Gel transformation as a general strategy for fabrication of highly porous multiscale MOF architectures

The structure and chemistry of metal-organic frameworks or MOFs dictate their properties and functionalities. However, their architecture and form are essential for facilitating the transport of molecules, the flow of electrons, the conduction of heat, the transmission of light, and the propagation of force, which are vital in many applications. This work explores the transformation of inorganic gels into MOFs as a general strategy to construct complex porous MOF architectures at nano, micro, and millimeter length scales. MOFs can be induced to form along three different pathways governed by gel dissolution, MOF nucleation, and crystallization kinetics. Slow gel dissolution, rapid nucleation, and moderate crystal growth result in a pseudomorphic transformation (pathway 1) that preserves the original network structure and pores, while a comparably faster crystallization displays significant localized structural changes but still preserves network interconnectivity (pathway 2). MOF exfoliates from the gel surface during rapid dissolution, thus inducing nucleation in the pore liquid leading to a dense assembly of percolated MOF particles (pathway 3). Thus, the prepared MOF 3D objects and architectures can be fabricated with superb mechanical strength (>98.7 MPa), excellent permeability (>3.4 × 10^-10 m²), and large surface area (1100 m² g^-1) and mesopore volumes (1.1 cm³ g^-1).

Copper Oxide Nanoparticles over Hierarchical Silica Monoliths for Continuous-Flow Selective Alcoholysis of Styrene Oxide

A simple and reproducible approach for the synthesis of Cu-based heterogeneous catalysts, named flow chemisorption hydrolysis (flow-CH), is reported. The approach, derived from the CH method, allows size-controlled CuO nanoparticles (mean diameter 2.9 nm) to be obtained, that are highly and homogeneously dispersed into hierarchically meso-/macroporous silica monoliths. The Cu-based monolithic catalysts (CuO@SiO2-MN, 8.4 wt.% Cu) were studied in the styrene oxide ring opening reaction at 60 °C in the presence of isopropanol, under continuous flow-through conditions. A remarkable activity with a steady-state conversion of 97% for 13 h and 100% selectivity towards the corresponding β-alkoxyalcohol was observed. The performances of CuO@SiO2-MN were higher than those obtained in batch conditions with the previously reported CuO/SiO2 catalysts and with the ground CuO@SiO2-MN monolith in terms of productivity and selectivity. Moreover, a negligible Cu leaching (<0.6 wt.%) in reaction medium was observed. After 13 h CuO@SiO2-MN catalysts could be regenerated by a mild calcination (220 °C) permitting reuse.

Best Practices in the Characterization of MOF@MSN Composites

Research on permanently porous nanomaterials has gripped the attention of materials chemists for decades. Mesoporous silica nanoparticles (MSNs) and metal-organic frameworks (MOFs) are two of the most studied classes of materials in this field. Recently, explorations into embedding MOFs within the mesopores of MSNs have aimed to create composites that are greater than the sum of their parts. While initial progress has been promising, it has become clear that the characterization of these MOF@MSN composite materials represents a significant challenge that is often overlooked, leading to an unfortunate ambiguity in the field. The greatest difficulty lies in determining whether the product of a synthesis is simply a physical mixture of the two materials or truly the targeted composite, with MOF exclusively crystallized in the pores or on the surfaces of the MSN. This challenge is aggravated by the dramatically different porosity and composition of the components, often resulting in ambiguous information from common characterization techniques. This Viewpoint will address this challenge by calling attention to the mentioned issues and proposing a standardized approach to characterizing these materials. In particular, the use of powder X-ray diffraction, gas physisorption, and electron microscopy with systematic control experiments and data analysis is outlined. This approach can provide the information needed to clearly validate the architecture of an apparent MOF@MSN composite.

