Comprehensive characterization of printed circuit boards of various end-of-life electrical and electronic equipment for beneficiation investigation

Electronic waste analysis using laser-induced breakdown spectroscopy (LIBS) and X-ray fluorescence (XRF): Critical evaluation of data fusion for the determination of Al, Cu and Fe

BACKGROUND

Electronic waste (e-waste) proliferation and its implications underscore the imperative for advanced analytical methods to mitigate its environmental impact. It is estimated that e-waste production stands at a staggering 20-50 million tons yearly, of which merely 20-25% undergo formal recycling. The e-waste samples evaluated contain computers, laptops, smartphones, and tablets.

RESULTS

Forty-one samples were processed, involving the disassembly and separation of components. Subsequently, two analytical techniques, laser-induced breakdown spectroscopy (LIBS) and energy dispersive X-ray fluorescence (ED-XRF), were applied to quantify aluminum (Al), copper (Cu), and iron (Fe) in the e-waste samples. The samples were then analyzed after acid mineralization with 50% v v-1 aqua regia in a digester block and finally by ICP OES. A solid residue composed of Si and Ti was observed after the digestion of the samples. Multivariate calibration strategies such as partial least-squares regression (PLS), principal component regression (PCR), maximum likelihood principal component regression (MLPCR), and error covariance penalized regression (ECPR) were used for calibration. Finally, the figures of merit were calculated to verify the most suitable models. The results revealed robust models with notable sensitivity, varying from 8.98 to 35.04 Signal (a.u.)(% w w-1) -1, low Limits of Detection (LoD) within the range of 0.001-0.2 % w w-1, and remarkable relative errors ranging from 2% to 33%, particularly for Cu and Fe.

SIGNIFICANCE

Notably, the models for Al faced inherent challenges, thus highlighting the complexities associated with its quantification in e-waste samples. In conclusion, this research represents an important step toward a more sustainable and efficient future for electronic waste recycling, signifying its relevance to global environmental welfare and resource conservation.

Fungal bioleaching of metals from WPCBs of mobile phones employing mixed Aspergillus spp.: Optimization and predictive modelling by RSM and AI models

In the present study, optimization and prediction models for fungal bioleaching for effective metal extraction from waste printed circuit boards (WPCBs) of mobile phones were developed employing central composite design (CCD) of response surface methodology (RSM), and two artificial intelligence (AI) models, i.e., artificial neural network (ANN) and, support vector machine (SVM), respectively. Two continuous process parameters, such as pH (4-9) and pulp density (1-10 g/L), and the bioleaching approaches, viz., one-step and two-step, were experimentally optimized for the extraction of targeted metals, i.e., Cu, Ni, and Zn from WPCBs by mixed cultures of Aspergillus niger and Aspergillus tubingensis. Datasets were then used for predictive modelling using AI tools. Results showed that the highest simultaneous bioleaching of Cu, Ni, and Zn, with an extraction efficacy of about 86%, 51%, and 100%, respectively, achieved at an optimal condition of pH 5.7 and pulp density of 3 g/L following the two-step bioleaching approach. Effective metal extraction in the two-step approach could be attributed to the abundant production of organic acids with a content of about 16.3 g/L, 8.4 g/L, and 0.5 g/L of citric acid, oxalic acid, and malic acid, respectively. Further, the predictive modelling revealed that the ANN model was found to predict the fungal bioleaching responses more accurately as compared to the SVM model with R2 values exceeding 0.96 for all targeted metals. This research demonstrates the applicability of the optimization and prediction models for efficient metal extraction from WPCBs using mixed Aspergillus spp. following the two-step approach.

