Insights into the Use of Metal-Organic Framework As High-Performance Anticorrosion Coatings

An Inhibitor-Loaded LDH- and MOF-Based Bilayer Hybrid System for Active Corrosion Protection of Aluminum Alloys

A novel inhibitor-loaded bilayer hybrid system based on the LDH inner layer and MOF outer layer is designed on an aluminum alloy 2A12 surface to improve corrosion performance. The hybrid film system covers the inherent cavities and intercrystalline defects of the LDH film using the affinity between the LDH and the MOF compounds. The results demonstrate that the LDH-inhI precursor film is entirely covered by new Zn-based MOF microrods. The LDH-inhI precursor film is partially dissolved and recrystallized in favor of MOF crystal growth to strengthen the binding adhesion between LDH and MOF films. The LDH-inhI/MOF-inhII bilayer film shows significantly enhanced corrosion resistance through the synergistic action of LDH and MOF nanocontainers doped with different corrosion inhibitors (vanadates, 2,5-furandicarboxylic acid, and benzotriazoles). Due to the multiple loadings of the MOF film and the sustained-release of the LDH film, this method provides an effective approach to developing new anticorrosion systems and enhancing both the barrier ability and active corrosion protection performance of LDH-based conversion treatments.

Effect of Crystallite Size on the Flexibility and Negative Compressibility of Hydrophobic Metal-Organic Frameworks

Flexible nanoporous materials are of great interest for applications in many fields such as sensors, catalysis, material separation, and energy storage. Of these, metal-organic frameworks (MOFs) are the most explored thus far. However, tuning their flexibility for a particular application remains challenging. In this work, we explore the effect of the exogenous property of crystallite size on the flexibility of the ZIF-8 MOF. By subjecting hydrophobic ZIF-8 to hydrostatic compression with water, the flexibility of its empty framework and the giant negative compressibility it experiences during water intrusion were recorded via in operando synchrotron irradiation. It was observed that as the crystallite size is reduced to the nanoscale, both flexibility and the negative compressibility of the framework are reduced by ∼25% and ∼15%, respectively. These results pave the way for exogenous tuning of flexibility in MOFs without altering their chemistries.

Strengthening the mechanical characteristics and cathodic delamination resistance of fiber-reinforced polymer through chemical surface modification of glass fibers

This work aims to scrutinize the effect of the silanization of glass fibers (GF) on the mechanical properties and cathodic disbonding resistance of an epoxy composite coating. Successful silanization was approved based on different characterization techniques, including Fourier transform infrared spectra, field emission-scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy, and thermogravimetric analysis. Tensile strength measurement exhibited a significant effect of silanization on the mechanical performance of the fiber-reinforced polymer (FRP). FE-SEM cross-sectional images illustrated improved interfacial bonding between the epoxy matrix and GF upon silanization. Pull-off measurements revealed improved wet adhesion strength of the FRP to the mild steel surface after exposure to the salt spray chamber when the GF were silanized. In addition, silanization revealed enhanced resistance to cathodic delamination (CD). Electrochemical impedance spectroscopy and electrochemical noise assessments proved silanization's significant influence on the FRP's CD resistance.

Nanocomposite Coatings for Anti-Corrosion Properties of Metallic Substrates

Nanocomposites are high-performance materials with exceptional characteristics that possess properties that their individual constituents, by themselves, cannot provide. They have useful applications in many fields, ranging from membrane processes to fuel cells, biomedical devices, and anti-corrosion protection. Well-tailored nanocomposites are promising materials for anti-corrosion coatings on metals and alloys, exhibiting simple barrier protection or even smart auto-responsive and self-healing functionalities. Nanocomposite coatings can be prepared by using a large variety of matrices and reinforcement materials, often acting in synergy. In this context, recent advances in the preparation and characterization of corrosion-resistant nanocomposite coatings based on metallic, polymeric, and ceramic matrices, as well as the incorporation of various reinforcement materials, are reviewed. The review presents the most important materials used as matrices for nanocomposites (metals, polymers, and ceramics), the most popular fillers (nanoparticles, nanotubes, nanowires, nanorods, nanoplatelets, nanosheets, nanofilms, or nanocapsules), and their combinations. Some of the most important characteristics and applications of nanocomposite coatings, as well as the challenges for future research, are briefly discussed.

