Digital Light Processing 4D Printing of Transparent, Strong, Highly Conductive Hydrogels

Recent Advances in 4D Printing of Advanced Materials and Structures for Functional Applications

4D printing has attracted tremendous worldwide attention during the past decade. This technology enables the shape, property, or functionality of printed structures to change with time in response to diverse external stimuli, making the original static structures alive. The revolutionary 4D-printing technology offers remarkable benefits in controlling geometric and functional reconfiguration, thereby showcasing immense potential across diverse fields, including biomedical engineering, electronics, robotics, and photonics. Here, a comprehensive review of the latest achievements in 4D printing using various types of materials and different additive manufacturing techniques is presented. The state-of-the-art strategies implemented in harnessing various 4D-printed structures are highlighted, which involve materials design, stimuli, functionalities, and applications. The machine learning approach explored for 4D printing is also discussed. Finally, the perspectives on the current challenges and future trends toward further development in 4D printing are summarized.

Recent Advances in the 3D Printing of Conductive Hydrogels for Sensor Applications: A Review

Conductive hydrogels, known for their flexibility, biocompatibility, and conductivity, have found extensive applications in fields such as healthcare, environmental monitoring, and soft robotics. Recent advancements in 3D printing technologies have transformed the fabrication of conductive hydrogels, creating new opportunities for sensing applications. This review provides a comprehensive overview of the advancements in the fabrication and application of 3D-printed conductive hydrogel sensors. First, the basic principles and fabrication techniques of conductive hydrogels are briefly reviewed. We then explore various 3D printing methods for conductive hydrogels, discussing their respective strengths and limitations. The review also summarizes the applications of 3D-printed conductive hydrogel-based sensors. In addition, perspectives on 3D-printed conductive hydrogel sensors are highlighted. This review aims to equip researchers and engineers with insights into the current landscape of 3D-printed conductive hydrogel sensors and to inspire future innovations in this promising field.

3D Printing of Capacitive Pressure Sensors with Tuned Wide Detection Range and High Sensitivity Inspired by Bio-Inspired Kapok Structures

Flexible pressure sensors have drawn considerable attention for their potential applications as electronic skins with both sensitivity and pressure response range. Although the introduction of surface microstructures effectively enhances sensitivity, the confined volume of their compressible structures results in a limited pressure response range. To address this issue, a biomimetic kapok structure is proposed and implemented for constructing the dielectric layer of flexible capacitive pressure sensors employing 3D printing technology. The structure is designed with easily deformable concave and rotational structures, enabling continuous deformation under pressure. This design results in a significant expansion of the pressure response range and improvement in sensitivity. Further, the study purposively analyses crucial parameters of the devised structure that affect its compressibility and stability. These include the concave angle θ, height ratio d1/d2, rotation angle α, and width k. As a result, the ultimate pressure sensors demonstrate remarkable features such as high sensitivity (≈2.38 kPa-1 in the range of 0-10 kPa), broad detection range (734 kPa), fast response time (23 ms), and outstanding pressure resolution (0.4% at 500 kPa). This study confirms the viability of bionic structures for flexible sensors, and their potential to expand the scope of wearable electronic devices.

Seamless Integration of Conducting Hydrogels in Daily Life: From Preparation to Wearable Application

Conductive hydrogels (CHs) have received significant attention for use in wearable devices because they retain their softness and flexibility while maintaining high conductivity. CHs are well suited for applications in skin-contact electronics and biomedical devices owing to their high biocompatibility and conformality. Although highly conductive hydrogels for smart wearable devices are extensively researched, a detailed summary of the outstanding results of CHs is required for a comprehensive understanding. In this review, the recent progress in the preparation and fabrication of CHs is summarized for smart wearable devices. Improvements in the mechanical, electrical, and functional properties of high-performance wearable devices are also discussed. Furthermore, recent examples of innovative and highly functional devices based on CHs that can be seamlessly integrated into daily lives are reviewed.

Digital Light Processing 4D Printing of Poloxamer Micelles for Facile Fabrication of Multifunctional Biocompatible Hydrogels as Tailored Wearable Sensors

The lack of both digital light processing (DLP) compatible and biocompatible photopolymers, along with inappropriate material properties required for wearable sensor applications, substantially hinders the employment of DLP 3D printing in the fabrication of multifunctional hydrogels. Herein, we discovered and implemented a photoreactive poloxamer derivative, Pluronic F-127 diacrylate, which overcomes these limitations and is optimized to achieve DLP 3D printed micelle-based hydrogels with high structural complexity, resolution, and precision. In addition, the dehydrated hydrogels exhibit a shape-memory effect and are conformally attached to the geometry of the detection point after rehydration, which implies the 4D printing characteristic of the fabrication process and is beneficial for the storage and application of the device. The excellent cytocompatibility and in vivo biocompatibility further strengthen the potential application of the poloxamer micelle-based hydrogels as a platform for multifunctional wearable systems. After processing them with a lithium chloride (LiCl) solution, multifunctional conductive ionic hydrogels with antifreezing and antiswelling properties along with good transparency and water retention are easily prepared. As capacitive flexible sensors, the DLP 3D printed micelle-based hydrogel devices exhibit excellent sensitivity, cycling stability, and durability in detecting multimodal deformations. Moreover, the DLP 3D printed conductive hydrogels are successfully applied as real-time human motion and tactile sensors with satisfactory sensing performances even in a -20 °C low-temperature environment.