Strong Foam-like Composites from Highly Mesoporous Wood and Metal-Organic Frameworks for Efficient CO2 Capture

Mechanical stability and multicycle durability are essential for emerging solid sorbents to maintain an efficient CO2 adsorption capacity and reduce cost. In this work, a strong foam-like composite is developed as a CO2 sorbent by the in situ growth of thermally stable and microporous metal-organic frameworks (MOFs) in a mesoporous cellulose template derived from balsa wood, which is delignified by using sodium chlorite and further functionalized by 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation. The surface carboxyl groups in the TEMPO-oxidized wood template (TO-wood) facilitate the coordination of the cellulose network with multivalent metal ions and thus enable the nucleation and in situ growth of MOFs including copper benzene-1,3,5-tricarboxylate [Cu3(BTC)2], zinc 2-methylimidazolate, and aluminum benzene-1,3,5-tricarboxylate. The TO-wood/Cu3(BTC)2 composite shows a high specific surface area of 471 m2 g-1 and a high CO2 adsorption capacity of 1.46 mmol g-1 at 25 °C and atmospheric pressure. It also demonstrates high durability during the temperature swing cyclic CO2 adsorption/desorption test. In addition, the TO-wood/Cu3(BTC)2 composite is lightweight but exceptionally strong with a specific elastic modulus of 3034 kN m kg-1 and a specific yield strength of 68 kN m kg-1 under the compression test. The strong and durable TO-wood/MOF composites can potentially be used as a solid sorbent for CO2 capture, and their application can possibly be extended to environmental remediation, gas separation and purification, insulation, and catalysis.

MIL-101(Cr), an Efficient Heterogeneous Catalyst for One Pot Synthesis of 2,4,5-tri Substituted Imidazoles under Solvent Free Conditions

A chromium-containing metal-organic framework (MOF), MIL-101 (Chromium(III) benzene-1,4-dicarboxylate), was used to catalyze the one pot, three component synthesis of some 2,4,5-trisubstituted imidazoles under solvent-free conditions. The advantages of using this heterogeneous catalyst include short reaction time, high yields, easy and quick isolation of catalyst and products, low amount of catalyst needed, and that the addition of solvent, salt, and additives are not needed. This catalyst is highly efficient and can be recovered at least 5 times with a slight loss of efficiency. The structure of the metal-organic frameworks (MOF) was confirmed by X-ray diffraction (XRD) and field emission scanning electron microscopy (FESEM). Fourier transform infrared spectroscopy (FTIR) and proton nuclear magnetic resonance (HNMR) were performed to confirm some of the synthesized products. Experimental data indicated that the optimum amount of catalyst was 5 mg for benzil (1 mmol), 4-chlorobenzaldehyde (1 mmol), and ammonium acetate (2.5 mmol), and the synthetic route to the various imidazoles is performed in 10 min by 95% yield, an acceptable result rivalling those of other catalysts.

Homochiral metal-organic frameworks for enantioseparation

Obtaining homochiral compounds is of high importance to human health and environmental sustainability. Currently, enantioseparation is one of the most effective approaches to obtain homochiral compounds. Thanks to their controlled synthesis and high efficiency, homochiral metal-organic frameworks (HMOFs) are one of the most widely studied porous materials to enable enantioseparation. In this review, we discuss the chiral pocket model in depth as the key to unlock enantioselective separation mechanisms in HMOFs. In particular, we classify our discussion of these chiral pockets (also regarded as "molecular traps") into: (a) achiral/chiral linker based helical channels as a result of packing modality; and (b) chiral pores inherited from chiral ligands. Driven by a number of mechanisms of enantioseparation, conceptual advances have been recently made in the design of HMOFs for achieving high enantioseparation performances. Herein, these are systematically categorised and discussed. Further we elucidate various applications of HMOFs as regards enantioseparation, systematically classifying them into their use for purification and related analytical utility according to the reported examples. Last but not the least, we discuss the challenges and perspectives concerning the rational design of HMOFs and their corresponding enantioseparations.

