Controlled-release fertilizer prepared using a biodegradable aliphatic copolyester of poly(butylene succinate) and dimerized fatty acid

Organo-monomers coated slow-release fertilizers: Current understanding and future prospects

The increasing urge to make an impactful contribution towards attaining nutritional security amidst the ever-rising demand for food, changing climate and maintaining environmental health and safety has become the main focal point for today's researchers globally. Slow-release fertilizers (SRFs) are a broad, dynamic, and advance category of fertilizers but despite its environmental benefits and scientifically proven results it often faces some critical challenges, primarily due to its high cost, often stemming from synthetic coatings, deteriorating soil health and with unrevealed potential environmental impacts. Organo-monomers have gained immense popularity due to their organic origin, biodegradable nature, biocompatibility, bio-sustainability and as a targeted delivery of nutrients in the plant system leading to increase in nutrient use efficiency (NUE). They can form strong bond with other monomers, fertilizers elements and improve the soil quality, carbon sequestration and holistically the environment. This review emphasizes on organo-monomers based SRFs, its synthesis, application and deliberate mechanism of nutrient release; boosting crop productivity and global economy. In conclusion, provided the significant challenges posed by the classical or synthetically coated fertilizers; the application of organo-monomers based SRFs demonstrates immense potential for achieving sustainable yield, to help build a global nutritionally secure population.

All-Natural Plant-Derived Polyurethane as a Substitute of a Petroleum-Based Polymer Coating Material

The development of efficient, biobased polyurethane controlled-release fertilizers from sustainable and eco-friendly biomaterials has received increased research attention, owing to concerns regarding global food security and environmental sustainability. Most previous studies focused on replacing petroleum-based polyols with biopolyols; however, the other main raw material, isocyanate, remained a petrochemical product. Herein, all-natural, plant-derived polyurethane-coated urea was successfully developed using castor oil and biobased isocyanate, and the performance of the coating shell before and after modification was compared. The results showed that the incorporation of a low dose of lauric acid copper into the coating material simultaneously enhanced the hydrophobicity and elasticity of the all-biobased polyurethane membrane, which prolonged the nitrogen release longevity from 3 to 112 days. In addition, the modified membrane showed excellent biodegradability in a soil environment. The novel all-biobased polyurethane coating material and modification technique provide insight for developing sustainable and eco-friendly controlled-release fertilizers.

Preparation and characterization of slow-release fertilizers loaded guar gum-g-poly methylmethacrylate-cl-polylactic acid (Gg-g-PMMA-cl-PLA) hydrogel and its effect on wheat growth

In order to reduce the harmful effects of synthetic non-biodegradable hydrogel, biopolymers have attracted attention, particularly for use in slow-release fertilizers. The current attempt intends to develop a hydrogel from biopolymers for sustainable release of water and nutrients in soil. Here, guar gum is used as a polysaccharide, MMA as a monomer, KPS as an initiator, and Polylactic acid as a cross-linker. Further investigation is done to study synthesized hydrogel in the development of wheat crop. Biodegradation study shows that it's environmentally favorable and degradable, contributing nutrients to the soil as it decomposes. Fertilizer release studies in soil and water show that the timing of the nutrient release is delayed, improving soil water holding capacity and retention studies. The agronomic parameters show that fertilizers-loaded hydrogel has a positive effect on physiological, morphological characteristics like shoot length, root length, number of shoots and roots, shoot weight and root weight, chlorophyll content, and most notably, fruiting efficiency is enhanced as compared with commercially available hydrogel. ATR-FTIR, SEM-EDX, TGA-DTA, and XRD analysis used to confirm successful loading of fertilizers and biodegradation of hydrogel. The encouraging findings suggested that this hydrogel could be used as a multifunctional, fertilizers-loaded hydrogel in crop production.

