Prediction of Hydrogen Flux Through Sulfur-Tolerant Binary Alloy Membranes

High-pressure phase transition in 3-D printed nanolamellar high-entropy alloy by imaging and simulation insights

We report on the high-resolution imaging and molecular dynamics simulations of a 3D-printed eutectic high-entropy alloy (EHEA) Ni40Co20Fe10Cr10Al18W2 consisting of nanolamellar BCC and FCC phases. The direct lattice imaging of 3D-printed samples shows the Kurdjumov-Sachs (K-S) orientation relation {111} FCC parallel to {110} BCC planes in the dual-phase lamellae. Unlike traditional iron and steels, this alloy shows an irreversible BCC-to-FCC phase transformation under high pressures. The nanolamellar morphology is maintained after pressure cycling to 30 GPa, and nano-diffraction studies show both layers to be in the FCC phase. The chemical compositions of the dual-phase lamellae after pressure recovery remain unchanged, suggesting a diffusion-less BCC-FCC transformation in this EHEA. The lattice imaging of the pressure-recovered sample does not show any specific orientation relation between the two resulting FCC phases, indicating that many grain orientations are produced during the BCC-FCC phase transformation. Molecular dynamics simulations on phase transformation in a nanolamellar BCC/FCC in K-S orientation show that phase transformation from BCC to FCC is completed under high pressures, and the FCC phase is retained on decompression aided by the stable interfaces. Our work elucidates the irreversible phase transformation under static compression, providing an understanding of the orientation relationships in 3-D printed EHEA under high pressures.

Tuning Pd-to-Ag Ratio to Enhance the Synergistic Activity of Fly Ash-Supported PdxAgy Bimetallic Nanoparticles

Fly ash (FA)-supported bimetallic nanoparticles (PdxAgy/FA) with varying Pd:Ag ratios were prepared by coprecipitation of Pd and Ag involving in situ reduction of Pd(II) and Ag(I) salts in aqueous medium. All the supported nanoparticles were thoroughly characterized with the aid of powder X-ray diffraction (PXRD), X-ray photoelectron spectroscopy (XPS), electron microscopy (field emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM)), and elemental analyses, which include inductively coupled plasma-optical emission spectroscopy (ICP-OES) and energy-dispersive X-ray spectroscopy (EDS). A gradual broadening and shifting of PXRD peaks, ascribable to Ag, to higher angles with an increase in the Pd:Ag ratio affirms the alloying of interface between Pd and Ag nanoparticles. The coexistence of Pd and Ag was further confirmed by EDS elemental mapping as well as by the presence of bimetallic lattices on the FA surface, as evident from the high-resolution TEM analysis. The dependency of crystallite size and average size of bimetallic nanoparticles on Ag loading (mol %) was elucidated with the help of a combination of PXRD and TEM studies. Based on XPS analysis, the charge transfer phenomenon between contacting Pd-Ag sites could be evident from the shifting of 3d core electron binding energy for both Pd and Ag compared with monometallic Pd and Ag nanoparticles. Following a pseudo-first-order reaction kinetics, all the nanocatalysts were able to efficiently reduce 4-nitrophenol into 4-aminophenol in aqueous NaBH4. The superior catalytic performance of the bimetallic nanocatalysts (PdxAgy/FA) over their monometallic (Pd100/FA and Ag100/FA) analogues has been demonstrated. Moreover, the tunable synergistic effect of the bimetallic systems has been explored in detail by varying the Pd:Ag mol ratio in a systematic manner which in turn allowed us to achieve an optimum reaction rate (k = 1.050 min-1) for the nitrophenol reduction using a Pd25Ag75/FA system. Most importantly, all the bimetallic nanocatalysts explored here exhibited excellent normalized rate constants (K ≈ 6000-15,000 min-1 mmol-1) compared with other supported bimetallic Pd-Ag nanocatalysts reported in the literature.