Evaluation of the recycling potential of obsolete mobile phones through secondary material resources identification: A comprehensive characterization study

The growing concern over the management of e-wastes has generated an interest in the recovery of resources from these wastes under the concept of urban mining and circular economy. However, in the absence of accurate knowledge of the physico-chemical compositional structure of these wastes makes the recycling process difficult. Thus, the present study conducted a recycling-oriented characterization of waste mobile phones (WMPs) for the identification of secondary materials and estimated their recycling potential. The characterization was performed using ICP-OES and FTIR techniques after dismantling WMPs for the determination of elemental composition and the polymeric fractions respectively. Dismantling of the WMPs revealed that enclosures, batteries, display modules, and PCBs consist of 35.33 wt%, 28.9 wt%, 19.44 wt%, and 16.31 wt% respectively. Of these components, PCBs constitute the highest economic recovery potential with an estimated potential revenue generation of more than 50,000 US $ per ton of waste PCBs. Copper showed the highest recovery potential (234.39 tons/year) with an economic value of approximately 3317 US $/ton of WPCBs followed by Sn (27.37 tons/year) and Ni (24.64 tons/year). Among different precious metals, Au was found to have the highest percentage of economic value (76.22%) followed by Pd (8.16%) and Ag (3.13%). The display modules and enclosures were found to have relatively lower contributions than WPCBs in the overall recycling potential due to lower metal contents and mixed polymeric fractions. The findings in the study indicate that WMPs could serve as a promising new source for sustainable secondary mining of rare and valuable metals. Further, the study will help the policymakers in designing effective e-waste management strategies through the promotion of sustainable recovery of materials.

Composition and recycling of smartphones: A mini-review on gaps and opportunities

After more than a decade since smartphones became consolidated in the market, many recycling solutions have been proposed to deal with them. To continue developing useful solutions and enable adjustment of routes, this mini-review aims to analyse the current research scenario, presenting relevant gaps, trends and opportunities. From a structured searching and screening procedure, a vast source of data was arranged and is available to extract useful information (43 studies on composition and 93 studies on recycling). The study provides discussions about the history of smartphone development, constituent materials and recycling methods for different components, comparisons between feature phones and smartphones and others. Among some conclusions, the authors highlight the lack of studies on pre-extractive methods, green chemistry, recovery of critical and precious metals, determination of priority materials for recovery and solutions for entire devices. In the end, a list containing six research gaps for composition studies and seven research gaps for recycling studies is provided and may be seen as opportunities for future research.

Metal bioleaching from printed circuit boards by bio-Fenton process: Optimization and prediction by response surface methodology and artificial intelligence models

Recycling printed circuit boards (PCBs) in the e-waste stream is essential for ecological protection and metal recycling for a circular economy. Efficient metal recovery from PCBs is highly dependent on the determination of the optimum combination of inputs in the recycling process. In this study, optimization and predictive modelling of the bio-Fenton process were performed employing the response surface methodology (RSM) and the artificial intelligence (AI) models for efficient enzymatic metal bioleaching from discarded cellphone PCBs. The Box-Behnken design (BBD) of RSM was chosen as the design matrix. Further, two AI models, i.e., support vector machine (SVM) and artificial neural network (ANN) were employed to predict complex metal bioleaching process. Experiments were performed based on variations of four input process parameters, namely, glucose oxidase (GOx) content (100-1000 U/L), Fe²⁺ content (10-50 mM), PCB pulp density (1-10 g/L), and shaking speed (150-450 rpm). Results revealed that the maximum simultaneous enzymatic metal extraction of 100% Cu, 70% Ni, 40% Pb, and 100% Zn was attained at the optimized conditions: GOx content: 300 U/L, Fe²⁺ content: 10 mM, pulp density: 1 g/L, and shaking speed: 335 rpm. A comparative analysis of the AI models suggested that the ANN-based model predicting more accurate results than the SVM-based model with coefficient of determination values > 0.99 for all the targeted metals. The FTIR analysis confirmed the partial disintegration of PCB polymeric base by OH radicals (OH•), which helped in liberating and exposing the embedded metals to the bio-Fenton solution. Further, the oxidation of metals by ferric ions produced from GOx-mediated oxidation of ferrous ions ensued efficient enzymatic metal bioleaching. Selective metal recovery of >99% was obtained by the chemical precipitation of bioleachate.

