1,4-Bis(2-hydroxyethyl)piperazine-derived water-dispersible and antibacterial polyurethane coatings for medical catheters

To prolong usage and mitigate infections associated with bacterial colonization on medical catheters, the development of water-dispersible polyurethane (PU) coatings with bactericidal properties is desirable. With this objective, we have formulated polyurethane coatings that exhibit both antibacterial activity and water dispersibility. A piperazine-based diol, 1,4-bis(2-hydroxyethyl)piperazine (HEPZ), was synthesized and used as a chain extender in PU synthesis. The PUs were prepared using hexamethylene diisocyanate (HDI), 4,4'-methylene diphenyl diisocyanate (MDI), polyethylene glycol (PEG600), and polypropylene glycol (PPG400), resulting in a series of polyurethanes (PU1-PU4). MDI-containing PUs showed superior tensile strength (3.2-3.6 MPa) and elongation (67-70%) attributable to their higher aromatic content. The PEG600-containing PUs (PU1 and PU3) were alkylated using methyl iodide (MeI) to varying degrees whereby a significant reduction in contact angle from ∼82° to ∼62° was observed, indicating enhanced hydrophilicity. MPU3-D with 72.5% methylation demonstrated the most stable water dispersion with a particle size of ∼190.8 nm and a zeta potential of +49.0 mV. In vitro cytocompatibility studies further revealed that methylated PU3 exhibited higher compatibility (80-90%) compared to methylated PU1 (30-40%). The hemolysis test showed the non-hemolytic behavior of MPU3-D films with a % hemolysis of 0.4 ± (0.2)% making it suitable for coating on medical devices. Additionally, MPU3-D films also demonstrated antibacterial activity against Gram-negative (E. coli) and Gram-positive (S. aureus) bacteria, with zones of inhibition measuring 7 mm and 8 mm, respectively. Also, water-dispersible MPU3-D-based coatings with a hardness of ∼75 A and a thickness of ∼17 μm (as observed through FESEM) showed strong adhesion to PVC catheters, exhibiting an adhesion strength of 4B rating. Our results suggest that water-dispersible polyurethane coatings with antibacterial properties are promising materials to reduce catheter-associated infections and enhance patient care.

Toward a Circular Economy of Heteroatom Containing Plastics: A Focus on Heterogeneous Catalysis in Recycling

Plastics play a vital role in modern society, but their accumulation in landfills and the environment presents significant risks to ecosystems and human health. In addition, the discarding of plastic waste constitutes to a loss of valuable material. While the usual mechanical recycling method often results in reduced material quality, chemical recycling offers exciting opportunities to valorize plastic waste into compounds of interest. Its versatility leans on the broad horizon of chemical reactions applicable, such as hydrogenolysis, hydrolysis, alcoholysis, or aminolysis. The development of heterogeneous and supported organocatalysts has enormous potential to enhance the economic and industrial viability of these technologies, reducing the cost of the process and mitigating its global environmental impact. This review summarizes the challenges and opportunities of chemically recycling heteroatom-containing plastics through heterogeneous catalysis, covering widely used plastics such as polyesters (notably PET and PLA), BPA-polycarbonate (BPA-PC), polyurethane (PU), polyamide (PA), and polyether. It examines the potential and limitations of various solid catalysts, including clays, zeolites, and metal-organic frameworks as well as supported organocatalysts and immobilized enzymes (heterogeneous biocatalysts), for reactions that facilitate the recovery of high-value products. By reintroducing these high-value products into the economy as precursors, this approach supports a more sustainable lifecycle for plastics, aligning with the principles of a circular economy.

Nanoporous 3D Polyurethane for Toosendanin Adsorption, Encapsulation, and High-Efficient Utilization

Nanoporous 3D-polyurethane (3D-PU) was prepared based on nano-CaCO3 templated controllably confined polymerization assembly and weak acid etching strategies. Nanopores with diameters ranging from 48 to 72 nm were distributed on 3D-PU, facilitating its high BET surface area of 468.0 m2/g. The 3D-PU exhibited enhanced adsorption selectivity to multi-H-bond donors and acceptors, multirings contained compounds based on pore filling, hydrogen-bonding, and π-π interactions; therefore, the novel 3D-PU had promising adsorption ability to toosendanin (TSN) with a maximum theoretical adsorption capacity of 361.6 mg/g. Adsorption isotherm, kinetic, and thermodynamic investigations revealed that the adsorption was heterogeneous and was supported by multiple adsorption sites, controlled by a chemical adsorption mechanism, endothermic, spontaneous, and with increased entropy. Based on the optimized adsorption, the loading capacity (LC) of 3D-PU toward TSN attained 23.4%. After encapsulation, the effective period of TSN was extended to 11 days, the photolysis half-life of TSN was increased 3.2 times, and the LC50 for Aphis citricola was reduced approximately 6.0 times, indicating that 3D-PU effectively improved the performance of TSN. The porous 3D-PU can serve as a promising carrier for more pesticide adsorption, encapsulation, safe, highly efficient, and environmentally friendly utilization.

Discovery of a polyester polyurethane-degrading bacterium from a coastal mudflat and identification of its degrading enzyme

Biodegradation of polyurethane (PU) plastics is a lower cost and more environmentally friendly approach to the regeneration of waste plastics than the landfill or incineration alternatives. Currently, however, the lack of efficient degradation strains and their enzymes is restricting the development of viable large-scale waste PU regeneration. In this study, a wild strain (LTX1) is isolated from a coastal mudflat, and then a mutant strain (MLTX1) with higher degradation efficiency is obtained by UV mutagenesis. Both the LTX1 and MLTX1 strains are able to achieve a more than 80 % weight loss of PU foam after 12 days treatment, making them the most efficient PU foam-degrading strains available to date. The PU foam degradation is characterized by scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA). A novel gene, purh, encoding one of the cutinases is cloned using genomics and transcriptomics, and its recombinant PurH, capable of efficiently degrading PU foam, is expressed in Escherichia coli and identified. The discovery of this highly-efficient PU foam-degrading strain and its enzyme may represent a leap forward in the biological depolymerization and recycling of PU foam.

A one-step and solvent-free strategy for high lignin-containing polyurethane elastomers with excellent mechanical and shape memory performance

Lignin, a renewable and biodegradable polymer, offers a promising alternative to petroleum-based polyols for polyurethane elastomer synthesis. However, its complex structure poses challenges, such as poor dispersibility and reactivity. This study introduces a novel one-step and solvent-free method for synthesizing lignin-containing polyurethane elastomers (SF-LPUes-ONE) with a high lignin substitution rate of at least 30 wt%. By directly incorporating a dispersion of ethanol-extracted lignin and long-chain polyols into the reaction with isocyanates, we successfully prepared SF-LPUes-ONE with remarkable mechanical properties. The tensile strength, elongation at break, and toughness of the resulting sample reached 42.3 MPa, 584.7 %, and 110.0 MJ/m3, respectively. In addition, the phenolic hydroxyl groups in lignin endowed SF-LPUes-ONE with excellent anti-aging resistance, ensuring sustained high performance under demanding conditions. Furthermore, the dynamic hydrogen bonding and chemical cross-linking dual-network endowed SF-LPUes-ONE with exceptional shape memory capabilities, achieving shape fixation and recovery rates exceeding 99 % after 3 cycles. This work demonstrates a green and efficient approach to high-performance lignin-based polyurethane elastomers, showcasing their potential for broad industrial applications.