Collectable Single Pure-Pd Metal Membrane with High Strength and Flexibility Prepared through Electroplating for Hydrogen Purification

Among the various film preparation methods, electroplating is one of the simplest and most economical methods. However, it is challenging to collect a dense single Pd film through plating, owing to the accumulation of stress in the film during the process. Therefore, the characteristics of a single plated film have not been clearly identified, although pure Pd is widely used in metallic-hydrogen-purification membranes. In this study, stress concentration in film during preparation was reduced by optimizing the plating process, and a dense single flat film was successfully collected. No impurities were detected. Thus, a high-purity Pd film was prepared. Its surface texture was found to be significantly different from that of the rolled film, and several approximately 5 μm sized aggregates were observed on the surface. The plated film is reported to have mechanical properties superior to those of the rolled film, with twice the displacement and four times the breaking point strength. The hydrogen permeabilities of the plated film (5.4 × 10−9–1.1 × 10−8 mol·m−1·s−1·Pa−1/2 at 250–450 °C) were comparable to those of the rolled and reported films, indicating that the surface texture does not have a strong effect on hydrogen permeability. The results of this study promote the practical use of Pd-based membranes through electroplating.

Experimental and Numerical Study of Pd/Ta and PdCu/Ta Composites for Thermocatalytic Hydrogen Permeation

The development of stable and durable hydrogen (H₂) separation technology is essential for the effective use of H₂ energy. Thus, the use of H₂ permeable membranes, made of palladium (Pd), has been extensively studied in the literature. However, Pd has considerable constraints in large-scale applications due to disadvantages such as very high cost and H₂ embrittlement. To address these shortcomings, copper (Cu) and Pd were deposited on Ta to fabricate a composite H₂ permeable membrane. To this end, first, Pd was deposited on a tantalum (Ta) support disk, yielding 7.4 × 10^-8 mol_H2 m^-1 s^-1 Pa^-0.5 of permeability. Second, a Cu-Pd alloy on a Ta support was synthesized via stepwise electroless plating and plasma sputtering to improve the durability of the membrane. The use of Cu is cost-effective compared with Pd, and the appropriate composition of the PdCu alloy is advantageous for long-term H₂ permeation. Despite the lower H₂ permeation of the PdCu/Ta membrane (than the Pd/Ta membrane), about two-fold temporal stability is achieved using the PdCu/Ta composite. The degradation process of the Ta support-based H₂ permeable membrane is examined by SEM. Moreover, thermocatalytic H₂ dissociation mechanisms on Pd and PdCu were investigated and are discussed numerically via a density functional theory study.

Single-atom alloy catalysts designed by first-principles calculations and artificial intelligence

Single-atom-alloy catalysts (SAACs) have recently become a frontier in catalysis research. Simultaneous optimization of reactants' facile dissociation and a balanced strength of intermediates' binding make them highly efficient catalysts for several industrially important reactions. However, discovery of new SAACs is hindered by lack of fast yet reliable prediction of catalytic properties of the large number of candidates. We address this problem by applying a compressed-sensing data-analytics approach parameterized with density-functional inputs. Besides consistently predicting efficiency of the experimentally studied SAACs, we identify more than 200 yet unreported promising candidates. Some of these candidates are more stable and efficient than the reported ones. We have also introduced a novel approach to a qualitative analysis of complex symbolic regression models based on the data-mining method subgroup discovery. Our study demonstrates the importance of data analytics for avoiding bias in catalysis design, and provides a recipe for finding best SAACs for various applications.

The opportunity of membrane technology for hydrogen purification in the power to hydrogen (P2H) roadmap: a review

The global energy market is in a transition towards low carbon fuel systems to ensure the sustainable development of our society and economy. This can be achieved by converting the surplus renewable energy into hydrogen gas. The injection of hydrogen (⩽10% v/v) in the existing natural gas pipelines is demonstrated to have negligible effects on the pipelines and is a promising solution for hydrogen transportation and storage if the end-user purification technologies for hydrogen recovery from hydrogen enriched natural gas (HENG) are in place. In this review, promising membrane technologies for hydrogen separation is revisited and presented. Dense metallic membranes are highlighted with the ability of producing 99.9999999% (v/v) purity hydrogen product. However, high operating temperature (⩾300 °C) incurs high energy penalty, thus, limits its application to hydrogen purification in the power to hydrogen roadmap. Polymeric membranes are a promising candidate for hydrogen separation with its commercial readiness. However, further investigation in the enhancement of H₂/CH₄ selectivity is crucial to improve the separation performance. The potential impacts of impurities in HENG on membrane performance are also discussed. The research and development outlook are presented, highlighting the essence of upscaling the membrane separation processes and the integration of membrane technology with pressure swing adsorption technology.

