Graphene-Based Sandwich Structures for Frequency Selectable Electromagnetic Shielding

Synergistic Layered Design of Aerogel Nanocomposite of Graphene Nanoribbon/MXene with Tunable Absorption Dominated Electromagnetic Interference Shielding

Electromagnetic pollution presents growing challenges due to the rapid expansion of portable electronic and communication systems, necessitating lightweight materials with superior shielding capabilities. While prior studies focused on enhancing electromagnetic interference (EMI) shielding effectiveness (SE), less attention is given to absorption-dominant shielding mechanisms, which mitigate secondary pollution. By leveraging material science and engineering design, a layered structure is developed comprising rGOnR/MXene-PDMS nanocomposite and a MXene film, demonstrating exceptional EMI shielding and ultra-high electromagnetic wave absorption. The 3D interconnected network of the nanocomposite, with lower conductivity (10-3-10-2 S/cm), facilitates a tuned impedance matching layer with effective dielectric permittivity, and high attenuation capability through conduction loss, polarization loss at heterogeneous interfaces, and multiple scattering and reflections. Additionally, the higher conductivity MXene layer exhibits superior SE, reflecting passed electromagnetic waves back to the nanocomposite for further attenuation due to a π/2 phase shift between incident and back-surface reflected electromagnetic waves. The synergistic effect of the layered structures markedly enhances total SE to 54.1 dB over the Ku-band at a 2.5 mm thickness. Furthermore, the study investigates the impact of hybridized layered structure on reducing the minimum required thickness to achieve a peak absorption (A) power of 0.88 at a 2.5 mm thickness.

A popcorn-inspired strategy for compounding graphene@NiFe2O4 flexible films for strong electromagnetic interference shielding and absorption

Compounding functional nanoparticles with highly conductive and porous carbon scaffolds is a basic pathway for engineering many important functional devices. However, enabling uniform spatial distribution of functional particles within a massively conjugated, monolithic and mesoporous structure remains challenging, as the high processing temperature for graphitization can arouse nanoparticle ripening, agglomerations and compositional changes. Herein, we report a unique "popcorn-making-mimic" strategy for preparing a highly conjugated and uniformly compounded graphene@NiFe2O4 composite film through a laser-assisted instantaneous compounding method in ambient condition. It can successfully inhibit the unwanted structural disintegration and mass loss during the laser treatment by avoiding oxidation, bursting, and inhomogeneous heat accumulations, thus achieving a highly integrated composite structure with superior electrical conductivity and high saturated magnetization. Such a single-sided film exhibits an absolute shielding effectiveness of up to 20906 dB cm2 g-1 with 75% absorption rate, superior mechanical flexibility and excellent temperature/humidity aging reliability. These performance indexes signify a substantial advance in EMI absorption capability, fabrication universality, small form-factor and device reliability toward commercial applications. Our method provides a paradigm for fabricating sophisticated composite materials for versatile applications.

Structural Design for EMI Shielding: From Underlying Mechanisms to Common Pitfalls

Modern human civilization deeply relies on the rapid advancement of cutting-edge electronic systems that have revolutionized communication, education, aviation, and entertainment. However, the electromagnetic interference (EMI) generated by digital systems poses a significant threat to the society, potentially leading to a future crisis. While numerous efforts are made to develop nanotechnological shielding systems to mitigate the detrimental effects of EMI, there is limited focus on creating absorption-dominant shielding solutions. Achieving absorption-dominant EMI shields requires careful structural design engineering, starting from the smallest components and considering the most effective electromagnetic wave attenuating factors. This review offers a comprehensive overview of shielding structures, emphasizing the critical elements of absorption-dominant shielding design, shielding mechanisms, limitations of both traditional and nanotechnological EMI shields, and common misconceptions about the foundational principles of EMI shielding science. This systematic review serves as a scientific guide for designing shielding structures that prioritize absorption, highlighting an often-overlooked aspect of shielding science.

