Structural selectivity of supported Pd nanoparticles for catalytic NH3 oxidation resolved using combined operando spectroscopy

Low-temperature NH3 abatement via selective oxidation over a supported copper catalyst with high Cu+ abundance

Selective catalytic NH3-to-N2 oxidation (NH3-SCO) is highly promising for abating NH3 emissions slipped from stationary flue gas after-treatment devices. Its practical application, however, is limited by the non-availability of low-cost catalysts with high activity and N2 selectivity. Here, using defect-rich nitrogen-doped carbon nanotubes (NCNT-AW) as the support, we developed a highly active and durable copper-based NH3-SCO catalyst with a high abundance of cuprous (Cu+) sites. The obtained Cu/NCNT-AW catalyst demonstrated outstanding activity with a T50 (i.e. the temperature to reach 50% NH3 conversion) of 174°C in the NH3-SCO reaction, which outperformed not only the Cu catalyst supported on N-free O-functionalized CNTs (OCNTs) or NCNT with less surface defects, but also those most active Cu catalysts in open literature. Reaction kinetics measurements and temperature-programmed surface reactions using NH3 as a probe molecule revealed that the NH3-SCO reaction on Cu/NCNT-AW follows an internal selective catalytic reaction (i-SCR) route involving nitric oxide (NO) as a key intermediate. According to mechanistic investigations by X-ray photoelectron spectroscopy, Raman spectroscopy, and X-ray absorption spectroscopy, the superior NH3-SCO performance of Cu/NCNT-AW originated from a synergy of surface defects and N-dopants. Specifically, surface defects promoted the anchoring of CuO nanoparticles on N-containing sites and, thereby, enabled efficient electron transfer from N to CuO, increasing significantly the fraction of SCR-active Cu+ sites in the catalyst. This study puts forward a new idea for manipulating and utilizing the interplay of defects and N-dopants on carbon surfaces to fabricate Cu+-rich Cu catalysts for efficient abatement of slip NH3 emissions via selective oxidation.

Design Strategies for High-Performance NH3-SCO Catalysts: Identifying and Modulating Direct Anchoring Sites for Ag on TiO2

Ammonia (NH3) slip from diesel vehicle aftertreatment systems and internal combustion engines fueled by NH3 or NH3/H2 poses serious environmental problems. Ag-based catalysts are widely used for the selective catalytic oxidation of NH3 to N2 (NH3-SCO), and their performance is greatly dependent on the state of Ag, which is influenced by the anchoring sites on the support. Despite efforts to identify the direct anchoring sites of metal atoms on TiO2, conflicting views persist. Here, we compared the correlation between Ag dispersion and the content of hydroxyl (OH) groups or defects on TiO2 and conducted density functional theory (DFT) calculations, and the results confirmed that the surface OH groups of TiO2 serve as the direct anchoring sites for Ag. By modulating the OH group content through thermal induction, the optimal OH group content on TiO2-800 resulted in more metallic Ag nanoparticles (Ag0 NPs) in larger sizes, leading to the development of an excellent NH3-SCO catalyst. Moreover, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS), kinetic studies, and DFT calculations suggested that more Ag0 NPs in larger sizes on 10Ag/TiO2-800 were conducive to O2 activation and NH3 dissociation. Our findings provide new insights for designing efficient NH3-SCO catalysts, and OH groups as direct anchoring sites could be extended to other metals and supports for the rational design of catalysts.

Thermally stable high-loading single Cu sites on ZSM-5 for selective catalytic oxidation of NH3

Rigorous comparisons between single site- and nanoparticle (NP)-dispersed catalysts featuring the same composition, in terms of activity, selectivity, and reaction mechanism, are limited. This limitation is partly due to the tendency of single metal atoms to sinter into aggregated NPs at high loadings and elevated temperatures, driven by a decrease in metal surface free energy. Here, we have developed a unique two-step method for the synthesis of single Cu sites on ZSM-5 (termed CuS/ZSM-5) with high thermal stability. The atomic-level dispersion of single Cu sites was confirmed through scanning transmission electron microscopy, X-ray absorption fine structure (XAFS), and electron paramagnetic resonance spectroscopy. The CuS/ZSM-5 catalyst was compared to a CuO NP-based catalyst (termed CuN/ZSM-5) in the oxidation of NH3 to N2, with the former exhibiting superior activity and selectivity. Furthermore, operando XAFS and diffuse reflectance infrared Fourier transform spectroscopy studies were conducted to simultaneously assess the fate of the Cu and the surface adsorbates, providing a comprehensive understanding of the mechanism of the two catalysts. The study shows that the facile redox behavior exhibited by single Cu sites correlates with the enhanced activity observed for the CuS/ZSM-5 catalyst.

Unraveling the Mechanistic Origin of High N2 Selectivity in Ammonia Selective Catalytic Oxidation on CuO-Based Catalyst

NH3 emissions from industrial sources and possibly future energy production constitute a threat to human health because of their toxicity and participation in PM2.5 formation. Ammonia selective catalytic oxidation to N2 (NH3-SCO) is a promising route for NH3 emission control, but the mechanistic origin of achieving high N2 selectivity remains elusive. Here we constructed a highly N2-selective CuO/TiO2 catalyst and proposed a CuOx dimer active site based on the observation of a quadratic dependence of NH3-SCO reaction rate on CuOx loading, ac-STEM, and ab initio thermodynamic analysis. Combining this with the identification of a critical N2H4 intermediate by in situ DRIFTS characterization, a comprehensive N2H4-mediated reaction pathway was proposed by DFT calculations. The high N2 selectivity originated from the preference for NH2 coupling to generate N2H4 over NH2 dehydrogenation on the CuOx dimer active site. This work could pave the way for the rational design of efficient NH3-SCO catalysts.

