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Bhatia SK, Patel AK, Yang YH. The green revolution of food waste upcycling to produce polyhydroxyalkanoates. Trends Biotechnol 2024; 42:1273-1287. [PMID: 38582658 DOI: 10.1016/j.tibtech.2024.03.002] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/05/2024] [Revised: 02/16/2024] [Accepted: 03/07/2024] [Indexed: 04/08/2024]
Abstract
This review emphasizes the urgent need for food waste upcycling as a response to the mounting global food waste crisis. Focusing on polyhydroxyalkanoates (PHAs) as an alternative to traditional plastics, it examines the potential of various food wastes as feedstock for microbial fermentation and PHA production. The upcycling of food waste including cheese whey, waste cooking oil, coffee waste, and animal fat is an innovative practice for food waste management. This approach not only mitigates environmental impacts but also contributes to sustainable development and economic growth. Downstream processing techniques for PHAs are discussed, highlighting their role in obtaining high-quality materials. The study also addresses sustainability considerations, emphasizing biodegradability and recycling, while acknowledging the challenges associated with this path.
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Affiliation(s)
- Shashi Kant Bhatia
- Department of Biological Engineering, College of Engineering, Konkuk University, Seoul 05029, Republic of Korea; Institute for Ubiquitous Information Technology and Applications, Seoul 05029, Republic of Korea
| | - Anil Kumar Patel
- Institute of Aquatic Science and Technology, National Kaohsiung University of Science and Technology, Kaohsiung City, Taiwan
| | - Yung-Hun Yang
- Department of Biological Engineering, College of Engineering, Konkuk University, Seoul 05029, Republic of Korea; Institute for Ubiquitous Information Technology and Applications, Seoul 05029, Republic of Korea.
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2
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Gracia J, Espinosa A, Moreno N, Cabeza I. Evaluation of the production and extraction of polyhydroxybutyrate from volatile fatty acids by means of mixed cultures and B. cepacia. ENVIRONMENTAL RESEARCH 2024; 250:118448. [PMID: 38360165 DOI: 10.1016/j.envres.2024.118448] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/04/2023] [Revised: 01/30/2024] [Accepted: 02/07/2024] [Indexed: 02/17/2024]
Abstract
The global consumption of plastics generates accelerated environmental pollution in landfills and marine ecosystems. Biopolymers are the materials with the greatest potential to replace synthetic polymers in the market due to their good biodegradability, however, there are still several disadvantages, mainly related to their production cost. Considering the above, the generation of biodegradable and biocompatible bioplastics stands out as an alternative solution, some of which are made from renewable raw materials, including polyhydroxyalkanoates PHAs. Although much research has been done on bacteria with the capacity for intracellular accumulation of PHAs, among others, it is also possible to produce PHAs using mixed microbial cultures instead of a single microorganism, using natural microbial consortia that have the capacity to store high amounts of PHAs. In this contribution, three methods for the extraction and purification of PHAs produced by fermentation using volatile fatty acids as a carbon source at different concentrations were evaluated, using the pure strain Burkholderia cepacia 2G-57 and the mixed cultures of the activated sludge from the El Salitre WWTP, in order to select the best method from the point of view of environmental sustainability as this will contribute to the scalability of the process. The mixed cultures were identified by sequencing of the 16S gene. A yield of 89% was obtained from the extraction and purification of PHA using acetic acid as a solvent, which according to its properties is "greener" than chloroform. The polymer obtained was identified as polyhydroxybutylated PHB.
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Affiliation(s)
- Jeniffer Gracia
- Universidad Distrital Francisco José de Caldas, Bogotá, 110231, Colombia
| | - Armando Espinosa
- Facultad de Ingeniería, Ingeniería Química, Universidad Nacional de Colombia, Bogotá, 11001, Colombia
| | - Nubia Moreno
- Instituto de Biotecnología, Universidad Nacional de Colombia, Bogotá, 11001, Colombia
| | - Iván Cabeza
- Energy, Materials and Environment Laboratory, Faculty of Engineering, Universidad de La Sabana, Campus Universitario Puente del Común, Km 7, Autopista Norte, Chía, 250001, Colombia.
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3
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Hahn T, Alzate MO, Leonhardt S, Tamang P, Zibek S. Current trends in medium-chain-length polyhydroxyalkanoates: Microbial production, purification, and characterization. Eng Life Sci 2024; 24:2300211. [PMID: 38845815 PMCID: PMC11151071 DOI: 10.1002/elsc.202300211] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/17/2023] [Revised: 02/05/2024] [Accepted: 02/21/2024] [Indexed: 06/09/2024] Open
Abstract
Polyhydroxyalkanoates (PHAs) have gained interest recently due to their biodegradability and versatility. In particular, the chemical compositions of medium-chain-length (mcl)-PHAs are highly diverse, comprising different monomers containing 6-14 carbon atoms. This review summarizes different feedstocks and fermentation strategies to enhance mcl-PHA production and briefly discusses the downstream processing. This review also provides comprehensive details on analytical tools for determining the composition and properties of mcl-PHA. Moreover, this study provides novel information by statistically analyzing the data collected from several reports on mcl-PHA to determine the optimal fermentation parameters (specific growth rate, PHA productivity, and PHA yield from various structurally related and unrelated substrates), mcl-PHA composition, molecular weight (MW), and thermal and mechanical properties, in addition to other relevant statistical values. The analysis revealed that the median PHA productivity observed in the fed-batch feeding strategy was 0.4 g L-1 h-1, which is eight times higher than that obtained from batch feeding (0.05 g L-1 h-1). Furthermore, 3-hydroxyoctanoate and -decanoate were the primary monomers incorporated into mcl-PHA. The investigation also determined the median glass transition temperature (-43°C) and melting temperature (47°C), which indicated that mcl-PHA is a flexible amorphous polymer at room temperature with a median MW of 104 kDa. However, information on the monomer composition or heterogeneity and the associated physical and mechanical data of mcl-PHAs is inadequate. Based on their mechanical values, the mcl-PHAs can be classified as semi-crystalline polymers (median crystallinity 23%) with rubber-like properties and a median elongation at break of 385%. However, due to the limited mechanical data available for mcl-PHAs with known monomer composition, identifying suitable processing tools and applications to develop mcl-PHAs further is challenging.