Chemical Intercalation of Layered Materials: From Structure Tailoring to Applications

The intercalation of layered materials offers a flexible approach for tailoring their structures and generating unexpected properties. This review provides perspectives on the chemical intercalation of layered materials, including graphite/graphene, transition metal dichalcogenides, MXenes, and some particular materials. The characteristics of the different intercalation methods and their chemical mechanisms are discussed. The influence of intercalation on the structural changes of the host materials and the structural change how to affect the intrinsic properties of the intercalation compounds are discussed. Furthermore, a perspective on the applications of intercalation compounds in fields such as energy conversion and storage, catalysis, smart devices, biomedical applications, and environmental remediation is provided. Finally, brief insights into the challenges and future opportunities for the chemical intercalation of layered materials are provided.

Frequency-Selective Radar-Absorbing Composites Using Hybrid Core-Shell Spheres

Radar-absorbing materials (RAMs) covering the exterior surfaces of installed parts and assembled devices are crucial in absorbing most incident electromagnetic (EM) waves. This absorption minimizes reflected energy, thereby enhancing pilot safety and the stability of operating electronic devices without interference. Particularly, active stealth aircraft require effective protection from near- and far-field EM radiation across a wide spectrum of frequencies from both highly integrated electronic components and advanced enemy radars. Studies of RAMs often prioritize absorption over crucial tunability in frequency selectivity, revealing a research gap. In this study, we propose smart RAMs with frequency-selective absorption capabilities. Our approach involves incorporating two types of core-shell spheres in a polymer matrix, which feature shells of either wave-diffuse reflecting metal or wave-absorbing graphene. The key innovation lies in the ability to tailor absorption frequencies in the X-band range (8.2-12.4 GHz) by adjusting the interstitial spaces between the metallic spheres while the scattered waves are efficiently attenuated by graphene networks in the composites. On a metal substrate, a 2 mm-thick composite with an optimized structural composition and ratio of the two types of spheres exhibits a maximum absorption efficiency of 99.3%, effectively trapping and extinguishing incident waves. Combined with the structural tunability and frequency-selective properties of spherical fillers, our approach provides a scalable and effective method for creating functional isotropic coverings on various metallic surfaces.

Design and Analysis of a Textured Cu-Encapsulated Ni Tube for Low-Reflection Electromagnetic Interference Shielding Material

With the frequent increase and update of electromagnetic interference (EMI) shielding materials, a low-resolution material that can absorb most electromagnetic waves, thereby effectively reducing the secondary pollution, is urgently needed. However, the excellent performance, flexibility, and low cost of these methods are usually incompatible with current reports. To address the above dilemma, we reported a facile solution for fabricating a low-reflection and high-performance EMI shielding composite by means of electroless nickel plating (EP-Ni), electroless copper plating (EP-Cu), annealing, and coating with a polydimethylsiloxane (PDMS) polymer with the structure of a Ni@Cu tube encapsulated with PDMS. The results indicate that the active groups on vegetable wool can act as active sites for the absorption of the Pd catalyst, thereby catalyzing the reduction of Ni2+, Cu2+, and the subsequent deposition on the plant fiber surface. Notably, the Ni@Cu-encapsulated plant fibers decreased during annealing at 100 °C. According to the segregated network and synergistic effect of the porous structure, the as-fabricated EMI shielding material demonstrated high absorption and low reflection, in which the power coefficient of the T value was approximately 0.0001, the R value was about 0.1764 (a decrease of 27.5% compared that of EP-Ni cotton), and the A value was approximately 0.8235.

Functional Carbon from Nature: Biomass-Derived Carbon Materials and the Recent Progress of Their Applications

Biomass is considered as a promising source to fabricate functional carbon materials for its sustainability, low cost, and high carbon content. Biomass-derived-carbon materials (BCMs) have been a thriving research field. Novel structures, diverse synthesis methods, and versatile applications of BCMs have been reported. However, there has been no recent review of the numerous studies of different aspects of BCMs-related research. Therefore, this paper presents a comprehensive review that summarizes the progress of BCMs related research. Herein, typical types of biomass used to prepare BCMs are introduced. Variable structures of BCMs are summarized as the performance and properties of BCMs are closely related to their structures. Representative synthesis strategies, including both their merits and drawbacks are reviewed comprehensively. Moreover, the influence of synthetic conditions on the structure of as-prepared carbon products is discussed, providing important information for the rational design of the fabrication process of BCMs. Recent progress in versatile applications of BCMs based on their morphologies and physicochemical properties is reported. Finally, the remaining challenges of BCMs, are highlighted. Overall, this review provides a valuable overview of current knowledge and recent progress of BCMs, and it outlines directions for future research development of BCMs.