Fungal biotechnology for urban mining of metals from waste printed circuit boards: A review

Rapid surge in electronic waste (e-waste) and its unscientific handling has an adverse impact on humans and the environment. Waste printed circuit board (WPCB), an integrated component of e-waste, has a high metallic content that includes both toxic and precious metals. Therefore, metal recovery is essential not just to avoid environmental degradation but also for economic growth. The current literature analysis focuses on one such eco-friendly approach, known as fungal biotechnology, for extracting metals from WPCBs. Among diverse bioleaching agents, fungi have shown promising metal extraction efficiency (Al: 65-96%; Co: 45-90%; Cu: 34-100%; Ni: 8-95%; Mn: 70-95%; Pb: 27-95%; Zn: 54-99%) and the ability to work in a wide pH range. However, in terms of metal recovery from WPCBs, fungal bioleaching has been less explored. This review, thus, assesses the fungal biotechnology for metal extraction from WPCBs and discusses the associated mechanism and kinetics involved. Different process parameters affecting the fungal bioleaching have also been discussed briefly. The review highlights that, while this process has enough potential, some associated drawbacks hinder its practical applicability on an industrial scale. Lastly, some suggestions for scaling up and reducing the cost of the process have been made, which need to be addressed.

Olive-tree polyphenols and urban mining. A greener alternative for the recovery of valuable metals from scrap printed circuit boards

Recycling printed circuit boards (PCBs) is becoming a source of precious metals and an alternative to conventional mining. This phenomenon is now known as "urban mining." In this work, a polyphenols-rich plant extract has been obtained from olive-tree leaves, and its ability to contribute to reducing four metals, namely, Ag, Cu, Cr, and Sn, that are present in scrap PCBs has been studied. Three reductants (NaBH₄, Fe°, and the olive-tree leaves extract) have been used to recover these valuable metals. An attempt has been made to minimize the concentration of the first two, replacing them with a natural, cheaper, and less toxic reductant. To achieve this goal, a computer-assisted factorial, composed, centered, orthogonal, and rotatable statistical design of experiments (FCCORD) has been used to build the experimental matrix to be carried out in the laboratory and, next, for the statistical treatment of the results. The results show that it is possible to achieve only a partial recovery of the four metals (silver, copper, chromium, and tin) from PCBs leachates by using sodium borohydride, iron, and the extract separately. In other words, none of these three reductants alone can completely remove any of the four metals in the leachate. Nevertheless, using the statistical design of experiments, the total recovery of the four metals has been achieved by combining the three reductants in the appropriate concentrations. Hence, polyphenols-rich plant extracts in general and olive-tree leaves extract in particular can be regarded as promising coadjuvants in the rising field of urban mining.

Copper recovery through biohydrometallurgy route: chemical and physical characterization of magnetic (m), non-magnetic (nm) and mix samples from obsolete smartphones

The more modern electronics are, the smaller and complex printed circuit boards are. Thus, these materials are continually changed (physicochemically), increasing the copper concentrations in smartphones. In this sense, it is challenging to set standardized recycling processes to improve metal recovery. In addition, biohydrometallurgy is a clean and cheap process to obtain critical metals from low-grade sources and waste electronic equipment. Therefore, the aim of this work was to characterize, physicochemically, 21 PCBs from smartphones manufactured from 2010 to 2015, and then to recover the copper by Acidithiobacillus ferrooxidans (biohydrometallurgy). The PCBs were comminuted and separated into Magnetic (M), Nonmagnetic (NM) and without magnetic separation (MIX) samples. It was identified 217.8; 560.3 and 401.3 mg Cu/g of PCBs for M, NM and MIX samples, respectively. Regarding biohydrometallurgy, the culture media iron-supplemented (NM + Fe and MIX + Fe) increased the copper content by 2.6 and 7.2%, respectively, and the magnetic separation step was insignificant.

