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Jeffri NI, Mohammad Rawi NF, Mohamad Kassim MH, Abdullah CK. Unlocking the potential: Evolving role of technical lignin in diverse applications and overcoming challenges. Int J Biol Macromol 2024; 274:133506. [PMID: 38944064 DOI: 10.1016/j.ijbiomac.2024.133506] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/22/2024] [Revised: 06/13/2024] [Accepted: 06/26/2024] [Indexed: 07/01/2024]
Abstract
Recent advancements have transformed lignin from a byproduct into a valuable raw material for polymers, dyes, adhesives, and fertilizers. However, its structural heterogeneity, variable reactive group content, impurities, and high extraction costs pose challenges to industrial-scale adoption. Efficient separation technologies and selective bond cleavage are crucial. Advanced pretreatment methods have enhanced lignin purity and reduced contamination, while novel catalytic techniques have improved depolymerization efficiency and selectivity. This review compares catalytic depolymerization methodologies, highlighting their advantages and disadvantages, and noting challenges in comparing yield values due to variations in isolation methods and lignin sources. Recognizing "technical lignin" from pulping processes, the review emphasizes its diverse applications and the necessity of understanding its structural characteristics. Emerging trends focus on bio-based functional additives and nanostructured lignin materials, promising enhanced properties and functionalities. Innovations open possibilities in sustainable agriculture, high-performance foams and composites, and advanced medical applications like drug delivery and wound healing. Leveraging lignin's biocompatibility, abundance, and potential for high-value applications, it can significantly contribute to sustainable material development across various industries. Continuous research in bio-based additives and nanostructured materials underscores lignin's potential to revolutionize material science and promote environmentally friendly industrial applications.
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Affiliation(s)
- Noorfarisya Izma Jeffri
- Division of Bioresource Technology, School of Industrial Technology, Universiti Sains Malaysia, Gelugor 11800, Malaysia
| | - Nurul Fazita Mohammad Rawi
- Division of Bioresource Technology, School of Industrial Technology, Universiti Sains Malaysia, Gelugor 11800, Malaysia; Green Biopolymer, Coatings and Packaging Cluster, School of Industrial Technology, Universiti Sains Malaysia, Minden, 11800, Malaysia.
| | - Mohamad Haafiz Mohamad Kassim
- Division of Bioresource Technology, School of Industrial Technology, Universiti Sains Malaysia, Gelugor 11800, Malaysia; Green Biopolymer, Coatings and Packaging Cluster, School of Industrial Technology, Universiti Sains Malaysia, Minden, 11800, Malaysia
| | - Che Ku Abdullah
- Division of Bioresource Technology, School of Industrial Technology, Universiti Sains Malaysia, Gelugor 11800, Malaysia
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2
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Serrano-Martínez VM, Hernández-Fernández C, Pérez-Aguilar H, Carbonell-Blasco MP, García-García A, Orgilés-Calpena E. Development and Application of a Lignin-Based Polyol for Sustainable Reactive Polyurethane Adhesives Synthesis. Polymers (Basel) 2024; 16:1928. [PMID: 39000783 PMCID: PMC11244290 DOI: 10.3390/polym16131928] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2024] [Revised: 07/01/2024] [Accepted: 07/03/2024] [Indexed: 07/17/2024] Open
Abstract
In response to the environmental impacts of conventional polyurethane adhesives derived from fossil fuels, this study introduces a sustainable alternative utilizing lignin-based polyols extracted from rice straw through a process developed at INESCOP. This research explores the partial substitution of traditional polyols with lignin-based equivalents in the synthesis of reactive hot melt polyurethane adhesives (HMPUR) for the footwear industry. The performance of these eco-friendly adhesives was rigorously assessed through Thermogravimetric Analysis (TGA), Differential Scanning Calorimetry (DSC), rheological analysis, and T-peel tests to ensure their compliance with relevant industry standards. Preliminary results demonstrate that lignin-based polyols can effectively replace a significant portion of fossil-derived polyols, maintaining essential adhesive properties and marking a significant step towards more sustainable adhesive solutions. This study not only highlights the potential of lignin in the realm of sustainable adhesive production but also emphasises the valorisation of agricultural by-products, thus aligning with the principles of green chemistry and sustainability objectives in the polymer industry.
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Affiliation(s)
| | | | | | | | - Avelina García-García
- MCMA Group, Department of Inorganic Chemistry and Institute of Materials, University of Alicante, Ap. 99, 03080 Alicante, Spain
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3
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Ahir M, Bodhak C, Gupta RK. Harnessing Enhanced Flame Retardancy in Rigid Polyurethane Composite Foams through Hemp Seed Oil-Derived Natural Fillers. Polymers (Basel) 2024; 16:1584. [PMID: 38891530 PMCID: PMC11174686 DOI: 10.3390/polym16111584] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/28/2024] [Revised: 05/21/2024] [Accepted: 05/25/2024] [Indexed: 06/21/2024] Open
Abstract
Over the past few decades, polymer composites have received significant interest and become protagonists due to their enhanced properties and wide range of applications. Herein, we examined the impact of filler and flame retardants in hemp seed oil-based rigid polyurethane foam (RPUF) composites' performance. Firstly, the hemp seed oil (HSO) was converted to a corresponding epoxy analog, followed by a ring-opening reaction to synthesize hemp bio-polyols. The hemp polyol was then reacted with diisocyanate in the presence of commercial polyols and other foaming components to produce RPUF in a single step. In addition, different fillers like microcrystalline cellulose, alkaline lignin, titanium dioxide, and melamine (as a flame retardant) were used in different wt.% ratios to fabricate composite foam. The mechanical characteristics, thermal degradation behavior, cellular morphology, apparent density, flammability, and closed-cell contents of the generated composite foams were examined. An initial screening of different fillers revealed that microcrystalline cellulose significantly improves the mechanical strength up to 318 kPa. The effect of melamine as a flame retardant in composite foam was also examined, which shows the highest compression strength of 447 kPa. Significantly better anti-flaming qualities than those of neat foam based on HSO have been reflected using 22.15 wt.% of melamine, with the lowest burning time of 4.1 s and weight loss of 1.88 wt.%. All the composite foams showed about 90% closed-cell content. The present work illustrates the assembly of a filler-based polyurethane foam composite with anti-flaming properties from bio-based feedstocks with high-performance applications.