Nanotransistor-based gas sensing with record-high sensitivity enabled by electron trapping effect in nanoparticles

Highly sensitive, low-power, and chip-scale H2 gas sensors are of great interest to both academia and industry. Field-effect transistors (FETs) functionalized with Pd nanoparticles (PdNPs) have recently emerged as promising candidates for such H2 sensors. However, their sensitivity is limited by weak capacitive coupling between PdNPs and the FET channel. Herein we report a nanoscale FET gas sensor, where electrons can tunnel between the channel and PdNPs and thus equilibrate them. Gas reaction with PdNPs perturbs the equilibrium, and therefore triggers electron transfer between the channel and PdNPs via trapping or de-trapping with the PdNPs to form a new balance. This direct communication between the gas reaction and the channel enables the most efficient signal transduction. Record-high responses to 1-1000 ppm H2 at room temperature with detection limit in the low ppb regime and ultra-low power consumption of ~ 300 nW are demonstrated. The same mechanism could potentially be used for ultrasensitive detection of other gases. Our results present a supersensitive FET gas sensor based on electron trapping effect in nanoparticles.

Asymmetric Coordination of Single-Atom Ru Sites Achieves Efficient N(sp3)-H Dehydrogenation Catalysis for Ammonia Oxidation

Ruthenium single-atom catalysts have great potential in ammonia-selective catalytic oxidation (NH3-SCO); however, the stable sp3 hybrid orbital of NH3 molecules makes N(sp3)-H dissociation a challenge for conventional symmetrical metallic oxide catalysts. Herein, we propose a heterogeneous interface reverse atom capture strategy to construct Ru with unique asymmetric Ru1N2O1 coordination. Ru1N2O1/CeO2 exhibits intrinsic low-temperature conversion (T100 at 160 °C) compared to symmetric coordinated Ru-based (280 °C), Ir-based (220 °C), and Pt-based (200 °C) catalysts, and the TOF is 65.4 times that of Ag-based catalysts. The experimental and theoretical studies show that there is a strong d-p orbital interaction between Ru and N atoms, which not only enhances the adsorption of ammonia at the Ru1N2O1 position but also optimizes the electronic configuration of Ru. Furthermore, the affinity of Ru1N2O1/CeO2 to water is significantly weaker than that of conventional catalysts (the binding energy of the Pd3Au1 catalyst is -1.19 eV, but it is -0.39 eV for our material), so it has excellent water resistance. Finally, the N(sp3)-H activation of NH3 requires the assistance of surface reactive oxygen species, but we found that asymmetric Ru1N2O1 can directly activate the N(sp3)-H bond without the involvement of surface reactive oxygen species. This study provides a novel principle for the rational design of the proximal coordination of active sites to achieve its optimal catalytic activity in single-atom catalysis.

Stabilization of Pd0 by Cu Alloying: Theory-Guided Design of Pd3Cu Electrocatalyst for Anodic Methanol Carbonylation

Electrocatalytic carbonylation of CO and CH3OH to dimethyl carbonate (DMC) on metallic palladium (Pd) electrode offers a promising strategy for C1 valorization at the anode. However, its broader application is limited by the high working potential and the low DMC selectivity accompanied with severe methanol self-oxidation. Herein, our theoretical analysis of the intermediate adsorption interactions on both Pd0 and Pd4+ surfaces revealed that inevitable reconstruction of Pd surface under strongly oxidative potential diminishes its CO adsorption capacity, thus damaging the DMC formation. Further theoretical modeling indicates that doping Pd with Cu not only stabilizes low-valence Pd in oxidative environments but also lowers the overall energy barrier for DMC formation. Guided by this insight, we developed a facile two-step thermal shock method to prepare PdCu alloy electrocatalysts for DMC. Remarkably, the predicted Pd3Cu demonstrated the highest DMC selectivity among existing Pd-based electrocatalysts, reaching a peaked DMC selectivity of 93 % at 1.0 V versus Ag/AgCl electrode. (Quasi) in situ spectra investigations further confirmed the predicted dual role of Cu dopant in promoting Pd-catalyzed DMC formation.

Cascade NH3 Oxidation and N2O Decomposition via Bifunctional Co and Cu Catalysts

The selective catalytic oxidation of NH3 (NH3-SCO) to N2 is an important reaction for the treatment of diesel engine exhaust. Co3O4 has the highest activity among non-noble metals but suffers from N2O release. Such N2O emissions have recently been regulated due to having a 300× higher greenhouse gas effect than CO2. Here, we design CuO-supported Co3O4 as a cascade catalyst for the selective oxidation of NH3 to N2. The NH3-SCO reaction on CuO-Co3O4 follows a de-N2O pathway. Co3O4 activates gaseous oxygen to form N2O. The high redox property of the CuO-Co3O4 interface promotes the breaking of the N-O bond in N2O to form N2. The addition of CuO-Co3O4 to the Pt-Al2O3 catalyst reduces the full NH3 conversion temperature by 50 K and improves the N2 selectivity by 20%. These findings provide a promising strategy for reducing N2O emissions and will contribute to the rational design and development of non-noble metal catalysts.