Structural study and metal speciation assessments of waste PCBs and environmental implications: Outlooks for choosing efficient recycling routes

Environmental protection from risks and disposal management of discarded mobile phone printed circuit boards (MPhPCBs) is a global issue. Although recycling is proposed as a solution, it is challenging to choose a sustainable method due to the insufficient recognition from extreme structural heterogeneity of these wastes based on their types. To this end, a thorough study on the structural characterization of PCBs using different analyses and metal speciation by sequential extraction procedure were performed. Understanding these information is an essential step in order to choose efficient methods to maximize selective recycling of metals and minimize environmental implications. PCBs were found to be potent metallic reservoirs after all metal content of PCBs were precisely measured. The structural analysis results of the sample included identification of different phases, functional groups, 45.1 % of the crystalline and 54.9 % of amorphous, the mesoporous nature (pore diameter mean ∼ 7.24 nm), hydrophobic property (contact angle ∼93.4°), the positive ζ-potential of particles at pH < (isoelectric point ∼5.4) and vice versa, and the particle size that were not oversized. The metal speciation outcome indicated over 80 % of the total content of elements such as Si, Sn, Ag, Au, Sr, Al, Cr, Nd, Ca, Ba, and P was in a solid crystal structure/residual fraction, which were hard recycled. The assessment of contamination levels of waste indicated the considerable contamination for the environment at global contamination factor ∼27.7, the moderate ecological risk at potential ecological risk assessment ∼82.9, and threats to public health. In addition, the metals of Pr, Mn, and Zn pose high risks because of their risk assessment code values of 42.7 %, 36.7 %, and 33.1 %, respectively. Leaching tests proved Waste Extraction Test was an aggressive method. ANC4 proposed high level of H⁺ consumption are required for metal leaching in future works.

Occupational Exposure among Electronic Repair Workers in Ghana

Electronic repair workers may be exposed to lead, mercury, cadmium and other elements including rare earth elements used in electronic equipment. In this study, repair work took place in small repair shops where, e.g., televisions, radios, video players, compact discs and computers were repaired. Personal full-shift air samples of particulate matter were collected among 64 electronic repair workers in Kumasi (Ghana) and analysed for 29 elements by inductively coupled plasma mass spectrometry. Results showed that air concentrations of all elements were low. The highest air concentration was measured for iron with a geometric mean concentration and geometric standard deviation of 6.3 ± 0.001 µg/m3. The corresponding concentration of Pb and Hg were 157 ± 3 ng/m3 and 0.2 ± 2.7 ng/m3, respectively. The cerium concentration of 5 ± 2 ng/m3 was the highest among the rare earth elements. Source apportionment with ranked principal component analysis indicated that 63% of the variance could be explained by the repair and soldering of electronic components such as batteries, magnets, displays and printed circuit boards. An association between concentrations of lead in the workroom air and lead in whole blood was found (Pearson’s correlation coefficient r = 0.42, p < 0.001). There was, however, no statistically significant difference between whole blood lead concentrations in the workers and references indicating that lead did not exclusively originate from occupational exposure.

Catalytic effect and mechanism of in-situ metals on pyrolysis of FR4 printed circuit boards: Insights from kinetics and products

Pyrolysis is a promising method for the recovery of waste printed circuit boards (WPCBs), but few researches have noticed the influence of in-situ metals. This study conducted a series of comparisons between metal-free leftover pieces (LP) and intact boards (IB), including pyrolysis characteristics, volatile emission, kinetics, and thermodynamic parameters. The thermo-gravimetry (TG) analyses indicated that both the samples presented predominant mass loss in narrow temperature intervals, and characteristic pyrolysis temperatures of IB were approximately 15 °C lower than those of LP. Dominant constituents in evolved gases were detected by Fourier-transform infrared spectrometry as CO₂, phenol, bromophenol, ethers, ketones, and aldehydes, and metals accelerated the generation of light hydrocarbons and aromatic compounds. The activation energy and thermodynamic parameters were calculated and compared, and the results verified the presence of in-situ metals led to a lower energy barrier and higher reaction extent. Moreover, conversion behaviors of Cu, Fe, Sn, and Pb manifested the formation of metal bromides and implied the reduction of brominated volatiles. The obtained results confirmed the catalytic effect of in-situ metals on PCBs pyrolysis and their bromine fixation abilities. This study contributes to fundamental knowledge that can be used to guide the pyrolysis of WPCBs.