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Affiliation(s)
- Mansi Ahir
- Department of Chemistry, Pittsburg State University, 1701 South Broadway Street, Pittsburg, KS 66762, USA;
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
| | - Chandan Bodhak
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
| | - Ram K. Gupta
- Department of Chemistry, Pittsburg State University, 1701 South Broadway Street, Pittsburg, KS 66762, USA;
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
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4
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Zikeli F, Jusic J, Palocci C, Mugnozza GS, Romagnoli M. Spray Coating of Wood with Nanoparticles from Lignin and Polylactic Glycolic Acid Loaded with Thyme Essential Oils. Polymers (Basel) 2024; 16:947. [PMID: 38611206 PMCID: PMC11013818 DOI: 10.3390/polym16070947] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/06/2024] [Revised: 03/12/2024] [Accepted: 03/15/2024] [Indexed: 04/14/2024] Open
Abstract
Ensuring the longevity of wooden constructions depends heavily on the preservation process. However, several traditional preservation methods involving fossil-based compounds have become outdated because they pose a significant risk to the environment and to human health. Therefore, the use of bio-based and bioactive solutions, such as essential oils, has emerged as a more sustainable alternative in protecting wood from biotic attacks. The entrapment of essential oils in polymeric carrier matrices provides protection against oxidation and subsequent degradation or rapid evaporation, which implies the loss of their biocidal effect. In this work, lignin as well as PLGA nanoparticles containing the essential oils from two different thyme species (Thymus capitatus and T. vulgaris) were applied on beech wood samples using spray coating. The prepared coatings were investigated using FTIR imaging, SEM, as well as LSM analysis. Release experiments were conducted to investigate the release behavior of the essential oils from their respective lignin and PLGA carrier materials. The study found that lignin nanoparticles were more effective at trapping and retaining essential oils than PLGA nanoparticles, despite having larger average particle diameters and a more uneven particle size distribution. An analysis of the lignin coatings showed that they formed a uniform layer that covered most of the surface pores. PLGA nanoparticles formed a film-like layer on the cell walls, and after leaching, larger areas of native wood were evident on the wood samples treated with PLGA NPs compared to the ones coated with lignin NPs. The loading capacity and efficiency varied with the type of essential oil, while the release behaviors were similar between the two essential oil types applied in this study.
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Affiliation(s)
- Florian Zikeli
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (F.Z.); (J.J.); (G.S.M.)
| | - Jasmina Jusic
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (F.Z.); (J.J.); (G.S.M.)
- Fraunhofer, Via Alessandro Volta 13A, 39100 Bozen, Italy
| | - Cleofe Palocci
- Department of Chemistry, Sapienza University of Rome, P.le A. Moro 5, 00185 Rome, Italy;
- Research Center for Applied Sciences to the Safeguard of Environment and Cultural Heritage (CIABC), Sapienza University of Rome, P.le A. Moro 5, 00185 Rome, Italy
| | - Giuseppe Scarascia Mugnozza
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (F.Z.); (J.J.); (G.S.M.)
| | - Manuela Romagnoli
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (F.Z.); (J.J.); (G.S.M.)
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5
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Agede O, Thies MC. Purification and Fractionation of Lignin via ALPHA: Liquid-Liquid Equilibrium for the Lignin-Acetic Acid-Water System. CHEMSUSCHEM 2024; 17:e202300989. [PMID: 37668938 DOI: 10.1002/cssc.202300989] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/07/2023] [Revised: 09/01/2023] [Accepted: 09/04/2023] [Indexed: 09/06/2023]
Abstract
In order to effectively practice the Aqueous Lignin Purification with Hot Agents (ALPHA) process for lignin purification and fractionation, the temperatures and feed compositions where regions of liquid-liquid equilibrium (LLE) exist must be identified. To this end, pseudo-ternary phase diagrams for the lignin-acetic acid-water system were mapped out at 45-95 °C and various solvent: feed lignin mass ratios (S : F). For a given temperature, the accompanying SL (solid-liquid), SLL (solid-liquid-liquid), and one-phase regions were also located. For the first time, ALPHA using acetic acid (AcOH)-water solution was applied to a lignin recovered via the commercial LignoBoost process. In addition to determining tie-line compositions for the two regions of LLE that were discovered, the distribution of lignin and key impurities (the latter can negatively impact lignin performance for materials applications) between the two liquid phases was also measured. As a representative example, lignin isolated in the lignin-rich phase was reduced 7x in metals and 4x in polysaccharides by using ALPHA with a feed solvent composition of 50-55 % AcOH and an S : F of 6 : 1, with said lignin being obtained at a yield of 50-70 % of the feed lignin and having a molecular weight triple that of the feed.