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Affiliation(s)
- Thomas Hahn
- Bioprocess DevelopmentFraunhofer Institute for Interfacial Engineering and Biotechnology IGBStuttgartGermany
| | - Melissa Ortega Alzate
- Bioprocess DevelopmentFraunhofer Institute for Interfacial Engineering and Biotechnology IGBStuttgartGermany
- Department of Chemical EngineeringUniversity of AntioquiaEl Carmen de ViboralColombia
| | - Steven Leonhardt
- Bioprocess DevelopmentFraunhofer Institute for Interfacial Engineering and Biotechnology IGBStuttgartGermany
| | - Pravesh Tamang
- Bioprocess DevelopmentFraunhofer Institute for Interfacial Engineering and Biotechnology IGBStuttgartGermany
| | - Susanne Zibek
- Bioprocess DevelopmentFraunhofer Institute for Interfacial Engineering and Biotechnology IGBStuttgartGermany
- Institute of Interfacial Engineering and Plasma Technology IGVPUniversity of StuttgartStuttgartGermany
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4
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Abate T, Amabile C, Muñoz R, Chianese S, Musmarra D. Polyhydroxyalkanoate recovery overview: properties, characterizations, and extraction strategies. CHEMOSPHERE 2024; 356:141950. [PMID: 38599326 DOI: 10.1016/j.chemosphere.2024.141950] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/08/2024] [Revised: 02/27/2024] [Accepted: 04/07/2024] [Indexed: 04/12/2024]
Abstract
Due to their excellent properties, polyhydroxyalkanoates are gaining increasing recognition in the biodegradable polymer market. These biogenic polyesters are characterized by high biodegradability in multiple environments, overcoming the limitation of composting plants only and their versatility in production. The most consolidated techniques in the literature or the reference legislation for the physical, chemical and mechanical characterisation of the final product are reported since its usability on the market is still linked to its quality, including the biodegradability certificate. This versatility makes polyhydroxyalkanoates a promising prospect with the potential to replace fossil-based thermoplastics sustainably. This review analyses and compares the physical, chemical and mechanical properties of poly-β-hydroxybutyrate and poly-β-hydroxybutyrate-co-β-hydroxyvalerate, indicating their current limitations and strengths. In particular, the copolymer is characterised by better performance in terms of crystallinity, hardness and workability. However, the knowledge in this area is still in its infancy, and the selling prices are too high (9-18 $ kg-1). An analysis of the main extraction techniques, established and in development, is also included. Solvent extraction is currently the most widely used method due to its efficiency and final product quality. In this context, the extraction phase of the biopolymer production process remains a major challenge due to its high costs and the need to use non-halogenated toxic solvents to improve the production of good-quality bioplastics. The review also discusses all fundamental parameters for optimising the process, such as solubility and temperature.
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Affiliation(s)
- Teresa Abate
- Department of Engineering, University of Campania "Luigi Vanvitelli", Via Roma 29, 81031, Aversa, Italy; Institute of Sustainable Processes, University of Valladolid, Dr. Mergelina, s/n, 47011, Valladolid, Spain
| | - Claudia Amabile
- Department of Engineering, University of Campania "Luigi Vanvitelli", Via Roma 29, 81031, Aversa, Italy; Institute of Sustainable Processes, University of Valladolid, Dr. Mergelina, s/n, 47011, Valladolid, Spain
| | - Raul Muñoz
- Institute of Sustainable Processes, University of Valladolid, Dr. Mergelina, s/n, 47011, Valladolid, Spain
| | - Simeone Chianese
- Department of Engineering, University of Campania "Luigi Vanvitelli", Via Roma 29, 81031, Aversa, Italy.
| | - Dino Musmarra
- Department of Engineering, University of Campania "Luigi Vanvitelli", Via Roma 29, 81031, Aversa, Italy
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5
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Jin A, del Valle LJ, Puiggalí J. Copolymers and Blends Based on 3-Hydroxybutyrate and 3-Hydroxyvalerate Units. Int J Mol Sci 2023; 24:17250. [PMID: 38139077 PMCID: PMC10743438 DOI: 10.3390/ijms242417250] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/04/2023] [Revised: 11/29/2023] [Accepted: 12/05/2023] [Indexed: 12/24/2023] Open
Abstract
This review presents a comprehensive update of the biopolymer poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), emphasizing its production, properties, and applications. The overall biosynthesis pathway of PHBV is explored in detail, highlighting recent advances in production techniques. The inherent physicochemical properties of PHBV, along with its degradation behavior, are discussed in detail. This review also explores various blends and composites of PHBV, demonstrating their potential for a range of applications. Finally, the versatility of PHBV-based materials in multiple sectors is examined, emphasizing their increasing importance in the field of biodegradable polymers.
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Affiliation(s)
- Anyi Jin
- Departament d’Enginyeria Química, Universitat Politècnica de Catalunya, EEBE, Av. Eduard Maristany 10-14, 08019 Barcelona, Spain; (A.J.); (L.J.d.V.)
- Venvirotech Biotechnology S.L., Santa Perpètua de Mogoda, 08130 Barcelona, Spain
| | - Luis J. del Valle
- Departament d’Enginyeria Química, Universitat Politècnica de Catalunya, EEBE, Av. Eduard Maristany 10-14, 08019 Barcelona, Spain; (A.J.); (L.J.d.V.)
- Barcelona Research Center in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, Campus Diagonal-Besòs, Av. Eduard Maristany 10-14, 08019 Barcelona, Spain
| | - Jordi Puiggalí
- Departament d’Enginyeria Química, Universitat Politècnica de Catalunya, EEBE, Av. Eduard Maristany 10-14, 08019 Barcelona, Spain; (A.J.); (L.J.d.V.)
- Barcelona Research Center in Multiscale Science and Engineering, Universitat Politècnica de Catalunya, Campus Diagonal-Besòs, Av. Eduard Maristany 10-14, 08019 Barcelona, Spain
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Zou Y, Yang M, Tao Q, Zhu K, Liu X, Wan C, Harder MK, Yan Q, Liang B, Ntaikou I, Antonopoulou G, Lyberatos G, Zhang Y. Recovery of polyhydroxyalkanoates (PHAs) polymers from a mixed microbial culture through combined ultrasonic disruption and alkaline digestion. JOURNAL OF ENVIRONMENTAL MANAGEMENT 2023; 326:116786. [PMID: 36410150 DOI: 10.1016/j.jenvman.2022.116786] [Citation(s) in RCA: 7] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/28/2022] [Revised: 10/26/2022] [Accepted: 11/12/2022] [Indexed: 06/16/2023]
Abstract
PHAs are a form of cellular storage polymers with diverse structural and material properties, and their biodegradable and renewable nature makes them a potential green alternative to fossil fuel-based plastics. PHAs are obtained through extraction via various mechanical, physical and chemical processes after their intracellular synthesis. Most studies have until now focused on pure cultures, while information on mixed microbial cultures (MMC) remains limited. In this study, ultrasonic (US) disruption and alkaline digestion by NaOH were applied individually and in combination to obtain PHAs products from an acclimated MMC using phenol as the carbon source. Various parameters were tested, including ultrasonic sound energy density, NaOH concentration, treatment time and temperature, and biomass density. US alone caused limited cell lysis and resulted in high energy consumption and low efficiency. NaOH of 0.05-0.2 M was more efficient in cell disruption, but led to PHAs degradation under elevated temperature and prolonged treatment. Combining US and NaOH significantly improved the overall process efficiency, which could reduce energy consumption by 2/3rds with only minimal PHAs degradation. The most significant factor was identified to be NaOH dosage and treatment time, with US sound energy density playing a minor role. Under the semi-optimized condition (0.2 M NaOH, 1300 W L-1, 10 min), over 70% recovery and 80% purity were achieved from a 3 g L-1 MMC slurry of approximately 50% PHAs fraction. The material and thermal properties of the products were analyzed, and the polymers obtained from US + NaOH treatments showed comparable or higher molecular weight to previously reported results. The products also exhibited good thermal stability and rheological properties, compared to the commercial standard. In conclusion, the combined US and NaOH method has the potential in real application as an efficient process to obtain high quality PHAs from MMC, and cost-effectiveness can be further optimized.