Enhancing the Mechanical and Adhesive Properties of Polyurethane Adhesives with Propylene Oxide-Modified Ethylenediamine (PPO-EDA)

This study explores the use of propylene oxide-modified ethylenediamine (PPO-EDA) as a novel crosslinker and chain extender in polyurethane (PU) adhesives. PPO-EDA was synthesized and compared with N,N'-dimethylethylenediamine (DMEDA) to assess its impact on mechanical properties and adhesion performance. Key parameters such as NCO conversion, tensile strength, and lap shear strength were thoroughly evaluated. The results demonstrated that incorporating PPO-EDA significantly improved NCO conversion and crosslink density, leading to notable enhancements in tensile strength and elastic modulus compared to DMEDA. Lap shear tests further revealed superior adhesion performance in PPO-EDA-modified PU adhesives, particularly on amine silane-treated steel substrates, where lap shear strength consistently outperformed other samples. This improved performance was attributed to PPO-EDA's dual role as a chain extender and crosslinker, which strengthened the adhesive's structural integrity. This study underscores the effectiveness of PPO-EDA as a modifier for enhancing both mechanical and adhesive properties in PU-based adhesives, offering a promising solution for optimizing high-performance adhesives in automotive and industrial applications.

Influence of the airflow and humidity on the chain aggregation during the film-formation in a flexible waterborne polyurethane formulation

STATEMENT OF OBJECTIVES

Soft, waterborne polyurethane dispersions are indispensable components in many state-of-the-art materials, with applications ranging from binders for coatings and adhesives to matrixes for flexible devices. While the static bulk nanostructure of such systems is widely studied, the influence that environmental conditions such as relative humidity and airflow have on their film formation and phase segregation behavior in supported films is unknown.

EXPERIMENTS

Here, we elucidate the nanostructure evolution occurring during drying of an industrially relevant, soft polyurethane, utilizing real-time, non-destructive grazing incidence X-ray scattering analysis. Using an environmental-controlled casting cell, we highlight the differences between the drying mechanism under different conditions generated by tuning the airflow and the relative humidity.

FINDINGS

Our results show how the environment's relative humidity strongly influences chain aggregation and chain interdiffusion due to extended plasticization of the hard segment at high humidities, while accelerated air flows are responsible for the occurrence of (partial) skinning. Interestingly, despite changes in the chain aggregation behavior and occurrence of skinning and skin breakup during drying resulting in higher roughness at the film surface, minor influence is registered on the bulk tensile properties of the films, revealing the resilient nature towards environmental conditions of these soft weakly phase segregating polyurethane systems.

Catalytic Deconstruction of Commercial and End-Of-Life Polyurethane with Heterogeneous Hydrogenation Catalyst

Polyurethane (PU), as a thermoset polymer, is extensively utilized in various applications, such as refrigerator foams, sponges, elastomers, shoes, etc. However, the recycling of post-consumed PU poses significant challenges due to its intricate and extensive crosslinking structures. Catalytic hydrogenation is one of the most effective methods for recycling PU waste, nevertheless, there is currently a lack for a hydrogenation catalyst that is both high-performing, recyclable, and cost-effective for breaking down post-consumed PU materials. In this work, model PU and commercial PU were efficiently hydrodegraded into aromatic amines and polyol fractions by using a commercial NiMo/Al2O3 catalyst. Notably, the results indicated that PU waste can be efficiently degraded at a pressure of 5 MPa and at a temperature of 185 °C and yielding a significant amount of a valuable chemical monomers. With the assistance of hydrogenation catalyst, the C-N and C-O bonds with low energy barriers inside the polymer are cracked and the polymer hydrogenation process becomes feasible. This study demonstrates the capability of fluidized bed hydrogenation process, employing recyclable heterogeneous catalysts for the recycling of PU waste.

Simultaneous targeted and non-targeted analysis of contaminants in fertilizers in Quebec, Canada

In this study, an LC-MS based analytical method was developed and validated for the simultaneous targeted analysis (14 bisphenols and 14 plasticizers) and suspect screening of other plastic-related contaminants in various types of fertilizers. The ultrasound-assisted extraction method showed overall satisfactory performances, achieving a median absolute recovery of 85 % for the target compounds in different types of fertilizers. The method was applied to sixteen different types of fertilizers, including fertilizing residual materials (n = 8 types), one cattle manure, and seven mineral fertilizers collected in Quebec, Canada in 2022 and 2023. Relatively higher levels of the targeted bisphenols and plasticizers were detected in some fertilizing residual materials, such as municipal biosolids and deinking residues. 4-Hydroxyphenyl 4-isoprooxyphenylsulfone (D-8) and bis(2-ethylhexyl) phthalate (DEHP) were dominant contaminants in these matrixes, with concentrations up to 35.6 and 64.7 μg g-1 dw, respectively. A non-targeted workflow was successfully applied to municipal biosolids and deinking residues, and >30 contaminants were identified across multiple chemical families at level 1 identification confidence, with most of them previously unreported in various types of fertilizers. For example, new color developers, N-(2-((Phenylcarbamoyl)amino)phenyl)benzenesulfonamide (NKK-1304) and 2,4-bis(phenylsulfonyl)phenol (DBSP), were reported in deinking residues. This work illustrates the complexity of the contaminant mixtures in fertilizers such as municipal biosolids and deinking residues.

Shape Memory Polyurethane Foams With Tunable Mechanical Properties and Radiation Tolerance for Breast Repair and Reconstruction

This study developed a shape memory polyurethane foam (SM-PUF) with tunable mechanical properties and exceptional radiation tolerance for potentially implanting tissue defects after mastectomy. The PUFs were synthesized via an in situ foaming strategy using water as a foaming agent, incorporating 4,4'-diphenylmethane diisocyanate (MDI) as the rigid segment and both polyoxytetramethylene glycol and polycaprolactone as the soft segment. The resultant PUFs possess an open-cell structure with a pore size of 30 ~ 800 μm, which achieves a compressive stress of 0.04 MPa under 70% compression strain and a tensile elongation of 667.9%. PUFs exhibit body temperature (37°C)-responsive softening and shape memory abilities, with recovery and fixation ratios reaching 88% and 98%, respectively. It was verified that PUFs can resist 40 Gy radiotherapy without changing their mechanical properties and biocompatibility. This study introduces an innovative approach to produce customizable foam for the reconstruction of implant prostheses for the breast.

Polyurethane waste valorization: A Two-Phase process using Ozonization and Rhodococcus pyridinivorans fermentation for biofertilizer production

A circular economy process has been developed to convert polyurethane waste into biofertilizing microorganisms through a sequential chemical/biological process. The chemical phase involves the complete depolymerization of polyurethane using ozone attack, generating an aqueous extract (OLE) composed of small, bioavailable molecules such as polyols, isocyanate derivatives, and carboxylic acids. The biological phase utilizes OLE for the generation of biomass with biofertilizing functional activity through Rhodococcus pyridinivorans fermentation. The metabolic-proteomic expression during the biodegradation of OLE involves the synthesis of numerous enzymes such as cutinases, hydrolases, proteases, esterases and oxidoreductases, which participate in the degradation of chemical compounds like benzene derivatives, phenols, or plastic polymers. OLE has been converted into microorganisms with biofertilizing properties, including nitrogen fixation, phytohormone production and siderophores. This process contributes to sustainability by diverting polyurethane waste from landfills, reducing the environmental impact of chemical fertilizers and promoting a more sustainable agricultural system.

A One-Stone-Two-Birds Strategy for Photothermal Shape Memory Polyurethane Utilizing Lignin as Monomer and Internal Photothermal Agent

Photothermal-triggering shape memory polyurethane allows for precise and controllable shape transformation under remote light stimulation, making it highly desirable for applications in intelligent devices. This study develops a sustainable and high-performance lignin-based polyurethane (LPU) using a one-stone-two-birds strategy, wherein lignin serves as both a synthetic monomer and an internal photothermal agent. The incorporation of lignin significantly improved the mechanical properties of LPU, achieving a tensile strength of 42.1 MPa and an impressive elongation at break of 1558%. Additionally, the LPU exhibited exceptional photothermal heating capabilities due to the inherent intramolecular π-π conjugations and intermolecular π-π stacking effects of lignin, which facilitated the precise and contactless remote photoheating. Furthermore, the rigid structure of lignin and robust hydrogen bonding interactions provided LPU with excellent multi-cycle shape memory performance, with shape fixation and shape recovery rates exceeding 93% after five cycles. Under near-infrared irradiation, LPU demonstrated precise non-contact heating and remote photothermal shape-control capabilities. This research not only offers a sustainable and high-value application for lignin but also advances the development of environmentally friendly intelligent shape memory polyurethane materials.