Rationally Designed PdAuCu Ternary Alloy Nanoparticles for Intrinsically Deactivation-Resistant Ultrafast Plasmonic Hydrogen Sensing

Hydrogen sensors are a prerequisite for the implementation of a hydrogen economy due to the high flammability of hydrogen-air mixtures. They are to comply with the increasingly stringent requirements set by stakeholders, such as the automotive industry and manufacturers of hydrogen safety systems, where sensor deactivation is a severe but widely unaddressed problem. In response, we report intrinsically deactivation-resistant nanoplasmonic hydrogen sensors enabled by a rationally designed ternary PdAuCu alloy nanomaterial, which combines the identified best intrinsic attributes of the constituent binary Pd alloys. This way, we achieve extraordinary hydrogen sensing metrics in synthetic air and poisoning gas background, simulating real application conditions. Specifically, we find a detection limit in the low ppm range, hysteresis-free response over 5 orders of magnitude hydrogen pressure, subsecond response time at room temperature, long-term stability, and, as the key, excellent resistance to deactivating species like carbon monoxide, notably without application of any protective coatings. This constitutes an important step forward for optical hydrogen sensor technology, as it enables application under demanding conditions and provides a blueprint for further material and performance optimization by combining and concerting intrinsic material assets in multicomponent nanoparticles. In a wider context, our findings highlight the potential of rational materials design through alloying of multiple elements for gas sensor development, as well as the potential of engineered metal alloy nanoparticles in nanoplasmonics and catalysis.

Ground-State Pd Anions React with H2 Much Faster than the Excited Pd Anions

Recent advances in experimental techniques have made it relatively easy to prepare reactant cations in well-defined states of electronic excitation. Extensive studies on the role of excited states in the cation-neutral reactions have contributed significantly to our understanding of reaction kinetics and dynamics. The excited states are often more reactive than the ground state. However, the reactions involving the excited atomic anion are very rare because the negative ions usually have no bound excited states. In the present work, we report the state-specific reaction of Pd anions with H₂. Surprisingly, we observed that the ground-state Pd anions react with H₂ 10 times faster than the excited Pd anions. The high-level calculations show that the difference is due to the reaction barrier.

Detection of CuAuPd Phase Boundaries Using Core Level Shifts

A high throughput study has been conducted of the Cu 2p_3/2, Au 4f_7/2, and Pd 3d_3/2 X-ray photoemission spectra obtained from a continuous distribution of Cu_xAu_yPd_1-x-y alloy samples prepared as a single composition spread alloy film (CSAF). All three elements exhibit shifts of their core level binding energies with respect to their pure states when diluted into the alloy. The Cu 2p_3/2 core level shift (CLS) exhibits additional shifts over the composition ranges at which the Cu_xAu_yPd_1-x-y alloy transitions between FCC and B2 phases. This discontinuous CLS has been used to map the extent of the B2 phase across the ternary Cu_xAu_yPd_1-x-y alloy composition space. The sensitivity of core level binding energies to the alloy phase offers an opportunity to use XPS to study phases in alloy nanoparticles, ultrathin films, and other morphologies that are not amenable to structure determination by diffraction based methods.