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Affiliation(s)
- Yuqi Zou
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Mingfeng Yang
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Qiuyue Tao
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Keliang Zhu
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Xiang Liu
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Chunli Wan
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China
| | - Marie K Harder
- Values and Sustainability Research Group, Cockcroft Building, University of Brighton, Lewes Road, BN2 4GJ, United Kingdom
| | - Qun Yan
- School of Environmental and Civil Engineering, Jiangnan University, 1800 Lihu Avenue, Wuxi City, Jiangsu Province, China
| | - Bo Liang
- Adesso Advanced Materials Wuhu Co. Ltd., Bldg.6, Xinghui Science and Technology Industrial Park, Sanshan District, Wuhu City, Anhui Province, China
| | - Ioanna Ntaikou
- Institute of Chemical Engineering Sciences, Platani, Patras, GR 26504, Greece
| | | | - Gerasimos Lyberatos
- Institute of Chemical Engineering Sciences, Platani, Patras, GR 26504, Greece; School of Chemical Engineering, National Technical University of Athens, GR 15780 Athens, Greece
| | - Yi Zhang
- Department of Environmental Science and Engineering, Fudan University, 2005 Songhu Road, Yangpu District, Shanghai, China.
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Can Biomass Mastication Assist the Downstreaming of Polyhydroxyalkanoates Produced from Mixed Microbial Cultures? MOLECULES (BASEL, SWITZERLAND) 2023; 28:molecules28020767. [PMID: 36677824 PMCID: PMC9861560 DOI: 10.3390/molecules28020767] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/20/2022] [Revised: 01/06/2023] [Accepted: 01/09/2023] [Indexed: 01/13/2023]
Abstract
Polyhydroxyalkanoates (PHAs) are natural polyesters which biodegrade in soils and oceans but have more than double the cost of comparable oil-based polymers. PHA downstreaming from its biomass represents 50% of its overall cost. Here, in an attempt to assist downstreaming, mastication of wet biomasses is tested as a new mechanical continuous biomass pretreatment with potential for industrial upscaling. Downstreaming conditions where both product recovery and purity are low due to the large amount of treated wet biomass (50% water) were targeted with the following process: extraction of 20 g in 100 mL solvent at 30 °C for 2 h, followed by 4.8 h digestion of 20 g in 0.3 M NaOH. Under the studied conditions, NaOH digestion was more effective than solvent extraction in recovering larger PHA amounts, but with less purity. A nearly 50% loss of PHA was seen during digestion after mastication. PHAs downstreamed by digestion with large amounts of impurities started to degrade at lower temperatures, but their melt elasticity was thermally stable at 170 °C. As such, these materials are attractive as fully PHA-compatible processing aids, reinforcing fillers or viscosity modifiers. On the other hand, wet biomass mastication before solvent extraction improves PHA purity and thermal stability as well as the melt rheology, which recovers the viscoelasticity measured with a PHA extracted from a dried biomass.
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8
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Polyhydroxyalkanoates from a Mixed Microbial Culture: Extraction Optimization and Polymer Characterization. Polymers (Basel) 2022; 14:polym14112155. [PMID: 35683828 PMCID: PMC9182939 DOI: 10.3390/polym14112155] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2022] [Revised: 05/20/2022] [Accepted: 05/23/2022] [Indexed: 12/10/2022] Open
Abstract
Polyhydroxyalkanoates (PHA) are biopolymers with potential to replace conventional oil-based plastics. However, PHA high production costs limit their scope of commercial applications. Downstream processing is currently the major cost factor for PHA production but one of the least investigated aspects of the PHA production chain. In this study, the extraction of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) produced at pilot scale by a mixed microbial culture was performed using sodium hydroxide (NaOH) or sodium hypochlorite (NaClO) as digestion agents of non-PHA cellular mass. Optimal conditions for digestion with NaOH (0.3 M, 4.8 h) and NaClO (9.0%, 3.4 h) resulted in polymers with a PHA purity and recovery of ca. 100%, in the case of the former and ca. 99% and 90%, respectively, in the case of the latter. These methods presented higher PHA recoveries than extraction by soxhlet with chloroform, the benchmark protocol for PHA extraction. The polymers extracted by the three methods presented similar PHA purities, molecular weights and polydispersity indices. Using the optimized conditions for NaOH and NaClO digestions, this study analyzed the effect of the initial intracellular PHA content (40-70%), biomass concentration (20-100 g/L) and biomass pre-treatment (fresh vs. dried vs. lyophilized) on the performance of PHA extraction by these two methods.
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Zhou Y, Li Y, Li D, Yin Y, Zhou F. Electrospun PHB/Chitosan Composite Fibrous Membrane and Its Degradation Behaviours in Different pH Conditions. J Funct Biomater 2022; 13:58. [PMID: 35645266 PMCID: PMC9149991 DOI: 10.3390/jfb13020058] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/07/2022] [Revised: 05/10/2022] [Accepted: 05/11/2022] [Indexed: 11/16/2022] Open
Abstract
Peripheral nerve injury (PNI) is a neurological disorder that causes more than 9 million patients to suffer from dysfunction of moving and sensing. Using biodegradable polymers to fabricate an artificial nerve conduit that replicates the environment of the extracellular matrix and guides neuron regeneration through the damaged sites has been researched for decades and has led to promising but primarily pre-clinical outcomes. However, few peripheral nerve conduits (PNCs) have been constructed from controllable biodegradable polymeric materials that can maintain their structural integrity or completely degrade during and after nerve regeneration respectively. In this work, a novel PNC candidate material was developed via the electrospinning of polyhydroxy butyrate/chitosan (PHB/CS) composite polymers. An SEM characterisation revealed the resultant PHB/CS nanofibres with 0, 1 and 2 wt/v% CS had less and smaller beads than the nanofibres at 3 wt/v% CS. The water contact angle (WCA) measurement demonstrated that the wettability of PHB/CS electrospun fibres was significantly improved by additional CS. Furthermore, both the thermogravimetric analysis (TGA) and differentiation scanning calorimetry (DSC) results showed that PHB/CS polymers can be blended in a single phase with a trifluoracetic solvent in all compositions. Besides, the reduction in the degradation temperature (from 286.9 to 229.9 °C) and crystallinity (from 81.0% to 52.1%) with increasing contents of CS were further proven. Moreover, we found that the degradability of the PHB/CS nanofibres subjected to different pH values rated in the order of acidic > alkaline > phosphate buffer solution (PBS). Based on these findings, it can be concluded that PHB/CS electrospun fibres with variable blending ratios may be used for designing PNCs with controlled biodegradability.