Atomic Layers of B2 CuPd on Cu Nanocubes as Catalysts for Selective Hydrogenation

The search for highly active and selective catalysts with high precious metal atom utilization efficiency has attracted increasing interest in both the fundamental synthesis of materials and important industrial reactions. Here, we report the synthesis of Pd-Cu nanocubes with a Cu core and an ordered B2 intermetallic CuPd shell with controllable atomic layers on the surface (denoted as Cu/B2 CuPd), which can efficiently and robustly catalyze the selective hydrogenation of acetylene (C2H2) to ethylene (C2H4) under mild conditions. The optimized Cu/B2 CuPd with a Pd loading of 9.5 at. % exhibited outstanding performance in the C2H2 semi-hydrogenation with 100% C2H2 conversion and 95.2% C2H4 selectivity at 90 °C. We attributed this outstanding performance to the core/shell structure with a high surface density of active Pd sites isolated by Cu in the B2 intermetallic matrix, representing a structural motif of single-atom alloys (SAAs) on the surface. The combined experimental and computational studies further revealed that the electronic states of Pd and Cu are modulated by SAAs from the synergistic effect between Pd and Cu, leading to enhanced performance compared with pristine Pd and Cu catalysts. This study provides a new synthetic methodology for making single-atom catalysts with high precious metal atom utilization efficiency, enabling simultaneous tuning of both geometric and electronic structures of Pd active sites for enhanced catalysis.

Technological solutions for NOx, SOx, and VOC abatement: recent breakthroughs and future directions

NOx, SOx, and carbonaceous volatile organic compounds (VOCs) are extremely harmful to the environment, and their concentrations must be within the limits prescribed by the region-specific pollution control boards. Thus, NOx, SOx, and VOC abatement is essential to safeguard the environment. Considering the importance of NOx, SOx, and VOC abatement, the discussion on selective catalytic reduction, oxidation, redox methods, and adsorption using noble metal and non-noble metal-based catalytic approaches were elaborated. This article covers different thermal treatment techniques, category of materials as catalysts, and its structure-property insights along with the advanced oxidation processes and adsorption. The defect engineered catalysts with lattice oxygen vacancies, bi- and tri-metallic noble metal catalysts and non-noble metal catalysts, modified metal organic frameworks, mixed-metal oxide supports, and their mechanisms have been thoroughly reviewed. The main hurdles and potential achievements in developing novel simultaneous NOx, SOx, and VOC removal technologies are critically discussed to envisage the future directions. This review highlights the removal of NOx, SOx, and VOC through material selection, properties, and mechanisms to further improve the existing abatement methods in an efficient way.

In Situ Spectroscopic Studies of NH3 Oxidation of Fe-Oxide/Al2O3

Simple temperature-regulated chemical vapor deposition was used to disperse iron oxide nanoparticles on porous Al₂O₃ to create an Fe-oxide/Al₂O₃ structure for catalytic NH₃ oxidation. The Fe-oxide/Al₂O₃ achieved nearly 100% removal of NH₃, with N₂ as a major reaction product at temperatures above 400 °C and negligible NO_x emissions at all experimental temperatures. The results of a combination of in situ diffuse reflectance infrared Fourier-transform spectroscopy and near-ambient pressure-near-edge X-ray absorption fine structure spectroscopy suggest a N₂H₄-mediated oxidation mechanism of NH₃ to N₂ via the Mars-van Krevelen pathway on the Fe-oxide/Al₂O₃ surface. As a catalytic adsorbent-an energy-efficient approach to reducing NH₃ levels in living environments via adsorption and thermal treatment of NH₃-no harmful NO_x emissions were produced during the thermal treatment of the NH₃-adsorbed Fe-oxide/Al₂O₃ surface, while NH₃ molecularly desorbed from the surface. A system with dual catalytic filters of Fe-oxide/Al₂O₃ was designed to fully oxidize this desorbed NH₃ to N₂ in a clean and energy-efficient manner.

CoFe-Layered Double Hydroxide Coupled with Pd Particles for Electrocatalytic Ethanol Oxidation

Electrocatalytic efficiency and stability have emerged as critical issues in the ethanol oxidation reaction (EOR) of direct ethanol fuel cells. In this paper, Pd/Co₁Fe₃-LDH/NF as an electrocatalyst for EOR was prepared by a two-step synthetic strategy. Metal-oxygen bonds formed between Pd nanoparticles and Co₁Fe₃-LDH/NF guaranteed structural stability and adequate surface-active site exposure. More importantly, the charge transfer of the formed Pd-O-Co(Fe) bridge could effectively modulate the electrical structure of hybrids, improving the facilitated absorption of OH^- radicals and oxidation of CO_ads. Benefiting from the interfacial interaction, exposed active sites, and structural stability, the observed specific activity for Pd/Co₁Fe₃-LDH/NF (17.46 mA cm^-2) was 97 and 73 times higher than those of commercial Pd/C (20%) (0.18 mA cm^-2) and Pt/C (20%) (0.24 mA cm^-2), respectively. Besides, the j_f/j_r ratio representing the resistance to catalyst poisoning was 1.92 in the Pd/Co₁Fe₃-LDH/NF catalytic system. These results provide insights into optimizing the electronic interaction between metals and the support of electrocatalysts for EOR.