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Affiliation(s)
- Oreoluwa Agede
- Chemical and Biomolecular Engineering, Clemson University, 206 S. Palmetto Blvd, Clemson, South Carolina, 29634-0909, USA
| | - Mark C Thies
- Chemical and Biomolecular Engineering, Clemson University, 206 S. Palmetto Blvd, Clemson, South Carolina, 29634-0909, USA
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6
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Taher MA, Wang X, Faridul Hasan KM, Miah MR, Zhu J, Chen J. Lignin Modification for Enhanced Performance of Polymer Composites. ACS APPLIED BIO MATERIALS 2023; 6:5169-5192. [PMID: 38036466 DOI: 10.1021/acsabm.3c00783] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/02/2023]
Abstract
The biopolymer lignin, which is heterogeneous and abundant, is usually present in plant cell walls and gives them rigidity and strength. As a byproduct of the wood, paper, and pulp manufacturing industry, lignin ranks as the second most prevalent biopolymer worldwide, following cellulose. This review paper explores the extraction, modification, and prospective applications of lignin in various industries, including the enhancement of thermosetting and thermoplastic polymers, biomedical applications such as vanillin production, fuel development, carbon fiber composites, and the creation of nanomaterials for food packaging and drug delivery. The structural characteristics of lignin remain undefined due to its origin, separation, and fragmentation processes. This comprehensive overview encompasses state-of-the-art techniques, potential applications, diverse extraction methods, chemical modifications, carbon fiber utilization, and the extraction of vanillin. Moreover, the review focuses on the utilization of lignin-modified polymer blends across multiple manufacturing sectors, providing insights into the advantages and limitations of this innovative approach for the development of environmentally friendly materials.
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Affiliation(s)
- Muhammad Abu Taher
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Divisions of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Xiaolin Wang
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Divisions of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China
| | | | - Mohammad Raza Miah
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Divisions of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China
- University of Chinese Academy of Sciences, Beijing, 100049, P. R. China
| | - Jin Zhu
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Divisions of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China
| | - Jing Chen
- Key Laboratory of Bio-based Polymeric Materials Technology and Application of Zhejiang Province, Divisions of Polymers and Composites, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, P. R. China
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7
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Wu Z, Lin X, Teng J, Li M, Song J, Huang C, Wang R, Ying H, Zhang L, Zhu C. Recent Advances of Lignin Functionalization for High-Performance and Advanced Functional Rubber Composites. Biomacromolecules 2023; 24:4553-4567. [PMID: 37813827 DOI: 10.1021/acs.biomac.3c00606] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/11/2023]
Abstract
The biomass lignin is the only large-volume renewable feedstock that is composed of aromatics but has been largely underutilized and is sought for valorization as a value-added material. Recent research has highlighted lignin as a promising alternative to traditional petrol-based reinforcements and functional additives for rubber composites. This review summarized the recent advances in the functionalization of lignin for a variety of rubber composites, as well as the compounding techniques for effectively dispersing lignin within the rubber matrix. Significant progress has been achieved in the development of high-performance and advanced functional rubber/lignin composites through carefully designing the structure of lignin-based additives and the optimization of interfacial morphologies. This Review discussed the effect of lignin on composite properties, including mechanical reinforcement, dynamic properties, antiaging performance, and oil resistance, and also the advanced stimuli-responsive performance in detail. A critical analysis for the future development of rubber/lignin composites is presented as concluding remarks.
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Affiliation(s)
- Zhengzhe Wu
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
| | - Xiran Lin
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
| | - Jiye Teng
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
| | - Ming Li
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
| | - Junlong Song
- Jiangsu Co-Innovation Center for Efficient Processing and Utilization of Forest Resources, International Innovation Center for Forest Chemicals and Materials, Nanjing Forestry University, Nanjing 210037, China
| | - Caoxing Huang
- Jiangsu Co-Innovation Center for Efficient Processing and Utilization of Forest Resources, International Innovation Center for Forest Chemicals and Materials, Nanjing Forestry University, Nanjing 210037, China
| | - Runguo Wang
- Center of Advanced Elastomer Materials, College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
| | - Hanjie Ying
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
| | - Liqun Zhang
- Center of Advanced Elastomer Materials, College of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, China
- Department of Emergent Elastomers, School of Materials Science and Engineering, South China University of Technology, Guangzhou 510641, China
| | - Chenjie Zhu
- College of Biotechnology and Pharmaceutical Engineering, Nanjing Tech University, Nanjing 211816, China
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8
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Yu X, Lu H, Peng J, Ren J, Wang Y, Chen J. Modified Lignin-Based Cement Solidifying Material for Improving Engineering Residual Soil. MATERIALS (BASEL, SWITZERLAND) 2023; 16:7100. [PMID: 38005030 PMCID: PMC10672641 DOI: 10.3390/ma16227100] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 10/04/2023] [Revised: 11/02/2023] [Accepted: 11/06/2023] [Indexed: 11/26/2023]
Abstract
Although lignin improves the strength and modulus of soil, it is less active when unmodified, and it exhibits more limited effects on soils in combination with traditional Ca-based curing agents. Lignin-solidified soil also exhibits deficiencies, such as poor durability under dry-wet cycling conditions, and thus, the amelioration effect is limited. This study investigated the enhancement of cement-solidified soil using hydroxylated lignin with sodium silicate and quicklime used as activators to improve the engineering performance and durability of the treated soil. Using respective cement, sodium silicate, quicklime, and lignin contents of 7%, 0.4%, 0.2%, and 0.2% with respect to the dry mass of the slag soil, the strength and cohesion of the composite-solidified soil were 1.5 times those of cement-solidified soil, whereas the internal friction angle increased by 5.1°. At a solidifying age of 14 d, the penetration resistance almost doubled, indicating a significant improvement in the bearing capacity of the soil. The results suggest that modified lignin-based admixtures may significantly enhance the performance of cement-solidified soil. The cement curing admixture used in this study provides theoretical and technological support for curing agent preparation and the utilization of slag.