Integrated MOF-74 Coatings on Magnesium for Corrosion Control, Cytocompatibility, and Antibacterial Properties

Biodegradable Mg and its alloys can degrade safely in vivo without toxicity. The major bottleneck inhibiting their clinical use is the high corrosion rate, which leads to the loss of mechanical integrity prematurely and bad biocompatibility. One ideal strategy is the modification with anticorrosive and bioactive coatings. Numerous metal-organic framework (MOF) membranes show satisfactory anticorrosion performance and biocompatibility. In this study, MOF-74 membranes are prepared on an NH₄TiOF₃ (NTiF) layer-modified Mg matrix, fabricating integrated bilayer coatings (MOF-74/NTiF) for corrosion control, cytocompatibility, and antibacterial properties. The inner NTiF layer serves as the primary protection for the Mg matrix and a stable surface for the growth of MOF-74 membranes. The outer MOF-74 membranes further enhance corrosion protection, whose crystals and thicknesses can be adjusted for different protective effects. Owing to superhydrophilic, micro-nanostructural, and nontoxic decomposition products, MOF-74 membranes significantly promote cell adhesion and proliferation, showing excellent cytocompatibility. Utilizing the decomposition of MOF-74 to generate the products of Zn²⁺ and 2,5-dihydroxyterephthalic acid can effectively inhibit Escherichia coli and Staphylococcus aureus, displaying highly efficient antibacterial properties. The research may shed valuable strategies for MOF-based functional coatings in the applications of biomedicine fields.

Nano-metal-organic frameworks as corrosion inhibitors for strengthening anti-corrosion behavior of carbon steel in a sulfuric acid environment: from synthesis to applications

In order to demonstrate the effect of Nano-metal organic frameworks, [Cu₂(CN)₄(Ph₃Sn) (Pyz2-caH)₂] (NMOF1) and [_∞³[Cu(CN)₂(Me₃Sn)(Pyz)]] (NMOF2) as corrosion inhibitors for C-steel in 0.5 M sulfuric acid solutions, the following methods were utilized: mass reduction (MR), potentiodynamic polarization (PDP), and AC electrochemical impedance (EIS). The results of the experiments showed that by increasing the dose of these compounds, the inhibition efficacy (η%) of C-steel corrosion increased and reached 74.4-90% for NMOF2 and NMOF1 at a dose of 25 × 10^-6 M, respectively. On the other hand, the η% decreased as the temperature range rose. Parameters for activation and adsorption were determined and discussed. Both NMOF2 and NMOF1 were physically adsorbed on the surface of C-steel and conformed to the Langmuir adsorption isotherm model. The PDP studies revealed that these compounds functioned as mixed type inhibitors, i.e. affecting both metal dissolution and hydrogen evolution reactions. Attenuated Total Reflection Infra-Red (ATR-IR) analysis was carried out to determine the morphology of the inhibited C-steel surface. There is good agreement between the findings of EIS, PDP and MR.

Designing Hybrid Mesoporous Pr/Tannate-Inbuilt ZIF8-Decorated MoS2 as Novel Nanoreservoirs toward Smart pH-Triggered Anti-corrosion/Robust Thermomechanical Epoxy Nanocoatings