Characterization of Odor-Active 2-Ethyldimethyl-1,3,6-trioxocane Isomers in Polyurethane Materials

Polyurethane materials, widely used in indoor environments, occasionally exhibit unpleasant odors. An important source of polyurethane odorants is polyether polyols. Previous studies identified odorous 2-ethyldimethyl-1,3,6-trioxocanes in polyurethane materials and polyols but did not investigate the odor activity of the individual isomers. In the present work, an isomer mixture of the precursor dipropylene glycol was fractionated through preparative high-performance liquid chromatography. After the conversion to the corresponding trioxocanes, gas chromatography-olfactometry analyses revealed that just one positional isomer, namely 2-ethyl-4,7-dimethyl-1,3,6-trioxocane, was odor active. Moreover, we observed clear differences in the odor threshold concentrations among its stereoisomers. Only two out of eight isomers displayed an odor, both with an earthy smell and one being approximately 60 times more potent than the other. These insights contribute to a better understanding of polyurethane odor on a molecular level and provide a basis for effective odor control.

Recent Advances in Polyurethane for Artificial Vascular Application

Artificial blood vessels made from polyurethane (PU) have been researched for many years but are not yet in clinical use. The main reason was that the PU materials are prone to degradation after contact with blood and will also cause inflammation after long-term implantation. At present, PU has made progress in biostability and biocompatibility, respectively. The PU for artificial blood vessels still requires a balance between material stability and biocompatibility to maintain its long-term stability in vivo, which needs to be further optimized. Based on the requirement of PU materials for artificial vascular applications, this paper views the development of biostable PU, bioactive PU, and bioresorbable PU. The improvement of biostable PU from the monomer structure, chemical composition, and additives are discussed to improve the long-term biostability in vivo. The surface grafting and functionalization methods of bioactive PU to reduce thrombosis and promote endothelialization for improving biocompatibility are summarized. In addition, the bioresorbable PU for tissue-engineered artificial blood vessels is discussed to balance between the degradation rate and mechanical properties. The ideal PU materials for artificial blood vessels must have good mechanical properties, stability, and biocompatibility at the same time. Finally, the application potential of PU materials in artificial vascular is prospected.

A systematic review of methodologies and solutions for recycling polyurethane foams to safeguard the environment

Today, plastic plays a pervasive role in everyday life. Their improper disposal can create ongoing environmental challenges. Polyurethane (PU) is a polymer with elastomeric properties that exhibits significant adhesion and durability. PU has various colors and resistance to acid and alkali substances. The widespread use of PU has caused a significant presence of these compounds in landfills. Therefore, it can cause significant plastic pollution globally. This increased environmental concern has prompted researchers and innovators to explore sustainable methods for recycling PU foam. Therefore, the recycling of PU waste is recognized as an essential requirement due to its economic and environmental benefits. Although the latest reviews focused on physical, chemical, and biological methods of PU recycling, a comprehensive review of other PU recycling methods is needed. Therefore, the present study is a systematic review of recent initiatives and innovations in the field of recycling and modification of PU foam production methods to recognize and reduce environmental impacts. In the present study, major global databases such as Web of Science, PubMed, Scopus, Google Scholar, and Iranian databases (up to January 2024) were searched with relative keywords to identify studies published in authoritative journals. Data were collected from qualified articles on different PU recycling methods and innovative processes. From a total of 1088 articles found, finally, 46 studies met the objectives and inclusion criteria. Based on the results, today various methods are used to recycle PU compounds, but more attention has been paid to efficient methods such as energy production and high-consumption products such as rubber and adhesive from these compounds. In addition, it highlights some approaches, such as the production of absorbents from PU foams, which not only improve the current technology but also show promise in reducing the environmental impact of this ubiquitous material.

A review of utilization of waste polyurethane foam as lightweight aggregate in concrete

Engineered concrete mixes using industrial waste as a construction material are an enormous step towards sustainable development and financial benefits. The refrigeration, automobile, and construction industries mainly generate polyurethane foam waste material. Most of the polyurethane foam wastes are dumped in landfills or incineration, which creates environmental effects. Polyurethane foam waste is challenging to recycle because of its bulky nature, limited recycling methods, high transportation costs, complex chemical composition, and inadequate collection and processing infrastructure. Utilizing waste polyurethane foam as lightweight aggregate in concrete serves a dual purpose: reducing natural aggregate extraction and reducing polyurethane foam waste going to landfills. This article reviewed waste disposal rigid polyurethane foam as a lightweight aggregate in concrete mixtures. Initially, it discusses the statistical data analysis, physical and microstructural properties of waste flexible and rigid polyurethane foam. After that, performance evaluations focused on fresh properties by slump tests, hardened properties by compressive strength and density, and microstructure analysis by scanning electron microscopy are presented. The study concludes that incorporating waste polyurethane foam increases workability, improves bonding between polyurethane foam aggregate and the cementitious matrix, and reduces concrete density and compressive strength for lightweight concrete structures. This paper discusses the benefits of utilizing solid waste rigid polyurethane foam in concrete compared to conventional concrete. This study also identified the research gaps in the current state of knowledge and provided few recommendations for future research work.

Eco-Friendly and Ready-To-Market Polyurethanes: A Design of Experiment-Guided Substitution of Toxic Catalyst and Fossil-Based Isocyanate

In this contribution, we tackle the replacement of the Hg-based catalyst and fossil-derived isocyanate precursors toward the formulation of a more sustainable polyurethane thermosetting resins (PUs), emulating the performance of a fully fossil-based one employed in industrial encapsulation of optoelectronics. A mixed Bi-Zn catalyst and a 71 % bio-based isocyanate are exploited at this aim through multivariate chemometric approaches, namely Design of Experiment (DoE). DoE allows us to investigate the effect of different formulation factors on selected parameters, such as the film flexibility and transparency or the gel time. More in detail, it is found that a low amount of Zn-rich catalytic mixture leads to a ready-to-market polyurethane only when a fossil-based isocyanate is used. Differently, PUs formulated with bio-based isocyanate, albeit showing a higher bio-based content, present an insufficient optical purity, jeopardizing their market acceptability. Nevertheless, adding a negligible amount of a specific long chain fatty acid as reactivity modulator in the formulation leads to a bubbles-free and ready-to-market resin showing an impressive 65 % w/w content of circular and bio-based components.

PUR-GEN: A web server for automated generation of polyurethane fragment libraries

The biodegradation of synthetic polymers offers a promising solution for sustainable plastic recycling. Polyurethanes (PUR) stand out among these polymers due to their susceptibility to enzymatic hydrolysis. However, the intricate 3D structures formed by PUR chains present challenges for biodegradation studies, both computational and experimental. To facilitate in silico research, we introduce PUR-GEN, a web server tailored for the automated generation of PUR fragment libraries. PUR-GEN allows users to input isocyanate and alcohol structural units, facilitating the creation of combinatorial oligomer libraries enriched with conformers and compound property tables. PUR-GEN can serve as a valuable tool for designing PUR fragments to mimic PUR structure interactions with proteins, as well as characterising simplistic PUR models. To illustrate an application of the web server, we present a case study on selected four cutinases and three urethanases with experimentally confirmed PUR-degrading activity or ability to hydrolyse carbamates. The use of PUR-GEN in molecular docking of 414 generated oligomers provides an example of the pipeline for initiation of the PUR degrading enzymes discovery.