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Affiliation(s)
- Xiang Yu
- Power China Huadong Engineering Corporation Limited, Hangzhou 311122, China; (X.Y.); (J.R.); (Y.W.); (J.C.)
- College of Civil and Transportation Engineering, Hohai University, Nanjing 210098, China;
| | - Hongbo Lu
- Power China Huadong Engineering Corporation Limited, Hangzhou 311122, China; (X.Y.); (J.R.); (Y.W.); (J.C.)
| | - Jie Peng
- College of Civil and Transportation Engineering, Hohai University, Nanjing 210098, China;
| | - Jinming Ren
- Power China Huadong Engineering Corporation Limited, Hangzhou 311122, China; (X.Y.); (J.R.); (Y.W.); (J.C.)
| | - Yongmin Wang
- Power China Huadong Engineering Corporation Limited, Hangzhou 311122, China; (X.Y.); (J.R.); (Y.W.); (J.C.)
| | - Junhao Chen
- Power China Huadong Engineering Corporation Limited, Hangzhou 311122, China; (X.Y.); (J.R.); (Y.W.); (J.C.)
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9
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Grancharov G, Atanasova MD, Kalinova R, Tuleshkov P, Petrov PD, Marinova MK, Ravutsov MA, Simeonov SP. Biorenewable Oxypropylated Pentane-1,2,5-triol as a Source for Incorporation in Rigid Polyurethane Foams. Polymers (Basel) 2023; 15:4148. [PMID: 37896392 PMCID: PMC10611047 DOI: 10.3390/polym15204148] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/30/2023] [Revised: 10/10/2023] [Accepted: 10/16/2023] [Indexed: 10/29/2023] Open
Abstract
In this study, as a product from the efficient Achmatowicz rearrangement and mild subsequent hydrogenation-reduction reactions of biorenewable C5 alcohols derived from lignocellulose, pentane-1,2,5-triol was successfully used after oxypropylation in the preparation of rigid polyurethane foams-one of the most important classes of polymeric materials. Despite the broad range of applications, the production of polyurethanes is still highly dependent on petrochemical materials considering the need of renewable raw materials and new process technologies for the production of polyol or isocyanate components as a key point for the sustainable development of polyurethane foams. The synthesized oxypropylated pentane-1,2,5-triol was analyzed using proton NMR spectroscopy, hydroxyl number, and viscosity, whereas the newly obtained foams incorporated with up to 30% biorenewable polyol were characterized using compressive stress, thermogravimetry, dynamic mechanical analysis, and scanning electron microscopy. The modified rigid polyurethanes showed better compressive strength (>400.0 kPa), a comparable thermal degradation range at 325-450 °C, and similar morphological properties to those of commercial polyurethane formulations.
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Affiliation(s)
- Georgy Grancharov
- Institute of Polymers, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 103A, 1113 Sofia, Bulgaria; (M.-D.A.); (R.K.); (P.T.); (P.D.P.)
| | - Mariya-Desislava Atanasova
- Institute of Polymers, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 103A, 1113 Sofia, Bulgaria; (M.-D.A.); (R.K.); (P.T.); (P.D.P.)
| | - Radostina Kalinova
- Institute of Polymers, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 103A, 1113 Sofia, Bulgaria; (M.-D.A.); (R.K.); (P.T.); (P.D.P.)
| | - Pencho Tuleshkov
- Institute of Polymers, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 103A, 1113 Sofia, Bulgaria; (M.-D.A.); (R.K.); (P.T.); (P.D.P.)
| | - Petar D. Petrov
- Institute of Polymers, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 103A, 1113 Sofia, Bulgaria; (M.-D.A.); (R.K.); (P.T.); (P.D.P.)
| | - Maya K. Marinova
- Institute of Organic Chemistry with Centre of Phytochemistry, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 9, 1113 Sofia, Bulgaria; (M.K.M.); (M.A.R.); (S.P.S.)
| | - Martin A. Ravutsov
- Institute of Organic Chemistry with Centre of Phytochemistry, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 9, 1113 Sofia, Bulgaria; (M.K.M.); (M.A.R.); (S.P.S.)
| | - Svilen P. Simeonov
- Institute of Organic Chemistry with Centre of Phytochemistry, Bulgarian Academy of Sciences, Acad. G. Bontchev Str. bl. 9, 1113 Sofia, Bulgaria; (M.K.M.); (M.A.R.); (S.P.S.)