Multifunctional Superamphiphobic Cotton Fabrics with Highly Efficient Flame Retardancy, Self-Cleaning, and Electromagnetic Interference Shielding

Here, a facile method is reported to prepare multifunctional cotton fabrics with high flame retardancy, high electrical conductivity, superamphiphobicity, and high electromagnetic shielding. The cotton fabric surface was first modified with phytic acid (PA), which promoted dehydration and carbonization of cellulose to increase flame retardancy in the process of pyrolysis. Tannic acid (TA) and 3-aminopropyltriethoxysilane (APTES) coating with nanospheres as interlayers created hierarchical roughness that facilitated the construction of superamphiphobic surfaces and provided adhesion sites for silver nanoparticles. In addition, the TA-APTES coating improved flame retardancy because the APTES-containing silicon could form silicon carbon layers to isolate heat and oxygen. Subsequently, the surface energy of the composite cotton fabric was reduced by fluorine-containing molecules. The prepared composite cotton fabric exhibited excellent superamphiphobicity with contact angles of 160.3 and 152° for water and olive oil, respectively. The conductivity and EMI shielding efficiency of the prepared composite cotton fabric reached 629.93 S/cm and 76 dB, respectively. Importantly, the composite cotton fabric maintained a relatively stable EMI shielding efficiency even after cyclic bending and abrasion tests. Moreover, the composite cotton fabric possessed a high limiting oxygen index (LOI) of 45.3% and self-extinguishing properties with the peak heat release rate (PHHR) and total heat release (THR) reduced by 73 and 67%, respectively, than the pure cotton fabric, indicating the outstanding flame retardancy.

Layered Foam/Film Polymer Nanocomposites with Highly Efficient EMI Shielding Properties and Ultralow Reflection

Lightweight, high-efficiency and low reflection electromagnetic interference (EMI) shielding polymer composites are greatly desired for addressing the challenge of ever-increasing electromagnetic pollution. Lightweight layered foam/film PVDF nanocomposites with efficient EMI shielding effectiveness and ultralow reflection power were fabricated by physical foaming. The unique layered foam/film structure was composed of PVDF/SiCnw/MXene (Ti₃C₂T_x) composite foam as absorption layer and highly conductive PVDF/MWCNT/GnPs composite film as a reflection layer. The foam layer with numerous heterogeneous interfaces developed between the SiC nanowires (SiCnw) and 2D MXene nanosheets imparted superior EM wave attenuation capability. Furthermore, the microcellular structure effectively tuned the impedance matching and prolonged the wave propagating path by internal scattering and multiple reflections. Meanwhile, the highly conductive PVDF/MWCNT/GnPs composite (~ 220 S m^-1) exhibited superior reflectivity (R) of 0.95. The tailored structure in the layered foam/film PVDF nanocomposite exhibited an EMI SE of 32.6 dB and a low reflection bandwidth of 4 GHz (R < 0.1) over the Ku-band (12.4 - 18.0 GHz) at a thickness of 1.95 mm. A peak SE_R of 3.1 × 10^-4 dB was obtained which corresponds to only 0.0022% reflection efficiency. In consequence, this study introduces a feasible approach to develop lightweight, high-efficiency EMI shielding materials with ultralow reflection for emerging applications.

Wearable and Implantable Soft Bioelectronics: Device Designs and Material Strategies

High-performance wearable and implantable devices capable of recording physiological signals and delivering appropriate therapeutics in real time are playing a pivotal role in revolutionizing personalized healthcare. However, the mechanical and biochemical mismatches between rigid, inorganic devices and soft, organic human tissues cause significant trouble, including skin irritation, tissue damage, compromised signal-to-noise ratios, and limited service time. As a result, profuse research efforts have been devoted to overcoming these issues by using flexible and stretchable device designs and soft materials. Here, we summarize recent representative research and technological advances for soft bioelectronics, including conformable and stretchable device designs, various types of soft electronic materials, and surface coating and treatment methods. We also highlight applications of these strategies to emerging soft wearable and implantable devices. We conclude with some current limitations and offer future prospects of this booming field.