For the first time, organic tannic acid (TA) molecules and then inorganic praseodymium (Pr) cations as corrosion inhibitors were successfully loaded into a zeolitic imidazolate framework (ZIF8)-type porous coordination polymer (PCP) decorated on molybdenum disulfide, MoS₂, (MS)-based transition metal dichalcogenides (TMDs) to create novel hybrid mesoporous Pr/TA-ZIF8@MS nanoreservoirs. Thereafter, the hybrid nanoreservoirs were embedded into the epoxy matrix for the preparation of smart pH-triggered nanocoatings. Characterizations of the Pr/TA-ZIF8@MS nanoreservoirs via Fourier transform infrared (FT-IR), X-ray diffraction (XRD), thermogravimetric (TG), Brunauer-Emmett-Teller (BET), and field emission-scanning electron microscopy (FE-SEM)/energy-dispersive X-ray spectroscopy (EDS) experiments confirmed the fabrication of mesoporous structures comprising Pr/TA interfacial interactions with ZIF8-decorated MS nanoplatelets possessing high thermal stability and compact/dense configuration features with a framework reorientation. A remarkable smart release of the inhibited cations (Pr³⁺ and Zn²⁺) in the presence of inbuilt TA at both acidic and alkaline media was achieved under inductively coupled plasma (ICP) examination. The superior pH-triggered self-healing inhibition through the smart controlled-release of Pr, tannate, Zn, and imidazole inhibited species/complexes from EP/Pr-TA-ZIF8@MS via ligand exchange was obtained from electrochemical impedance spectroscopy (EIS) assessments of the scratched coatings during 72 h of saline immersion. In addition, the long-term barrier-induced corrosion prevention (log |Z|_10 mHz = 10.49 Ω·cm² after 63 days) of the EP/Pr-TA-ZIF8@MS was actualized. Moreover, efficient increments of the coating cross-link density (56.45%), tensile strength (63.6%), and toughness value (56.5%) compared to the Neat epoxy coating revealed noticeable thermomechanical properties of the EP/Pr-TA-ZIF8@MS.

Metal organic frameworks (MOFs) as multifunctional nanoplatform for anticorrosion surfaces and coatings

Corrosion of metallic materials is a long-standing problem in many engineering fields. Various organic coatings have been widely applied in anticorrosion of metallic materials over the past decades. However, the protective performance of many organic coatings is limited due to the undesirable local failure of the coatings caused by micro-pores and cracks in the coating matrix. Recently, metal organic frameworks (MOFs)-based surfaces and coatings (MOFBSCs) have exhibited great potential in constructing protective materials on metallic substrates with efficient and durable anticorrosion performance. The tailorable porous structure, flexible composition, numerous active sites, and controllable release properties of MOFs make them an ideal platform for developing various protective functionalities, such as self-healing property, superhydrophobicity, and physical barrier against corrosion media. MOFs-based anticorrosion surfaces and coatings can be divided into two categories: the composite surfaces/coatings using MOFs-based passive/active nanofillers and the surfaces/coatings using MOFs as functional substrate support. In this work, the state-of-the-art fabrication strategies of the MOFBSCs are systematically reviewed. The anticorrosion mechanisms of MOFBSCs and functions of the MOFs in the coating matrix are discussed accordingly. Additionally, we highlight both traditional and emerging electrochemical techniques for probing protective performances and mechanisms of MOFBSCs. The remaining challenging issues and perspectives are also discussed.

Improvement of anti-corrosion performance of an epoxy coating using hybrid UiO-66-NH2/carbon nanotubes nanocomposite

In this study, a porous nanocontainer from UiO-66-NH₂/CNTs nanocomposite with an excellent barrier characteristics was constructed through amine-functionalized Zr-based metal organic framework. The characterization of the prepared nano-materials were performed using different analyses such as FTIR, XRD, SEM, EDS, TEM, and BET and the results proved the successful synthesize of UiO-66-NH₂/CNTs nanocomposite. The corrosion protection performance of the coated panels was investigated by electrochemical impedance spectroscopy (EIS), salt spray, and contact angle measurement. The EIS results revealed that unmodified and UiO-66-NH₂ containing coating in 3.5 wt.% NaCl electrolyte were failed after 45 days but the corrosion was negligible in UiO-66-NH₂/CNTs coating due to high pore resistance values even after 45 days. Salt spray and contact angle measurements confirmed that UiO-66-NH₂/CNTs containing coating acts as an efficient barrier against wet saline environment even at long exposure times. This is attributed to uniform dispersion in the epoxy matrix and formation of a uniform nanocomposite coating.