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Affiliation(s)
- Yansheng Zhou
- Institute for Materials Discovery, Faculty of Mathematical Physical Sciences, University College London, 107 Roberts Building, Malet Place, London WC1E 7JE, UK
| | - Ying Li
- Spinal Repair Unit, Department of Brain Repair and Rehabilitation, UCL Institute of Neurology, Queen Square, London WC1N 3BG, UK; (Y.L.); (D.L.)
| | - Daqing Li
- Spinal Repair Unit, Department of Brain Repair and Rehabilitation, UCL Institute of Neurology, Queen Square, London WC1N 3BG, UK; (Y.L.); (D.L.)
| | - Yidan Yin
- Department of Chemistry, Christopher Ingold Building, University College London (UCL), 20 Gordon Street, London WC1H 0AJ, UK;
| | - Fenglei Zhou
- Institute for Materials Discovery, Faculty of Mathematical Physical Sciences, University College London, 107 Roberts Building, Malet Place, London WC1E 7JE, UK
- Centre for Medical Image Computing, University College London, London WC1V 6LJ, UK
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Behera S, Priyadarshanee M, Das S. Polyhydroxyalkanoates, the bioplastics of microbial origin: Properties, biochemical synthesis, and their applications. CHEMOSPHERE 2022; 294:133723. [PMID: 35085614 DOI: 10.1016/j.chemosphere.2022.133723] [Citation(s) in RCA: 20] [Impact Index Per Article: 10.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 09/24/2021] [Revised: 01/13/2022] [Accepted: 01/20/2022] [Indexed: 06/14/2023]
Abstract
The rising plastic pollution deteriorates the environment significantly as these petroleum-based plastics are not biodegradable, and their production requires natural fuels (energy source) and other resources. Polyhydroxyalkanoates (PHAs) are bioplastic and a sustainable and eco-friendly alternative to synthetic plastics. PHAs can be entirely synthesized using various microorganisms such as bacteria, algae, and fungi. These value-added biopolymers show promising properties such as enhanced biodegradability, biocompatibility, and other chemo-mechanical properties. Further, it has been established that the properties of PHA polymers depend on the substrates and chemical composition (monomer unit) of these polymers. PHAs hold great potential as an alternative to petroleum-based polymers, and further research for economic production and utilization of these biopolymers is required. The review describes the synthesis mechanism and different properties of microbially synthesized PHAs for various applications. The classification of PHAs and the multiple techniques necessary for their detection and evaluation have been discussed. In addition, the synthesis mechanism involving the genetic regulation of these biopolymers in various microbial groups has been described. This review provides information on various commercially available PHAs and their application in multiple sectors. The industrial production of these microbially synthesized polymers and the different extraction methods have been reviewed in detail. Furthermore, the review provides an insight into the potential applications of this biopolymer in environmental, industrial, and biomedical applications.
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Affiliation(s)
- Shivananda Behera
- Laboratory of Environmental Microbiology and Ecology (LEnME), Department of Life Science, National Institute of Technology, Rourkela, 769 008, Odisha, India
| | - Monika Priyadarshanee
- Laboratory of Environmental Microbiology and Ecology (LEnME), Department of Life Science, National Institute of Technology, Rourkela, 769 008, Odisha, India
| | - Surajit Das
- Laboratory of Environmental Microbiology and Ecology (LEnME), Department of Life Science, National Institute of Technology, Rourkela, 769 008, Odisha, India.
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Filippi S, Cinelli P, Mezzetta A, Carlozzi P, Seggiani M. Extraction of Polyhydroxyalkanoates from Purple Non-Sulfur Bacteria by Non-Chlorinated Solvents. Polymers (Basel) 2021; 13:polym13234163. [PMID: 34883666 PMCID: PMC8659763 DOI: 10.3390/polym13234163] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/07/2021] [Revised: 11/20/2021] [Accepted: 11/25/2021] [Indexed: 11/16/2022] Open
Abstract
In this study, non-chlorinated solvents such as cyclohexanone (CYC) and three ionic liquids, (ILs) (1-ethyl-3-methylimidazolium dimethylphosphate, [EMIM][DMP], 1-ethyl-3-methylimidazolium diethylphosphate, [EMIM][DEP] and 1-ethyl-3-methylimidazolium methylphosphite, [EMIM][MP]) were tested to extract polyhydroxyalkanoates (PHAs) from the purple non-sulfur photosynthetic bacterium (PNSB) Rhodovulumsulfidophilum DSM-1374. The photosynthetic bacterium was cultured in a new generation photobioreactor with 4 L of working volume using a lactate-rich medium. The extracted PHAs were characterized using a thermogravimetric analysis, differential scanning calorimetry, infrared spectroscopy, proton nuclear magnetic resonance and gel permeation chromatography. The most promising results were obtained with CYC at 125 °C with an extraction time of above 10 min, obtaining extraction yields higher than 95% and a highly pure poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHB-HV) with around 2.7 mol% of hydroxylvalerate (HV). A similar yield and purity were obtained with chloroform (CHL) at 10 °C for 24 h, which was used as the referent solvent Although the three investigated ILs at 60 °C for 4 and 24 h with biomass/IL up to 1/30 (w/w) obtained PHAs strongly contaminated by cellular membrane residues, they were not completely solubilized by the investigated ILs.
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Affiliation(s)
- Sara Filippi
- Department of Civil and Industrial Engineering, University of Pisa, L.go Lucio Lazzarino 1, 56122 Pisa, Italy; (P.C.); (M.S.)