Sustainable SMART fertilizers in agriculture systems: A review on fundamentals to in-field applications

Agriculture will face the issue of ensuring food security for a growing global population without compromising environmental security as demand for the world's food systems increases in the next decades. To provide enough food and reduce the harmful effects of chemical fertilization and improper disposal or reusing of agricultural wastes on the environment, will be required to apply current technologies in agroecosystems. Combining biotechnology and nanotechnology has the potential to transform agricultural practices and offer answers to both immediate and long-term issues. This review study seeks to identify, categorize, and characterize the so-called smart fertilizers as the future frontier of sustainable agriculture. The conventional fertilizer and smart fertilizers in general are covered in the first section of this review. Another key barrier preventing the widespread use of smart fertilizers in agriculture is the high cost of materials. Nevertheless, smart fertilizers are widely represented on the world market and are actively used in farms that have already switched to sustainable technologies. The advantages and disadvantages of various raw materials used to create smart fertilizers, with a focus on inorganic and organic materials, synthetic and natural polymers, along with their physical and chemical preparation processes, are contrasted in the following sections. The rate and the mechanism of release are covered. The purpose of this study is to provide a deep understanding of the advancements in smart fertilizers during the last ten years. Trends are also recognized and studied to provide insight for upcoming agricultural research projects.

Combining frass and fatty acid co-products derived from Black soldier fly larvae farming shows potential as a slow release fertiliser

Use of black soldier fly larvae (BSFL) to process large volumes of organic waste is an emerging industry to produce protein. A co-product of this industry, the larval faeces (frass), has potential to be used as an organic fertiliser in a circular economy. However, BSFL frass has a high ammonium (N-NH4+) content which could result in nitrogen (N) loss following its application to land. One solution is to process the frass by combining it with solid fatty acids (FA) that have previously been used to manufacture slow-release inorganic fertilisers. We investigated the slow-releasing effect of N after combining BSFL frass with three FAs - lauric, myristic and stearic acid. Soil was amended with the three forms of FA processed (FA-P) frass, unprocessed frass or a control and incubated for 28 days. The impact of treatments on soil properties and soil bacterial communities were characterised during the incubation. Lower N-NH4+ concentrations occurred in soil treated with FA-P frass compared to unprocessed frass, and N-NH4+ release was slowest for lauric acid processed frass. Initially, all frass treatments caused a large shift in the soil bacterial community towards a dominance of fast-growing r-strategists that were correlated with increased organic carbon levels. FA-P frass appeared to enhance the immobilisation of N-NH4+ (from frass) by diverting it into microbial biomass. Unprocessed and stearic acid processed frass became enriched by slow-growing K-strategist bacteria at the latter stages of the incubation. Consequently, when frass was combined with FAs, FA chain length played an important role in regulating the composition of r-/K- strategists in soil and N and carbon cycling. Modifying frass with FAs could be developed into a slow release fertiliser leading to reduced soil N loss, improved fertiliser use efficiency, increased profitability and lower production costs.

Development of a controlled release fertilizer by incorporating lauric acid into microalgal biomass: Dynamics on soil biological processes for efficient utilisation of waste resources

Utilisation of microalgae to extract nutrients from the effluent of anaerobic digestion of food waste is an emerging technology. A by-product of this process is the microalgal biomass which has potential to be used as an organic bio-fertilizer. However, microalgal biomass are rapidly mineralized when applied to soil which may result in N loss. One solution is to emulsify microalgal biomass with lauric acid (LA) to delay the release of mineral N. This study aimed to investigate whether combining LA with microalgae to develop a new fertilizer product with a controlled release function of mineral N when applied to soil, and any potential impacts the bacterial community structure and activity. The treatments were applied to soil emulsified with LA and were combined with either microalgae or urea at rates of 0%, 12.5%, 25% and 50% LA, untreated microalgae or urea and unamended control were incubated at 25 °C and 40% water holding capacity for 28 days. Quantification of soil chemistry (NH4+-N, NO3--N, pH and EC), microbial biomass carbon, CO2 production and bacterial diversity were characterised at 0, 1, 3, 7, 14 and 28 days. The NH4+-N and NO3--N concentration decreased with increasing rate of LA combined microalgae indicating that both N mineralization and nitrification were impacted. As a function of time, NH4+-N concentration increased up to 7 days for the microalgae at lower rates of LA, and then slowly decreased for 14 and 28 days, with an inverse relationship with soil NO3-N. Aligning with soil chemistry, an observed decrease in the predicted nitrification genes amoA·amoB and relative abundance of ammonia oxidizing bacteria (Nitrosomonadaceae) and nitrifying bacteria (Nitrospiraceae) with an increasing rate of LA with microalgae provides further support for possible inhibition of nitrification. The MBC and CO2 production was higher in the soil amended with increasing rates of LA combined microalgae and there was an increase in the relative abundance of fast-growing heterotrophs. Treating microalgae by emulsification with LA has the potential to control the release of N by increasing immobilization over nitrification and therefore it might be possible to engineer microalgae to match plant nutrient growth requirements whilst recovering waste from waste resources.