Superparamagnetic ZnFe2O4 Nanoparticles-Reduced Graphene Oxide-Polyurethane Resin Based Nanocomposites for Electromagnetic Interference Shielding Application

Superparamagnetic ZnFe2O4 spinel ferrite nanoparticles were prepared by the sonochemical synthesis method at different ultra-sonication times of 25 min (ZS25), 50 min (ZS50), and 100 min (ZS100). The structural properties of ZnFe2O4 spinel ferrite nanoparticles were controlled via sonochemical synthesis time. The average crystallite size increases from 3.0 nm to 4.0 nm with a rise of sonication time from 25 min to 100 min. The change of physical properties of ZnFe2O4 nanoparticles with the increase of sonication time was observed. The prepared ZnFe2O4 nanoparticles show superparamagnetic behavior. The prepared ZnFe2O4 nanoparticles (ZS25, ZS50, and ZS100) and reduced graphene oxide (RGO) were embedded in a polyurethane resin (PUR) matrix as a shield against electromagnetic pollution. The ultra-sonication method has been used for the preparation of nanocomposites. The total shielding effectiveness (SET) value for the prepared nanocomposites was studied at a thickness of 1 mm in the range of 8.2-12.4 GHz. The high attenuation constant (α) value of the prepared ZS100-RGO-PUR nanocomposite as compared with other samples recommended high absorption of electromagnetic waves. The existence of electric-magnetic nanofillers in the resin matrix delivered the inclusive acts of magnetic loss, dielectric loss, appropriate attenuation constant, and effective impedance matching. The synergistic effect of ZnFe2O4 and RGO in the PUR matrix led to high interfacial polarization and, consequently, significant absorption of the electromagnetic waves. The outcomes and methods also assure an inventive and competent approach to develop lightweight and flexible polyurethane resin matrix-based nanocomposites, consisting of superparamagnetic zinc ferrite nanoparticles and reduced graphene oxide as a shield against electromagnetic pollution.

Leather Solid Waste/Poly(vinyl alcohol)/Polyaniline Aerogel with Mechanical Robustness, Flame Retardancy, and Enhanced Electromagnetic Interference Shielding

Renewable biobased aerogels display a promising potential to fulfill the surging demand in various industrial sectors. However, its inherent low mechanical robustness, flammability, and lack of functionality are still huge obstacles in its practical application. Herein, a novel integrated leather solid waste (LSW)/poly(vinyl alcohol) (PVA)/polyaniline (PANI) aerogel with high mechanical robustness, flame retardancy, and electromagnetic interference (EMI) shielding performance was successfully prepared. Amino carboxyl groups in LSW could be effectively exposed by solid-state shear milling (S³ M) technology to form strong hydrogen-bond interactions with the PVA molecular chains. This led to a change in the compressive strength and the temperature of the initial dimensional change to 15.6 MPa and 112.7 °C at a thickness of 2.5 cm, respectively. Moreover, LSW contains a large number of N elements, which ensures a nitrogen-based flame-retardant mechanism and increase in the limit oxygen index value of LSW/PVA aerogel to 32.0% at a thickness of 2.5 mm. Notably, by the cyclic coating method, a conductive PANI layer could be polymerized on the surface of LSW/PVA aerogel, which led to the construction of a sandwich structure with impressive EMI shielding capability. The EMI shielding effectiveness (SE) reached more than 40 dB, and the specific shielding effectiveness (SSE) reached 73.0 dB cm³ g^-1. The inherent dipoles in collagen fibers and the conductive PANI synergistically produced an internal multiple reflection and absorption mechanism. The comprehensive performance of LSW/PVA/PANI aerogel not only demonstrates a new strategy to recycle LSW in a more value-added way but also sheds some more light on the development of biomass aerogels with high-performance, environmentally friendly, and cost-effective properties.