Fabrication of Polyurethane-Polyacrylate Hybrid Latexes with High Organosilicon Content via Phase Inversion Emulsion Polymerization

Waterborne polyurethane, with a mechanical strength comparable to solvent-based types, is eco-friendly and safe, using water as a dispersion medium. Polyacrylate excels in film formation and weather resistance but suffers from "hot stickiness and cold brittleness". Merging polyurethane and polyacrylate creates advanced hybrids, while organosilicon enhances properties but is restricted due to hydrolytic crosslinking. In this paper, a series of polyurethane-polyacrylate hybrid latexes with high organosilicon content were prepared using phase inversion emulsion polymerization technology. Even when the monomer content of 3-(methacryloyloxy)propyltrimethoxysilane (MPS) was increased to 10%, the polymerization process was stable, without the formation of a gel precipitate. The resulting latexes could remain stable for at least 6 months without significant changes in the properties of their films. The effects of MPS content on the mechanical and thermal properties of latex films were systematically researched. The study showed that with an increase in MPS dosage, the hardness and elastic modulus of the latex films increased, while the elongation at break and water absorption decreased, together with the increased glass transition temperature and surface hydrophilicity. This work aims to provide new theoretical guidance for the preparation of silicone-modified hybrid latexes, enabling their safe and stable production and storage.

From sugars to aliphatic amines: as sweet as it sounds? Production and applications of bio-based aliphatic amines

Aliphatic amines encompass a diverse group of amines that include alkylamines, alkyl polyamines, alkanolamines and aliphatic heterocyclic amines. Their structural diversity and distinctive characteristics position them as indispensable components across multiple industrial domains, ranging from chemistry and technology to agriculture and medicine. Currently, the industrial production of aliphatic amines is facing pressing sustainability, health and safety issues which all arise due to the strong dependency on fossil feedstock. Interestingly, these issues can be fundamentally resolved by shifting toward biomass as the feedstock. In this regard, cellulose and hemicellulose, the carbohydrate fraction of lignocellulose, emerge as promising feedstock for the production of aliphatic amines as they are available in abundance, safe to use and their aliphatic backbone is susceptible to chemical transformations. Consequently, the academic interest in bio-based aliphatic amines via the catalytic reductive amination of (hemi)cellulose-derived substrates has systematically increased over the past years. From an industrial perspective, however, the production of bio-based aliphatic amines will only be the middle part of a larger, ideally circular, value chain. This value chain additionally includes, as the first part, the refinery of the biomass feedstock to suitable substrates and, as the final part, the implementation of these aliphatic amines in various applications. Each part of the bio-based aliphatic amine value chain will be covered in this Review. Applying a holistic perspective enables one to acknowledge the requirements and limitations of each part and to efficiently spot and potentially bridge knowledge gaps between the different parts.

Valorization of the Isocyanate-Derived Fraction from Polyurethane Glycolysis by Synthesizing Polyureas and Polyamides

The isocyanate-derived fraction resulting as the bottom phase from the split-phase glycolysis of conventional polyurethane flexible foams has been given a new life based on the formation of amine-based polymers (polyureas and polyamides). For that purpose, the bottom phase was first hydrolyzed, producing toluenediamine and diethylene glycol, and further subjected to controlled vacuum distillation in order to recover both products separately. The hydrolysis reaction and the separation process conditions were determined and optimized, obtaining products with a purity comparable to that of commercial ones. Then, the recovered diethylene glycol was used in a new glycolysis process, obtaining a split-phase product with properties similar to those obtained using commercial diethylene glycol. Finally, the recovered toluenediamine was used in the synthesis of polyureas and polyamides. Both syntheses were modified with respect to the state of the art, replacing benzene with limonene in the synthesis of polyamides, which implies environmental improvements.

An overview on polyurethane-degrading enzymes

Polyurethanes (PUR) are durable synthetic polymers widely used in various industries, contributing significantly to global plastic consumption. PUR pose unique challenges in terms of degradability and recyclability, as they are characterised by intricate compositions and diverse formulations. Additives and proprietary structures used in commercial PUR formulations further complicate recycling efforts, making the effective management of PUR waste a daunting task. In this review, we delve into the complex challenge of enzymatic degradation of PUR, focusing on the structural and functional attributes of both enzymes and PUR. We also present documented native enzymes with reported efficacy in hydrolysing specific bonds within PUR, analysis of these enzyme structures, reaction mechanisms, substrate specificity, and binding site architecture. Furthermore, we propose essential features for the future redesign of enzymes to optimise PUR biodegradation efficiency. By outlining prospective research directions aimed at advancing the field of enzymatic biodegradation of PUR, we aim to contribute to the development of sustainable solutions for managing PUR waste and reducing environmental pollution.

Next-Generation Structural Adhesives Composed of Epoxy Resins and Hydrogen-Bonded Styrenic Block Polymer-Based Thermoplastic Elastomers

Structural adhesives are currently applied in the assembly of automobiles, aircraft, and buildings. In particular, epoxy adhesives are widely used due to their excellent mechanical strength and durability. However, cured epoxy resins are typically rigid and inflexible; thus, they have low peel and impact strength. In this study, tough cured epoxy adhesives were developed by mixing a liquid epoxy prepolymer (EP) and polystyrene-b-polyisoprene-b-polystyrene (SIS). SIS is a block polymer-based thermoplastic elastomer (TPE) composed of polystyrene (S) soluble in liquid EP and polyisoprene (I) insoluble in liquid EP, where S and I have a glass transition temperature that is higher and lower than room temperature, respectively. In addition, cured adhesives tougher than the cured adhesives containing SIS were prepared by mixing liquid EP and SIS with hydrogen-bonding groups in the I block (h-SIS). Transmission electron microscopy (TEM) observations revealed mixed S/cured EP domains, with a d-spacing of several tens of nanometers, and cured EP domains, with diameters of one hundred to several hundred nanometers, that were macroscopically dispersed in the I or hydrogen-bonded I matrix of the cured adhesive containing SIS or h-SIS. The lap shear, peel, and impact strength of cured neat EP (EP*) were 23 MPa, 45 N/25 mm, and 0.62 kN/m, respectively. Meanwhile, the cured adhesive containing 16.5 wt % SIS exhibited the slightly lower lap shear strength of 17 MPa compared to that of cured EP*, whereas the peel and impact strength of the cured adhesive with SIS were 61 N/25 mm and 7.1 kN/m, respectively, both higher than those of EP*. Furthermore, the lap shear strength of the cured adhesive containing 15.5 wt % h-SIS was 21 MPa, which was similar to that of cured EP*. The cured adhesive with h-SIS also exhibited an excellent peel strength of 97 N/25 mm and an impact strength of 14 kN/m which was 22 times higher than that of cured EP*. Therefore, mixing liquid EP and SIS improved the cured adhesive properties and flexibility of the cured epoxy adhesives compared to the cured adhesive composed of neat EP, and further enhancement of the adhesive properties was achieved by mixing liquid EP and h-SIS with hydrogen-bonding groups instead of mixing with SIS.

Polyurethane Nanocomposites with Open-Cell Structure Modified with Aluminosilicate Nano-Filler

Nanocomposite flexible polyurethane foams (nFPUfs) were obtained by modifying the polyurethane formulation by adding a halloysite nano-filler in the amount of one to five parts by weight per hundred parts of used polyol (php). Flexible polyurethane (PU) foams with an open-cell structure and with a beneficial SAG factor were obtained. Premixes with nano-filler had a lower reactivity than the reference PU system. This favored the production of smaller cells, but with a more rounded shape in comparison with the REF foam without the nano-filler. During the study, the morphology and physical and mechanical properties were characterized, including apparent density, compressive stress, rebound flexibility, SAG factor, closed-cell content, and thermal stability, and compared with the properties of the unmodified reference foam. Scanning electron microscopy (SEM) showed that the cell structures of all prepared foams were open, and the cell size decreased with increasing nano-filler content. Apparent densities, SAG factors and rebound flexibilities of the foams increased with the increase of nano-filler content, while the resistance to permanent deformation showed the opposite trend. The proper selection of raw materials and optimally developed polyurethane formulations allow for obtaining environmentally friendly foams with favorable functional properties, taking into account price and the needs of sustainable development in the synthesis of flexible foams dedicated to the upholstery industry.