Recent advances in biopolymer-based hydrogels and their potential biomedical applications

Hydrogels are three-dimensional networks of polymer chains containing large amounts of water in their structure. Hydrogels have received significant attention in biomedical applications owing to their attractive physicochemical properties, including flexibility, softness, biodegradability, and biocompatibility. Different natural and synthetic polymers have been intensely explored in developing hydrogels for the desired applications. Biopolymers-based hydrogels have advantages over synthetic polymers regarding improved cellular activity and weak immune response. These properties can be further improved by grafting with other polymers or adding nanomaterials, and they structurally mimic the living tissue environments, which opens their broad applicability. The hydrogels can be physically or chemically cross-linked depending on the structure. The use of different biopolymers-based hydrogels in biomedical applications has been reviewed and discussed earlier. However, no report is still available to comprehensively introduce the synthesis, advantages, disadvantages, and biomedical applications of biopolymers-based hydrogels from the material point of view. Herein, we systematically overview different synthesis methods of hydrogels and provide a holistic approach to biopolymers-based hydrogels for biomedical applications, especially in bone regeneration, wound healing, drug delivery, bioimaging, and therapy. The current challenges and prospects of biopolymers-based hydrogels are highlighted rationally, giving an insight into the progress of these hydrogels and their practical applications.

Constructing triple-network cellulose nanofiber hydrogels with excellent strength, toughness and conductivity for real-time monitoring of human movements

In recent years, there has been a lot of interest in developing composite hydrogels with superior mechanical and conductive properties. In this study, triple-network (TN) cellulose nanofiber hydrogels were prepared by using cellulose nanofiber as the first network, isotropic poly(acrylamide-co-acrylic acid) as the second network, and polyvinyl alcohol as the third network via a cyclic freezing-thawing process. The strong (9.43 ± 0.14 MPa tensile strength, (445.5 ± 7.0)% elongation-at-break), tough (15.12 ± 0.14 MJ/m3 toughness), and conductive (0.0297 ± 0.00021 S/cm ionic conductivity) TN cellulose nanofiber hydrogels were effectively created after being pre-stretched in an external force field, cross-linked by Fe3+ and added Li+. The produced composite TN cellulose nanofiber hydrogels were successfully used as a flexible sensor for real-time monitoring and detecting human movements, highlighting their potential for wearable electronics, medical technology, and human-machine interaction. CHEMICAL COMPOUNDS STUDIED IN THIS ARTICLE: Acrylamide (PubChem CID: 6579); Acrylic acid (PubChem CID: 6581); Ammonium persulfate (PubChem CID: 6579); N, N'-methylene bisacrylamide (PubChem CID: 17956053); Sodium bromide (PubChem CID: 253881); Sodium hydroxide (PubChem CID: 14798); Sodium hypochlorite (PubChem CID: 23665760); Sodium chlorite (PubChem CID: 23668197); 2,2,6,6-tetramethylpiperidinyl-1-oxide (PubChem CID: 2724126); Polyvinyl alcohol (PubChem CID: 11199); Lithium chloride (PubChem CID: 433294); Iron nitrate nonahydrate (PubChem CID: 129774236).

Application of 4D printing and bioprinting in cardiovascular tissue engineering

Cardiovascular diseases have remained the leading cause of death worldwide for the past 20 years. The current clinical therapeutic measures, including bypass surgery, stent implantation and pharmacotherapy, are not enough to repair the massive loss of cardiomyocytes after myocardial ischemia. Timely replenishment with functional myocardial tissue via biomedical engineering is the most direct and effective means to improve the prognosis and survival rate of patients. It is widely recognized that 4D printing technology introduces an additional dimension of time in comparison with traditional 3D printing. Additionally, in the context of 4D bioprinting, both the printed material and the resulting product are designed to be biocompatible, which will be the mainstream of bioprinting in the future. Thus, this review focuses on the application of 4D bioprinting in cardiovascular diseases, discusses the bottleneck of the development of 4D bioprinting, and finally looks forward to the future direction and prospect of this revolutionary technology.