Pd-Cu-M (M = Y, Ti, Zr, V, Nb, and Ni) Alloys for the Hydrogen Separation Membrane

Self-supported fcc Pd-Cu-M (M = Y, Ti, Zr, V, Nb, and Ni) alloys were studied as potential hydrogen purification membranes. The effects of small additions (1-2.6 at. %) of these elements on the structure, hydrogen solubility, diffusivity, and permeability were examined. Structural analyses by X-ray diffraction (XRD) showed the fcc phase for all alloys with induced textures from cold rolling. Heat treatment at 650 °C for 96 h led to the reorientation in all alloys except the Pd-Cu-Zr alloy, exhibiting the possibility to enhance the structural stability by Zr addition. Hydrogen solubility was almost doubled in the ternary alloys containing Y and Zr compared to Pd_65.1Cu_34.9 alloy at 300 °C. It was noted that hydrogen diffusivity is decreased upon additions of these elements compared to the Pd_65.1Cu_34.9 alloy, with the Pd-Cu-Zr alloy showing the lowest hydrogen diffusivity. However, the comparable hydrogen permeability of the Pd-Cu-Zr alloy with the corresponding binary alloy, as well as its highest hydrogen permeability among the studied ternary alloys at temperatures higher than 300 °C, suggested that hydrogen permeation of these alloys within the fcc phase is mainly dominated by hydrogen solubility. Hydrogen flux variations of all ternary alloys were studied and compared with the Pd_65.1Cu_34.9 alloy under 1000 ppm of H₂S + H₂ feed gas. Pd-Cu-Zr alloy showed superior resistance to the sulfur poisoning probably due to the less favorable H₂S-surface interaction and more importantly slower rate of bulk sulfidation as a result of improved structural stability upon Zr addition. Therefore, Pd-Cu-Zr alloys may offer new potential hydrogen purification membranes with improved chemical stability and hydrogen permeation compared to the binary fcc Pd-Cu alloys.

Silver-induced electronic drift in AgPd bimetallics: rationale for enhanced electrocatalytic activity of ethanol oxidation reaction

Enhanced catalytic ethanol oxidation is mechanistically driven by the Ag-induced electronic drift from Pd in an AgPd bimetallic system.

Supported Pd-Au Membrane Reactor for Hydrogen Production: Membrane Preparation, Characterization and Testing

A supported Pd-Au (Au 7wt%) membrane was produced by electroless plating deposition. Permeation tests were performed with pure gas (H₂, H₂, N₂, CO₂, CH₄) for long time operation. After around 400 h under testing, the composite Pd-Au membrane achieved steady state condition, with an H₂/N₂ ideal selectivity of around 500 at 420 °C and 50 kPa as transmembrane pressure, remaining stable up to 1100 h under operation. Afterwards, the membrane was allocated in a membrane reactor module for methane steam reforming reaction tests. As a preliminary application, at 420 °C, 300 kPa of reaction pressure, space velocity of 4100 h⁻¹, 40% methane conversion and 35% hydrogen recovery were reached using a commercial Ni/Al₂O₃ catalyst. Unfortunately, a severe coke deposition affected irreversibly the composite membrane, determining the loss of the hydrogen permeation characteristics of the supported Pd-Au membrane.

Monodisperse AgPd alloy nanoparticles as a highly active catalyst towards the methanolysis of ammonia borane for hydrogen generation

Monodisperse AgPd alloy NPs showed remarkable catalytic activity towards the generation of hydrogen from the methanolysis of ammonia borane at room temperature.

First principle calculations of hydrogen sulfide adsorption and dissociation on pure Pd (111) and Au (111), and alloy Pd/Au (111) and Au/Pd (111) surfaces

The hydrogen sulfide adsorption and dissociation on pure Pd (111) and Au (111), alloy Pd / Au (111) and Au / Pd (111) surfaces have been investigated using the pseudo-potential plane wave method within the generalized-gradient approximation density functional theory (GGA+DFT). The results show that H 2 S tends to be adsorbed on top site, HS prefers to locate on bridge site, and the S and H locate on fcc site on various surfaces. Compared the adsorption of sulfur-containing species and hydrogen on pure and alloy metal surfaces, a similar trend of adsorption energies on the metal surfaces ( Pd / Au (111) > Pd (111) > Au (111) > Au / Pd (111)) is found. In addition, the dissociation process on the Pd (111) and Pd / Au (111) surfaces is predicted to be exothermic. However, on Au (111) and Au / Pd (111), the dissociation process is endothermic. The work reveals that H 2 S dissociation is more likely to happen on Pd / Au (111) surface. Finally, the adsorption energies of adsorbate on metal surfaces have strong correlation with the d-band center. The d-band center moves away from the Fermi level, and the adsorption energy decreases. According to the LDOS analysis, the inner Au atoms of Pd / Au (111) can enhance the top-layer d-band intensity, whereas the inner Pd atoms of Au / Pd (111) cause the opposite effect. The further electronic state analysis reveals the interaction between H 2 S and metal surfaces.