Heat Treatment Improves the Activity and Water Tolerance of Pt/Al2O3 Catalysts in Ammonia Catalytic Oxidation

Ammonia selective catalytic oxidation (NH₃-SCO) is a commercial technology applied to diesel vehicles to eliminate ammonia leakage. In this study, a series of Pt/Al₂O₃ catalysts were synthesized by an impregnation method, and the state of Pt species was carefully adjusted by heat treatment. These Pt/Al₂O₃ catalysts were further systematically characterized by Brunauer-Emmett-Teller, X-ray diffraction, X-ray photoelectron spectroscopy, X-ray absorption fine structure, UV-vis, H₂-tempertaure-programmed reduction, and NH₃-temperature-programmed desorption. The characterization results showed that dispersed oxidized Pt species were present on conventional Pt/Al₂O₃ samples, while high-temperature treatment induced the aggregation of platinum species to form metallic Pt nanoparticles. The Pt/Al₂O₃ catalysts treated at high temperatures showed superior activity and water tolerance in the NH₃-SCO reaction. Diffuse reflectance infrared Fourier-transform spectroscopy combined with mass spectrometry experiments revealed that the Lewis acid sites were more reactive than the Brønsted acid sites. Moreover, compared to oxidized Pt species, metallic Pt nanoparticles were beneficial for oxygen activation and were less affected by water vapor, thus contributing to the superior activity and water tolerance of Pt/Al-800.

Time-Resolved Formation and Operation Maps of Pd Catalysts Suggest a Key Role of Single Atom Centers in Cross-Coupling

An approach to the spatially localized characterization of supported catalysts over a reaction course is proposed. It consists of a combination of scanning, transmission, and high-resolution scanning transmission electron microscopy to determine metal particles from arrays of surface nanoparticles to individual nanoparticles and individual atoms. The study of the evolution of specific metal catalyst particles at different scale levels over time, particularly before and after the cross-coupling catalytic reaction, made it possible to approach the concept of 4D catalysis-tracking the positions of catalytic centers in space (3D) over time (+1D). The dynamic behavior of individual palladium atoms and nanoparticles in cross-coupling reactions was recorded with nanometer accuracy via the precise localization of catalytic centers. Single atoms of palladium leach out into solution from the support under the action of the catalytic system, where they exhibit extremely high catalytic activity compared to surface metal nanoparticles. Monoatomic centers, which make up only approximately 1% of palladium in the Pd/C system, provide more than 99% of the catalytic activity. The remaining palladium nanoparticles changed their shape and could move over the surface of the support, which was recorded by processing images of the array of nanoparticles with a neural network and aligning them using automatically detected keypoints. The study reveals a novel opportunity for single-atom catalysis─easier detachment (capture) from (on) the carbon support surface is the origin of superior catalytic activity, rather than the operation of single atomic catalytic centers on the surface of the support, as is typically assumed.

Advances in emission control of diesel vehicles in China

Diesel vehicles have caused serious environmental problems in China. Hence, the Chinese government has launched serious actions against air pollution and imposed more stringent regulations on diesel vehicle emissions in the latest China VI standard. To fulfill this stringent legislation, two major technical routes, including the exhaust gas recirculation (EGR) and high-efficiency selective catalytic reduction (SCR) routes, have been developed for diesel engines. Moreover, complicated aftertreatment technologies have also been developed, including use of a diesel oxidation catalyst (DOC) for controlling carbon monoxide (CO) and hydrocarbon (HC) emissions, diesel particulate filter (DPF) for particle mass (PM) emission control, SCR for the control of NOx emission, and an ammonia slip catalyst (ASC) for the control of unreacted NH₃. Due to the stringent requirements of the China VI standard, the aftertreatment system needs to be more deeply integrated with the engine system. In the future, aftertreatment technologies will need further upgrades to fulfill the requirements of the near-zero emission target for diesel vehicles.

Tuning Size and Properties of Zinc Ascorbate Metal-Organic Framework via Acid Modulation

One of the biggest advantages of MOFs is the possibility of modifying their properties and tuning their inherent activity (i.e., sorption, storage, catalytic activity etc.). Textural properties can be tuned by manipulating process and compositional parameters, among which, the effect of additives can be even further distinguished among them based on the way they affect these properties. Beyond the effect that additives have on the size and morphology of nanoMOFs, there is also an effect on properties via creating point defects-missing linker and missing node defects. In this study, we investigated the effect of four monotopic acid modulators-formic, acetic, dichloroacetic and propionic acid, their concentration and the heating type (conventional and microwave-MW) on the size, morphology and textural properties of a recently discovered bioNICS1. It was confirmed that the proposed seesaw model for the controlled size of nanoMOF crystals is less applicable in the case of MW-assisted synthesis, in comparison to conventional heating. In the case of formic acid- and propionic acid-modified materials, we demonstrated that the type of additive plays a different role in crystal growth and generation of defects, implying high tunability being crucial for a material's structure-property performance optimization.

Designing Reactive Bridging O2- at the Atomic Cu-O-Fe Site for Selective NH3 Oxidation

Surface oxidation chemistry involves the formation and breaking of metal-oxygen (M-O) bonds. Ideally, the M-O bonding strength determines the rate of oxygen absorption and dissociation. Here, we design reactive bridging O^2- species within the atomic Cu-O-Fe site to accelerate such oxidation chemistry. Using in situ X-ray absorption spectroscopy at the O K-edge and density functional theory calculations, it is found that such bridging O^2- has a lower antibonding orbital energy and thus weaker Cu-O/Fe-O strength. In selective NH₃ oxidation, the weak Cu-O/Fe-O bond enables fast Cu redox for NH₃ conversion and direct NO adsorption via Cu-O-NO to promote N-N coupling toward N₂. As a result, 99% N₂ selectivity at 100% conversion is achieved at 573 K, exceeding most of the reported results. This result suggests the importance to design, determine, and utilize the unique features of bridging O^2- in catalysis.