Excellent, Lightweight and Flexible Electromagnetic Interference Shielding Nanocomposites Based on Polypropylene with MnFe2O4 Spinel Ferrite Nanoparticles and Reduced Graphene Oxide

In this work, various tunable sized spinel ferrite MnFe₂O₄ nanoparticles (namely MF20, MF40, MF60 and MF80) with reduced graphene oxide (RGO) were embedded in a polypropylene (PP) matrix. The particle size and structural feature of magnetic filler MnFe₂O₄ nanoparticles were controlled by sonochemical synthesis time 20 min, 40 min, 60 min and 80 min. As a result, the electromagnetic interference shielding characteristics of developed nanocomposites MF20-RGO-PP, MF40-RGO-PP, MF60-RGO-PP and MF80-RGO-PP were also controlled by tuning of magnetic/dielectric loss. The maximum value of total shielding effectiveness (SE_T) was 71.3 dB for the MF80-RGO-PP nanocomposite sample with a thickness of 0.5 mm in the frequency range (8.2–12.4 GHz). This lightweight, flexible and thin nanocomposite sheet based on the appropriate size of MnFe₂O₄ nanoparticles with reduced graphene oxide demonstrates a high-performance advanced nanocomposite for cutting-edge electromagnetic interference shielding application.

Conductive Skeleton-Heterostructure Composites Based on Chrome Shavings for Enhanced Electromagnetic Interference Shielding

Renewable bio-based electromagnetic interference (EMI) shielding materials receive increasing attention undoubtedly. However, there is still a challenge to use raw biomass materials to construct a significant structure through an effortless and environmental route for EMI shielding applications. Herein, for the first time, we demonstrated a hybrid composite of multi-walled carbon nanotube/polypyrrole/chrome-tanned collagen fiber (MWCNT/PPy/CF), which utilized waste chrome shavings as a matrix. X-ray photoelectron spectroscopy reveals that the chromium on the CF has a binding effect on the PPy layer, which endows the tight integration between the CF and PPy layer. After the MWCNT network was loaded on the PPy layer, this ternary structure could provide stable conductive paths and a rich number of polarized interfaces. The MWCNT/PPy/CF composite exhibits superior electrical conductivity (354 ± 52 S/m), higher than PPy/CF (222 ± 38 S/m) and MWCNT/CF (104 ± 11 S/m), owing to the synergy of dual conductive structures. Notably, the shielding effectiveness (SE) value of the MWCNT/PPy/CF composite reaches 30 dB in the X band at a thickness of 0.48 mm. The shielding effectiveness of reflection (SE_R) (9.1 dB) is similar to that of PPy/CF (8.2 dB), while the shielding effectiveness of absorption (SE_A) is significantly improved from 15.3 dB (PPy/CF) to 20.4 dB (MWCNT/PPy/CF) due to the additional coverage of the MWCNT network. This indicates the synergy between the MWCNT network and conductive PPy/CF skeleton. This work provided a method to prepare sustainable and low-cost renewable EMI shielding materials using chrome shavings. Meanwhile, this novel structure combining a conductive skeleton and heterostructure can be considered as a potential application in relevant fields.

An Effective Design Strategy for the Sandwich Structure of PVDF/GNP-Ni-CNT Composites with Remarkable Electromagnetic Interference Shielding Effectiveness

It is well-known that attractive electromagnetic interference (EMI) shielding performance depends on functional (e.g., electrical and magnetic) fillers and structural designs. This paper presents a novel three-layered sandwich structure of poly(vinylidene fluoride) (PVDF)-based nanocomposites, consisting of graphene nanoplatelets (GNP), nickel (Ni), and carbon nanotubes (CNT). The unique three-layered sandwich structure of GNP-Ni-CNT exhibited excellent EMI shielding ability due to the several interfaces of the multilayered structure with electric loss by the conductive fillers and magnetic loss by the magnetic filler. The overall shielding performance could be further improved by increasing the overall thickness and the number of layers. With a fixed thickness of 0.6 mm, the shielding effectiveness of the PVDF/GNP-Ni-CNT three-layered and six-layered structure composite at 15 GHz was 41.8 and 46.4 dB, respectively. These results provide a useful strategy to prepare various EMI shielding materials with a sandwich structure, presenting tremendous opportunities to design and manufacture advanced EMI shielding materials and equipment.