Crystal-to-Crystal Synthesis of Photocatalytic Metal-Organic Frameworks for Visible-Light Reductive Coupling and Mechanistic Investigations

Postmodification of reticular materials with well-defined catalysts is an appealing approach to produce new catalytic functional materials with improved stability and recyclability, but also to study catalysis in confined spaces. A promising strategy to this end is the postfunctionalization of crystalline and robust metal-organic frameworks (MOFs) to exploit the potential of crystal-to-crystal transformations for further characterization of the catalysts. In this regard, two new photocatalytic materials, MOF-520-PC1 and MOF-520-PC2, are straightforwardly obtained by the postfunctionalization of MOF-520 with perylene-3-carboxylic acid (PC1) and perylene-3-butyric acid (PC2). The single crystal-to-crystal transformation yielded the X-ray diffraction structure of catalytic MOF-520-PC2. The well-defined disposition of the perylenes inside the MOF served as suitable model systems to gain insights into the photophysical properties and mechanism by combining steady-state, time-resolved, and transient absorption spectroscopy. The resulting materials are active organophotoredox catalysts in the reductive dimerization of aromatic aldehydes, benzophenones, and imines under mild reaction conditions. Moreover, MOF-520-PC2 can be applied for synthesizing gram-scale quantities of products in continuous-flow conditions under steady-state light irradiation. This work provides an alternative approach for the construction of well-defined, metal-free, MOF-based catalysts.

Ni-PC@SBA-15 derived from nano-sized Ni-MOF-74 confined in SBA-15 as a highly active catalyst for gas phase catalytic hydrodechlorination of 1,2-dichloroethane

A novel catalyst consisting of metallic Ni and porous carbon (PC) confined in SBA-15 was fabricated by the confined pyrolysis of nano-sized Ni-MOF-74 that was in situ grown in the mesopores of SBA-15. Due to the intimate contact between Ni and PC in a fine Ni-PC composite resulting from the confinement effect of mesoporous SBA-15, the catalyst displayed prominent catalytic activity and selectivity in the gas phase catalytic hydrodechlorination of 1,2-dichloroethane.

Metal-organic framework gels and monoliths

The synthesis of metal-organic frameworks (MOFs) has, to date, largely been in the form of crystalline powders. However, interest in different physical morphologies of this class of materials is growing. In this perspective, we provide an overview of the structure, properties and applications of MOF monoliths. In particular, we explore the complex synthetic landscapes associated with MOF crystallization and discuss the synthetic factors leading to the formation of MOF gels, i.e. the precursor to sol-gel MOF monoliths. Finally, we provide our thoughts on the future development of this field, and attempt to highlight the importance of the MOF gel state in the discovery of new functional materials.

A hydrazine functionalized UiO-66(Hf) metal–organic framework for the synthesis of quinolines via Friedländer condensation

A hydrazine functionalized Hf MOF was used as a heterogeneous catalyst for the synthesis of quinolone scaffolds with high yields. The catalyst showed a broad substrate scope and excellent recyclability.

Growth of Cu-BTC MOFs on dendrimer-like porous silica nanospheres for the catalytic aerobic epoxidation of olefins

DPSNs@Cu-BTC was achieved using dendrimer-like porous silica nanoparticles as a support and as an efficient catalyst for olefin epoxidation.

Metal organic frameworks as solid catalysts for liquid-phase continuous flow reactions

This Feature Article describes the recent developments in the use of MOFs as catalysts under continuous flow conditions illustrating that these materials can meet the required stability.

Ultrathin metal/covalent-organic framework membranes towards ultimate separation

Metal/covalent-organic framework (MOF/COF) membranes have attracted increasing research interest and have been considered as state-of-the-art platforms applied in various environment- and energy-related separation/transportation processes. To break the trade-off between permeability and selectivity to achieve ultimate separation, recent studies have been oriented towards how to design and exploit ultrathin MOF/COF membranes (i.e. sub-1 μm-thick). Given great advances made in the past five years, it is valuable to timely and systematically summarize the recent development and shed light on the future trend in this multidisciplinary field. In this review, we first present the advanced strategies in fabricating ultrathin defect-free MOF/COF membranes such as in situ growth, contra-diffusion method, layer-by-layer (LBL) assembly, metal-based precursor as the pre-functionalized layer, interface-assisted strategy, and laminated assembly of MOF/COF nanosheets. Then, the recent progress in some emerging applications of ultrathin MOF/COF membranes beyond gas separation is highlighted, including water treatment and seawater desalination, organic solvent nanofiltration, and energy-related separation/transportation (i.e. lithium ion separation and proton conductivity). Finally, some unsolved scientific and technical challenges associated with future perspectives in this field are discussed, inspiring the development of next-generation separation membranes.