Characterization of end-of-life mobile phone printed circuit boards for its elemental composition and beneficiation analysis

Globally, waste electrical and electronic equipment is one of the fastest-growing waste sectors. Mobile phones constitute the major portion of the telecommunication e-waste category. Over the years, waste mobile phones were considered as a potential source of secondary metals. This study aims to determine the physical and chemical composition of the discarded mobile phones and to evaluate its recovery potential. The printed circuit boards from the discarded (waste) mobile phones (MPCB) were collected and samples of different sizes 3 × 3 cm, 2 mm, 1 mm, 500 µm, and 150 µm were obtained after milling and sieving. Elemental composition revealed the presence of base metals, Cu, Zn, Fe, Ni, and Pb, in higher quantities with a significant amount of precious metals Au and Ag. Amount of base metals present in different MPCB size fractions was found in the order 3 × 3 cm > 2 mm > 1 mm > 500 µm >150 µm. The amount of precious metals like Ag and Au was found to be higher in large-sized MPCB fractions. FTIR studies declared the presence of polymers like ABS, PC, and HIPs in MPCB samples. TCLP tests for toxic metals revealed that MPCBs contained high concentrations of cadmium, lead, and mercury highlighting their hazardous potential. The ultimate analysis revealed that NMF has a GCV of 12.34 MJ/kg and a volatile content of 42.25%, which can be a potential source of energy that can be recovered through the gasification or pyrolysis process. Overall, the comprehensive characterization of waste MPCBs will systematically provide a better understanding of e-waste recycling processes for beneficiation purpose and sustainable resource utilization.Implications: A comprehensive characterization of waste mobile phone printed circuit boards for its elemental composition was performed. Mechanical treatment steps before MPCBs processing increased the exposure of metals resulting in a higher concentration of metals in acid-digested samples. The elemental analysis of MPCBs revealed that MPCBs possessed significant quantities of base and precious metals. The amount of precious metals like Ag and Au was also found in higher ranges in large-sized MPCB fractions, which elucidated fact to be considered in the pre-treatment process for metal recoveries. The high content of base and precious metals in waste mobile phones displayed their economic potential in the market. This new source may compensate for the escalating global demand for gold and silver. Results from the study indicated that MPCBs can serve as an excellent secondary source for various metals and as an efficient alternative fuel.

Development of thermoplastic composites based on recycled polypropylene and waste printed circuit boards

In the last several years, the electronic waste, especially printed circuit boards have significantly increased over the world, generating one of the highest rates of solid waste. The recycling process of the printed circuit boards implies mainly the recovery of metals and glass fibers, while the reuse of the polymeric support has remained largely in the phase of research. In this paper, the non-metallic part of printed circuit boards was used as filler (up to 30%), but also to improve the fire resistance of thermoplastic composites based on recycled polypropylene and diene block-copolymers. The synergy between the elastic effect of elastomers and the reinforcing effect of the waste powder into the thermoplastic matrix was studied by mechanical and dynamo-mechanical analysis, X-ray diffraction, optical microscopy, micro-calorimetry and thermo-gravimetrical analysis. Improved mechanical properties, especially impact strength was observed. The compatibization of components considering the interactions between the ethylene-butylene blocks from the hydrogenated and maleinized styrene-butadiene block-copolymer and recycled polypropylene, respectively between the MA groups and the functionalities of the waste powder, evidenced by FTIR, was highlighted by changes in the X-ray pattern and an increased fire resistance and thermal stability.