Zeolitic Imidazolate Framework‑8 (ZIF-8) modified titanium alloy for controlled release of drugs for osteoporosis

The aim of this work was to prepare a biocompatible implant material that enables the release of drug for osteoporosis—risedronate. To achieve this goal, a titanium implant coated with a biocompatible Zeolitic Imidazolate Framework 8 (ZIF-8) layer was prepared that promotes osseointegration at the bone-implant interface. The modifications of the titanium alloy as well as sorption and desorption processes were confirmed using a variety of methods: SEM, EDS XPS, and FT-IR imaging (to determine surface modification, drug distribution, and risedronate sorption), and UV–Vis spectroscopy (to determine drug sorption and release profile). Both the ZIF-8 layer and the drug are evenly distributed on the surface of the titanium alloy. The obtained ZIF-8 layer did not contain impurities and zinc ions were strongly bounded by ZIF-8 layer. The ZIF-8 layer was stable during drug sorption. The drug was released in small doses for 16 h, which may help patients recover immediately after surgery. This is the first case of using ZIF-8 on the surface of the titanium alloy as carrier that releases the drug under the influence of body fluids directly at the site of the disease. It is an ideal material for implants designed for people suffering from osteoporosis.

Facile solvothermal synthesis of a MIL-47(V) metal-organic framework for a high-performance Epoxy/MOF coating with improved anticorrosion properties

The vanadium-based metal-organic framework MIL-47 distinguishes itself among other MOFs for its distinctive structure and unique properties (e.g., flexible structure, high thermal stability, and high surface area). The synthesis of MIL-47 has been reported from various metal precursors, including vanadium(iii) chloride (VCl3) as a rich source of metal ions. Attempts have been made to include other starting materials, a step forward towards large-scale production. Synthesis from various solid materials is encouraged, seeking an economic and greener approach. In this study, vanadium pentoxide (V2O5), a readily abundant low-cost and thermodynamically stable metal source, was used to synthesize the MIL-47(V) framework via a facile solvothermal route. This precursor provides a controllable rate of metal ion production depending on the applied reaction conditions. In our method, the synthesis took place at a low temperature and reaction time (180 °C for 20 h, instead of 220 °C for 72 h), yielding MIL-47 microrods. Moreover, among its unique properties, the metal centers of MIL-47 oxidize under the influence of thermal or chemical treatments, preserving the framework structure. This unusual character is not commonly witnessed in comparable MOF structures. This property can be leveraged in anti-corrosion applications, whereby a redox reaction would sacrifice the framework components, protecting the metal in contact. However, the chemical stability of MIL-47 is doubted against a corrosive medium. Thus, an epoxy coating with 10 wt% MOF loading was incorporated in our investigation to extend the aluminum alloy (AA2024) surface protection for prolonged exposure duration. The uniformity of distribution of the prepared MOF within the epoxy matrix was confirmed using SEM/EDX. Electrochemical impedance spectroscopy (EIS) was used to evaluate the corrosion performance of the coated samples. The results showed that the inclusion of V-MOF offers extended corrosion prevention, over 60 days, for the AA2024 alloy against artificial seawater. The neat epoxy coating could not prevent the corrosion of AA2024 over two weeks of immersion, whereby pitting corrosion was clearly observed. The V-MOF could induce a series of redox reactions leading to the precipitation of vanadium on the cathodic sites of metal surfaces.

Layered Double Hydroxide-Assisted Fabrication of Prussian Blue Membranes for Precise Molecular Sieving

Prussian Blue (PB), which was first discovered as robust blue-colored pigment in the year 1706, has shown promising prospects in disease treatment, energy conversion, water splitting, and sensing. Relying on the uniform 3.2 Å-sized pore channels as well as high stability in aqueous environments, in this study, we pioneered in situ preparation of polycrystalline PB membranes to justify their dye rejection and metal ion discrimination ability in aqueous environments. Among various factors, the introduction of calcined NiFe layered double hydroxide buffer layers on porous α-Al₂ O₃ substrates was found to play a paramount role in the formation of continuous polycrystalline PB membranes, thereby leading to excellent dye rejection efficiency (>99.0 %). Moreover, prepared PB membranes enabled discriminating different monovalent metal ions (e.g., Li⁺ , Na⁺ , and K⁺ ) depending on their discrepancy in Stokes diameters, showing great promise for lithium extraction from smaller-sized metal ions.