Recent advances in 3D printable conductive hydrogel inks for neural engineering

Recently, the 3D printing of conductive hydrogels has undergone remarkable advances in the fabrication of complex and functional structures. In the field of neural engineering, an increasing number of reports have been published on tissue engineering and bioelectronic approaches over the last few years. The convergence of 3D printing methods and electrically conducting hydrogels may create new clinical and therapeutic possibilities for precision regenerative medicine and implants. In this review, we summarize (i) advancements in preparation strategies for conductive materials, (ii) various printing techniques enabling the fabrication of electroconductive hydrogels, (iii) the required physicochemical properties of the printed constructs, (iv) their applications in bioelectronics and tissue regeneration for neural engineering, and (v) unconventional approaches and outlooks for the 3D printing of conductive hydrogels. This review provides technical insights into 3D printable conductive hydrogels and encompasses recent developments, specifically over the last few years of research in the neural engineering field.

4D Printing in Biomedical Engineering: Advancements, Challenges, and Future Directions

4D printing has emerged as a transformative technology in the field of biomedical engineering, offering the potential for dynamic, stimuli-responsive structures with applications in tissue engineering, drug delivery, medical devices, and diagnostics. This review paper provides a comprehensive analysis of the advancements, challenges, and future directions of 4D printing in biomedical engineering. We discuss the development of smart materials, including stimuli-responsive polymers, shape-memory materials, and bio-inks, as well as the various fabrication techniques employed, such as direct-write assembly, stereolithography, and multi-material jetting. Despite the promising advances, several challenges persist, including material limitations related to biocompatibility, mechanical properties, and degradation rates; fabrication complexities arising from the integration of multiple materials, resolution and accuracy, and scalability; and regulatory and ethical considerations surrounding safety and efficacy. As we explore the future directions for 4D printing, we emphasise the need for material innovations, fabrication advancements, and emerging applications such as personalised medicine, nanomedicine, and bioelectronic devices. Interdisciplinary research and collaboration between material science, biology, engineering, regulatory agencies, and industry are essential for overcoming challenges and realising the full potential of 4D printing in the biomedical engineering landscape.

Fabrication and desired properties of conductive hydrogel dressings for wound healing

Conductive hydrogels are platforms recognized as constituting promising materials for tissue engineering applications. This is because such conductive hydrogels are characterized by the inherent conductivity properties while retaining favorable biocompatibility and mechanical properties. These conductive hydrogels can be particularly useful in enhancing wound healing since their favorable conductivity can promote the transport of essential ions for wound healing via the imposition of a so-called transepithelial potential. Other valuable properties of these conductive hydrogels, such as wound monitoring, stimuli-response etc., are also discussed in this study. Crucially, the properties of conductive hydrogels, such as 3D printability and monitoring properties, suggest the possibility of its use as an alternative wound dressing to traditional dressings such as bandages. This review, therefore, seeks to comprehensively explore the functionality of conductive hydrogels in wound healing, types of conductive hydrogels and their preparation strategies and crucial properties of hydrogels. This review will also assess the limitations of conductive hydrogels and future perspectives, with an emphasis on the development trend for conductive hydrogel uses in wound dressing fabrication for subsequent clinical applications.

Adjustable Thermo-Responsive, Cell-Adhesive Tissue Engineering Scaffolds for Cell Stimulation through Periodic Changes in Culture Temperature

A three-dimensional (3D) scaffold ideally provides hierarchical complexity and imitates the chemistry and mechanical properties of the natural cell environment. Here, we report on a stimuli-responsive photo-cross-linkable resin formulation for the fabrication of scaffolds by continuous digital light processing (cDLP), which allows for the mechano-stimulation of adherent cells. The resin comprises a network-forming trifunctional acrylate ester monomer (trimethylolpropane triacrylate, or TMPTA), N-isopropyl acrylamide (NiPAAm), cationic dimethylaminoethyl acrylate (DMAEA) for enhanced cell interaction, and 4-acryloyl morpholine (AMO) to adjust the phase transition temperature (T_trans) of the equilibrium swollen cross-polymerized scaffold. With glycofurol as a biocompatible solvent, controlled three-dimensional structures were fabricated and the transition temperatures were adjusted by resin composition. The effects of the thermally induced mechano-stimulation were investigated with mouse fibroblasts (L929) and myoblasts (C2C12) on printed constructs. Periodic changes in the culture temperature stimulated the myoblast proliferation.