Poly(vinyl alcohol)/sodium alginate polymer membranes as eco-friendly and biodegradable coatings for slow release fertilizers

BACKGROUND

The use of slow release fertilizers (SRFs) is an effective approach for reducing agriculture cost, environmental and ecological issues simultaneously. The present study provides a series of poly(vinyl alcohol) (PVA)/sodium alginate (SA) polymer membranes as eco-friendly and biodegradable coatings for SRFs. Moreover, polymer-coated urea (PCU) granules were fabricated through coating the urea granules with the resulting membranes. Our first interest was to fabricate three membranes (PS1, PS2, PS3) of different PVA/SA weight ratios (9:1, 8:2, 7:3) using glutaraldehyde as a crosslinking agent, and crosslink the PS3 membrane with a CaCl₂ solution further to obtain the PC3 membrane. The chemical properties and morphologies of the membranes were characterized. Second, the nitrogen release behavior of the PCU granules was measured and calculated, respectively.

RESULTS

Crosslinking with glutaraldehyde made the PS1, PS2, PS3 membranes uniform and compact, whereas crosslinking with a CaCl₂ solution formed an 'egg box' structure inside the PC3 membrane. PS3 membrane with the minimum PVA/SA weight ratio had the highest hydrophily (water uptake: 106.25%, water contact angle: 55.1^o ), whereas PC3 membrane had the lowest hydrophily (water uptake: 21.57%, water contact angle: 67.3^o ). The biodegradation ratios of the membranes were in the range 44-60% in 90 days, indicating that they had excellent biodegradability. The measured fractional release on the day 30 of the PCU granules ranged from 89.33% to 97.07%. The calculated nitrogen release behavior agreed well with the measured values.

CONCLUSION

The resulting eco-friendly and biodegradable PVA/SA membranes are alternative coatings for SRFs. © 2022 Society of Chemical Industry.

Slow-Release Nitrogen Fertilizers with Biodegradable Poly(3-hydroxybutyrate) Coating: Their Effect on the Growth of Maize and the Dynamics of N Release in Soil

Fertilizers play an essential role in agriculture due to the rising food demand. However, high input fertilizer concentration and the non-controlled leaching of nutrients cause an unwanted increase in reactive, unassimilated nitrogen and induce environmental pollution. This paper investigates the preparation and properties of slow-release fertilizer with fully biodegradable poly(3-hydroxybutyrate) coating that releases nitrogen gradually and is not a pollutant for soil. Nitrogen fertilizer (calcium ammonium nitrate) was pelletized with selected filler materials (poly(3-hydroxybutyrate), struvite, dried biomass). Pellets were coated with a solution of poly(3-hydroxybutyrate) in dioxolane that formed a high-quality and thin polymer coating. Coated pellets were tested in aqueous and soil environments. Some coated pellets showed excellent resistance even after 76 days in water, where only 20% of the ammonium nitrate was released. Pot experiments in Mitscherlich vegetation vessels monitored the effect of the application of coated fertilizers on the development and growth of maize and the dynamics of N release in the soil. We found that the use of our coated fertilizers in maize nutrition is a suitable way to supply nutrients to plants concerning their needs and that the poly(3-hydroxybutyrate) that was used for the coating does not adversely affect the growth of maize plants.