Chemical, electrochemical and surface studies of new metal-organic frameworks (MOF) as corrosion inhibitors for carbon steel in sulfuric acid environment

The effects of [Co₂ (SCN) 4(hmt)₂(H₂O)₆. H₂O] (SC1) and [Co (CN)₆ (Me₃Sn)₃(H₂O). (qox)] (SCP2) MOF as corrosion inhibitors on C-steel in 0.5 M sulfuric acid solutions are illustrated utilizing mass reduction (MR), electrochemical [potentiodynamic polarization (PP), and AC electrochemical impedance (EIS)]. The experiments revealed that as the dose of these compounds rose, the inhibition efficacy (IE percent) of C-steel corrosion improved, reaching 80.7–93.1% at dose 25 × 10⁻⁶ M for SC1 and SCP2, respectively. IE percent, on the other hand, dropped as the temperature range grew. SC1was adsorbed physically and chemically (mixed adsorption) but SCP2 was adsorbed physically on the surface of C-steel and conformed to the Langmuir adsorption isotherm equation. The PP studies revealed that these compounds act as mixed kind inhibitors. To establish the morphology of the inhibited C-steel surface, scanning electron microscopy (SEM), energy transmitted X-ray (EDX), and atomic force microscopy (AFM) studies were used. All tested experiments were in good agreement.

Facile fabrication of a highly (110)-oriented ZIF-7 film with rod-shaped seeds

In this study, we report a novel synthetic strategy to prepare a highly (110)-oriented ZIF-7 film possessing superior anti-corrosion properties via oriented epitaxial growth. Our work provides insights into facile preparation of oriented uniform MOF single seed layers and films with rod-shaped MOF seeds as building blocks.

Controllable synthesis of a hollow core-shell Co-Fe layered double hydroxide derived from Co-MOF and its application in capacitive deionization

Capacitive deionization (CDI) is considered one of the most promising desalination technologies for obtaining fresh water from saline water. In this work, we synthesized a hollow core-shell Co-MOF@Fe/Co-LDH (Co-Fe-LDH) material by developing a strategy to simultaneously grow Co/Fe-LDH on the surface of a Co-MOF precursor in situ. Owing to the increase in the specific surface area of the hollow structure and the Faradaic process of a layered double hydroxide (LDH), the Co-Fe-LDH material exhibits high electrical double layer (EDL) capacitance and pseudocapacitance, which significantly improves the salt adsorption of the material during CDI (34.2 mg/g in a 600 mg/L NaCl solution at 1.2 V). The adsorption for NaCl in this work is approximately 2.5 times the maximum salt adsorption capacity (SAC) of LDH materials applied in nonmembrane CDI (NMCDI). This work may provide a promising model for the application of hollow LDH materials that exhibit pseudocapacitance in CDI.

Encapsulating polyaniline within porous MIL-101 for high-performance corrosion protection

The metal corrosion possesses a serious threat to the safety and loss of property. The anticorrosion study on metal-organic frameworks (MOFs) remains rarely reported. Therefore, it is desirable to build MOFs-based anticorrosion coating with long-term corrosion resistance. Herein, we prepared a novel MOF-polymer anticorrosion composite PANI@MIL-101 by encapsulating polyaniline (PANI) within the pores of MIL-101 with in-situ polymerization of aniline monomer. The N₂ adsorption-desorption and transmission electron microscopy (TEM) of PANI@MIL-101 illustrate that PANI is successfully encapsulated in the pores of MIL-101 with in-situ polymerization. PANI@MIL-101 was dispersed in epoxy resin (EP) to prepare anti-corrosive coatings. The Tafel potentiodynamic polarization measurements and electrochemical impedance spectroscopy show that PANI@MIL-101/EP coating system has superior corrosion protection with the lowest i_corr value and the highest |Z|_0.01 value compared with MIL-101/EP coating, PANI/EP coating and EP coating. A possible anticorrosion mechanism of PANI@MIL-101 was discussed. This work reveals that MOF-polymer composite materials are superb candidates for high-performance corrosion protection.