Sampling waste printed circuit boards: Achieving the right combination between particle size and sample mass to measure metal content

The current worldwide expansion of waste PCB (WPCB) deposits represents both a pressing environmental issue and an economic opportunity, fostering the development of numerous recycling processes across the world. An important input for designing such processes is the metallic content of WPCBs, which is assayed by grinding and leaching samples taken from the stack of WPCBs to be recycled. The content values come with substantial uncertainties, arising mainly from the uneven distribution of the metals within the structure of WPCBs. This study aims to quantify the effects on these uncertainties of the particle size, the mass of the sample digested and the number of digestion replicates. It focused on the abundance of six metals in WPCBs: Cu, Fe, Zn, Pb and Ni, and also Co, which is a critical element for the EU. A batch of 485 kg of WPCBs was put through several shredding and splitting steps to produce three fractions: one shredded to 2 mm, and two ground to 750 μm and 200 μm. From each sample, 16 samples of 0.5 g, 2 g or 5 g were digested in hot aqua regia. Bootstrapping of the results allowed the error around the mean content to be estimated, for each metal and for all the experimental conditions. Considering the largest sample masses and three replicated digestions, the uncertainties for Zn (resp. Ni) were reduced from 35% to 10% (resp. from 70% to 10%) when the particle size was reduced from 2 mm to 200 μm.

Evaluation of US EPA Method 3052 Microwave Acid Digestion for Quantification of Majority Metals in Waste Printed Circuit Boards

Metal content determination is one of the critical aspects of preparing electronic waste for metal recycling. In spite of the fact that end-of-life printed circuit boards are considered to be a secondary resource reservoir, no standard procedure exists for determining the total metal content in this heterogeneous multicomponent material containing plastics, metals, alloys and ceramics. We investigated the utilization of United States Environmental Protection Agency (US EPA) microwave acid digestion (Method 3052) and various modifications of this procedure for effective releasing of Cu, Fe, Ni, Pb and Zn from waste printed circuit boards (WPCBs) from mobile phones. The maximum contents of Cu (22.6 wt.%), Fe (5.0 wt.%), Ni (2.0 wt.%) and Zn (2.6 wt.%) were obtained using the standard (unmodified) US EPA 3052 digestion procedure, but the total digestion of PCB material was not achieved. The solid residue material after digestion by means of the US EPA 3052 method consisted predominantly of oxides (Ca, Mg and Al) and fluorides (Ca and Mg), and some particles contained minor amounts of Fe and Cu.

Emerging technologies for the recovery of rare earth elements (REEs) from the end-of-life electronic wastes: a review on progress, challenges, and perspectives

The demand for rare earth elements (REEs) has significantly increased due to their indispensable uses in integrated circuits of modern technology. However, due to the extensive use of high-tech applications in our daily life and the depletion of their primary ores, REE's recovery from secondary sources is today needed. REEs have now attracted attention to policymakers and scientists to develop novel recovery technologies for materials' supply sustainability. This paper summarizes the recent progress for the recovery of REEs using various emerging technologies such as bioleaching, biosorption, cryo-milling, electrochemical processes and nanomaterials, siderophores, hydrometallurgy, pyrometallurgy, and supercritical CO₂. The challenges facing this recovery are discussed comprehensively and some possible improvements are presented. This work also highlights the economic and engineering aspects of the recovery of REE from waste electrical and electronic equipment (WEEE). Finally, this review suggests that greener and low chemical consuming technologies, such as siderophores and electrochemical processes, are promising for the recovery of REEs present in small quantities. These technologies present also a potential for large-scale application.

Biodismantling, a Novel Application of Bioleaching in Recycling of Electronic Wastes