- Correspondence:
| | - Patrizia Cinelli
- Department of Civil and Industrial Engineering, University of Pisa, L.go Lucio Lazzarino 1, 56122 Pisa, Italy; (P.C.); (M.S.)
| | - Andrea Mezzetta
- Department of Pharmacy, University of Pisa, Via Bonanno, 6, 56126 Pisa, Italy;
| | - Pietro Carlozzi
- Research Institute on Terrestrial Ecosystems, CNR, Via Madonna del Piano 10, 50019 Florence, Italy;
| | - Maurizia Seggiani
- Department of Civil and Industrial Engineering, University of Pisa, L.go Lucio Lazzarino 1, 56122 Pisa, Italy; (P.C.); (M.S.)
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Pospisilova A, Melcova V, Figalla S, Mencik P, Prikryl R. Techniques for increasing the thermal stability of poly[(R)-3-hydroxybutyrate] recovered by digestion methods. Polym Degrad Stab 2021. [DOI: 10.1016/j.polymdegradstab.2021.109727] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Muthuraj R, Valerio O, Mekonnen TH. Recent developments in short- and medium-chain- length Polyhydroxyalkanoates: Production, properties, and applications. Int J Biol Macromol 2021; 187:422-440. [PMID: 34324901 DOI: 10.1016/j.ijbiomac.2021.07.143] [Citation(s) in RCA: 26] [Impact Index Per Article: 8.7] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/29/2021] [Revised: 07/12/2021] [Accepted: 07/20/2021] [Indexed: 02/07/2023]
Abstract
Developing renewable resource-based plastics with complete biodegradability and a minimal carbon footprint can open new opportunities to effectively manage the end-of-life plastics waste and achieve a low carbon society. Polyhydroxyalkanoates (PHAs) are biobased and biodegradable thermoplastic polyesters that accumulate in microorganisms (e.g., bacterial, microalgal, and fungal species) as insoluble and inert intracellular inclusion. The PHAs recovery from microorganisms, which typically involves cell lysis, extraction, and purification, provides high molecular weight and purified polyesters that can be compounded and processed using conventional plastics converting equipment. The physio-chemical, thermal, and mechanical properties of the PHAs are comparable to traditional synthetic polymers such as polypropylene and polyethylene. As a result, it has attracted substantial applications interest in packaging, personal care, coatings, agricultural and biomedical uses. However, PHAs have certain performance limitations (e.g. slow crystallization), and substantially more expensive than many other polymers. As such, more research and development is required to enable them for extensive use. This review provides a critical review of the recent progress achieved in PHAs production using different microorganisms, downstream processing, material properties, processing avenues, recycling, aerobic and anaerobic biodegradation, and applications.
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Affiliation(s)
- Rajendran Muthuraj
- Worn Again Technologies Ltd, Bio City, Pennyfoot St, NG1 1GF Nottingham, Nottinghamshire, United Kingdom
| | - Oscar Valerio
- Departamento de Ingeniería Química, Universidad de Concepción, Concepción, Chile
| | - Tizazu H Mekonnen
- Department of Chemical Engineering, Institute of Polymer Research, Waterloo Institute for Nanotechnology, University of Waterloo, 200 University Avenue West, Waterloo, ON, Canada.
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De Donno Novelli L, Moreno Sayavedra S, Rene ER. Polyhydroxyalkanoate (PHA) production via resource recovery from industrial waste streams: A review of techniques and perspectives. BIORESOURCE TECHNOLOGY 2021; 331:124985. [PMID: 33819906 DOI: 10.1016/j.biortech.2021.124985] [Citation(s) in RCA: 50] [Impact Index Per Article: 16.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/02/2020] [Revised: 03/07/2021] [Accepted: 03/09/2021] [Indexed: 06/12/2023]
Abstract
The problem of waste generation in the form of wastewater and solid wastes has caused an urgent, yet persisting, global issue that calls for the development of sustainable treatment and resource recovery technologies. The production of value-added polyhydroxyalkanoates (PHAs) from industrial waste streams has attracted the attention of researchers and process industries because they could replace traditional plastics. PHAs are biopolymers with high degradability, with a variety of applications in the manufacturing sector (e.g. medical equipment, packaging). The aim of this review is to describe the techniques and industrial waste streams that are applied for PHA production. The different enrichment and accumulation techniques that employ mixed microbial communities and carbon recovery from industrial waste streams and various downstream processes were reviewed. PHA yields between 7.6 and 76 wt% were reported for pilot-scale PHA production; while, at the laboratory-scale, yields from PHA accumulation range between 8.6 and 56 wt%. The recent advances in the application of waste streams for PHA production could result in more widely spread PHA production at the industrial scale via its integration into biorefineries for co-generation of PHAs with other added-value products like biohydrogen and biogas.
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Affiliation(s)
- Laura De Donno Novelli
- Department of Water Supply, Sanitation and Environmental Engineering, IHE Delft Institute for Water Education, Westvest 7, 2611AX Delft, The Netherlands
| | - Sarah Moreno Sayavedra
- Department of Water Supply, Sanitation and Environmental Engineering, IHE Delft Institute for Water Education, Westvest 7, 2611AX Delft, The Netherlands
| | - Eldon R Rene
- Department of Water Supply, Sanitation and Environmental Engineering, IHE Delft Institute for Water Education, Westvest 7, 2611AX Delft, The Netherlands.
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Comparative analysis of various extraction processes based on economy, eco-friendly, purity and recovery of polyhydroxyalkanoate: A review. Int J Biol Macromol 2021; 183:1881-1890. [PMID: 34090850 DOI: 10.1016/j.ijbiomac.2021.06.007] [Citation(s) in RCA: 27] [Impact Index Per Article: 9.0] [Reference Citation Analysis] [Abstract] [Key Words] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/31/2021] [Revised: 05/31/2021] [Accepted: 06/01/2021] [Indexed: 01/06/2023]
Abstract
Bioplastics have been an interesting area of research and development in the last few decades. Normal plastics are made out of petroleum products, which is a non-renewable resource. Apart from that, its non-biodegradable nature makes it a serious threat to the environment, and hence a better alternative is needed. Bioplastics are synthesized by microorganisms and are biodegradable; this property makes them a promising alternative to normal plastic. However, the major drawback related to bioplastic is the high cost of its production. Polyhydroxyalkanoate (PHA) is a very popular biopolymer produced by different types of microbes. The review focuses on the different methods of extraction of PHA based on the percentage of purity, recovery, eco-friendly, and cost-effectiveness. There is a wide array of extraction methods reported to date, wherein there is the involvement of different types of solvents (like halogenated, non-halogenated, and green solvents) or mechanical or enzymatic methods. Each extraction process has its advantages and disadvantages. In this study, we have attempted to present a structured comparison of these different methods and highlight the factors that can be addressed for better extraction of PHA thereby making it a feasible alternative to commercial synthetic plastic.