Synthesis of MOFs/GO composite for corrosion resistance application on carbon steel

Two unreported metal-organic frameworks [Cu(6-Me-2,3-pydc)(1,10-phen)·7H2O] n (namely Cu-MOF) and [Mn2(2,2'-bca)2(H2O)2] n (namely Mn-MOF) were synthesized by a solvothermal method and their structures were characterized and confirmed by elemental analysis, X-ray single crystal diffraction, Fourier infrared spectroscopy and thermogravimetric analysis. Cu-MOF/graphene (Cu-MOF/GR), Cu-MOF/graphene oxide (Cu-MOF/GO), Mn-MOF/graphene (Mn-MOF/GR) and Mn-MOF/graphene oxide (Mn-MOF/GO) composite materials were successfully synthesized by a solvothermal method and characterized and analyzed by PXRD, SEM and TEM. In order to study the corrosion inhibition properties of the Cu-MOF/GR, Cu-MOF/GO, Mn-MOF/GR and Mn-MOF/GO composite materials on carbon steel, they were mixed with waterborne acrylic varnish to prepare a series of composite coatings to explore in 3.5 wt% NaCl solution by electrochemical measurements and results showed that the total polarization resistance of the 3% Cu-MOF/GO and 3% Mn-MOF/GO composite coatings on the carbon steel surface were relatively large, and were 55 097 and 55 729 Ω cm2, respectively, which could effectively protect the carbon steel from corrosion. After immersion for 30 days, the 3% Mn-MOF/GO composite still maintained high corrosion resistance, the |Z| values were still as high as 23 804 Ω cm2. Therefore, MOFs compounded with GO can produce a synergistic corrosion inhibition effect and improve the corrosion resistance of the coating; this conclusion is well confirmed by the adhesion capability test.

Metal-Organic Framework (MOF)/Epoxy Coatings: A Review

Epoxy coatings are developing fast in order to meet the requirements of advanced materials and systems. Progress in nanomaterial science and technology has opened a new era of engineering for tailoring the bulk and surface properties of organic coatings, e.g., adhesion to the substrate, anti-corrosion, mechanical, flame-retardant, and self-healing characteristics. Metal-organic frameworks (MOFs), a subclass of coordinative polymers with porous microstructures, have been widely synthesized in recent years and applied in gas and energy storage, separation, sensing, environmental science and technology, and medicine. Nevertheless, less attention has been paid to their performance in coatings. Well-known as micro- and nanoporous materials, with a tailorable structure consisting of metal ions and organic linkers, MOFs have a huge loading capacity, which is essential for the delivery of corrosion inhibitors. This review paper attempts to highlight the importance of epoxy/MOF composites for coating applications. A particular emphasis was explicitly placed on the anti-corrosion, flame-retardant, mechanical, and dielectric properties of epoxy/MOF coatings.

Preparation and Anti-Corrosive Properties of Waterborne Epoxy Composite Coating Containing Graphene Oxide Grafted with Sodium Tripolyphosphate

In this paper, graphene oxide (GO) was grafted with sodium tripolyphosphate (STP) to achieve a new anti-corrosive pigment (STG) with homogenous dispersion in waterborne epoxy (EP). The results obtained from Fourier transform infrared spectroscopy (FT-IR), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM) and X-ray Diffraction (XRD) revealed that STP was successfully combined with GO by chemical bonding. The corrosion resistance of EP, GO/EP and STG/EP coatings on carbon steel substrates was investigated via electrochemical impedance spectroscopy (EIS) and salt spray test. The EIS results showed that the impedance value of coating with 0.7 wt.% STG reached 1.019 × 109 Ω∙cm2, which was considerably higher than that of neat waterborne EP coatings. Salt spray test results revealed once again that STG (0.7 wt.%)/EP coating had superior corrosion resistance. Besides, the STG (0.7 wt.%)/EP coated sample showed the highest adhesion strength between coating and substrate.