Electronic components (EC) from waste electrical and electronic equipment (WEEE) such as resistors, capacitors, diodes and integrated circuits are a subassembly of printed circuit boards (PCB). They contain a variety of economically valuable elements e.g., tantalum, palladium, gold, and rare earth elements. However, until recently there has been no systematic dismantling and recycling of the EC to satisfy the demand for raw materials. A problem connected with the recycling of the EC is the removal of the components (dismantling) in order to recover the elements in later processing steps. The aim of the present study was to develop a new technique of dismantling using bioleaching technology to lower costs and environmental impact. In triplicate batch experiments, used PCBs were treated by bioleaching using an iron-oxidizing mixed culture largely dominated by Acidithiobacillus ferrooxidans strains supplemented with 20 mM ferrous iron sulfate at pH 1.8 and 30 °C for 20 days. Abiotic controls were treated by similar conditions in two different variations: 20 mM of Fe2+ and 15 mM of Fe3+. After 20 days, successful dismantling was obtained in both the bioleaching and the Fe3+ control batch. The control with Fe2+ did not show a significant effect. The bioleaching condition presented a lower rate of dismantling which can partially be explained by a constantly higher redox potential leading to a competition of solder leaching and copper leaching from the printed copper wires. The results showed that biodismantling—dismantling using bioleaching—is possible and can be a new unit operation of the recycling process to maximize the recovery of valuable metals from PCBs.

Rare earth elements exposure and the alteration of the hormones in the hypothalamic-pituitary-thyroid (HPT) axis of the residents in an e-waste site: A cross-sectional study

Rare earth elements (REEs) are widely used in electronic products. But the contaminations of REEs in the e-waste sites and the related health effects were barely investigated. In the present study, we analyzed the concentrations of REEs and the hormones of the HPT axis in plasma of subjects recruited from an e-waste area and a reference area in Taizhou, China. The results showed that the concentrations of several REEs like La, Ce were much higher in the exposed group than in the control group (all p < 0.001). The thyroid hormones, FT3 and FT4, and TRH showed no significant difference between the two groups, while the concentration of TSH was significantly higher in the exposed group when compared to the control group (p = 0.002). Separate regression analysis indicated that elevated La and Ce levels were associated with higher TSH concentrations. MDA and 8-iso, the biomarkers of oxidative stress, were also significantly higher in the exposed group than that of the control group (p = 0.002 and p = 0.003, respectively). The increased oxidative stress might be the mechanism underlying the disruptive effects of REEs on TSH. Our results indicated that the quantities of internal exposure of REEs in the subjects in the e-waste area were considerable and the compositional profile of the REEs in the exposed group was different from the control group due to the e-waste dismantling. The expression of TSH were also affected by high La and Ce exposure which showed an endocrine disruption effects of REEs on HPT axis.

Assessment of LED lamps components and materials for a recycling perspective

LED lamps have already conquered the market of general lighting. This new product will generate a substantial flow of e-waste requiring studies for the correct management, especially concerning recycling alternatives. This study proposes a material characterization of all the tubular and bulb LED lamp components (carcass, LEDs, printed circuit board and LED module). After manual disassembling, polymers were characterized by infrared spectroscopy (FTIR), and the metals by X-ray fluorescence (XRF) and acid leaching followed by ICP-OES analysis. By the novelty of separating and characterizing the LED lamp's components, a process which has not yet been studied, the results allow for a better interpretation of the different materials distribution within the lamps which is essential to improve the efficiency of a recycling route. To exemplify, the element gallium, which has a recycling appeal from the LEDs, is present in a larger quantity in the printed circuit boards. The study also provides an analysis of the materials recycling rates and economic values, and the comparison with the concentration of natural ores. Thus, it was possible to discuss about target components and materials and the recycling alternatives for each component. LED lamps contain interesting materials, with even higher concentrations than natural ores, such as gold, silver, copper, aluminum, tin and gallium. If recycled, tubular lamps and bulb lamps would have the economic recovery of USD 2405.99 and USD 2595.02 per ton, respectively. The gold was found to be the most valuable material, and the LEDs the most valuable component of the LED lamps.