Methylcellulose/lignin biocomposite as an eco-friendly and multifunctional coating material for slow-release fertilizers: Effect on nutrients management and wheat growth

To obviate adverse effects from the non-biodegradability of certain polymer-based slow-release fertilizers (SRFs) and to offset higher operational costs, the use of biopolymers as coating material has recently caught interest in the research circles. The present work aims to design a sustainable coating material based on biodegradable polymers. To this end, Alfa plant was initially exploited as a viable sustainable source for the extraction of lignin (LGe), which was in turn integrated into the development of a three-dimensional cross-linked network, including methylcellulose (MC) as a matrix and citric acid (CA) as a cross-linking agent. Then, the designed coating material was applied onto Di-ammonium Phosphate (DAP) and Triple Superphosphate (TSP) water-soluble fertilizers in a rotating pan machine. Chemical, physical, and biodegradation studies have confirmed that the coating material is environmentally-friendly. Nutrients release experiments in water as well as in soil environments have proved the effectiveness of the MC and MC/LGe coating layers in delaying the nutrients discharge. Besides, the nutrients release from coated DAP and TSP lasted longer than 30 days. Furthermore, the coating film enhanced the fertilizers mechanical resistance and boosted the soil water retention capacity. The agronomic evaluation has also confirmed their remarkable potential in enhancing wheat leaf area, chlorophyll content and biomass, in addition to the roots architecture and the final fruiting efficiency. These results showed that this hybrid composite could be used as an efficient coating material to produce slow-release fertilizers with multifunctional performances.

A landscape review of controlled release urea products: Patent objective, formulation and technology

Fertiliser has been a vital part of agriculture due to it boosting crop productivity and preventing starvation throughout the world. Despite this huge contribution, the application of nitrogen (N) fertilisers results in N leaching and the formation of greenhouse gases, which threaten the environment and human health. To minimise the impacts, slow/controlled release fertilisers (S/CRFs) have been being developed since the beginning of the 20th century. Despite the efforts made over a century, the basic terminological and classification information of these fertilisers remains vague. The scientific knowledge published in S/CRF patents has also been overlooked since the beginning. This review focused on the information gaps, clarified the definitions, differentiation and classification methods that have been randomly used in previous literature. The objectives, formulations and technologies of 109 controlled release urea patents involving sulphur coated urea, polymer coated urea and urea matrix fertilisers published in the years since these products emerged were also reviewed to 1) highlight the overlooked scientific knowledge in the patents; 2) understand the evolutionary processes and current research states of the products; 3) clarify research preferences and challenges to date; 4) identify remaining gaps for the future direction. It is expected that the organised basic information and the patent knowledge highlighted in this paper can be new resources and foster the development of S/CRFs in the future.

Preparation of nano sustained-release fertilizer using natural degradable polymer polylactic acid by coaxial electrospinning

Polylactic acid (PLA) is a novel biodegradable material that is widely used in fields like medicine, petrochemicals, disposable products, and has played significant role in the fast-growing agriculture sector in recent years. In this study, nanoscale sustained-release urea fiber materials were successfully fabricated by coaxial electrospinning by encapsulating urea inside polylactic acid fibers. The effects of different concentrations of PLA and urea on the preparation of fibrous membranes as well as the effects of different concentrations of PH and variations in temperature on the sustained release were investigated. The experimental results showed that the proposed method was feasible and the urea fiber membranes acidic and basic conditions as well as elevated temperatures. The sustained release time for the urea was as long as 84 d. Scanning electron microscopy and Fourier transform infrared spectrophotometry were employed to characterize the morphology of the electrospun nanofibers. Thermogravimetric analysis and differential scanning calorimetry showed that the release system was thermally stable up to a temperature of 126 °C, and urea concentration was determined by UV-Vis spectrophotometry. This method has broad application prospects in agricultural production and provides a more rational fertilizer choice for soil-free cultivation.