Hydrophobic Metal-Organic Frameworks: Assessment, Construction, and Diverse Applications

Tens of thousands of metal-organic frameworks (MOFs) have been developed in the past two decades, and only ≈100 of them have been demonstrated as porous and hydrophobic. These hydrophobic MOFs feature not only a rich structural variety, highly crystalline frameworks, and uniform micropores, but also a low affinity toward water and superior hydrolytic stability, which make them promising adsorbents for diverse applications, including humid CO2 capture, alcohol/water separation, pollutant removal from air or water, substrate-selective catalysis, energy storage, anticorrosion, and self-cleaning. Herein, the recent research advancements in hydrophobic MOFs are presented. The existing techniques for qualitatively or quantitatively assessing the hydrophobicity of MOFs are first introduced. The reported experimental methods for the preparation of hydrophobic MOFs are then categorized. The concept that hydrophobic MOFs normally synthesized from predesigned organic ligands can also be prepared by the postsynthetic modification of the internal pore surface and/or external crystal surface of hydrophilic or less hydrophobic MOFs is highlighted. Finally, an overview of the recent studies on hydrophobic MOFs for various applications is provided and suggests the high versatility of this unique class of materials for practical use as either adsorbents or nanomaterials.

Enhancing the anti-corrosion performance of ZIF-8-based coatings via microstructural optimization

Herein, ZIF-8–ZnAl–NO₃ LDH composite coatings showing superior anti-corrosion performance were prepared by the facile hydrothermal growth of ZnAl–NO₃ LDH buffer layers, followed by solvothermal treatment with 2-methylimidazole.

LDH Post-Treatment of Flash PEO Coatings

This work investigates environmentally friendly alternatives to toxic and carcinogenic Cr (VI)-based surface treatments for aluminium alloys. It is focused on multifunctional thin or flash plasma electrolytic oxidation (PEO)-layered double hydroxides (LDH) coatings. Three PEO coatings developed under a current-controlled mode based on aluminate, silicate and phosphate were selected from 31 processes (with different combinations of electrolytes, electrical conditions and time) according to corrosive behavior and energy consumption. In situ Zn-Al LDH was optimized in terms of chemical composition and exposure time on the bulk material, then applied to the selected PEO coatings. The structure, morphology and composition of PEO coatings with and without Zn-Al-LDH were characterized using XRD, SEM and EDS. Thicker and more porous PEO coatings revealed higher amounts of LDH flakes on their surfaces. The corrosive behavior of the coatings was studied by electrochemical impedance spectroscopy (EIS). The corrosion resistance was enhanced considerably after the PEO coatings formation in comparison with bulk material. Corrosion resistance was not affected after the LDH treatment, which can be considered as a first step in achieving active protection systems by posterior incorporation of green corrosion inhibitors.

Zeolitic imidazolate framework-coated acoustic sensors for room temperature detection of carbon dioxide and methane

The integration of nanoporous materials such as metal organic frameworks (MOFs) with sensitive transducers can result in robust sensing platforms for monitoring gases and chemical vapors for a range of applications. Here, we report on an integration of the zeolitic imidazolate framework - 8 (ZIF-8) MOF with surface acoustic wave (SAW) and thickness shear mode quartz crystal microbalance (QCM) devices to monitor carbon dioxide (CO2) and methane (CH4) under ambient conditions. The MOF was directly coated on the Y-Z LiNbO3 SAW delay lines (operating frequency, f0 = 436 MHz) and AT-cut quartz TSM resonators (resonant frequency, f0 = 9 MHz) and the devices were tested for various gases in N2 under ambient conditions. The devices were able to detect the changes in CO2 or CH4 concentrations with relatively higher sensitivity to CO2, which was due to its higher adsorption potential and heavier molecular weight. The sensors showed full reversibility and repeatability which were attributed to the physisorption of the gases into the MOF and high stability of the devices. Both types of sensors showed linear responses relative to changes in the binary gas compositions thereby allowing to construct calibration curves which correlated well with the expected mass changes in the sorbent layer based on mixed-gas gravimetric adsorption isotherms measured on bulk samples. For 200 nm thick films, the SAW sensitivities to CO2 and CH4 were 1.44 × 10-6/vol% and 8 × 10-8/vol%, respectively, against the QCM sensitivities 0.24 × 10-6/vol% and 1 × 10-8/vol%, respectively, which were evaluated as the fractional change in the signal. The SAW sensors were also evaluated for 100 nm-300 nm thick films, the sensitivities of which were found to increase with the thickness due to the increased number of pores for the adsorption of a larger amount of gases. In addition, the MOF-coated SAW delay lines had a good response in wireless mode, demonstrating their potential to operate remotely for the detection of the gases at emission sites across the energy infrastructure.