Electromagnetic Interference Shielding of Graphene Aerogel with Layered Microstructure Fabricated via Mechanical Compression

Graphene aerogel is a promising electromagnetic interference (EMI) shielding material because of its light weight, excellent electrical conductivity, uniform three-dimensional (3D) microporous structure, and good mechanical strength. The graphene aerogel with high EMI shielding performance is attracting considerable critical attention. In this study, a novel procedure to fabricate high EMI shielding graphene aerogel was presented, inspired by the irreversible deformation of hydrogels under mechanical pressure. The procedure involved a mechanical compression step on graphene hydrogels for the purpose of altering microstructures followed by freeze-drying and thermal annealing at 900 °C to generate the final products. Because of the flow of internal liquid caused by mechanical compression, the microstructures of hydrogels changed from a cellular configuration to a layered configuration. After a high degree of compression, GAs can be endowed with homogeneous layered structure and high density, which plays a leading role in electromagnetic wave dissipation. Consequently, the aerogels with excellent electrical conductivity (181.8 S/m) and EMI shielding properties (43.29 dB) could be obtained. Besides, the compression process enabled us to form complex hydrogel shapes via different molds. This method enhances the formability of graphene aerogels and provides a robust way to control the microstructure.

Tunable High-Performance Microwave Absorption and Shielding by Three Constituent Phases Between rGO and Fe3O4@SiO2 Nanochains

With the aim of achieving high microwave absorption and electromagnetic shielding performance, reduced graphene oxide (rGO) and Fe3O4@SiO2 nanochains are successfully combined at various mass ratios. By selecting the right mass ratio, an rGO/Fe3O4@SiO2 composite with excellent microwave absorption properties is obtained, and, due to the addition of highly conductive rGO, the desired shielding effectiveness is also achieved. The reflection loss (RL) value of the composite can reach -48.34 dB with a mass ratio of 1:1, and the effective bandwidth (<-10 dB) can cover 4.88 GHz at a thickness of 2.0 mm. Moreover, the composite with a mass ratio of 4:1 exhibits outstanding electromagnetic shielding performance, which also broadens its fields of application. This outstanding microwave absorption and electromagnetic shielding performance indicate that the composite can potentially be employed as a multi-functional material.

Ultrathin and Flexible CNTs/MXene/Cellulose Nanofibrils Composite Paper for Electromagnetic Interference Shielding

As the rapid development of portable and wearable devices, different electromagnetic interference (EMI) shielding materials with high efficiency have been desired to eliminate the resulting radiation pollution. However, limited EMI shielding materials are successfully used in practical applications, due to the heavy thickness and absence of sufficient strength or flexibility. Herein, an ultrathin and flexible carbon nanotubes/MXene/cellulose nanofibrils composite paper with gradient and sandwich structure is constructed for EMI shielding application via a facile alternating vacuum-assisted filtration process. The composite paper exhibits outstanding mechanical properties with a tensile strength of 97.9 ± 5.0 MPa and a fracture strain of 4.6 ± 0.2%. Particularly, the paper shows a high electrical conductivity of 2506.6 S m^-1 and EMI shielding effectiveness (EMI SE) of 38.4 dB due to the sandwich structure in improving EMI SE, and the gradient structure on regulating the contributions from reflection and absorption. This strategy is of great significance in fabricating ultrathin and flexible composite paper for highly efficient EMI shielding performance and in broadening the practical applications of MXene-based composite materials.

Lightweight and flexible hybrid film based on delicate design of electrospun nanofibers for high-performance electromagnetic interference shielding

High-performance electromagnetic interference (EMI) shielding materials possess features of light weight, flexibility and excellent EMI shielding effectiveness. However, continuous efforts are still needed to satisfy the urgent demand for electromagnetic pollution shielding. In this study, a lightweight and flexible hybrid film with a multi-scale double-continuous conductive network (TiO2/SiO2@PPy) and sandwich structure (TiO2/SiO2@PPy@rGO) was prepared via a delicate structure design of electrospun TiO2/SiO2 nanofibers. The hybrid film worked as an effective dissipative medium, leading to a high EMI shielding effectiveness of approximately 30 dB in the X band (8-12 GHz) and excellent specific EMI shielding effectiveness (SE) of ∼13 829 dB cm2 g-1. The hybrid film has a tensile strength of 2.71 MPa, while its density is only 0.089 g cm-3. The hybrid films maintained good electrical and EMI shielding properties after repeated bending, indicating their favorable flexibility. The delicate structure-design strategy of the electrospun nanofibers presents a practicable way to prepare lightweight and flexible hybrid films for high-performance EMI shielding materials in flexible electronics, military and healthcare applications.