Cellulose nanocrystals-filled poly (vinyl alcohol) nanocomposites as waterborne coating materials of NPK fertilizer with slow release and water retention properties

Effective fertilizers management is essential for sustainable agricultural practices. One way to improve agronomic practices is by using slow-release fertilizers (SRF) that have shown interesting role in optimizing nutrients availability for plants growth. Considering the current ecological concerns, coated SRF using ecofriendly materials continue to attract great attention. In this context, novel waterborne and biodegradable coating nanocomposite formulations were elaborated from cellulose nanocrystals (CNC)-filled poly (vinyl alcohol) (PVA) for slow release NPK fertilizer with water retention property. CNC were extracted from hemp stalks using sulfuric acid hydrolysis process and their physico-chemical characteristics were investigated. CNC with various weight loadings (6, 10, 14.5 wt%) were incorporated into PVA polymer via solvent mixing method to produce viscous coating nanocomposite formulations with moderated shear viscosity. Uniform PVA@CNC coating microlayer was applied on the surface of NPK fertilizer granules in Wurster chamber of a fluidized bed dryer at controlled spraying and drying parameters. The nitrogen, phosphorus and potassium release profiles from coated NPK fertilizer were determined in water and soil. It was found that the coating materials extended the N-P-K nutrients release time from 3 days for uncoated fertilizer to 10 and 30 days for neat PVA- and CNC/PVA-coated fertilizer in soil medium, indicating the positive role of the presence of CNC in the PVA-based coatings. The morphology, coating rate and crushing strength of the as-prepared coated products were investigated in addition to their effect on water holding capacity and water retention of the soil. Enhanced crushing strength and water retention with a positive effect on the soil moisture were observed after coating NPK fertilizer, mainly with high CNC content (14.5 wt%). Therefore, these proposed nanocomposite coating materials showed a great potential for producing a new class of SRF with high nutrients use efficiency and water retention capacity, which could be beneficial to sustainable crop production.

Anti-Caking Coatings for Improving the Useful Properties of Ammonium Nitrate Fertilizers with Composition Modeling Using Box-Behnken Design

Granular fertilizers (especially those based on ammonium nitrate (AN)) tend to agglomerate during storage. The aims of this research were to develop effective anti-caking coatings for ammonium nitrate fertilizers while improving the quality of fertilizers and to optimize the composition of effective anti-caking coatings. The influence of the composition of the prepared organic coatings on the effectiveness of preventing the caking of fertilizers was studied by response surface methodology (RSM) using Box–Behnken design (BBD). Additionally, the effect of the developed anti-caking agents on the quality of fertilizers was determined by measuring the crushing strength of the granules. The prepared coatings included fatty amine, stearic acid, surfactant, and paraffin wax. Gas chromatography–mass spectrometry (GC–MS) was used to analyze these coatings. The morphology of the fertilizers were examined by scanning electron microscopy (SEM). Composition studies, based on statistical assessment, showed the coating components had a varying influence on preventing the caking of fertilizers after granulation and after 30 days of storage. The results demonstrated that increasing the content of fatty amines and reducing surfactant in the composition of coating had positive effects on caking prevention. In this study, more effective and economically viable anti-caking coatings were developed. In addition, the present work could serve as a basis to further improve anti-caking coatings.

Deep eutectic solvents based on urea, polyols and sugars for starch treatment

Deep eutectic solvents (DES) based on urea (U), polyols (glycerol -G, sorbitol - S) and monosugars (glucose - Glu, fructose - Fru) were obtained, thermally characterized and used for potato starch treatment: dissolution and plasticization. The polysaccharide was dissolved in U/glycerol mixtures forming transparent, non-retrograded gels. The dissolution process was confirmed by microscopic observations and DSC analysis. Plasticizing efficiency of DES in thermoplasticized starch (TPS) via compression molding was investigated using mechanical tests, DMTA, XRD, TGA and FTIR analysis. Although all studied DES were able to plasticize starch effectively, the most flexible films were with urea/glycerol mixture: the highest elongation at break exceed 200%. XRD analysis confirmed high amorphization of starch with the urea-based DES after thermocompression. Moreover, introduction of urea as DES inhibited its recrystallization in the polysaccharide matrix.