Metal-Metal Oxide Catalytic Interface Formation and Structural Evolution: A Discovery of Strong Metal-Support Bonding, Ordered Intermetallics, and Single Atoms

In-depth investigation of metal-metal oxide interactions and their corresponding evolution is of paramount importance to heterogeneous catalysis as it allows the understanding and maneuvering of the structure of catalytic motifs. Herein, using a series of core/shell metal/iron oxide (M/FeO_x, M = Pd, Pt, Au) nanoparticles and through a combination of in situ and ex situ electron and X-ray investigations, we revealed anomalous and dissimilar M-FeO_x interactions among different systems under reducing conditions. Pd interacts strongly with FeO_x after high-temperature reductive treatment, featured by the formation of Pd single atoms in the FeO_x matrix and increased Pd-Fe bonding, while Pt transforms into ordered PtFe intermetallics and Pt single atoms immediately upon the coating of FeO_x. In contrast, Au does not manifest strong bonding with FeO_x. As a proof of concept of tailoring metal-metal oxide interactions for catalysis, optimized Pd/FeO_x demonstrates 100% conversion and 86.5% selectivity at 60 °C for acetylene semihydrogenation.

Morphological Evolution Trajectory of Multifaceted Palladium Nanoparticles

Precise control over the morphology and facets of Pd nanomaterials has great importance in catalytic and sensing applications. In this study, we synthesized Pd nanoparticles with multiple types of low-Miller-index-faceted morphologies by systematically defining the synthesis conditions of the seed-mediated colloidal preparation method. We discovered the morphological evolution of Pd nanoparticles by following the trajectory of the surface Miller indices, which were determined by the cooperative effects of cetyltrimethylammonium bromide and ascorbic acid. By precise control of the morphological trajectory, Pd nanoparticles with a new cuborhombicube morphology, composed of 36 facets and concave edges, were discovered. This study provides important insight into the design of the surface Miller indices and morphologies of functional nanomaterials.

d-sp orbital hybridization: a strategy for activity improvement of transition metal catalysts

Orbital hybridization to regulate the electronic structures and surface chemisorption properties of transition metals has been extensively investigated for searching high-performance catalysts toward various reactions. Unlike conventional d-d hybridization, the d-sp hybridization interaction between transition metals and p-block elements could result in surprising electronic properties and catalytic activities. This feature article highlights the recent progress in the development of high-performance transition metal-based catalysts through the extraordinary d-sp hybridization strategy, particularly for energy-related electrocatalytic applications. We start by giving an introduction of fundamental concepts associated with electronic structures of transition metal catalysts, including the Sabatier principle, d-band theory, electronic descriptor, as well as the comparison of d-d hybridization and d-sp hybridization strategies. Then, we summarize the theoretical and experimental advances in d-sp hybridization catalysts, including p-block element-doped metal catalysts, intermetallic catalysts and supported metal catalysts, with emphasis on the important roles of d-sp hybridization in tuning catalytic performances. Finally, we present existing challenges and future development prospects for the rational design of advanced d-sp hybridization catalysts.

New insights into the NH3-selective catalytic reduction of NO over Cu-ZSM-5 as revealed by operando spectroscopy

To control diesel vehicle NO _x emissions, Cu-exchanged zeolites have been applied in the selective catalytic reduction (SCR) of NO using NH₃ as reductant. However, the harsh hydrothermal environment of tailpipe conditions causes irreversible catalyst deactivation. The aggregation of isolated Cu²⁺ brings about unselective ammonia oxidation along with the main NH₃-SCR reaction. An unusual 'dip' shaped NO conversion curve was observed in the steamed zeolite Cu-ZSM-5, resulting from the undesired NH₃ oxidation that produced NO. Here we gain further insights into the NH₃-SCR reaction and its deactivation by employing operando UV-vis diffuse reflectance spectroscopy (DRS) and diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) on fresh and steamed zeolite Cu-ZSM-5. We found that tetragonally distorted octahedral Cu²⁺ with associated NH₃ preferentially forms during low temperature NH₃-SCR (<250 °C) in fresh Cu-ZSM-5. The high coordination number of Cu²⁺ ensures the availability for high coverage of nitrate intermediates. Whilst in the steamed Cu-ZSM-5, [Cu _x (OH)_2x-1]⁺ oligomers/clusters in pseudo-tetrahedral symmetry with coordinated NH₃ accumulated during the low-temperature NH₃-SCR reaction. These clusters presented a strong adsorption of surface NH₃ and nitrates/nitric acid at low temperatures and therefore limited the reaction between surface species in the steamed Cu-ZSM-5. Further release of NH₃ with increased reaction temperature favors NH₃ oxidation that causes the drop of NO conversion at ∼275 °C. Moreover, competitive adsorption of NH₃ and nitrates/nitric acid occurs on shared Lewis-acidic adsorption sites. Prompt removal of surface nitrates/nitric acid by NO avoids the surface blockage and tunes the selectivity by alternating nitrate-nitrite equilibrium. The formation of adsorbed NO₂ and HNO _x points to the necessity of an acid adsorbent in practical applications. The structural similarity under the NH₃-SCR reaction and unselective NH₃ oxidation confirmed the entanglement of these two reactions above 250 °C.