Book D. A novel Pd–Cu–Zr hydrogen separation membrane with a high tolerance to sulphur poisoning

The effects of the addition of small amount of Zr (less than 2 at%) to the fcc phase of the Pd–Cu hydrogen separation alloy were investigated.

Powered by DFT: Screening methods that accelerate materials development for hydrogen in metals applications

CONSPECTUS: Not only is hydrogen critical for current chemical and refining processes, it is also projected to be an important energy carrier for future green energy systems such as fuel cell vehicles. Scientists have examined light metal hydrides for this purpose, which need to have both good thermodynamic properties and fast charging/discharging kinetics. The properties of hydrogen in metals are also important in the development of membranes for hydrogen purification. In this Account, we highlight our recent work aimed at the large scale screening of metal-based systems with either favorable hydrogen capacities and thermodynamics for hydrogen storage in metal hydrides for use in onboard fuel cell vehicles or promising hydrogen permeabilities relative to pure Pd for hydrogen separation from high temperature mixed gas streams using dense metal membranes. Previously, chemists have found that the metal hydrides need to hit a stability sweet spot: if the compound is too stable, it will not release enough hydrogen under low temperatures; if the compound is too unstable, the reaction may not be reversible under practical conditions. Fortunately, we can use DFT-based methods to assess this stability via prediction of thermodynamic properties, equilibrium reaction pathways, and phase diagrams for candidate metal hydride systems with reasonable accuracy using only proposed crystal structures and compositions as inputs. We have efficiently screened millions of mixtures of pure metals, metal hydrides, and alloys to identify promising reaction schemes via the grand canonical linear programming method. Pure Pd and Pd-based membranes have ideal hydrogen selectivities over other gases but suffer shortcomings such as sensitivity to sulfur poisoning and hydrogen embrittlement. Using a combination of detailed DFT, Monte Carlo techniques, and simplified models, we are able to accurately predict hydrogen permeabilities of metal membranes and screen large libraries of candidate alloys, selections of which are described in this Account. To further increase the number of membrane materials that can be studied with DFT, computational costs need to be reduced either through methods development to break bottlenecks in the performance prediction algorithm, particularly related to transition state identification, or through screening techniques that take advantage of correlations to bypass constraints.

Pd/activated carbon sorbents for mid-temperature capture of mercury from coal-derived fuel gas

Higher concentrations of Hg can be emitted from coal pyrolysis or gasification than from coal combustion, especially elemental Hg. Highly efficient Hg removal technology from coal-derived fuel gas is thus of great importance. Based on the very excellent Hg removal ability of Pd and the high adsorption abilities of activated carbon (AC) for H₂S and Hg, a series of Pd/AC sorbents was prepared by using pore volume impregnation, and their performance in capturing Hg and H₂S from coal-derived fuel gas was investigated using a laboratory-scale fixed-bed reactor. The effects of loading amount, reaction temperature and reaction atmosphere on Hg removal from coal-derived fuel gas were studied. The sorbents were characterized by N₂ adsorption, X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). The results indicated that the efficiency of Hg removal increased with the increasing of Pd loading amount, but the effective utilization rate of the active component Pd decreased significantly at the same time. High temperature had a negative influence on the Hg removal. The efficiency of Hg removal in the N₂-H₂S-H₂-CO-Hg atmosphere (simulated coal gas) was higher than that in N₂-H₂S-Hg and N₂-Hg atmospheres, which showed that H₂ and CO, with their reducing capacity, could benefit promote the removal of Hg. The XPS results suggested that there were two different ways of capturing Hg over sorbents in N₂-H₂S-Hg and N₂-Hg atmospheres.