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Pospisilova A, Novackova I, Prikryl R. Isolation of poly(3-hydroxybutyrate) from bacterial biomass using soap made of waste cooking oil. BIORESOURCE TECHNOLOGY 2021; 326:124683. [PMID: 33524885 DOI: 10.1016/j.biortech.2021.124683] [Citation(s) in RCA: 6] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 11/12/2020] [Revised: 01/02/2021] [Accepted: 01/04/2021] [Indexed: 06/12/2023]
Abstract
The aim of this work was to develop a soap-based method for the isolation of poly(3-hydroxybutyrate) from bacterial biomass. The method consisted of adding soap derived from waste cooking oil to a concentrated (25%) biomass suspension, heating and centrifugal separation. Purity above 95% could be achieved with soap:cell dry mass ratios at least 0.125 g/g, making the method comparable to other surfactant-based protocols. Molecular weights Mw of products from all experiments were between 350 and 450 kDa, being high enough for future material applications. Addition of hydrochloric acid to the wastewater led to the precipitation of soap and part of non-P3HB cell mass. The resulting precipitate was utilized as a carbon source in biomass production and increased substrate-to-P3HB conversion.
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Affiliation(s)
- Aneta Pospisilova
- Faculty of Chemistry, Brno University of Technology, Purkynova 118, Brno, Czech Republic.
| | - Ivana Novackova
- Faculty of Chemistry, Brno University of Technology, Purkynova 118, Brno, Czech Republic.
| | - Radek Prikryl
- Faculty of Chemistry, Brno University of Technology, Purkynova 118, Brno, Czech Republic.
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Pagliano G, Galletti P, Samorì C, Zaghini A, Torri C. Recovery of Polyhydroxyalkanoates From Single and Mixed Microbial Cultures: A Review. Front Bioeng Biotechnol 2021; 9:624021. [PMID: 33644018 PMCID: PMC7902716 DOI: 10.3389/fbioe.2021.624021] [Citation(s) in RCA: 47] [Impact Index Per Article: 15.7] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/30/2020] [Accepted: 01/18/2021] [Indexed: 01/08/2023] Open
Abstract
An overview of the main polyhydroxyalkanoates (PHA) recovery methods is here reported, by considering the kind of PHA-producing bacteria (single bacterial strains or mixed microbial cultures) and the chemico-physical characteristics of the extracted polymer (molecular weight and polydispersity index). Several recovery approaches are presented and categorized in two main strategies: PHA recovery with solvents (halogenated solvents, alkanes, alcohols, esters, carbonates and ketones) and PHA recovery by cellular lysis (with oxidants, acid and alkaline compounds, surfactants and enzymes). Comparative evaluations based on the recovery, purity and molecular weight of the recovered polymers as well as on the potential sustainability of the different approaches are here presented.
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Affiliation(s)
- Giorgia Pagliano
- Department of Chemistry “Giacomo Ciamician”, University of Bologna, Ravenna, Italy
| | - Paola Galletti
- Department of Chemistry “Giacomo Ciamician”, University of Bologna, Ravenna, Italy
- CIRI-Fonti Rinnovabili, Ambiente, Mare ed Energia, Ravenna, Italy
| | - Chiara Samorì
- Department of Chemistry “Giacomo Ciamician”, University of Bologna, Ravenna, Italy
- CIRI-Fonti Rinnovabili, Ambiente, Mare ed Energia, Ravenna, Italy
| | - Agnese Zaghini
- Department of Chemistry “Giacomo Ciamician”, University of Bologna, Ravenna, Italy
| | - Cristian Torri
- Department of Chemistry “Giacomo Ciamician”, University of Bologna, Ravenna, Italy
- CIRI-Fonti Rinnovabili, Ambiente, Mare ed Energia, Ravenna, Italy
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Macagnan KL, Alves MI, Kesserlingh SM, Vendruscolo CT, Moreira ADS. Environmentally friendly method for poly(3-hydroxybutyrate) recovery based on physical adsorption on a solid inorganic inert adsorbent. Sep Purif Technol 2021. [DOI: 10.1016/j.seppur.2020.117836] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/29/2022]
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19
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Colombo B, Pereira J, Martins M, Torres-Acosta MA, Dias AC, Lemos PC, Ventura SP, Eisele G, Alekseeva A, Adani F, Serafim LS. Recovering PHA from mixed microbial biomass: Using non-ionic surfactants as a pretreatment step. Sep Purif Technol 2020. [DOI: 10.1016/j.seppur.2020.117521] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/16/2022]
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20
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Sabapathy PC, Devaraj S, Meixner K, Anburajan P, Kathirvel P, Ravikumar Y, Zabed HM, Qi X. Recent developments in Polyhydroxyalkanoates (PHAs) production - A review. BIORESOURCE TECHNOLOGY 2020; 306:123132. [PMID: 32220472 DOI: 10.1016/j.biortech.2020.123132] [Citation(s) in RCA: 97] [Impact Index Per Article: 24.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/09/2020] [Revised: 02/29/2020] [Accepted: 03/02/2020] [Indexed: 06/10/2023]
Abstract
Polyhydroxyalkanoates (PHAs) are inevitably a key biopolymer that has the potential to replace the conventional petrochemical based plastics that pose jeopardy to the environment globally. Even then the reach of PHA in the common market is so restricted. The economy of PHA is such that, even after several attempts the overall production cost seems to be high and this very factor surpasses PHAs usage when compared to the conventional polymers. The major focus of the review relies on the synthesis of PHA from Mixed Microbial Cultures (MMCs), through a 3-stage process most probably utilizing feedstocks from waste streams or models that mimic them. Emphasis was given to the works carried out in the past decade and their coherence with each and every individual criteria (Aeration, Substrate and bioprocess parameters) such that to understand their effect in enhancing the overall production of PHA.
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Affiliation(s)
- Poorna Chandrika Sabapathy
- School of Food and Biological Engineering, Jiangsu University, Zhenjiang, Jiangsu Province 212013, China
| | - Sabarinathan Devaraj
- School of Food and Biological Engineering, Jiangsu University, Zhenjiang, Jiangsu Province 212013, China
| | - Katharina Meixner
- University of Natural Resources and Life Sciences, Vienna, Austria; Department of Agrobiotechnology, Institute of Environmental Biotechnology, Konrad Lorenz Straße 20, 3430 Tulln, Austria
| | - Parthiban Anburajan
- School of Civil and Environmental Engineering, Yonsei University, Seoul 03722, Republic of Korea
| | - Preethi Kathirvel
- Department of Microbial Biotechnology, Bharathiar University, Coimbatore, Tamilnadu 641046, India
| | - Yuvaraj Ravikumar
- School of Food and Biological Engineering, Jiangsu University, Zhenjiang, Jiangsu Province 212013, China
| | - Hossain M Zabed
- School of Food and Biological Engineering, Jiangsu University, Zhenjiang, Jiangsu Province 212013, China
| | - Xianghui Qi
- School of Food and Biological Engineering, Jiangsu University, Zhenjiang, Jiangsu Province 212013, China.