Controlled Release Fertilizers: A Review on Coating Materials and Mechanism of Release

Rising world population is expected to increase the demand for nitrogen fertilizers to improve crop yield and ensure food security. With existing challenges on low nutrient use efficiency (NUE) of urea and its environmental concerns, controlled release fertilizers (CRFs) have become a potential solution by formulating them to synchronize nutrient release according to the requirement of plants. However, the most significant challenge that persists is the "tailing" effect, which reduces the economic benefits in terms of maximum fertilizer utilization. High materials cost is also a significant obstacle restraining the widespread application of CRF in agriculture. The first part of this review covers issues related to the application of conventional fertilizer and CRFs in general. In the subsequent sections, different raw materials utilized to form CRFs, focusing on inorganic and organic materials and synthetic and natural polymers alongside their physical and chemical preparation methods, are compared. Important factors affecting rate of release, mechanism of release and mathematical modelling approaches to predict nutrient release are also discussed. This review aims to provide a better overview of the developments regarding CRFs in the past ten years, and trends are identified and analyzed to provide an insight for future works in the field of agriculture.

Physical characterization of chitosan/gelatin-alginate composite beads for controlled release of urea

Polymer-based controlled-release formulations are gaining significant advantage over chemical fertilizers in recent years as they contribute to the preservation of soil fertility by reducing soil pollution in farm lands. In this work, urea (a nitrogen source fertilizer) has been entrapped within chitosan-alginate and gelatin-alginate composite beads at three different concentrations. The physical properties of the polymer composite beads namely the diameter, porosity, yield percentage, Carr's index and Hausner's ratio were determined. These fertilizer-loaded beads were also characterized by Scanning Electron Microscopy (SEM) and Fourier Transform-Infra Red (FT-IR) spectroscopy. Urea enhanced swelling of chitosan-alginate beads through the creation of pores whereas in the case of gelatin-alginate formulations, urea decreased the swelling. The swelling of the polymer composite beads was found to be maximum at pH of 5.6 when compared to that of pH conditions, 7 and 8.5. The chitosan-alginate composite beads were found to possess better fertilizer entrapping efficiency than the gelatin-alginate composite beads. The in vitro urea release studies demonstrated that the urea-entrapped gelatin-alginate beads exhibited slower urea release than that of the chitosan-alginate beads. These controlled release urea formulations were found to follow quasi-fickian diffusion mechanism.

Occurrence and Analysis of Thermophilic Poly(butylene adipate-co-terephthalate)-Degrading Microorganisms in Temperate Zone Soils

The ubiquity and character of thermophilic poly(butylene adipate-co-terephthalate) (PBAT)-degrading microorganisms in soils were investigated and compared to the process in an industrial composting plant. PBAT degraders were sought in 41 temperate zone soils. No mesophilic degraders were found by the employed method, but roughly 10² colony-forming units (CFUs) of thermophilic degraders per gram of soil were found in nine soils, and after an enrichment procedure, the PBAT-degrading consortia were isolated from 30 out of 41 soils. Thermophilic actinomycetes, Thermobispora bispora in particular, together with bacilli proved to be the key constituents of the isolated and characterized PBAT-degrading consortia, with bacilli comprising from about 30% to over 90% of the retrieved sequences. It was also shown that only consortia containing both constituents were able to decompose PBAT. For comparison, a PBAT film together with two types of PBAT/starch films were subjected to biodegradation in compost and the degrading microorganisms were analyzed. Bacilli and actinobacteria were again the most common species identified on pure PBAT film, especially at the beginning of biodegradation. Later, the composition of the consortia on all three tested materials became very similar and more diverse. Since waste containing PBAT-based materials is often intended to end up in composting plants, this study increases our confidence that thermophilic PBAT degraders are rather broadly present in the environment and the degradation of the material during the composting process should not be limited by the absence of specific microorganisms.