Emerging porous materials in confined spaces: from chromatographic applications to flow chemistry

Porous materials confined within capillary columns/microfluidic devices are discussed, and progress in chromatographic and membrane separations and catalysis is reviewed.

Development of Sulfonic-Acid-Functionalized Mesoporous Materials: Synthesis and Catalytic Applications

Sulfonic acid based mesostructures (SAMs) have been developed in recent years and have important catalytic applications. The primary applications of these materials are in various organic synthesis reactions, such as multicomponent reactions, carbon-carbon bond couplings, protection reactions, and Fries and Beckman rearrangements. This review aims to provide an overview of the recent developments in the field of SAMs with a particular emphasis on the reaction scope and advantages of heterogeneous solid acid catalysts.

Low-Temperature Continuous-Flow Dehydration of Xylose Over Water-Tolerant Niobia-Titania Heterogeneous Catalysts

The sustainable conversion of vegetable biomass-derived feeds to useful chemicals requires innovative routes meeting environmental and economical criteria. The approach herein pursued is the synthesis of water-tolerant, unconventional solid acid monolithic catalysts based on a mixed niobia-titania skeleton building up a hierarchical open-cell network of meso- and macropores, and tailored for use under continuous-flow conditions. The materials were characterized by spectroscopic, microscopy, and diffraction techniques, showing a reproducible isotropic structure and an increasing Lewis/Brønsted acid sites ratio with increasing Nb content. The catalytic dehydration reaction of xylose to furfural was investigated as a representative application. The efficiency of the catalyst was found to be dramatically affected by the niobia content in the titania lattice. The presence of as low as 2 wt % niobium resulted in the highest furfural yield at 140 °C under continuous-flow conditions, by using H₂ O/γ-valerolactone as a safe monophasic solvent system. The interception of a transient 2,5-anhydroxylose species suggested the dehydration process occurs via a cyclic intermediates mechanism. The catalytic activity and the formation of the anhydro intermediate were related to the Lewis acid sites (LAS)/Brønsted acid sites (BAS) ratio and indicated a significant contribution of xylose-xylulose isomerization. No significant catalyst deactivation was observed over 4 days usage.

Critical Comparison of Structured Contactors for Adsorption-Based Gas Separations

Recent advances in adsorptive gas separations have focused on the development of porous materials with high operating capacity and selectivity, useful parameters that provide early guidance during the development of new materials. Although this material-focused work is necessary to advance the state of the art in adsorption science and engineering, a substantial problem remains: how to integrate these materials into a fixed bed to efficiently utilize the separation. Structured sorbent contactors can help manage kinetic and engineering factors associated with the separation, including pressure drop, sorption enthalpy effects, and external heat integration (for temperature swing adsorption, or TSA). In this review, we discuss monoliths and fiber sorbents as the two main classes of structured sorbent contactors; recent developments in their manufacture; advantages and disadvantages of each structure relative to each other and to pellet packed beds; recent developments in system modeling; and finally, critical needs in this area of research.

Preparation and characterization of monoliths HKUST-1 MOF via straightforward conversion of Cu(OH)2-based monoliths and its application for wastewater treatment: artificial neural network and central composite design modeling

Highly crystalline water stable monolithic HKUST-1 MOF by a straightforward conversion of Cu(OH)₂-based monoliths was prepared and characterized via FE-SEM, XRD and EDS analysis.

Kitchen grinder: a tool for the synthesis of metal–organic frameworks towards size selective dye adsorption

A simple, swift mechanochemical approach for MOF synthesis using kitchen grinder has been developed for size selective dye adsorption.