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Mannina G, Presti D, Montiel-Jarillo G, Carrera J, Suárez-Ojeda ME. Recovery of polyhydroxyalkanoates (PHAs) from wastewater: A review. BIORESOURCE TECHNOLOGY 2020; 297:122478. [PMID: 31810735 DOI: 10.1016/j.biortech.2019.122478] [Citation(s) in RCA: 74] [Impact Index Per Article: 18.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/01/2019] [Revised: 11/19/2019] [Accepted: 11/21/2019] [Indexed: 06/10/2023]
Abstract
Polyhydroxyalkanoates (PHAs) are biopolyesters accumulated as carbon and energy storage materials under unbalanced growth conditions by various microorganisms. They are one of the most promising potential substitutes for conventional non-biodegradable plastics due to their similar physicochemical properties, but most important, its biodegradability. Production cost of PHAs is still a great barrier to extend its application at industrial scale. In order to reduce that cost, research is focusing on the use of several wastes as feedstock (such as agro-industrial and municipal organic waste and wastewater) in a platform based on mixed microbial cultures. This review provides a critical illustration of the state of the art of the most likely-to-be-scale-up PHA production processes using mixed microbial cultures platform and waste streams as feedstock, with a particular focus on both, upstream and downstream processes. Current pilot scale studies, future prospects, challenges and developments in the field are also highlighted.
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Affiliation(s)
- Giorgio Mannina
- Engineering Department, Palermo University, Viale delle Scienze, Ed.8, 90128 Palermo, Italy.
| | - Dario Presti
- Departament d'Enginyeria Química, Biològica i Ambiental, Escola d'Enginyeria, Universitat Autònoma de Barcelona, 08193 Bellatera (Barcelona), Spain
| | - Gabriela Montiel-Jarillo
- Departament d'Enginyeria Química, Biològica i Ambiental, Escola d'Enginyeria, Universitat Autònoma de Barcelona, 08193 Bellatera (Barcelona), Spain
| | - Julián Carrera
- Departament d'Enginyeria Química, Biològica i Ambiental, Escola d'Enginyeria, Universitat Autònoma de Barcelona, 08193 Bellatera (Barcelona), Spain
| | - María Eugenia Suárez-Ojeda
- Departament d'Enginyeria Química, Biològica i Ambiental, Escola d'Enginyeria, Universitat Autònoma de Barcelona, 08193 Bellatera (Barcelona), Spain
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22
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A sustainable approach for the downstream processing of bacterial polyhydroxyalkanoates: State-of-the-art and latest developments. Biochem Eng J 2019. [DOI: 10.1016/j.bej.2019.107283] [Citation(s) in RCA: 52] [Impact Index Per Article: 10.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/12/2022]
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23
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Evangeline S, Sridharan T. Biosynthesis and statistical optimization of polyhydroxyalkanoate (PHA) produced by Bacillus cereus VIT-SSR1 and fabrication of biopolymer films for sustained drug release. Int J Biol Macromol 2019; 135:945-958. [DOI: 10.1016/j.ijbiomac.2019.05.163] [Citation(s) in RCA: 31] [Impact Index Per Article: 6.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/11/2019] [Revised: 05/06/2019] [Accepted: 05/21/2019] [Indexed: 01/08/2023]
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24
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Mannina G, Presti D, Montiel-Jarillo G, Suárez-Ojeda ME. Bioplastic recovery from wastewater: A new protocol for polyhydroxyalkanoates (PHA) extraction from mixed microbial cultures. BIORESOURCE TECHNOLOGY 2019; 282:361-369. [PMID: 30884455 DOI: 10.1016/j.biortech.2019.03.037] [Citation(s) in RCA: 64] [Impact Index Per Article: 12.8] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/19/2019] [Revised: 03/06/2019] [Accepted: 03/07/2019] [Indexed: 06/09/2023]
Abstract
A new protocol for polyhydroxyalkanoates (PHA) extraction from mixed microbial cultures (MMCs) is proposed. PHA-accumulating capacity of the MMC was selected in a sequencing batch reactor (SBR) fed with a synthetic effluent emulating a fermented oil mill wastewater (OMW). The highest recovery yield and purity (74 ± 8% and 100 ± 5%, respectively) was obtained when using NH4-Laurate for which operating conditions of the extraction process such as temperature, concentration and contact time were optimized. Best conditions for PHA extraction from MMC turned to be: i) a pre-treatment with NaClO at 85 °C with 1 h of contact time, followed by ii) a treatment with lauric acid in a ratio acid lauric to biomass of 2:1 and 3 h of contact time.
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Affiliation(s)
- Giorgio Mannina
- Dipartimento di Ingegneria, Università di Palermo, Viale delle Scienze, Ed. 8, Palermo, IT, Italy.
| | - Dario Presti
- Dipartimento di Ingegneria, Università di Palermo, Viale delle Scienze, Ed. 8, Palermo, IT, Italy
| | - Gabriela Montiel-Jarillo
- GENOCOV Research Group, Department of Chemical, Biological and Environmental Engineering, School of Engineering, Universitat Autònoma de Barcelona, Escola d'Enginyeria. Edifici Q Campus UAB, 08193, Bellaterra, Barcelona, Spain
| | - María Eugenia Suárez-Ojeda
- GENOCOV Research Group, Department of Chemical, Biological and Environmental Engineering, School of Engineering, Universitat Autònoma de Barcelona, Escola d'Enginyeria. Edifici Q Campus UAB, 08193, Bellaterra, Barcelona, Spain.
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25
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Trends in the biomanufacture of polyhydroxyalkanoates with focus on downstream processing. Int J Biol Macromol 2018; 107:762-778. [DOI: 10.1016/j.ijbiomac.2017.09.054] [Citation(s) in RCA: 68] [Impact Index Per Article: 11.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/26/2017] [Revised: 08/30/2017] [Accepted: 09/15/2017] [Indexed: 11/18/2022]
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26
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Cabrera-Rodríguez CI, Moreno-González M, de Weerd FA, Viswanathan V, van der Wielen LAM, Straathof AJJ. Esters production via carboxylates from anaerobic paper mill wastewater treatment. BIORESOURCE TECHNOLOGY 2017; 237:186-192. [PMID: 28222952 DOI: 10.1016/j.biortech.2017.02.030] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 12/09/2016] [Revised: 02/06/2017] [Accepted: 02/08/2017] [Indexed: 06/06/2023]
Abstract
This paper describes a new option for integrated recovery and esterification of carboxylates produced by anaerobic digestion at a pH above the pKa. The carboxylates (acetate, propionate, butyrate, valerate and lactate) are recovered using a strong anion exchange resin in the bicarbonate form, and the resin is regenerated using a CO2-expanded alcohol technique, which allows for low chemicals consumption and direct esterification. Paper mill wastewater was used to study the effect of pH and the presence of other inorganic anions and cations on the adsorption and desorption with CO2-expanded methanol. Calcium, which is present in paper mill wastewater, can cause precipitation problems, especially at high pH. Esters yields ranged from 1.08±0.04mol methyl acetate/mol of acetatein to 0.57±0.02mol methyl valerate/mol of valeratein.