Biodegradable Urea-Formaldehyde/PBS and Its Ternary Nanocomposite Prepared by a Novel and Scalable Reactive Extrusion Process for Slow-Release Applications in Agriculture

Novel binary composite urea-formaldehyde/poly(butylene succinate) (UF/PBS) and its ternary nanocomposite UF/PBS/potassium dihydrogen phosphate (MKP) were prepared by a simple and scalable reactive extrusion approach using methylolurea (MU), PBS, and MKP as the raw materials. The results show that MUs react by melt polycondensation to form UFs with different polymerization degrees at the high temperature in the extruder, giving the two polymer components molecular segment-scale mixing in composites. Meanwhile, MKPs dissolved in the water generated by the melt polycondensation are perfectly confined to the nanometer scale during their precipitation process in ternary composites due to the hydrogen bonding interactions between them and UF and the "cage effect" of UF and PBS macromolecule chains. Both composites have excellent processability, mechanical properties, and slow-release performances. Compared with UF prepared by direct synthesis or reactive extrusion, N release speeds of the two composites are much lower in the early incubation stage but much higher in the subsequent stages; ternary composites can also impart MKP with excellent slow-release properties. This study can provide a good feasibility for large-scale applications of UF-based or PBS-based composites and nanocomposites used as slow-release fertilizers or other products in agriculture or horticulture.

Degradable Controlled Release Fertilizer Composite Prepared via Extrusion: Fabrication, Characterization, and Release Mechanisms

In this work, biodegradable polymers were melt compounded with urea phosphate to fabricate "smart fertilizers" for sustainable agriculture. Urea phosphate (UP) is typically applied as a water-soluble fertilizer to treat phosphorus deficiency in high pH soils. Due to the low diffusion rate of phosphate through slow-release fertilizer coatings, phosphate supply has been considered the "bottleneck" for nitrogen-phosphorous-potassium (NPK) nutrients supply. We study the influence of polymer matrix structure on release kinetics in deionized water using novel polyesters including poly (hexamethylene succinate) (PHS), poly (30% butylene succinate-co-70% hexamethylene succinate) (PBHS 30/70), and PBHS 70/30. Melt processed composites of UP and polyester were analyzed to determine UP loading efficiency and dispersion and distribution of the salt in the polymer matrix. A combined empirical model involving diffusion and erosion mechanisms was found have a good agreement with the experimental release curve. This work provides a solution for environmentally friendly controlled release phosphate fertilizer with good release performance using bio-based and biodegradable polymers.

Development of Fertilizer Coatings from Polyglyoxylate-Polyester Blends Responsive to Root-Driven pH Change

Many current controlled-release fertilizers (CRFs) are coated with nonbiodegradable polymers that can contribute to microplastic pollution. Here, coatings of self-immolative poly(ethyl glyoxylate) (PEtG) capped with a carbamate and blended with polycaprolactone (PCL) or poly(l-lactic acid) (PLA) were evaluated. They were designed to depolymerize and release fertilizers in the vicinity of plant roots, where the pH is lower than that in the surrounding environment. PEtG/PCL coatings exhibited significant temperature and pH effects, requiring 18 days at pH 5 and 30 °C, compared to 77 days at pH 7 and 22 °C, to reach 15% mass loss. Plant roots were also effective in triggering coating degradation. Spray-coating and melt-coating were explored, with the latter being more effective in providing pellets that retained urea prior to polymer degradation. Finally, PEtG/PCL-coated pellets promoted plant growth to a similar degree or better than currently available CRFs.

Synthesis, Properties of Biodegradable Poly(Butylene Succinate-co-Butylene 2-Methylsuccinate) and Application for Sustainable Release

A novel biobased and biodegradable polyester, i.e., poly(butylene succinate-co-butylene 2-methylsuccinate) (P(BS-BMS)) was synthesized by succinic acid (SA), 2-methylsuccinic acid (MSA), and 1,4-butanediol (BDO) via a typically two-step esterification and polycondensation procedure. The chemical structure and macromolecular weight of obtained copolymers were characterized by 1H NMR, 13C NMR, and GPC. The melting temperature and degree of crystallinity were also studied by DSC, and it was found that the values were gradually decreased with increasing of MSA content, while the thermal stability remained almost unchanged which was tested by TGA. In addition, the biodegradation rate of the P(BS-BMS) copolymers could be controlled by adjusting the ratio of SA and MSA, and such biodegradability could make P(BS-BMS) copolymers avoid microplastic pollution which may be brought to the environment for applications in agricultural field. When we applied P(BS-BMS) copolymers as pesticide carriers which were prepared by premix membrane emulsification (PME) method for controlling Avermectin delivery, an improvement of dispersion and utilization of active ingredient was obviously witnessed. It showed a burst release process first followed by a sustained release of Avermectin for a long period, which had a great potential to be an effective and environmental friendly pesticide-release vehicle.