Alkyl-Substituted Polycaprolactone Poly(urethane-urea)s as Mechanically Competitive and Chemically Recyclable Materials

We report the mechanical performance and chemical recycling advantages of implementing alkyl-substituted poly(ε-caprolactones) (PCLs) as soft segments in thermoplastic poly(urethane-urea) (TPUU) materials. Poly(4-methylcaprolactone) (P4MCL) and poly(4-propylcaprolactone) (P4PrCL) were prepared, reacted with isophorone diisocyanate, and chain-extended with water to form TPUUs. The resulting materials' tensile properties were similar or superior to a commercially available polyester thermoplastic poly(urethane) and had superior elastic recovery properties compared to a PCL analogue due to the noncrystalline nature of P4MCL and P4PrCL. Additionally, monomers were recovered from the TPUU materials in high yields via ring-closing depolymerization using a reactive distillation approach at an elevated temperature and a reduced pressure (240-260 °C, 25-140 mTorr) with zinc chloride (ZnCl2) as the catalyst. The thermodynamics of polymerization were estimated using Van't Hoff analyses for 4MCL and 4PrCL; these results indicated that the propyl group in 4PrCL results in a lower practical ceiling temperature (Tc) for P4PrCL.

Assessment of microplastics in human stool: A pilot study investigating the potential impact of diet-associated scenarios on oral microplastics exposure

As emerging contaminants microplastic particles have become of particular relevance as they are widely present in the environment and of potential concern to human health. Humans are exposed through different routes, with oral intake and inhalation being the most significant. Dietary intake substantially contributes to oral exposure, although data is still lacking. This first-of-its-kind pilot study investigates the influence of different plastic use and food consumption scenarios (normal, low, high) on microplastic content in stool reflecting oral intake by performing an intervention study with fifteen volunteers. Stool samples were analyzed for ten different plastic types in three size fractions including 5-50 μm (qualitative), 50-500 μm and 500-5000 μm (quantitative). In all samples, microplastic particles were detected with median concentrations up to 3.5 particles/g stool in the size fraction 50-500 μm. Polyethylene was the most frequently detected polymer type. The different scenarios did not result in a consistent pattern of microplastics, however, the use of plastics for food packaging and preparation, and the consumption of highly processed food were statistically significantly associated with microplastics content in stool. These results provide initial findings that contribute to filling current knowledge gaps and pave the way for further research.

Evolution of Copolymers of Epoxides and CO2: Catalysts, Monomers, Architectures, and Applications

The copolymerization of CO2 and epoxides presents a transformative approach to converting greenhouse gases into aliphatic polycarbonates (CO2-PCs), thereby reducing the polymer industry's dependence on fossil resources. Over the past 50 years, a wide array of metallic catalysts, both heterogeneous and homogeneous, have been developed to achieve precise control over polymer selectivity, sequence, regio-, and stereoselectivity. This review details the evolution of metal-based catalysts, with a particular focus on the emergence of organoborane catalysts, and explores how these catalysts effectively address kinetic and thermodynamic challenges in CO2/epoxides copoly2merization. Advances in the synthesis of CO2-PCs with varied sequence and chain architectures through diverse polymerization protocols are examined, alongside the applications of functional CO2-PCs produced by incorporating different epoxides. The review also underscores the contributions of computational techniques to our understanding of copolymerization mechanisms and highlights recent advances in the closed-loop chemical recycling of CO2-sourced polycarbonates. Finally, the industrialization efforts of CO2-PCs are discussed, offering readers a comprehensive understanding of the evolution and future potential of epoxide copolymerization with CO2.

Polyurethanes and Their Biomedical Applications

The tunable mechanical properties of polyurethanes (PUs), due to their extensive structural diversity and biocompatibility, have made them promising materials for biomedical applications. Scientists can address PUs' issues with platelet absorption and thrombus formation owing to their modifiable surface. In recent years, PUs have been extensively utilized in biomedical applications because of their chemical stability, biocompatibility, and minimal cytotoxicity. Moreover, addressing challenges related to degradation and recycling has led to a growing focus on the development of biobased polyurethanes as a current focal point. PUs are widely implemented in cardiovascular fields and as implantable materials for internal organs due to their favorable biocompatibility and physicochemical properties. Additionally, they show great potential in bone tissue engineering as injectable grafts or implantable scaffolds. This paper reviews the synthesis methods, physicochemical properties, and degradation pathways of PUs and summarizes recent progress in applying different types of polyurethanes in various biomedical applications, from wound repair to hip replacement. Finally, we discuss the challenges and future directions for the translation of novel polyurethane materials into biomedical applications.

Ankle Moment Estimation Based on A Novel Distributed Plantar Pressure Sensing System

Ankle moment plays an important role in human gait analysis, patients' rehabilitation process monitoring, and the human-machine interaction control of exoskeleton robots. However, current ankle moment estimation methods mainly rely on inverse dynamics (ID) based on optical motion capture system (OMC) and force plate. These methods rely on fixed instruments in the laboratory, which are difficult to be applied to the control of exoskeleton robots. To solve this problem, this paper developed a new distributed plantar pressure system and proposed an ankle plantar flexion moment estimation method using the plantar pressure system. We integrated eight pressure sensors in each insole to collect the pressure data of the key area of the foot and then used the plantar pressure data to train four neural networks to obtain the ankle moment. The performance of the models was evaluated using normalized root mean square error (NRMSE) and cross-correlation coefficient (ρ). During experiments, eight subjects were recruited for the overground walking tests, and OMC and force plate were used as the gold standard. The results indicate that the Genetic algorithm - Gated recurrent unit estimation algorithm (GA-GRU) was the best estimation model which achieved the highest accuracy in generalized ankle moment estimation (NRMSE = 7.23%, ρ = 0.85) compared with the other models. The designed novel distributed plantar pressure system and the proposed method could serve as a joint moment estimation approach in wearable robot control and human motion state monitoring.

Biosorption of halophilic fungal melanized membrane - PUR/melanin polymer for heavy metal detoxification with electrospinning technology

Eradication of heavy metal pollution has become the prime priority over the conservation of water resources in the upcoming era. Herein, the study involved the halophilic fungal melanin from Curvularia lunata showed a promising biosorbent for the removal of toxic heavy metals which shows eco-friendly, cost-effective, high stability, and adsorbent efficiency. Polyurethane blended with fungal melanin polymers, makes polymeric nanofibrous membranes through electrospinning techniques. BET isotherms revealed the raw fungal melanin holds a surface area of 3.54 m2/g exhibiting type IV isotherms. BJH results in a total pore volume of 5.79 cc/g with a pore diameter of 6.54 ± 1 nm for pores smaller than 4544.8 Å. Exhibits Eumelanin properties were characterized by FE - SEM and FTIR functional elements. ICPMS confirmed the metal adsorption proficiency on both raw and melanized membranes before and after treatments. Over 17 heavy metals, Ni2+ were adsorbed with 100% efficiency by raw melanin alone with 42.48 µg/L of Ni2+ concentration in the water sample, whereas, Cu2+, Zn2+, Co2+, Cr2+, Pb2+, Mn2+, Al3+, Mo6+, Sb3+, Ba2+, Fe2+, and Mg2+ stands next with 99%. In this study, gentle/simple application of raw fungal melanin (without PUR tailored) can detoxify the maximum concentration of heavy metals present in the water bodies which are further used for irrigation and even drinking purposes. This mycoremediation approach can be easily adapted to industrial production than other high-performance membrane materials with minimal process modification, making it a promising strategy for improving the adsorption properties used in various applications after still furthermore investigation.