Polypropylene Nanocomposite Filled with Spinel Ferrite NiFe2O4 Nanoparticles and In-Situ Thermally-Reduced Graphene Oxide for Electromagnetic Interference Shielding Application

Herein, we presented electromagnetic interference shielding characteristics of NiFe2O4 nanoparticles-in-situ thermally-reduced graphene oxide (RGO)-polypropylene nanocomposites with the variation of reduced graphene oxide content. The structural, morphological, magnetic, and electromagnetic parameters and mechanical characteristics of fabricated nanocomposites were investigated and studied in detail. The controllable composition of NiFe2O4-RGO-Polypropylene nanocomposites exhibited electromagnetic interference (EMI) shielding effectiveness (SE) with a value of 29.4 dB at a thickness of 2 mm. The enhanced EMI shielding properties of nanocomposites with the increase of RGO content could be assigned to enhanced attenuation ability, high conductivity, dipole and interfacial polarization, eddy current loss, and natural resonance. The fabricated lightweight NiFe2O4-RGO-Polypropylene nanocomposites have potential as a high performance electromagnetic interference shielding nanocomposite.

Carbon Composite Networks with Ultrathin Skin Layers of Graphene Film for Exceptional Electromagnetic Interference Shielding

Natural cotton was selected as a cheap and renewable carbon source to fabricate novel carbon networks with porous three-dimensional conductive frameworks composed of numerous unique hollow carbon fibers by pyrolysis, and outstanding electromagnetic interference (EMI) shielding effectiveness (SE) of ∼26.9-46.9 dB was observed for the samples (∼0.3 mm in thickness) with density of ∼0.14-0.06 g/cm³. Moreover, the combination of cotton-derived carbon networks with graphene through the construction of a sandwich configuration, where graphene sheets were dispersed inhomogeneously on both sides of carbon networks, was further developed and the resultant carbon composite networks with ultrathin skin layers of graphene film in thickness of only ∼2 μm possessed higher EMI SE of ∼48.5-87.0 dB than that (∼33.7-55.6 dB) of pure carbon networks in thickness of ∼0.3-0.7 mm, possibly due to the enhanced EM reflection and absorption of EM waves penetrating the material. The SE increment of ∼26-41% was also observed in the sandwiched samples in comparison with the counterparts with homogeneous graphene dispersion, demonstrating a very promising configuration for the significant SE enhancement.

Core-Multishell Heterostructure with Excellent Heat Dissipation for Electromagnetic Interference Shielding

Herein, we report high electromagnetic interference (EMI) shielding effectiveness of -40 dB in the K_u-band (for a 600 μm thick film) through a unique core-shell heterostructure consisting of a ferritic core (Fe₃O₄) and a conducting shell (multiwalled carbon nanotubes, MWCNTs) supported onto a dielectric spacer (here SiO₂). In recent times, materials with good flexibility, heat dissipation ability, and sustainability together with efficient EMI shielding at minimal thickness are highly desirable, especially if they can be easily processed into thin films. The resulting composites here shielded EM radiation mostly through absorption driven by multiple interfaces provided by the heterostructure. The shielding value obtained here is fairly superior among the different polymer nanocomposite-based EMI shielding materials. In addition to EMI shielding capability, this composite material exhibits outstanding heat dissipation ability (72 °C to room temperature in less than 90 s) as well as high heat sustainability. The composite material retained its EMI shielding property even after repeated heat cycles, thereby opening new avenues in the design of lightweight, flexible, and sustainable EMI shielding materials.

Flexible Polydimethylsilane Nanocomposites Enhanced with a Three-Dimensional Graphene/Carbon Nanotube Bicontinuous Framework for High-Performance Electromagnetic Interference Shielding