Toward Totally Defined Nanocatalysis: Deep Learning Reveals the Extraordinary Activity of Single Pd/C Particles

Homogeneous catalysis is typically considered "well-defined" from the standpoint of catalyst structure unambiguity. In contrast, heterogeneous nanocatalysis often falls into the realm of "poorly defined" systems. Supported catalysts are difficult to characterize due to their heterogeneity, variety of morphologies, and large size at the nanoscale. Furthermore, an assortment of active metal nanoparticles examined on the support are negligible compared to those in the bulk catalyst used. To solve these challenges, we studied individual particles of the supported catalyst. We made a significant step forward to fully characterize individual catalyst particles. Combining a nanomanipulation technique inside a field-emission scanning electron microscope with neural network analysis of selected individual particles unexpectedly revealed important aspects of activity for widespread and commercially important Pd/C catalysts. The proposed approach unleashed an unprecedented turnover number of 10⁹ attributed to individual palladium on a nanoglobular carbon particle. Offered in the present study is the Totally Defined Catalysis concept that has tremendous potential for the mechanistic research and development of high-performance catalysts.

Insight into the Roles of Metal Loading on CO2 Photocatalytic Reduction Behaviors of TiO2

The photocatalytic reduction of carbon dioxide (CO₂) into value-added chemicals is considered to be a green and sustainable technology, and has recently gained considerable research interest. In this work, titanium dioxide (TiO₂) supported Pt, Pd, Ni, and Cu catalysts were synthesized by photodeposition. The formation of various metal species on an anatase TiO₂ surface, after ultraviolet (UV) light irradiation, was investigated insightfully by the X-ray absorption near edge structure (XANES) technique. CO₂ reduction under UV-light irradiation at an ambient pressure was demonstrated. To gain an insight into the charge recombination rate during reduction, the catalysts were carefully investigated by the intensity modulated photocurrent spectroscopy (IMPS) and photoluminescence spectroscopy (PL). The catalytic behaviors of the catalysts were investigated by density functional theory using the self-consistent Hubbard U-correction (DFT+U) approach. In addition, Mott–Schottky measurement was employed to study the effect of energy band alignment of metal-semiconductor on CO₂ photoreduction. Heterojunction formed at Pt-, Pd-, Ni-, and Cu-TiO₂ interface has crucial roles on the charge recombination and the catalytic behaviors. Furthermore, it was found that Pt-TiO₂ provides the highest methanol yield of 17.85 µmol/g_cat/h, and CO as a minor product. According to the IMPS data, Pt-TiO₂ has the best charge transfer ability, with the mean electron transit time of 4.513 µs. We believe that this extensive study on the junction between TiO₂ could provide a profound understanding of catalytic behaviors, which will pave the way for rational designs of novel catalysts with improved photocatalytic performance for CO₂ reduction.

Adsorption of Transition Metal Catalysts on Carbon Supports: A Theoretical Perspective : Understanding the interaction between catalyst and catalyst supports

Adsorption is a fundamental process which takes place on a catalyst surface before it dissociates, diffuses over the surface and recombines with other adsorbed species to form the final product. Therefore, in theoretical chemistry understanding of the local geometrical and electronic properties of the adsorbed species on the catalyst surface has been a topic of core focus. In this short review we briefly summarise some of the important developments on theoretical studies related to the adsorption properties of transition metal (TM) catalysts on graphene and graphene-related carbon materials. Prior to this, we will present a discussion on various forms of carbon materials used as catalyst supports, which will be followed by a brief discussion of the fundamentals of the density functional theory (DFT).

Specific reactivity of 4d and 5d transition metals supported over CeO2 for ammonia oxidation

Pt/CeO2 catalysts were most active in selective catalytic oxidation of ammonia, where Pt triggered the activation of surface lattice oxygen, and the dehydrogenation of ammonia assisted by surface lattice oxygen was the rate-determining step.

Progress on Noble Metal-Based Catalysts Dedicated to the Selective Catalytic Ammonia Oxidation into Nitrogen and Water Vapor (NH3-SCO)

A recent development for selective ammonia oxidation into nitrogen and water vapor (NH3-SCO) over noble metal-based catalysts is covered in the mini-review. As ammonia (NH3) can harm human health and the environment, it led to stringent regulations by environmental agencies around the world. With the enforcement of the Euro VI emission standards, in which a limitation for NH3 emissions is proposed, NH3 emissions are becoming more and more of a concern. Noble metal-based catalysts (i.e., in the metallic form, noble metals supported on metal oxides or ion-exchanged zeolites, etc.) were rapidly found to possess high catalytic activity for NH3 oxidation at low temperatures. Thus, a comprehensive discussion of property-activity correlations of the noble-based catalysts, including Pt-, Pd-, Ag- and Au-, Ru-based catalysts is given. Furthermore, due to the relatively narrow operating temperature window of full NH3 conversion, high selectivity to N2O and NOx as well as high costs of noble metal-based catalysts, recent developments are aimed at combining the advantages of noble metals and transition metals. Thus, also a brief overview is provided about the design of the bifunctional catalysts (i.e., as dual-layer catalysts, mixed form (mechanical mixture), hybrid catalysts having dual-layer and mixed catalysts, core-shell structure, etc.). Finally, the general conclusions together with a discussion of promising research directions are provided.

Palladium-doped hierarchical ZSM-5 for catalytic selective oxidation of allylic and benzylic alcohols

Hierarchical zeolites have the potential to provide a breakthrough in transport limitation, which hinders pristine microporous zeolites and thus may broaden their range of applications. We have explored the use of Pd-doped hierarchical ZSM-5 zeolites for aerobic selective oxidation (selox) of cinnamyl alcohol and benzyl alcohol to their corresponding aldehydes. Hierarchical ZSM-5 with differing acidity (H-form and Na-form) were employed and compared with two microporous ZSM-5 equivalents. Characterization of the four catalysts by X-ray diffraction, nitrogen porosimetry, NH₃ temperature-programmed desorption, CO chemisorption, high-resolution scanning transmission electron microscopy, X-ray photoelectron spectroscopy and X-ray absorption spectroscopy allowed investigation of their porosity, acidity, as well as Pd active sites. The incorporation of complementary mesoporosity, within the hierarchical zeolites, enhances both active site dispersion and PdO active site generation. Likewise, alcohol conversion was also improved with the presence of secondary mesoporosity, while strong Brønsted acidity, present solely within the H-form systems, negatively impacted overall selectivity through undesirable self-etherification. Therefore, tuning support porosity and acidity alongside active site dispersion is paramount for optimal aldehyde production.

