that seawater fouling caused membrane pore blockage while wastewater fouling formed a porous layer on the membrane surface. The results showed that membrane cleaning with hydrogen peroxide restored >97% of the water flux. Interestingly, the fouling factor in seawater tests was 10%, while it was 16% for the wastewater tests.

The Impact of Operational Parameters on Polypropylene Membrane Performance during the Separation of Oily Saline Wastewaters by the Membrane Distillation Process

In the present study, membrane distillation (MD) was applied for the treatment of oily saline wastewaters produced on ships sailing the Baltic Sea. For comparison purposes, experiments were also carried out with model NaCl solutions, the Baltic Seawater and oil in water emulsions. The commercial Accurel PP V8/2 membranes (Membrana GmbH, Germany) were used. In order to investigate the impact of the operational parameters on the process performance, the experiments were conducted under various values of the feed flow velocity (from 0.03 to 0.12 m/s) and the feed temperature (from 323 to 343 K). The obtained results highlight the potential of PP membranes application for a stable and reliable long-term treatment of oily wastewater. It was demonstrated that the permeate flux increased significantly with increasing feed temperature. However, the lower temperature ensured the limited scaling phenomenon during the treatment of oily wastewaters. Likewise, increasing the feed flow velocity was beneficial to the increase in the flux. Moreover, it was found that performing a cyclic rinsing of the module with a 3% HCl solution is an effective method to maintain a satisfactory module performance. The present study sheds light on improving the MD for the treatment of oily wastewaters.

Subnanometer Ion Channel Anion Exchange Membranes Having a Rigid Benzimidazole Structure for Selective Anion Separation

Ion-conductive polymers having a well-defined phase-separated structure show the potential application of separating mono- and bivalent ion separation. In this work, three side-chain-type poly(arylene ether sulfone)-based anion exchange membranes (AEMs) have been fabricated to investigate the effect of the stiffness of the polymer backbone within AEMs on the Cl^-/NO₃^- and Cl^-/SO₄^2- separation performance. Our investigations via small-angle X-ray scattering (SAXS), positron annihilation, and differential scanning calorimetry (DSC) demonstrate that the as-prepared AEM with a rigid benzimidazole structure in the backbone bears subnanometer ion channels resulting from the arrangement of the rigid polymer backbone. In particular, SAXS results demonstrate that the rigid benzimidazole-containing AEM in the wet state has an ion cluster size of 0.548 nm, which is smaller than that of an AEM with alkyl segments in the backbone (0.760 nm). Thus, in the electrodialysis (ED) process, the former exhibits a superior capacity of separating Cl^-/SO₄^2- ions relative to latter. Nevertheless, the benzimidazole-containing AEM shows an inability to separate the Cl^-/NO₃^- ions, which is possibly due to the similar ion size of the two. The higher rotational energy barrier (4.3 × 10^-3 Hartree) of benzimidazole units and the smaller polymer matrix free-volume (0.636%) in the AEM significantly contribute to the construction of smaller ion channels. As a result, it is believed that the rigid benzimidazole structure of this kind is a benefit to the construction of stable subnanometer ion channels in the AEM that can selectively separate ions with different sizes.

Metal-organic frameworks (MOFs) based nanofiber architectures for the removal of heavy metal ions

Environmental heavy metal ions (HMIs) accumulate in living organisms and cause various diseases. Metal-organic frameworks (MOFs) have proven to be promising and effective materials for removing heavy metal ions from contaminated water because of their high porosity, remarkable physical and chemical properties, and high specific surface area. MOFs are self-assembling metal ions or clusters with organic linkers. Metals are used as dowel pins to build two-dimensional or three-dimensional frameworks, and organic linkers serve as carriers. Modern research has mainly focused on designing MOFs-based materials with improved adsorption and separation properties. In this review, for the first time, an in-depth look at the use of MOFs nanofiber materials for HMIs removal applications is provided. This review will focus on the synthesis, properties, and recent advances and provide an understanding of the opportunities and challenges that will arise in the synthesis of future MOFs-nanofiber composites in this area. MOFs decorated on nanofibers possess rapid adsorption kinetics, a high adsorption capacity, excellent selectivity, and good reusability. In addition, the substantial adsorption capacities are mainly due to interactions between the target ions and functional binding groups on the MOFs-nanofiber composites and the highly ordered porous structure.

Review of New Approaches for Fouling Mitigation in Membrane Separation Processes in Water Treatment Applications

This review investigates antifouling agents used in the process of membrane separation (MS), in reverse osmosis (RO), ultrafiltration (UF), nanofiltration (NF), microfiltration (MF), membrane distillation (MD), and membrane bioreactors (MBR), and clarifies the fouling mechanism. Membrane fouling is an incomplete substance formed on the membrane surface, which will quickly reduce the permeation flux and damage the membrane. Foulant is colloidal matter: organic matter (humic acid, protein, carbohydrate, nano/microplastics), inorganic matter (clay such as potassium montmorillonite, silica salt, metal oxide, etc.), and biological matter (viruses, bacteria and microorganisms adhering to the surface of the membrane in the case of nutrients) The stability and performance of the tested nanometric membranes, as well as the mitigation of pollution assisted by electricity and the cleaning and repair of membranes, are reported. Physical, chemical, physico-chemical, and biological methods for cleaning membranes. Biologically induced biofilm dispersion effectively controls fouling. Dynamic changes in membrane foulants during long-term operation are critical to the development and implementation of fouling control methods. Membrane fouling control strategies show that improving membrane performance is not only the end goal, but new ideas and new technologies for membrane cleaning and repair need to be explored and developed in order to develop future applications.