Scalable design of uniform oligourethanes for impact study of chain length, sequence and end groups on thermal properties

The full potential of sequence-defined macromolecules remains unexplored, hindered by the difficulty of synthesizing sufficient amounts for the investigation of the properties of such uniform structures and their derived materials. Herein, we report the bidirectional synthesis and thermal behavior analysis of sequence-defined oligourethanes. The synthesis was conducted on a large scale (up to 50 grams) using a straightforward protocol, yielding uniform macromolecules as validated by NMR, ESI-MS and SEC. With this approach, a library of uniform oligourethanes (up to the octamers) was produced using two structural units: a hydrogen-bonding carbamate and a methyl-substituted alternative structure. By varying the chain length, monomer sequence and functionality, we were able to perform a systematic study of the impact of hydrogen bonding on the thermal properties of polyurethanes. Thermal analysis of the discrete oligomers using DSC revealed that both the molecular weight and microstructure significantly affect the glass transition and melting temperatures. TGA measurements also revealed differences in the thermal stability of the oligomers, underscoring the significance of the primary structure of polyurethanes. Additionally, the influence of the terminal groups on the degradation pathway was assessed via pyrolysis-GC-MS, which specifically highlighted the increased thermal stability in the absence of hydroxyl end groups. This work shows the interest of using sequence-defined synthetic macromolecules for the elucidation of structure-property relationships and thereby facilitates their fine-tuning towards specific material applications.

Activated Carbon and Biochar Derived from Sargassum sp. Applied in Polyurethane-Based Materials Development

Activated carbon (AC) and biochar (BC) are porous materials with large surface areas and widely used in environmental and industrial applications. In this study, different types of AC and BC samples were produced from Sargassum sp. by a chemical activation and pyrolysis process and compared to commercial activated carbon samples. All samples were characterized using various techniques to understand their structure and functionalities. The metal content of the samples was characterized by using an inductively coupled optical emission spectrometer (ICP-OES). A toxicity test was applied to investigate the effect of AC/BC on organisms, where Sinapis alba seed and Escherichia coli bacteria-based toxicity tests were used. The results revealed that the samples did not negatively affect these two organisms. Thus, it is safe to use them in various applications. Therefore, the samples were tested as fillers in polyurethane composites and, thus, polyurethane-AC/BC samples were prepared. The amounts of AC/BC mixed into the polyurethane formulation were 1%, 2%, and 3%. Mechanical and acoustic properties of these composites were analyzed, showing that by adding the AC/BC to the system an increase in the compression strength for all the samples was achieved. A similar effect of the AC/BC was noticed in the acoustic measurements, where adding AC/BC enhanced the sound adsorption coefficient (α) for all composite materials.

Functional Thermoplastic Polyurethane Elastomers with α, ω-Hydroxyl End-Functionalized Polyacrylates

Thermoplastic polyurethane (TPU) is an essential class of materials for demanding applications, from soft robotics and electronics to medical devices and batteries. However, traditional TPU development is primarily relied on specific soft segments, such as polyether, polyester, and polycarbonate polyols. Here, a novel method is introduced for developing TPU elastomers with enhanced performance and superior functionalities compared to conventional TPUs, achieved through the use of α,ω-hydroxyl end-functionalized polyacrylates. This approach involves a defect-free synthesis of α,ω-hydroxyl end-functionalized polyacrylates through visible-light-driven photoiniferter polymerization. By strategically blending these functionalized polyacrylates with conventional polyols, TPUs that exhibit exceptional toughness and notable self-healing capabilities, traits rarely found in existing TPUs are engineered. Furthermore, incorporating photo-crosslinkable acrylic monomers has enabled the creation of the first TPU with superior elastomeric properties and photopatterning capabilities. This approach paves the way for a new direction in polyurethane engineering, introducing a novel class of soft segments and unlocking the potential for a wide range of advanced applications.

Preparations of Polyurethane Foam Composite (PUFC) Pads Containing Micro-/Nano-Crystalline Cellulose (MCC/NCC) toward the Chemical Mechanical Polishing Process

Polyurethane foam (PUF) pads are widely used in semiconductor manufacturing, particularly for chemical mechanical polishing (CMP). This study prepares PUF composites with microcrystalline cellulose (MCC) and nanocrystalline cellulose (NCC) to improve CMP performance. MCC and NCC were characterized using scanning electron microscopy (SEM) and X-ray diffraction (XRD), showing average diameters of 129.7 ± 30.9 nm for MCC and 22.2 ± 6.7 nm for NCC, both with high crystallinity (ca. 89%). Prior to preparing composites, the study on the influence of the postbaked step on the PUF was monitored through Fourier-transform infrared spectroscopy (FTIR). After that, PUF was incorporated with MCC/NCC to afford two catalogs of polyurethane foam composites (i.e., PUFC-M and PUFC-N). These PUFCs were examined for their thermal and surface properties using a differential scanning calorimeter (DSC), thermogravimetric analysis (TGA), dynamic mechanical analyzer (DMA), and water contact angle (WCA) measurements. Tgs showed only slight changes but a notable increase in the 10% weight loss temperature (Td10%) for PUFCs, rising from 277 °C for PUF to about 298 °C for PUFCs. The value of Tan δ dropped by up to 11%, indicating improved elasticity. Afterward, tensile and abrasion tests were conducted, and we acquired significant enhancements in the abrasion performance (e.g., from 1.04 mm/h for the PUF to 0.76 mm/h for a PUFC-N) of the PUFCs. Eventually, we prepared high-performance PUFCs and demonstrated their capability toward the practical CMP process.

Integrated approaches for plastic waste management

Plastic pollution is the challenging problem of the world due to usage of plastic in daily life. Plastic is essential for packaging food and other goods and utensils to avoid the risk of microbial attack. Due to its hydrophobic nature, it is used for wrapping as laminates or packaging liquid substances in pouches and sachets. The tensile strength of the plastic is more therefore it is used for manufacturing carrying bags that can bear heavy loads. Plastic is available in various forms as per the requirements in our daily life. Annually millions to trillions of polyethene carry bags are being manufactured and utilized throughout the world. The plastic requires millions of years for natural degradation. The physical and chemical processes are able to degrade plastic material at the meager level by 200 to 500 years in natural conditions. Many industries focus on recycling of plastic. Biodegradation is a comparatively slow and cheaper process that involves microbes. To dispose of plastic completely there is a need of an integrated process in which all the possible methods of disposal are involved and used sustainably so that minimum depletion occurs to the livestock and the environment. In the current review, we could try to emphasize the intricate nature of plastic polymers, pollution caused by it and possible mitigation strategies for plastic waste management.

Polymer Bionanocomposites Based on a P3BH/Polyurethane Matrix with Organomodified Montmorillonite-Mechanical and Thermal Properties, Biodegradability, and Cytotoxicity

In the present work, hybrid nanobiocomposites based on poly(3-hydroxybutyrate), P3HB, with the use of aromatic linear polyurethane as modifier and organic nanoclay, Cloisite 30B, as a nanofiller were produced. The aromatic linear polyurethane (PU) was synthesized in a reaction of diphenylmethane 4,4'-diisocyanate and polyethylene glycol with a molecular mass of 1000 g/mole. The obtained nanobiocomposites were characterized by the small-angle X-ray scattering technique, scanning electron microscopy, Fourier infrared spectroscopy, thermogravimetry, and differential scanning calorimetry, and moreover, their selected mechanical properties, biodegradability, and cytotoxicity were tested. The effect of the organomodified montmorillonite presence in the biocomposites on their properties was investigated and compared to those of the native P3HB and the P3HB-PU composition. The obtained hybrid nanobiocomposites have an exfoliated structure. The presence and content of Cloisite 30B influence the P3HB-PU composition's properties, and 2 wt.% Cloisite 30B leads to the best improvement in the aforementioned properties. The obtained results indicate that the thermal stability and mechanical properties of P3HB were improved, particularly in terms of increasing the degradation temperature, reducing hardness, and increasing impact strength, which were also confirmed by the morphological analysis of these bionanocomposites. However, the presence of organomodified montmorillonite in the obtained polymer biocomposites decreased their biodegradability slightly. The produced hybrid polymer nanobiocomposites have tailored mechanical and thermal properties and processing conditions for their expected application in the production of biodegradable, short-lived products for agriculture. Moreover, in vitro studies on human skin fibroblasts and keratinocytes showed their satisfactory biocompatibility and low cytotoxicity, which make them safe when in contact with the human body, for instance, in biomedical applications.