- Research Institute for Medicines (iMed.ULisboa), Faculty of Pharmacy, Universidade de Lisboa, Av. Prof. Gama Pinto, 1649-003 Lisbon, Portugal
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10
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Hernández-Ramos F, Alriols MG, Antxustegi MM, Labidi J, Erdocia X. Valorisation of crude glycerol in the production of liquefied lignin bio-polyols for polyurethane formulations. Int J Biol Macromol 2023; 247:125855. [PMID: 37460069 DOI: 10.1016/j.ijbiomac.2023.125855] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/24/2023] [Revised: 06/26/2023] [Accepted: 07/14/2023] [Indexed: 07/23/2023]
Abstract
Bio-polyols, produced by liquefying lignin with polyhydric alcohols, offer a promising alternative to conventional polyols for polyurethane production. To enhance the sustainability on the production of these bio-polyols, this study proposes the use of crude glycerol and microwave-assisted liquefaction as substitutes for conventional methods and commercial glycerol. This approach reduces the energy requirements of the reaction while also adding value to this by-product. The synthesis of bio-polyols with suitable properties to produce elastic and rigid polyurethane was carried out using previously optimised reaction conditions. Organosolv lignins obtained from Eucalyptus globulus and Pinus radiata were employed, using polyethylene glycol and crude glycerol as solvents and sulphuric acid as a catalyst. Several parameters of the bio-polyols were analysed, including hydroxyl number (IOH), acid number (An), and functionality (f), suggesting that the bio-polyols were suitable for polyurethane synthesis. Bio-polyols formulated to produce rigid polyurethanes exhibited IOH values of 554 and 383 (mg KOH/g), An values of 1.91 and 4.21 (mg KOH/g), and functionalities of 4.16 and 3.14 for Eucalyptus globulus and Pinus radiata lignin. In the case of bio-polyols for elastic polyurethanes, the values were 228 and 173 (mg KOH/g) (IOH), 20.94 and 25.09 (mg KOH/g) (An), and functionalities of 3.51 and 2.08.
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Affiliation(s)
- Fabio Hernández-Ramos
- Biorefinery Processes Research Group (BioRP), Chemical and Environmental Engineering Department, University of the Basque Country (UPV/EHU), Plaza Europa 1, 20018 San Sebastian, Spain.
| | - María González Alriols
- Biorefinery Processes Research Group (BioRP), Chemical and Environmental Engineering Department, University of the Basque Country (UPV/EHU), Plaza Europa 1, 20018 San Sebastian, Spain
| | - M Mirari Antxustegi
- Biorefinery Processes Research Group (BioRP), Chemical and Environmental Engineering Department, University of the Basque Country (UPV/EHU), Avda. Otaola 29, 20600 Eibar, Spain
| | - Jalel Labidi
- Biorefinery Processes Research Group (BioRP), Chemical and Environmental Engineering Department, University of the Basque Country (UPV/EHU), Plaza Europa 1, 20018 San Sebastian, Spain
| | - Xabier Erdocia
- Biorefinery Processes Research Group (BioRP), Department of Applied Mathematics, University of the Basque Country (UPV/EHU), Rafael Moreno "Pichichi" 3, Bilbao 48013, Spain
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11
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Raditya VYA, Lubis MAR, Sari RK, Antov P, Lee SH, Kristak L, Mardawati E, Iswanto AH. Properties of Ramie ( Boehmeria nivea (L.) Gaudich) Fibers Impregnated with Non-Isocyanate Polyurethane Resins Derived from Lignin. MATERIALS (BASEL, SWITZERLAND) 2023; 16:5704. [PMID: 37629995 PMCID: PMC10456696 DOI: 10.3390/ma16165704] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/22/2023] [Revised: 08/08/2023] [Accepted: 08/17/2023] [Indexed: 08/27/2023]
Abstract
The textile industries need an alternative to cotton since its supply is unable to keep up with the growing global demand. The ramie (Boehmeria nivea (L.) Gaudich) fiber has a lot of potential as a renewable raw material but has low fire-resistance, which should be improved. In this work, the objectives were to investigate the characteristics of lignin derived from black liquor of kraft pulping, as well as the properties of the developed lignin-based non-isocyanate-polyurethane (L-NIPU), and to analyze ramie fiber before and after impregnation with L-NIPU. Two different formulations of L-NIPU were impregnated into ramie fiber for 30, 60, and 90 min at 25 × 2 °C under 50 kPa. The calculation of the Weight Percent Gain (WPG), Fourier Transform Infrared Spectrometer (FTIR), Rotational Rheometer, Dynamic Mechanical Analyzer (DMA), Pyrolysis Gas Chromatography Mass Spectrometer (Py-GCMS), Universal Testing Machine (UTM), and hydrolysis test were used to evaluate the properties of ramie fibers. The result showed that ramie fiber impregnated with L-NIPU produced higher mechanical property values and WPG than non-impregnated ramie fiber. There is a tendency that the longer impregnation time results in better WPG values, FTIR intensity of the urethane group, thermomechanical properties, crystallinity, and mechanical properties of ramie fiber. However, the use of DMC and HMT cannot replace the role of isocyanates in the synthesis of L-NIPU because it produces lower heat resistance than ramie impregnated using pMDI. Based on the results obtained, the impregnation of ramie fiber with L-NIPU represents a promising approach to increase its wider industrial application as a functional material.