A Universal and Simple Method to Obtain Hydrogels with Combined Extreme Mechanical Properties and Their Application as Tendon Substitutes

With the development of biomedical engineering, the preparation of hydrogels with combined extreme mechanical properties similar to those of some biological hydrogels becomes an important research topic for scientists. In this work, a single-network hydrogel with combined extreme mechanical properties is prepared through a simple and universal method, wherein the strength, elongation at break, toughness, and fracture energy of the hydrogel WPU-3PAAm-6PAN are achieved at 24.7 MPa, 544.0%, 68.9 MJ m^-3, and 37.2 kJ m^-2, respectively. Herein, a series of photosensitive resins in emulsion form are synthesized, and due to the water-oil diphasic characteristic, hydrophobic monomers and high-efficient hydrophobic photo-initiators are adopted into the resins, which can significantly improve the mechanical properties of the hydrogels due to the hydrophobic association effect and solve the biggest barrier of low curing rate in digital light processing (DLP) fabrication of hydrogels, respectively. Moreover, the simple and facile method to obtain robust and tough hydrogels can be universally applied to other polymer systems. Combined with the excellent mechanical properties and printing ability, the hydrogels with optimized structures are fabricated through DLP printing technology and applied as tendon substitutes. The tendon substitutes exhibit superior performance for mechanical connection and regeneration of collagen fibers. Although further clinical research is required, the hydrogels have great potential applications in various biological areas.

Bioprinting for bone tissue engineering

The shape transformation characteristics of four-dimensional (4D)-printed bone structures can meet the individual bone regeneration needs, while their structure can be programmed to cross-link or reassemble by stimulating responsive materials. At the same time, it can be used to design vascularized bone structures that help establish a bionic microenvironment, thus influencing cellular behavior and enhancing stem cell differentiation in the postprinting phase. These developments significantly improve conventional three-dimensional (3D)-printed bone structures with enhanced functional adaptability, providing theoretical support to fabricate bone structures to adapt to defective areas dynamically. The printing inks used are stimulus-responsive materials that enable spatiotemporal distribution, maintenance of bioactivity and cellular release for bone, vascular and neural tissue regeneration. This paper discusses the limitations of current bone defect therapies, 4D printing materials used to stimulate bone tissue engineering (e.g., hydrogels), the printing process, the printing classification and their value for clinical applications. We focus on summarizing the technical challenges faced to provide novel therapeutic implications for bone defect repair.

Cross-Links-Entanglements Integrated Networks Contributing to Highly Resilient, Soft, and Self-Adhesive Elastomers with Low Hysteresis for Green Wearable Electronics

Green wearable electronics are attracting increasing attention to eliminate harmful byproducts generated by traditional devices. Although various degradable materials have been explored for green wearable electronics, the development of degradable elastomers with integrated characteristics of low modulus, self-adhesion, high resilient, and low hysteresis remains challenging. In this work, a degradable elastomer poly(1,8-octanediol-co-citrate-co-caprolactone) (POCL) is reported, in which a loosely cross-linked network contains plenty of entangled flexible chains. The coexistence of covalent cross-links and entanglements of long polymer chains endows the elastomer with good resilience and low hysteresis, in addition to low modulus and self-adhesion. Taking advantage of the unique mechanical properties, epidermal strain sensors based on the POCL elastomer were prepared, which exhibited good adhesion to human skin, high sensitivity, high response rate, and excellent fatigue resistance. We also fabricated stretchable electroluminescent devices using this degradable elastomer and demonstrated the recyclability of the nondegradable materials in the electronic device.

Hierarchical Response Network Boosts Solvent-Free Ionic Conductive Elastomers with Extreme Stretchability, Healability, and Recyclability for Ionic Sensors

The construction of solvent-free ionic conductive elastomers with high mechanical stretchability and large dynamic reversibility of chain segments is highly desired yet challenging. Here, a hierarchical response network strategy is presented for preparing highly stretchable yet mechanical robust ionic conductive elastomer composites (ICECs), among which poly(ethylene oxide) (PEO) microcrystalline serves as a physical cross-linking site providing high mechanical strength and elasticity, while dense hydrogen bonds endow superior mechanical toughness and dynamic reversibility. Due to the formation of the hierarchical response network, the resultant ICECs exhibit intrinsically high stretchability (>1500%), large tensile strength (∼2.1 MPa), and high fracture toughness (∼28 MJ m^-3). Intriguingly, due to the high reversibility of hydrogen-bonded networks, the ICECs after being crushed are capable of healing and recycling by simple hot-pressing for multiple cycles. Moreover, the ICECs are dissolvable under an alkaline condition and easily regenerated in an acid solution for manifold cycles. Importantly, the healed, recycled, and regenerated ICECs are capable of maintaining their initial mechanical elasticity and ionic conducting performance. Due to the integration of high stretchability, fatigue resistance, and ionic conductivity, the ICECs can readily work as a stretchable ionic conductor for skin-inspired ionic sensors for real-time and accurately sensing complex human motions. This study thus provides a promising strategy for the development of healable and renewable ionic sensing materials with high stretchability and mechanical robustness, demonstrating great potential in soft ionotronics.