Chemically recycled commercial polyurethane (PUR) foam using 2-hydroxypropyl ricinoleate as a glycolysis reactant for flexibility-enhanced automotive applications

The automotive industry uses polyurethane (PUR) foam core in the vehicle headliner composite. The sector demands recycling suggestions to reduce its scrap and decrease the expenses. This work investigated the PUR depolymerization using synthesized 2-hydroxypropyl ricinoleate (2-HPR) from castor oil and incorporated the liquid recyclate (REC) into the original PUR foam. The synthesis of 2-HPR yielded 97.5%, and the following PUR depolymerization (via glycolysis) reached 87.2% yield. The synthesized products were verified by GPC, FTIR, ESI-MS, and 1H NMR cross-analysis. The laboratory experiments (565 mL) included rheological, structural, and reactivity investigations. Added 30% REC content decreased the apparent viscosity to 109 mPa s from standard 274 mPa s. The reactivity of the 30% REC system increased by 51.2% based on the cream time due to the high REC amine value. The block foam density of systems with 15% REC and above decreased by 14.8%. A system with 20% REC content was the most prospective for up-scale. The industrially significant up-scale (125 L) was performed successfully, and the tensile and flexural test specimens were sampled from the up-scaled foam. The tensile characteristic (tensile strength 107 ± 8 kPa and elongation 9.2 ± 0.7%) and flexural characteristic (flexural strength 156 ± 12 kPa and flexural strain at deformation limit 23.4 ± 0.6%) confirmed that the REC incorporation in the standard PUR foam improves the applicable significant mechanical properties and assures the manufacture improve.

Wound Dressing with Electrospun Core-Shell Nanofibers: From Material Selection to Synthesis

Skin, the largest organ of the human body, accounts for protecting against external injuries and pathogens. Despite possessing inherent self-regeneration capabilities, the repair of skin lesions is a complex and time-consuming process yet vital to preserving its critical physiological functions. The dominant treatment involves the application of a dressing to protect the wound, mitigate the risk of infection, and decrease the likelihood of secondary injuries. Pursuing solutions for accelerating wound healing has resulted in groundbreaking advancements in materials science, from hydrogels and hydrocolloids to foams and micro-/nanofibers. Noting the convenience and flexibility in design, nanofibers merit a high surface-area-to-volume ratio, controlled release of therapeutics, mimicking of the extracellular matrix, and excellent mechanical properties. Core-shell nanofibers bring even further prospects to the realm of wound dressings upon separate compartments with independent functionality, adapted release profiles of bioactive agents, and better moisture management. In this review, we highlight core-shell nanofibers for wound dressing applications featuring a survey on common materials and synthesis methods. Our discussion embodies the wound healing process, optimal wound dressing characteristics, the current organic and inorganic material repertoire for multifunctional core-shell nanofibers, and common techniques to fabricate proper coaxial structures. We also provide an overview of antibacterial nanomaterials with an emphasis on their crystalline structures, properties, and functions. We conclude with an outlook for the potential offered by core-shell nanofibers toward a more advanced design for effective wound healing.

Functional Upcycling of Polyurethane Thermosets into Value-Added Thermoplastics via Small-Molecule Carbamate-Assisted Decross-Linking Extrusion

The cross-linked structures of most commodity polyurethanes (PUs) hinder their recycling by common mechanical/chemical approaches. Catalyzed dynamic carbamate exchange emerges as a promising PU recycling strategy, which converts traditional static PU thermosets into reprocessable covalent adaptable networks (CANs). However, this approach has been limited to thermoset-to-thermoset reprocessing of PU CANs, accompanied by their well-preserved network structures and extremely high viscosities, which pose challenges to processing and certain applications. This study reports a catalytic decross-linking extrusion process aided by small-molecule carbamates, which can upcycle PU thermosets into easily processable and functional PU thermoplastics in a solvent-free and high-throughput manner. Key to this process is the employment of small-molecule carbamates as decross-linkers to simultaneously deconstruct cross-linked PUs and functionalize the decross-linked PU chains, through catalyzed carbamate exchange reactions in a twin-screw extruder. This strategy applies to both aromatic and aliphatic cross-linked PU films and foams, and the amount of small-molecule carbamates required to decross-link PU networks is determined through thermal, chemical, and structural analyses of the resulting extrudates. This approach is generalizable to small-molecule carbamates with various steric/electronic structures and chemical functionalities including methacrylate, anthracene, and stilbene groups. The chain-end functionalization is confirmed by analyzing the purified decross-linked extrudates after dialysis. This thermoset-to-thermoplastic extrusion process represents a powerful approach for upcycling postconsumer PU thermosets into a library of thermoplastic PUs with controlled molecular weights and chain-end functionalities for diverse applications, including adhesives, photoresins, and stimuli-responsive materials, as demonstrated herein. In the future, this strategy could be extended to upcycle many other step-growth networks capable of undergoing catalytic bond exchange reactions, such as cross-linked polyureas and polyesters, contributing to plastic waste management in general.

N-Halogenation by Vanadium-Dependent Haloperoxidases Enables 1,2,4-Oxadiazole Synthesis

Nitrogen-containing compounds are valuable synthetic intermediates and targets in nearly every chemical industry. While methods for nitrogen-carbon and nitrogen-heteroatom bond formation have primarily relied on nucleophilic nitrogen atom reactivity, molecules containing nitrogen-halogen bonds allow for electrophilic or radical reactivity modes at the nitrogen center. Despite the growing synthetic utility of nitrogen-halogen bond-containing compounds, selective catalytic strategies for their synthesis are largely underexplored. We recently discovered that the vanadium-dependent haloperoxidase (VHPO) class of enzymes are a suitable biocatalyst platform for nitrogen-halogen bond formation. Herein, we show that VHPOs perform selective halogenation of a range of substituted benzamidine hydrochlorides to produce the corresponding N'-halobenzimidamides. This biocatalytic platform is applied to the synthesis of 1,2,4-oxadiazoles from the corresponding N-acylbenzamidines in high yield and with excellent chemoselectivity. Finally, the synthetic applicability of this biotechnology is demonstrated in an extension to nitrogen-nitrogen bond formation and the chemoenzymatic synthesis of the Duchenne muscular dystrophy drug, ataluren.

Synthesis of polyurethanes through the oxidative decarboxylation of oxamic acids: a new gateway toward self-blown foams

Polyurethane (PU) thermoplastics and thermosets were prepared through the step-growth polymerization of in situ generated polyisocyanates through the decarboxylation of polyoxamic acids, in the presence of phenyliodine diacetate (PIDA), and polyols. The CO2 produced during the reaction allowed the access to self-blown polyurethane foams through an endogenous chemical blowing. The acetic acid released from ligand exchange at the iodine center was also shown to accelerate the polymerization reaction, avoiding the recourse to an additional catalyst. Changing simple parameters during the production process allowed us to access flexible PU foams with a wide range of properties.

Ionic Liquid Catalysis in Cyclic Carbonate Synthesis for the Development of Soybean Oil-Based Non-Isocyanate Polyurethane Foams

A method for obtaining non-isocyanate polyurethane (NIPU) foams from cyclic carbonate (CC) based on soybean oil was developed. For this purpose, cyclic carbonate was synthesized from epoxidized soybean oil and CO2 using various ionic liquids (ILs) as catalysts. Among the tested ILs, the highest selectivity (100%) and CC yield (98%) were achieved for 1-ethyl-3-methylimidazolium ([emim]Br). Without any purification, the resulting cyclic carbonate was reacted directly with diethylenetriamine as a model crosslinking agent to produce NIPU foams. It was found that the soybean oil-based CC synthesized with bromide imidazolium ionic liquids exhibited significantly shorter gelling times (8 min 50 s for [emim]Br and 9 min 35 s for [bmim]Br) compared to those obtained with the conventional TBAB catalyst (26 min 15 s). A shorter gelling time is a crucial parameter for the crosslinking process in foams. The obtained foams were subjected to mechanical tests and a morphology analysis.