High-performance electromagnetic interference (EMI)-shielding materials featuring lightweight, flexibility, excellent conductivity, and shielding properties, as well as superior mechanical robustness, are highly required, yet their development still remains a daunting challenge. Here, a flexible and exceptional EMI-shielding polydimethylsilane/reduced graphene oxide/single-wall carbon nanotube (PDMS/rGO/SWCNT) nanocomposite was developed by a facile backfilling approach utilizing a preformed rGO/SWCNT aerogel as the three-dimensional (3D) conducting and reinforcement skeleton. Pristine SWCNTs acting as secondary conductive fillers showed intriguing advantages, whose intrinsically high conductivity could be well preserved in the composites because of no surface acidification treatment. The robust and interconnected 3D network can not only serve as fast channels for electron transport but also effectively transfer external load. Accordingly, a prominent electrical conductivity of 1.2 S cm^-1 and an outstanding EMI-shielding effectiveness of around 31 dB over the X-band frequency range were achieved for the resultant composite with an ultralow loading of 0.28 wt %, which is among the best results for currently reported conductive polymer nanocomposites. Moreover, the composite displayed excellent mechanical properties and bending stability; for example, a 233% increment in the compression strength was obtained compared with that of neat PDMS. These observations indicate the unrivalled effectiveness of 3D rGO/SWCNT aerogel as a reinforcement to endow the polymer composites with outstanding conductive and mechanical properties toward high-performance EMI-shielding application.

Inner Surface-Functionalized Graphene Aerogel Microgranules with Static Microwave Attenuation and Dynamic Infrared Shielding

Bulk graphene aerogels with high electrical conductivity, ultralow density, and high specific surface area have attracted significant attention because of their fascinating performances in energy storage, catalysis, absorption, sensor, electromagnetic shielding, etc. However, graphene aerogel microgranules (i.e., reducing the size of the bulk aerogels into microscale) and their performances in the electromagnetic field have been ignored. Herein, we report a new strategy to make floatable graphene aerogel microgranules with high hydrophobicity (137°), low density (13.5 mg/cm³), and high specific surface area (516 m²/g). These microgranules were synthesized initially from reduced graphene oxide (rGO) hydrogel microparticles and then in situ-modified by silica nanoparticles. Further investigations have demonstrated that the resulting silica-modified rGO aerogel microgranules possess highly efficient static electromagnetic screening (average 30.3 dB in 8-18 GHz) and dynamic infrared shielding (higher than 10 dB during floatation in air for 15 min) properties. The work reported here should give much inspiration to make more functional aerogel microgranules used in various emerging fields.

Enhanced shielding effectiveness in nanohybrids of graphene derivatives with Fe3O4 and ε-Fe3N in the X-band microwave region

Novel nanocomposites of reduced graphene oxide (rGO)-Fe3O4, denoted as 'rGO:IO, and nitrogen doped rGO-ε-Fe3N, denoted as 'NrGO:IN', were prepared by a modified polyol method, wherein both the reduction of graphene oxide and oxidation of Fe2+/Fe3+ ions occurred simultaneously, followed by ammonia nitridation. The electron microscopy analysis of the rGO:IO and NrGO:IN nanocomposites revealed unique morphologies. In rGO:IO, the Fe3O4 nanoparticles having a mean diameter of 38 nm were found to be uniformly anchored to the rGO sheet surface, whereas in NrGO:IN, the ε-Fe3N nanoparticles (∼150 nm) were shielded by the NrGO sheets. Superparamagnetic and weak ferromagnetic characteristics with saturation magnetization values of 39.5 and 46 emu g-1 were observed in the rGO:IO and NrGO:IN nanocomposites respectively, which can be attributed to the nature of the constituent magnetic nanoparticles, Fe3O4 and ε-Fe3N. In addition, the graphene derivatives such as rGO and NrGO contributed to the enhanced electrical properties of the nanocomposite. The electrochemical impedance spectroscopy analysis showed that, compared to pure Fe3O4 and ε-Fe3N nanoparticles, the total electrical resistance of rGO:IO and NrGO:IN was reduced by 33 344.8 and 1569.87 Ω cm-2, respectively, when combined with the rGO and NrGO sheets. Further, the electromagnetic shielding performance of the NrGO:IN nanocomposite was investigated for the first time and was compared with the other samples. Of the two prepared nanocomposites, NrGO:IN exhibited electromagnetic shielding effectiveness of 35.33 dB at 11.4 GHz, which is considerably larger than that of rGO:IO (14.4 dB at 8 GHz). This enhanced shielding effectiveness is not only due to the high inherent magnetic and electrical properties of ε-Fe3N nanoparticles, but also due to the 'particle shielded by sheet' morphology of the NrGO:IN, which enhances the charge accumulation at the heterogeneous interfaces of NrGO sheets/ε-Fe3N nanoparticles.