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Affiliation(s)
- Vincentius Yolanda Angger Raditya
- Department of Forest Products, Faculty of Forestry and Environment, IPB University, Bogor 16680, Indonesia;
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Jakarta Pusat 16911, Indonesia
| | - Muhammad Adly Rahandi Lubis
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Jakarta Pusat 16911, Indonesia
- Research Collaboration Center for Biomass and Biorefinery between BRIN and Universitas Padjadjaran, Bandung 45363, Indonesia;
| | - Rita Kartika Sari
- Department of Forest Products, Faculty of Forestry and Environment, IPB University, Bogor 16680, Indonesia;
| | - Petar Antov
- Faculty of Forest Industry, University of Forestry, 1797 Sofia, Bulgaria;
| | - Seng Hua Lee
- Department of Wood Industry, Faculty of Applied Sciences, The MARA Technological University, Shah Alam 40450, Malaysia;
| | - Lubos Kristak
- Faculty of Wood Sciences and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia;
| | - Efri Mardawati
- Research Collaboration Center for Biomass and Biorefinery between BRIN and Universitas Padjadjaran, Bandung 45363, Indonesia;
- Department of Agro-Industrial Technology, Universitas Padjadjaran, Bandung 45363, Indonesia
| | - Apri Heri Iswanto
- Department of Forest Products Technology, Faculty of Forestry, Universitas Sumatera Utara, Kwala Bekala Campus, Medan 20355, Indonesia;
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12
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Antonino L, Sumerskii I, Potthast A, Rosenau T, Felisberti MI, dos Santos DJ. Lignin-Based Polyurethanes from the Blocked Isocyanate Approach: Synthesis and Characterization. ACS OMEGA 2023; 8:27621-27633. [PMID: 37546644 PMCID: PMC10398858 DOI: 10.1021/acsomega.3c03422] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 05/16/2023] [Accepted: 07/05/2023] [Indexed: 08/08/2023]
Abstract
Lignin, the world's second most abundant biopolymer, has been investigated as a precursor of polyurethanes due to its high availability and large amount of hydroxyls present in its structure. Lignin-based polyurethanes (LPUs) are usually synthesized from the reaction between lignin, previously modified or not, and diisocyanates. In the present work, LPUs were prepared, for the first time, using the blocked isocyanate approach. For that, unmodified and hydroxypropylated Kraft lignins were reacted with 4,4'-methylene diphenyl diisocyanate in the presence of diisopropylamine (blocking agent). Castor oil was employed as a second polyol. The chemical modification was confirmed by 31P nuclear magnetic resonance (31P NMR) analysis, and the structure of both lignins was elucidated by a bidimensional NMR technique. The LPUs' prepolymerization kinetics was investigated by temperature-modulated optical refractometry and Fourier-transform infrared spectroscopy. The positive effect of hydroxypropylation on the reactivity of the Kraft lignin was verified. The structure of LPU prepolymers was accessed by bidimensional NMR. The formation of hindered urea-terminated LPU prepolymers was confirmed. From the results, the feasibility of the blocked isocyanate approach to obtain LPUs was proven. Lastly, single-lap shear tests were performed and revealed the potential of LPU prepolymers as monocomponent adhesives.
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Affiliation(s)
- Leonardo
D. Antonino
- Nanoscience
and Advanced Materials Graduate Program (PPG-nano), Federal University of ABC (UFABC), Santo André 09210-580, Brazil
| | - Ivan Sumerskii
- Department
of Chemistry, Division of Chemistry of Renewable Resources, University of Natural Resources and Life Sciences
Vienna (BOKU), Konrad-Lorenz-Strasse 24, 3430 Tulln an der Donau, Austria
| | - Antje Potthast
- Department
of Chemistry, Division of Chemistry of Renewable Resources, University of Natural Resources and Life Sciences
Vienna (BOKU), Konrad-Lorenz-Strasse 24, 3430 Tulln an der Donau, Austria
| | - Thomas Rosenau
- Department
of Chemistry, Division of Chemistry of Renewable Resources, University of Natural Resources and Life Sciences
Vienna (BOKU), Konrad-Lorenz-Strasse 24, 3430 Tulln an der Donau, Austria
| | - Maria Isabel Felisberti
- Institute
of Chemistry, University of Campinas (UNICAMP), P.O. Box 6154, Campinas 13083-970, Brazil
| | - Demetrio J. dos Santos
- Nanoscience
and Advanced Materials Graduate Program (PPG-nano), Federal University of ABC (UFABC), Santo André 09210-580, Brazil
- Center
of Engineering, Modeling and Applied Social Sciences, Federal University of ABC (UFABC), Santo André 09210-580, Brazil
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13
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Sahu PS, Verma RP, Tewari C, Sahoo NG, Saha B. Facile fabrication and application of highly efficient reduced graphene oxide (rGO)-wrapped 3D foam for the removal of organic and inorganic water pollutants. ENVIRONMENTAL SCIENCE AND POLLUTION RESEARCH INTERNATIONAL 2023; 30:93054-93069. [PMID: 37498430 DOI: 10.1007/s11356-023-28976-x] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/15/2023] [Accepted: 07/21/2023] [Indexed: 07/28/2023]
Abstract
The pace of water contamination is increasing daily due to expanding industrialisation. Finding a feasible solution for effectively remediating various organic and inorganic pollutants from large water bodies remains challenging. However, a nano-engineered advanced hybrid material could provide a practical solution for the efficient removal of such pollutants. This work has reported the development of a highly efficient and reusable absorbent comprising a porous polyurethane (PU) and reduced graphene oxide (rGO) nanosheets (rGOPU) for the removal of different organic oils (industrial oil, engine oil and mustard oil), dyes (MB, MO, RB, EY and MV) and heavy metals (Pb(II), Cr(VI), Cd(II), Co(II) and As(V)). The structure, morphology and properties of the rGOPU hybrid absorbents were analysed by using Raman spectroscopy, field emission scanning electron microscopy (FESEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and Brunner-Emitte-Teller (BET) analysis. The rGOPU possessed both superhydrophobicity and superoleophilicity with water and oil contact angles of about 164° and 0°, respectively. The prepared rGOPU has demonstrated an excellent oil-water separation ability (up to 99%), heavy metals removal efficiency (more than 75%), toxic dye adsorption (more than 55%), excellent recyclability (> 500 times for oils), extraordinary mechanical stability (90% compressible for > 1000 cycles) and high recoverability. This work presents the first demonstration of rGOPU's multifunctional absorbent capacity in large-scale wastewater treatment for effectively removing a wide variety of organic and inorganic contaminants.