Ethylcellulose as a coating material in controlled-release fertilizers

Ethylcellulose polymer was used as a coating material in the preparation of controlled release fertilizers. The materials have been prepared with the use of an immersion method. The mass ratio of polymer to fertilizer was in the range of 0.165–0.285 and the layer thickness was in the range of 204–244 μm. Mechanical properties of the prepared materials were significantly better in comparison with the initial fertilizer. Measurements of time and the degree of release of mineral components from the obtained materials were determined with a standard method. Ethylcellulose-coated materials have met the requirements of controlled release fertilizers.

Granular, Slow-Release Fertilizer from Urea-formaldehyde, Ammonium Polyphosphate, and Amorphous Silica Gel: A New Strategy Using Cold Extrusion

A new granular, slow-release fertilizer prepared by a cold-extrusion strategy (GSRFEx) based on urea-formaldehyde (UF), ammonium polyphosphate (APP), and amorphous silica gel (ASG) was presented. Characterizations showed that there were strong hydrogen-bond interactions and good compatibility among UF, APP, and ASG in GSRFEx. The mechanical properties as well as the slow-release properties of GSRFEx were greatly enhanced after the addition of APP and ASG to UF. Rape pot experiments indicated that GSRFEx could improve N-use efficiency dramatically and thereby facilitate the growth of rape. Importantly, as an economical, effective, and environment-friendly technology, cold extrusion has great potential to be applied in horticulture and agriculture. We hope that our work can offer an alternative method for the design of slow-release fertilizers with desirable properties.

New Amphiphilic Composite for Preparing Efficient Coated Potassium-Fertilizers for Top-Dressing Fertilization of Annual Crops

This study describes the efficiency of a new coating material for preparing granulated potassium-fertilizers with a potassium release to the soil solution sensitive to rainfall intensity. The composite is prepared by reaction of an alkyd-resin with cement in the absence of water. The complementary use of diverse analytical techniques showed that the presence of the cement fraction induced alkyd resin reticulation and gradual cement-resin hardening. Scanning electron microscopy revealed the formation of micro and nanopores within cement-clusters, whose water permeability is affected by the resin reticulation and amphiphilic character. Potassium release was evaluated in water, soil-columns, and in soil-plant trials in pots and open-field. Agronomic results were consistent with potassium release rates obtained in water solution and soil columns. The composite-coated potassium fertilizer was more efficient than the noncoated one in providing plant available potassium, with this effect being dependent on water presence in soil.

Accelerated Biodegradation of Agriculture Film Based on Aromatic-Aliphatic Copolyester in Soil under Mesophilic Conditions

A study was conducted on the biodegradation of aromatic-aliphatic copolyester-based agricultural film in soil at 25 °C. The polymer is known to be biodegradable under composting conditions although rather recalcitrant under mesophilic conditions. The material investigated comprised of the copolyester filled with approximately 25% of starch containing biodegradable plasticizers, and its behavior was compared to the corresponding material without the filler. Mineralization followed by CO2 production merely reached the point of about 6% after 100 days of incubation in the pure copolyester film, whereas the value of around 53% was recorded for the filled copolyester film, which exceeded the readily biodegradable starch filler content in the material by more than 20% and could be accounted for biodegradation of the copolyester. It was suggested that the accelerated copolyester biodegradation in the starch-filled material was most likely explained by the increase in the active surface area of the material available for the microbial attack after biodegradation of the filler. The results were supported by changes in molecular weight distributions of the copolyester and observations made by several microscopic techniques. These findings encourage further development of biodegradable agricultural films based on this material.

Environment friendly synthesis of polyvinylpyrrolidone nanofibers and their potential use as seed coats

Incorporation of urea and cobalt nanoparticles into electrospun biocompatible PVP seed coats leads to controlled release of ammonia.