Epitaxy and Shape Heterogeneity of a Nanoparticle Ensemble during Redox Cycles

The role of metal-support epitaxy on shape and size heterogeneity of nanoparticles and their response to gas atmospheres is not very well explored. Here we show that an ensemble of Pd nanoparticles, grown on MgO(001) by deposition under ultrahigh vacuum, mostly consists of two distinctly epitaxially oriented particles, each having a different structural response to redox cycles. X-ray reciprocal space patterns were acquired in situ under oxidizing and reducing environments. Each type of nanoparticle has a truncated octahedral shape, whereby the majority grows with a cube-on-cube epitaxy on the substrate. Less frequently occurring and larger particles have their principal crystal axes rotated ±3.7° with respect to the substrate's. Upon oxidation, the top (001) facets of both types of particles shrink. The relative change of the rotated particles' top facets is much more pronounced. This finding indicates that a larger mass transfer is involved for the rotated particles and that a larger portion of high-index facets forms. On the main facets of the cube-on-cube particles, the oxidation process results in a considerable strain, as concluded from the evolution to largely asymmetric facet scattering signals. The shape and strain responses are reversible upon reduction, either by annealing to 973 K in vacuum or by reducing with hydrogen. The presented results are important for unraveling different elements of heterogeneity and their effect on the performance of real polycrystalline catalysts. It is shown that a correlation can exist between the particle-support epitaxy and redox-cycling-induced shape changes.

Highly sensitive and fast-response hydrogen sensing of WO3 nanoparticles via palladium reined spillover effect

Hydrogen sensing simultaneously endowed with fast response, high sensitivity and selectivity is highly desired in detecting hydrogen leakages such as in hydrogen-driven vehicles and space rockets. Here, hydrogen sensing reined via a hydrogen spillover effect has been developed using palladium nanoparticles photochemically decorated on WO₃ nanoparticles (Pd-NPs@WO₃-NPs). Theoretically, the Pd-NP catalysts and WO₃-NP support are used to construct the hydrogen spillover system, in which Pd NPs possess high catalytic activity, promoting the electron transfer and therefore the reaction kinetics. Beneficially, the Pd-NPs@WO₃-NP sensor prototypes toward 500 ppm hydrogen simultaneously exhibit fast response time (∼1.2 s), high response (R_a/R_g = 22 867) and selectivity at a working temperature of 50 °C. Such advanced hydrogen sensing provides an experimental basis for the smart detection of hydrogen leakage in the future hydrogen economy.

Synergetic effect dependence on activated oxygen in the interface of NiOx-modified Pt nanoparticles for the CO oxidation from first-principles

CO oxidation on NiO_x-modified Pt nanoparticles (NPs) was investigated by first-principles calculations and microkinetic methods. The binding energies of O₂ and CO on NiO_x/Pt suggest that CO adsorption is dominant and the CO oxidation mainly follows the Mars-van Krevelen (M-vK) mechanism. It was found that the interfacial O of NiO_x/Pt played a key role in the combination of adsorbed CO to O, as well as the O₂ dissociation. With a lower O vacancy formation energy, NiO_x/Pt_edge shows about four orders higher reaction rates than NiO_x/Pt₍₁₀₀₎. Microkinetic analysis suggests that the rate-determining step also depends on the active O at the interface. The calculations highlight the synergetic effect difference of NiO_x selectively deposited on the different sites of Pt NPs on the CO oxidation from the atomic reaction mechanism, and throws light on the high activity of CO oxidation on partially covered NiO_x/Pt_edge nanoparticles.

Spatial Profiling of a Pd/Al2O3 Catalyst during Selective Ammonia Oxidation

The utilization of operando spectroscopy has allowed us to watch the dynamic nature of supported metal nanoparticles. However, the realization that subtle changes to environmental conditions affect the form of the catalyst necessitates that we assess the structure of the catalyst across the reactant/product gradient that exists across a fixed bed reactor. In this study, we have performed spatial profiling of a Pd/Al₂O₃ catalyst during NH₃ oxidation, simultaneously collecting mass spectrometry and X-ray absorption spectroscopy data at discrete axial positions along the length of the catalyst bed. The spatial analysis has provided unique insights into the structure–activity relationships that govern selective NH₃ oxidation—(i) our data is consistent with the presence of PdN_x after the spectroscopic signatures for bulk PdN_x disappear and that there is a direct correlation to the presence of this structure and the selectivity toward N₂; (ii) at high temperatures, ≥400 °C, we propose that there are two simultaneous reaction pathways—the oxidation of NH₃ to NO_x by PdO and the subsequent catalytic reduction of NO_x by NH₃ to produce N₂. The results in this study confirm the structural and catalytic diversity that exists during catalysis and the need for such an understanding if improvements to important emission control technologies, such as the selective catalytic oxidation of NH₃, are to be made.

Chemisorbed oxygen or surface oxides steer the selectivity in Pd electrocatalytic propene oxidation observed by operando Pd L-edge X-ray absorption spectroscopy

Operando Pd X-ray absorption spectroscopy elucidates how the surface oxygen species steer the selectivity in the electrochemical oxidation of propene.