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Affiliation(s)
- Prateekshya Suman Sahu
- Department of Chemical Engineering, National Institute of Technology Rourkela, (NIT Rourkela) Sector 1, Rourkela, Odisha, 768009, India
| | - Ravi Prakash Verma
- Department of Chemical Engineering, National Institute of Technology Rourkela, (NIT Rourkela) Sector 1, Rourkela, Odisha, 768009, India
| | - Chetna Tewari
- PRS-Nanoscience and Nanotechnology Centre, Department of Chemistry, D.S.B. Campus, Kumaun University, -263001, Nainital, Uttarakhand, India
| | - Nanda Gopal Sahoo
- PRS-Nanoscience and Nanotechnology Centre, Department of Chemistry, D.S.B. Campus, Kumaun University, -263001, Nainital, Uttarakhand, India
| | - Biswajit Saha
- Department of Chemical Engineering, National Institute of Technology Rourkela, (NIT Rourkela) Sector 1, Rourkela, Odisha, 768009, India.
- Indian Institute of Technology Gandhinagar (IIT Gandhinagar), Palaj, Gujrat, 382355, India.
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14
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Pregi E, Romsics I, Várdai R, Pukánszky B. Interactions, Structure and Properties of PLA/lignin/PBAT Hybrid Blends. Polymers (Basel) 2023; 15:3237. [PMID: 37571133 PMCID: PMC10422597 DOI: 10.3390/polym15153237] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/07/2023] [Revised: 07/11/2023] [Accepted: 07/24/2023] [Indexed: 08/13/2023] Open
Abstract
Poly(butylene adipate-co-terephthalate) (PBAT) was added to poly(lactic acid) (PLA)/lignin blends to decrease the considerable stiffness and brittleness of the blends. Two- and three-component blends were prepared in a wide composition range through homogenization in an internal mixer followed by compression molding. Interactions among the components were estimated by comparing the solubility parameters of the materials used and through thermal analysis. Mechanical properties were characterized by tensile testing. The structure of the blends was studied using scanning electron (SEM) and digital optical (DOM) microscopy. The results showed that the interactions between PBAT and lignin are somewhat stronger than those between PLA and the other two components. The maleic anhydride grafted PLA added as a coupling agent proved completely ineffective; it does not modify the interactions. The structural analysis confirmed the immiscibility of the components; the structure of the blends was heterogeneous at each composition. A dispersed structure formed when the concentration of one of the components was small, while, depending on lignin content, an interpenetrating network-like structure developed and phase inversion took place in the range of 30-60 vol% PBAT content. Lignin was located mainly in the PBAT phase. Properties were determined by the relative amount of PBAT and PLA; the addition of lignin deteriorated properties, mainly the deformability of the blends. Other means, such as reactive processing, must be used to improve compatibility and blend properties. The results contribute considerably to a better understanding of structure-property correlations in lignin-based hybrid blends.
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Affiliation(s)
- Emese Pregi
- Laboratory of Plastics and Rubber Technology, Department of Physical Chemistry and Materials Science, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary (B.P.)
- Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Magyar Tudósok Körútja 2, H-1117 Budapest, Hungary
| | - Imre Romsics
- Laboratory of Plastics and Rubber Technology, Department of Physical Chemistry and Materials Science, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary (B.P.)
- Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Magyar Tudósok Körútja 2, H-1117 Budapest, Hungary
| | - Róbert Várdai
- Laboratory of Plastics and Rubber Technology, Department of Physical Chemistry and Materials Science, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary (B.P.)
- Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Magyar Tudósok Körútja 2, H-1117 Budapest, Hungary
| | - Béla Pukánszky
- Laboratory of Plastics and Rubber Technology, Department of Physical Chemistry and Materials Science, Faculty of Chemical Technology and Biotechnology, Budapest University of Technology and Economics, Műegyetem rkp. 3, H-1111 Budapest, Hungary (B.P.)
- Institute of Materials and Environmental Chemistry, Research Centre for Natural Sciences, Magyar Tudósok Körútja 2, H-1117 Budapest, Hungary
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15
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Zikeli F, Vettraino AM, Biscontri M, Bergamasco S, Palocci C, Humar M, Romagnoli M. Lignin Nanoparticles with Entrapped Thymus spp. Essential Oils for the Control of Wood-Rot Fungi. Polymers (Basel) 2023; 15:2713. [PMID: 37376359 DOI: 10.3390/polym15122713] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/27/2023] [Revised: 06/10/2023] [Accepted: 06/13/2023] [Indexed: 06/29/2023] Open
Abstract
After decades of utilization of fossil-based and environmentally hazardous compounds for wood preservation against fungal attack, there is a strong need to substitute those compounds with bio-based bioactive solutions, such as essential oils. In this work, lignin nanoparticles containing four essential oils from thyme species (Thymus capitatus, Coridothymus capitatus, T. vulgaris, and T. vulgaris Demeter) were applied as biocides in in vitro experiments to test their anti-fungal effect against two white-rot fungi (Trametes versicolor and Pleurotus ostreatus) and two brown-rot fungi (Poria monticola and Gloeophyllum trabeum). Entrapment of essential oils provided a delayed release over a time frame of 7 days from the lignin carrier matrix and resulted in lower minimum inhibitory concentrations of the essential oils against the brown-rot fungi (0.30-0.60 mg/mL), while for the white-rot fungi, identical concentrations were determined compared with free essential oils (0.05-0.30 mg/mL). Fourier Transform infrared (FTIR) spectroscopy was used to assess the fungal cell wall changes in the presence of essential oils in the growth medium. The results regarding brown-rot fungi present a promising approach for a more effective and sustainable utilization of essential oils against this class of wood-rot fungi. In the case of white-rot fungi, lignin nanoparticles, as essential oils delivery vehicles, still need optimization in their efficacy.