Porous metal-organic framework Cu3(BTC)2 as catalyst used in air-cathode for high performance of microbial fuel cell

Metal-organic framework Cu₃(BTC)₂, prepared by an easy hydrothermal method, was used as the oxygen-based catalyst in microbial fuel cell (MFC). The maximum power density of Cu₃(BTC)₂ modified air-cathode MFC was 1772±15mWm^-2, almost 1.8 times higher than the control. BET results disclosed high specific surface area of 2159.7m²g^-1 and abundant micropores structure. Regular octahedron and porous surface of Cu₃(BTC)₂ were observed in SEM. XPS testified the existence of divalent copper in the extended 3D frameworks, which importantly acted as the Lewis-acid sites or redox centers in ORR. Additionally, the total resistance decreased by 42% from 17.60 to 10.24Ω compared with bare AC electrode. The rotating disk electrode test results showed a four-electron transfer pathway for Cu₃(BTC)₂, which was crucial for electrochemical catalytic activity. All the structural and electrochemical advantages make Cu₃(BTC)₂ a promising catalyst for ORR in MFC.

Adsorption and Diffusion of C1 to C4 Alkanes in Dual-Porosity Zeolites by Molecular Simulations

We employ grand canonical Monte Carlo and molecular dynamics simulations to systematically study the adsorption and diffusion of C₁ to C₄ alkanes in hierarchical ZSM-5 zeolite with micropores (∼1 nm) and mesopores (>2 nm). The zeolite is characterized by a large surface area of active sites on the microporous scale with high permeability and access to the active sites, which arises from the enhanced transport at the mesoporous scale. We model this zeolite as a microporous Na⁺-exchanged alumino-sillicate zeolite ZSM-5/35 (Si/Al = 35) in which cylindrical mesopores with a diameter of 4 nm have been built by deleting atoms accordingly. We use the TraPPE and Vujić-Lyubartsev force fields along with the Lorentz-Berthelot combining rules to describe adsorbate-adsorbate and adsorbate-adsorbent interactions. The performance of the force fields is assessed by comparing against experimental single-component adsorption isotherms of methane and ethane in microporous ZSM-5/35, which we measured as part of this work. We compare the adsorption isotherms and diffusivities of the adsorbed alkanes in the dual-porosity zeolite with those in microporous ZSM-5/35 and discern the specific behavior at each porosity scale on the overall adsorption, self-diffusion, and transport behavior in zeolites with dual micro/mesoporosities.

3D-Printed Metal-Organic Framework Monoliths for Gas Adsorption Processes

Metal-organic frameworks (MOFs) have shown promising performance in separation, adsorption, reaction, and storage of various industrial gases; however, their large-scale applications have been hampered by the lack of a proper strategy to formulate them into scalable gas-solid contactors. Herein, we report the fabrication of MOF monoliths using the 3D printing technique and evaluation of their adsorptive performance in CO₂ removal from air. The 3D-printed MOF-74(Ni) and UTSA-16(Co) monoliths with MOF loadings as high as 80 and 85 wt %, respectively, were developed, and their physical and structural properties were characterized and compared with those of MOF powders. Our adsorption experiments showed that, upon exposure to 5000 ppm (0.5%) CO₂ at 25 °C, the MOF-74(Ni) and UTSA-16(Co) monoliths can adsorb CO₂ with uptake capacities of 1.35 and 1.31 mmol/g, respectively, which are 79% and 87% of the capacities of their MOF analogues under the same conditions. Furthermore, a stable performance was obtained for self-standing 3D-printed monolithic structures with relatively good adsorption kinetics. The preliminary findings reported in this investigation highlight the advantage of the robocasting (3D printing) technique for shaping MOF materials into practical configurations that are suitable for various gas separation applications.

Controlled Growth of Metal-Organic Frameworks on Polymer Brushes

Polymer brushes are for the first time used to induce the synthesis of metal-organic frameworks (MOFs). The semi-fixed polymer chains provide a confined environment, which allows a mild growth of MOFs in between polymer chains to give surface-attached spherical MOF nanoparticles, in contrast to the larger MOF cubes/plates formed simultaneously in solution. Polymer brushes bearing carboxylate acid functionalities are indispensable for the formation of surface bound MOFs, while no MOF nanoparticles are observed on neutral polymer brushes. Characterization of the resultant MOF/polymer brushes hybrid film indicates the formation of crystalline MOF structure. The dimension of surface-attached MOFs can be fine-tuned from 20 nm to 1.4 μm simply by varying the structural parameter of polymer brushes and the nucleation duration. The method is not only applicable to the synthesis of MOF-5 and MIL-125, but shows great potential for the preparation of other surface-attached MOFs.