Selectivity of the Lindlar catalyst in alkyne semi-hydrogenation: a direct liquid-phase adsorption study

Pd catalysts contain active sites that strongly adsorb alkyne and alkene molecules. The presence of the latter, alkene sites, defines the low semi-hydrogenation selectivity.

Understanding the high performance of an iron-antimony binary metal oxide catalyst in selective catalytic reduction of nitric oxide with ammonia and its tolerance of water/sulfur dioxide

In recent years, Fe-based catalysts for the selective catalytic reduction of NO with NH₃ (NH₃-SCR) have been attracting more attention. In this work, a novel Fe-Sb binary metal oxide catalyst was synthesized using the ethylene glycol assisted co-precipitation method and was characterized using a series of techniques. It was found that the catalyst with a molar ratio of 7:3 (Fe:Sb) displayed the best NH₃-SCR activity with 100% conversion of NO_x (nitrogen oxides) over a wide temperature window and with good resistance to H₂O + SO₂ at 250 °C. The X-ray photoelectron spectroscopy (XPS) and in situ diffused reflectance infrared Fourier transform spectroscopy (in situ DRIFTS) of NO_x adsorption results suggested that strong electron interactions between Fe and Sb in Fe-O-Sb species existed and electrons of Sb could be transferred to Fe through the 2Fe³⁺ + Sb³⁺ ↔ 2Fe²⁺ + Sb⁵⁺ redox cycle. The introduction of Sb significantly improved the adsorption behaviour of NO_x species on the Fe_0.7Sb_0.3O_x surface, which benefitted the adsorption/transformation of NO_x, thereby facilitating the NH₃-SCR reaction. In addition, the Fe_0.7Sb_0.3O_x catalyst demonstrated a good tolerance of H₂O and SO₂, since the decomposition of NH₄HSO₄ on the catalyst surface was promoted by the introduction of Sb.

Nanometric Iridium Overlayer Catalysts for High-Turnover NH3 Oxidation with Suppressed N2O Formation

In the present study, we prepared a 12 nm thick Ir overlayer via pulsed cathodic arc plasma deposition on a 50 μm thick Fe-Cr-Al metal (SUS) foil. Using this thin-film catalyst made NH₃-O₂ reactions more environmentally benign due to a much lower selectivity for undesirable N₂O (<5%) than that of a Pt overlayer (∼70%) at 225 °C. Despite its small surface area, Ir/SUS exhibited promising activity as an ammonia slip catalyst according to a turnover frequency (TOF) >70-fold greater than that observed with conventional Ir nanoparticle catalysts supported on γ-Al₂O₃. We found that the high-TOF NH₃ oxidation was associated with the stability of the metallic Ir surface against oxidation by excess O₂ present in simulated diesel exhaust. Additionally, we found that the Ir overlayer structure was thermally unstable at reaction temperatures ≥400 °C and at which point the Ir surface coverage dropped significantly; however, thermal deterioration was substantially mitigated by inserting a 250 nm thick Zr buffer layer between the Ir overlayer and the SUS foil substrate (Ir/Zr/SUS). Although N₂O formation was suppressed by NH₃ oxidation over Ir/Zr/SUS, other undesired byproducts (i.e., NO and NO₂) were readily converted to N₂ by coupling with a V₂O₅-WO₃/TiO₂ catalyst in a second reactor for selective catalytic reduction by NH₃. These results demonstrated that this tandem reactor configuration converted NH₃ to N₂ with nearly complete selectivity at a range of 200-600 °C in the presence of excess O₂ (8%) and H₂O (10%).

A Laser-Activated Membrane Introduction Mass Spectrometry Study of Proton Spillover Promoted Alkane Dehydrogenation

Operando high-throughput evaluation of heterogeneous catalysts by laser-activated membrane introduction mass spectrometry (LAMIMS) elucidates the Pt loading dependence of methylcyclohexane dehydrogenation on platinized γ-alumina beads. A CO₂ marking laser rapidly and sequentially heats catalyst beads positioned on a heat-dissipating carbon paper support that overlays a silicone membrane, separating the bead library reaction zone from a quadrupole mass analyzer. The toluene m/z peak varies logarithmically with Pt loading, suggesting that reactivity includes factors that are negatively correlated to Pt loading. These factors may include the Pt/γ-Al₂O₃ surface interfacial region as one component of a heterogeneous catalytically active surface area/mass. This work demonstrates LAMIMS as a broadly applicable high-throughput operando screening method for heterogeneous catalysts.

Harnessing strong metal-support interactions via a reverse route

Engineering strong metal-support interactions (SMSI) is an effective strategy for tuning structures and performances of supported metal catalysts but induces poor exposure of active sites. Here, we demonstrate a strong metal-support interaction via a reverse route (SMSIR) by starting from the final morphology of SMSI (fully-encapsulated core-shell structure) to obtain the intermediate state with desirable exposure of metal sites. Using core-shell nanoparticles (NPs) as a building block, the Pd-FeOx NPs are transformed into a porous yolk-shell structure along with the formation of SMSIR upon treatment under a reductive atmosphere. The final structure, denoted as Pd-Fe3O4-H, exhibits excellent catalytic performance in semi-hydrogenation of acetylene with 100% conversion and 85.1% selectivity to ethylene at 80 °C. Detailed electron microscopic and spectroscopic experiments coupled with computational modeling demonstrate that the compelling performance stems from the SMSIR, favoring the formation of surface hydrogen on Pd instead of hydride.