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Affiliation(s)
- Carlos I Cabrera-Rodríguez
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands
| | - Mónica Moreno-González
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands
| | - Florence A de Weerd
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands
| | - Vidhvath Viswanathan
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands
| | - Luuk A M van der Wielen
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands
| | - Adrie J J Straathof
- Department of Biotechnology, Delft University of Technology, van der Maasweg 9, 2629 HZ Delft, The Netherlands.
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27
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Carbon recovery from wastewater through bioconversion into biodegradable polymers. N Biotechnol 2017; 37:9-23. [DOI: 10.1016/j.nbt.2016.05.007] [Citation(s) in RCA: 144] [Impact Index Per Article: 20.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/09/2016] [Revised: 05/19/2016] [Accepted: 05/31/2016] [Indexed: 11/19/2022]
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28
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Recent Advances and Challenges towards Sustainable Polyhydroxyalkanoate (PHA) Production. Bioengineering (Basel) 2017; 4:bioengineering4020055. [PMID: 28952534 PMCID: PMC5590474 DOI: 10.3390/bioengineering4020055] [Citation(s) in RCA: 295] [Impact Index Per Article: 42.1] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/30/2017] [Revised: 05/29/2017] [Accepted: 06/09/2017] [Indexed: 12/22/2022] Open
Abstract
Sustainable biofuels, biomaterials, and fine chemicals production is a critical matter that research teams around the globe are focusing on nowadays. Polyhydroxyalkanoates represent one of the biomaterials of the future due to their physicochemical properties, biodegradability, and biocompatibility. Designing efficient and economic bioprocesses, combined with the respective social and environmental benefits, has brought together scientists from different backgrounds highlighting the multidisciplinary character of such a venture. In the current review, challenges and opportunities regarding polyhydroxyalkanoate production are presented and discussed, covering key steps of their overall production process by applying pure and mixed culture biotechnology, from raw bioprocess development to downstream processing.
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29
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Quines LKDM, Schmidt M, Zanfonato K, Martinhago FM, Schmidell W, Aragão GMFD. Recuperação e reutilização do carbonato de propileno empregado no processo de extração de poli(3-hidroxibutirato). POLIMEROS 2017. [DOI: 10.1590/0104-1428.2130] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
Abstract
Resumo A extração de poli(3-hidroxibutirato) (P(3HB)) com a utilização de solventes tóxicos e voláteis é contraditória à ideia do emprego destes biopolímeros para minimizar as agressões ambientais causadas pelos polímeros petroquímicos. O carbonato de propileno (CP) possui baixa toxicidade e alto ponto de ebulição, o que garante baixo risco de perdas por evaporação e alto rendimento de recuperação, podendo assim ser reutilizado. O objetivo deste trabalho foi verificar o efeito da reutilização do CP, recuperado do processo de extração de P(3HB) produzido por Cupriavidus necator, no rendimento e pureza do biopolímero e avaliar as perdas de solvente durante as etapas do processo de extração. Verificou-se a possibilidade de recuperar 80% do CP ao longo do processo. O solvente recuperado foi reutilizado onze vezes sem perder sua eficiência no rendimento e na pureza do produto. Desta forma, o presente estudo propõe a reutilização do CP, no processo de extração de P(3HB), contribuindo assim para a redução dos custos de produção deste biopolímero.
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Angelini S, Cerruti P, Immirzi B, Scarinzi G, Malinconico M. Acid-insoluble lignin and holocellulose from a lignocellulosic biowaste: Bio-fillers in poly(3-hydroxybutyrate). Eur Polym J 2016. [DOI: 10.1016/j.eurpolymj.2016.01.024] [Citation(s) in RCA: 35] [Impact Index Per Article: 4.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/30/2022]
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31
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Fernández-Dacosta C, Posada JA, Kleerebezem R, Cuellar MC, Ramirez A. Microbial community-based polyhydroxyalkanoates (PHAs) production from wastewater: Techno-economic analysis and ex-ante environmental assessment. BIORESOURCE TECHNOLOGY 2015; 185:368-377. [PMID: 25796067 DOI: 10.1016/j.biortech.2015.03.025] [Citation(s) in RCA: 64] [Impact Index Per Article: 7.1] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 01/16/2015] [Revised: 03/02/2015] [Accepted: 03/04/2015] [Indexed: 06/04/2023]
Abstract
This work investigates the potential for polyhydroxybutyrate (PHB) production from wastewater, from a techno-economic and an environmental perspective, examining scale-up opportunities and bottlenecks prior to commercialisation. Conceptual process design, economic, environmental impacts and sensitivity analysis are developed for one fermentation process and three downstream processing routes, based on alkali, surfactant-hypochlorite and solvent treatments. Environmentally and cost-wise, the alkali treatment is the most favourable with production costs of 1.40€/kg PHB, global warming potential of 2.4kgCO2-eq/kg PHB and non-renewable energy use of 106MJ/kg PHB. The solvent-based process yields the highest costs and environmental burdens: 1.95€/kg PHB, 4.30kgCO2-eq/kg PHB and 156MJ/kg PHB. The production of PHB from wastewater is identified as an interesting alternative to pure culture-polyhydroxyalkanoates production from sugars. However, these results are not yet competitive with those for the petrochemical counterparts. Additional performance improvements may be possible, through process integration and optimisation.
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Affiliation(s)
- Cora Fernández-Dacosta
- Copernicus Institute, Utrecht University, Heidelberglaan 2, 3584 CS Utrecht, The Netherlands.
| | - John A Posada
- Copernicus Institute, Utrecht University, Heidelberglaan 2, 3584 CS Utrecht, The Netherlands.
| | - Robbert Kleerebezem
- Department of Biotechnology, Delft University of Technology, Julianalaan 67, 2628 BC Delft, The Netherlands.
| | - Maria C Cuellar
- Department of Biotechnology, Delft University of Technology, Julianalaan 67, 2628 BC Delft, The Netherlands.
| | - Andrea Ramirez
- Copernicus Institute, Utrecht University, Heidelberglaan 2, 3584 CS Utrecht, The Netherlands.
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