Highly Tough Yet Stiff, Transparent, and Recyclable PMMA Nanocomposites Incorporating TPU Nanofibril Networks with High Thermal Stability and Strong Interfacial Adhesion

In this paper, we develop high aspect ratio nanofibrils from a polycaprolactone-based thermoplastic polyurethane (TPU) and evaluate their performance as a toughening agent. Poly(methyl methacrylate) (PMMA) was chosen as the matrix material because of its inherent brittleness and low resistance to sudden shocks and impact. We show that the addition of as little as 3 wt % of TPU nanofibrils with an average diameter of ∼98 nm and very high aspect ratio can significantly improve both the tensile toughness (∼212%) and impact strength (∼40%) of the chosen matrix (i.e., PMMA) without compromising its original strength, stiffness, and transparency. We compare the performance of TPU nanofibrils with TPU spherical particles─the form TPU typically manifests into when melt-mixed with an immiscible polymer. Our findings highlight that the structure of TPU plays a crucial role in determining the critical concentration of TPU needed for the brittle-ductile transition of the matrix. We also provide new and valuable insights into the unique interfacial interaction (i.e., formation of fibrillar bridges) observed between the PMMA matrix and TPU. We also show that the inclusion of 3 wt % of TPU nanofibrils can notably enhance resistance to creep deformation, even at temperatures close to the glass transition temperature of the matrix. Finally, we evaluate recyclability and demonstrate that the composite containing 3 wt % of TPU nanofibrils can be mechanically recycled without losing any properties. The proposed TPU nanofibrils can withstand repeated reprocessing at temperatures up to 190 °C due to their very high melting point and thermal stability. This presents the opportunity for them to be utilized not just with amorphous PMMA, but also with a range of other materials that can be processed at or below this temperature to remarkably improve their toughness without sacrificing strength and stiffness.

Current Progress in Research into Environmentally Friendly Rigid Polyurethane Foams

Polyurethane foams are materials characterized by low density and thermal conductivity and can therefore be used as thermal insulation materials. They are synthesized from toxic and environmentally unfriendly petrochemicals called isocyanates and polyols, which react with each other to form a urethane group via the displacement of the movable hydrogen atom of the -OH group of the alcohol to the nitrogen atom of the isocyanate group. The following work describes the synthesis of polyurethane foams, focusing on using environmentally friendly materials, such as polyols derived from plant sources or modifiers, to strengthen the foam interface derived from plant precipitation containing cellulose derived from paper waste. The polyurethane foam industry is looking for new sources of materials to replace the currently used petrochemical products. The solutions described are proving to be an innovative and promising area capable of changing the face of current PU foam synthesis.

A Near-Infrared Photothermal-Responsive Underwater Adhesive with Tough Adhesion and Antibacterial Properties

Developing tunable underwater adhesives that possess tough adhesion in service and easy detachment when required remains challenging. Herein, a strategy is proposed to design a near infrared (NIR) photothermal-responsive underwater adhesive by incorporating MXene (Ti3C2Tx)-based nanoparticles within isocyanate-modified polydimethylsiloxane (PDMS) polymer chains. The developed adhesive exhibits long-term and tough adhesion with an underwater adhesion strength reaching 5.478 MPa. Such strong adhesion is mainly attributed to the covalent bonds and hydrogen bonds at the adhesive-substrate interface. By making use of the photothermal-response of MXene-based nanoparticles and the thermal response of PDMS-based chains, the adhesive possesses photothermal-responsive performance, exhibiting sharply diminished adhesion under NIR irradiation. Such NIR-triggered tunable adhesion allows for easy and active detachment of the adhesive when needed. Moreover, the underwater adhesive exhibits photothermal antibacterial property, making it highly desirable for underwater applications. This work enhances the understanding of photothermal-responsive underwater adhesion, enabling the design of tunable underwater adhesives for biomedical and engineering applications.

Self-healing, stretchable and recyclable polyurethane-PEDOT:PSS conductive blends

Future electronics call for materials with mechanical toughness, flexibility, and stretchability. Moreover, self-healing and recyclability are highly desirable to mitigate the escalating environmental threat of electronic waste (e-waste). Herein, we report a stretchable, self-healing, and recyclable material based on a mixture of the conductive polymer poly(3,4-ethylenedioxythiophene) doped with polystyrene sulfonate (PEDOT:PSS) with a custom-designed polyurethane (PU) and polyethylene glycol (PEG). This material showed excellent elongation at brake (∼350%), high toughness (∼24.6 MJ m-3), moderate electrical conductivity (∼10 S cm-1), and outstanding mechanical and electrical healing efficiencies. In addition, it demonstrated exceptional recyclability with no significant loss in the mechanical and electrical properties after being recycled 20 times. Based on these properties, as a proof of principle for sustainable electronic devices, we demonstrated that electrocardiogram (ECG) electrodes and pressure sensors based on this material could be recycled without significant performance loss. The development of multifunctional electronic materials that are self-healing and fully recyclable is a promising step toward sustainable electronics, offering a potential solution to the e-waste challenge.

Efficacy of 3D printed anatomically equivalent thermoplastic polyurethane guide conduits in promoting the regeneration of critical-sized peripheral nerve defects

Three-dimensional (3D) printing is an emerging tool for creating patient-specific tissue constructs analogous to the native tissue microarchitecture. In this study, anatomically equivalent 3D nerve conduits were developed using thermoplastic polyurethane (TPU) by combining reverse engineering and material extrusion (i.e. fused deposition modeling) technique. Printing parameters were optimized to fabricate nerve-equivalent TPU constructs. The TPU constructs printed with different infill densities supported the adhesion, proliferation, and gene expression of neuronal cells. Subcutaneous implantation of the TPU constructs for three months in rats showed neovascularization with negligible local tissue inflammatory reactions and was classified as a non-irritant biomaterial as per ISO 10993-6. To performin vivoefficacy studies, nerve conduits equivalent to rat's sciatic nerve were fabricated and bridged in a 10 mm sciatic nerve transection model. After four months of implantation, the sensorimotor function and histological assessments revealed that the 3D printed TPU conduits promoted the regeneration in critical-sized peripheral nerve defects equivalent to autografts. This study proved that TPU-based 3D printed nerve guidance conduits can be created to replicate the complicated features of natural nerves that can promote the regeneration of peripheral nerve defects and also show the potential to be extended to several other tissues for regenerative medicine applications.

Flammability, Toxicity, and Microbiological Properties of Polyurethane Flexible Foams

The aim of the research was to investigate the influence of calcium phosphinate (HPCA) and aluminum phosphinate (HPAL) in synergistic systems with organophosphorus compounds, i.e., diphenylcresyl phosphate (CDP) and trichloropropyl phosphate (TCPP), on the thermal stability, flammability, smoke density, and emission of toxic gases during the thermal decomposition of polyurethane (PUR) foams. Thermogravimetric analysis (TGA), along with cone calorimetry and microcalorimetry, were used to assess the influence of fillers on the thermal stability and flammability of PUR foams. The analysis of toxic gas products was performed with the use of a coupled TG-gas analyzer system. The optical density of gases was measured with the use of a smoke density chamber (SDC). The obtained results showed an increase in thermal stability and a decrease in the flammability of the PUR composites. However, the results regarding smoke and gas emissions, as well as toxic combustion by-products, present ambiguity. On one hand, the applied flame retardant systems in the form of PUR-HPCA-CDP and PUR-HPCA-TCPP led to a reduction in the concentration of CO and HCN in the gas by-products. On the other hand, they clearly increased the concentration of CO2, NOx, and smoke emissions. Microbiological studies indicated that the obtained foam material is completely safe for use and does not exhibit biocidal properties.