In Situ Monitoring of the Mechanosynthesis of the Archetypal Metal-Organic Framework HKUST-1: Effect of Liquid Additives on the Milling Reactivity

We have applied in situ monitoring of mechanochemical reactions by high-energy synchrotron powder X-ray diffraction to study the role of liquid additives on the mechanochemical synthesis of the archetypal metal-organic framework (MOF) HKUST-1, which was one of the first and is still among the most widely investigated MOF materials to be synthesized by solvent-free procedures. It is shown here how the kinetics and mechanisms of the mechanochemical synthesis of HKUST-1 can be influenced by milling conditions and additives, yielding on occasion two new and previously undetected intermediate phases containing a mononuclear copper core, and that finally rearrange to form the HKUST-1 architecture. On the basis of in situ data, we were able to tune and direct the milling reactions toward the formation of these intermediates, which were isolated and characterized by spectroscopic and structural means and their magnetic properties compared to those of HKUST-1. The results have shown that despite the relatively large breadth of analysis available for such widely investigated materials as HKUST-1, in situ monitoring of milling reactions can help in the detection and isolation of new materials and to establish efficient reaction conditions for the mechanochemical synthesis of porous MOFs.

Particle size studies to reveal crystallization mechanisms of the metal organic framework HKUST-1 during sonochemical synthesis

Systematic studies of key operating parameters for the sonochemical synthesis of the metal organic framework (MOF) HKUST-1(also called CuBTC) were performed including reaction time, reactor volume, sonication amplitude, sonication tip size, solvent composition, and reactant concentrations analyzed through SEM particle size analysis. Trends in the particle size and size distributions show reproducible control of average particle sizes between 1 and 4μm. These results along with complementary studies in sonofragmentation and temperature control were conducted to compare these results to kinetic crystal growth models found in literature to develop a plausible hypothetical mechanism for ultrasound-assisted growth of metal-organic-frameworks composed of a competitive mechanism including constructive solid-on-solid (SOS) crystal growth and a deconstructive sonofragmentation.

Magnetically recyclable Cu-BTC@Fe3O4 composite-catalyzed C(aryl)–S–P bond formation using aniline, P(O)H compounds and sulfur powder

A magnetically recyclable Cu-BTC@Fe₃O₄-catalyzed synthesis of S-aryl phosphorothioates using aniline as the aryl source and sulfur powder as the sulfur source has been developed.

3D-Printed Zeolite Monoliths for CO2 Removal from Enclosed Environments

Structured adsorbents, especially in the form of monolithic contactors, offer an excellent gas-solid contacting strategy for the development of practical and scalable CO₂ capture technologies. In this study, the fabrication of three-dimensional (3D)-printed 13X and 5A zeolite monoliths with novel structures and their use in CO₂ removal from air are reported. The physical and structural properties of these printed monoliths are evaluated and compared with their powder counterparts. Our results indicate that 3D-printed monoliths with zeolite loadings as high as 90 wt % exhibit adsorption uptake that is comparable to that of powder sorbents. The adsorption capacities of 5A and 13X monoliths were found to be 1.59 and 1.60 mmol/g, respectively, using 5000 ppm (0.5%) CO₂ in nitrogen at room temperature. The dynamic CO₂/N₂ breakthrough experiments show relatively fast dynamics for monolithic structures. In addition, the printed zeolite monoliths show reasonably good mechanical stability that can eventually prevent attrition and dusting issues commonly encountered in traditional pellets and beads packing systems. The 3D printing technique offers an alternative, cost-effective, and facile approach to fabricate structured adsorbents with tunable structural, chemical, and mechanical properties for use in gas separation processes.