Recovery of metals from waste printed circuit boards by selective leaching combined with cyclone electrowinning process

This paper provides a benign process that realized the metals separation and recovery from wPCBs in an efficient and low cost way. The chemical active order and potential-pH diagram of the metals enlightened us to apply stepwise leaching to selective separation of the metals from the wPCBs. The results indicated that the selective separation of Fe, Al, Zn; Sn and Cu can be achieved by the dilute sulfuric acid leaching, displacement leaching using copper sulphate and sulfuric acid leaching with air-oxidization, respectively. Under the optimal conditions, the leaching efficiency of Fe, Al, Zn, Sn and Cu were 92.59%, 90.51%, 89.73%, 1.44% and 0.82%, respectively, in the dilute sulfuric acid leaching. In the displacement leaching, the displacement efficiency of Sn was as high as 95.20%, with little Cu leached. The data of sulfuric acid leaching with air-oxidization experiments shows that the leaching efficiency of Cu reached 95.72%. In order to recover the Sn and Cu in the solutions, the hydrolysis precipitation and cyclone electrowinning were introduced. With these techniques, 92.75% Sn was precipitated and the smooth cathode copper (purity 99.98%) was obtained with the current efficiency was 94.96%. Moreover, the analysis of the mass distribution about the process demonstrated that the H⁺ and Cu²⁺ were consumed, but also produced in different procedure, that means the process is a simple and eco-friendly technology, not only due to its high recovery efficiency, but also high reagents recyclable.

High-Pressure Oxidative Leaching and Iodide Leaching Followed by Selective Precipitation for Recovery of Base and Precious Metals from Waste Printed Circuit Boards Ash

: This paper deals with the recovery of gold from waste printed circuit boards (WPCBs) ash by high-pressure oxidative leaching (HPOL) pre-treatment and iodide leaching followed by reduction precipitation. Base metals present in WPCB ash were removed via HPOL using a diluted sulfuric acid solution at elevated temperatures. Effects of potassium iodide concentration, hydrogen peroxide concentration, sulfuric acid concentration, leaching temperature, and leaching time on gold extraction from pure gold chips with KI–H2O2–H2SO4 were investigated. The applicability of the optimized iodide leaching process for the extraction of gold from the leach residue obtained after HPOL were examined at different pulp densities ranging from 50 g/t to 200 g/t. Results show that the removal efficiency was 99% for Cu, 95.7% for Zn, 91% for Ni, 87.3% for Al, 82% for Co, and 70% for Fe under defined conditions. Under the optimal conditions, the percentage of gold extraction from the gold chips and the residue of WPCBs was 99% and 95%, respectively. About 99% of the gold was selectively precipitated from the pregnant leach solution by sequential precipitation with sodium hydroxide and L-ascorbic acid. Finally, more than 93% of gold recovery was achieved from WPCB ash by overall combined processes.

Antimicrobial copper nanoparticles synthesized from waste printed circuit boards using advanced chemical technology

Waste Printed Circuit Boards (WPCBs) were classified as one of the most important resources for urban mining containing high purity Copper (Cu) and other valuable materials. Recently, a dissolution recycling approach enhanced by ultrasonic treatment succeeded in the liberation of Cu foils from WPCBs as received. This research aims to synthesize Copper Nanoparticles (Cu-NPs) from the recovered Cu by using an advanced chemistry approach to obtain nano-product with high added value taking into consideration environmental risks. The experiments were carried out on the Cu foils recovered from the three types of WPCBs with different purity of Cu (Motherboard, Video Card, and Random Access Memory (RAM)). The synthesis process was performed in two stages: (a) preparation of Copper (II) Sulfate aqueous solutions from the recovered Cu and (b) chemical reduction of solutions for synthesis of Cu-NPs by using Native Cyclodextrins (NCDs), particularly ß-NCD as stabilizers. The efficiency of the developed approach for raw material of different purity was assessed and the final yield and the estimated recovery cost of synthesized Cu-NPs were calculated with high accuracy as well as the properties of the synthesized Cu-NPs. The obtained Cu-NPs were examined using SEM-EDS, TEM, XRD, Raman Spectroscopy, and TGA. To maximize the potential biomedical application benefits, the antibacterial activity of Cu-NPs was investigated by the standard microdilution method for E. coli, P. aeruginosa, and S. aureus bacterial cultures. The results showed that the produced Cu-NPs had an average size of 7 nm and yield 90%, while the preparation costs were 6 times lower in comparison to the commercial counterparts. In addition, the results indicated that the synthesized Cu-NPs from RAM sample had a good antimicrobial action.