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Affiliation(s)
- Florian Zikeli
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy
| | - Anna Maria Vettraino
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy
| | - Margherita Biscontri
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy
| | - Sara Bergamasco
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy
| | - Cleofe Palocci
- Department of Chemistry, Sapienza University of Rome, Piazzale A. Moro 5, 00185 Rome, Italy
- Research Center for Applied Sciences to the Safeguard of Environment and Cultural Heritage (CIABC), Sapienza University of Rome, P.le A. Moro 5, 00185 Rome, Italy
| | - Miha Humar
- Department of Wood Science and Technology, Biotechnical Faculty, University of Ljubljana, Jamnikarjeva 101, 1000 Ljubljana, Slovenia
| | - Manuela Romagnoli
- Department for Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy
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16
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Wang J, Wang M, Xu C, Han Y, Qin X, Zhang L. Tailored Dynamic Viscoelasticity of Polyurethanes Based on Different Diols. Polymers (Basel) 2023; 15:2623. [PMID: 37376269 DOI: 10.3390/polym15122623] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/11/2023] [Revised: 05/30/2023] [Accepted: 06/05/2023] [Indexed: 06/29/2023] Open
Abstract
The development of damping and tire materials has led to a growing need to customize the dynamic viscoelasticity of polymers. In the case of polyurethane (PU), which possesses a designable molecular structure, the desired dynamic viscoelasticity can be achieved by carefully selecting flexible soft segments and employing chain extenders with diverse chemical structures. This process involves fine-tuning the molecular structure and optimizing the degree of micro-phase separation. It is worth noting that the temperature at which the loss peak occurs increases as the soft segment structure becomes more rigid. By incorporating soft segments with varying degrees of flexibility, the loss peak temperature can be adjusted within a broad range, from -50 °C to 14 °C. Furthermore, when the molecular structure of the chain extender becomes more regular, it enhances interaction between the soft and hard segments, leading to a higher degree of micro-phase separation. This phenomenon is evident from the increased percentage of hydrogen-bonding carbonyl, a lower loss peak temperature, and a higher modulus. By modifying the molecular weight of the chain extender, we can achieve precise control over the loss peak temperature, allowing us to regulate it within the range of -1 °C and 13 °C. To summarize, our research presents a novel approach for tailoring the dynamic viscoelasticity of PU materials and thus offers a new avenue for further exploration in this field.
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Affiliation(s)
- Jiadong Wang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Min Wang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Chenxin Xu
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Yang Han
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Xuan Qin
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
| | - Liqun Zhang
- State Key Laboratory of Organic-Inorganic Composites, Beijing University of Chemical Technology, Beijing 100029, China
- Institute of Emergent Elastomers, School of Materials Science and Engineering, South China University of Technology, Guangzhou 510640, China
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17
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Chen X, Yang H, Zhang L, Li Z, Xue Y, Wang R, Fan X, Sun S. Green construction and release mechanism of lignin-based double-layer coated urea. BIOTECHNOLOGY FOR BIOFUELS AND BIOPRODUCTS 2023; 16:97. [PMID: 37291654 DOI: 10.1186/s13068-023-02355-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/11/2022] [Accepted: 05/30/2023] [Indexed: 06/10/2023]
Abstract
BACKGROUND Lignin played an important role in the establishment of coated fertilizers coating material as a substitute for petrochemical raw materials. However, so far, the lignin-based coated fertilizers was limited in only the poor slow-release performance. To achieve good slow-release performance of lignin-based coated fertilizers, hydrophilic of lignin need to be resolved to establish an green and better controllable lignin-based coated fertilizers. RESULTS In the study, a novel green double layer coating with lignin-based polyurethane (LPU) as the inner coating and epoxy resin (EP) as the outer coating was effectively constructed for coated urea. Fourier transform infrared spectra confirmed that lignin and polycaprolactone diol successfully reacted with Hexamethylene diisocyanate. The loss weight and water contact angle (WCA, 75.6-63.6°) of the LPUs decreased with the increased lignin content. The average particle hardness of the lignin-based double-layer coated urea (LDCU) first increased from 58.1 N (lignin of 30%) to 67.0 N (lignin of 60%), but then decreased to 62.3 N (lignin of 70%). The release longevity of the coated urea was closely related to the preparation parameters of the coating material. The optimal cumulative nutrient release rate (79.4%) of LDCU was obtained (lignin of 50%, -CNO/-OH molar ratios of 1.15, EP of 35%, and coating ratio of 5%). The aggregates of hydrone on the LDCU caused the dissolution and swelling of nutrients, and then the diffusion of nutrients through the concentration gradient. CONCLUSIONS A though the nutrient release of the LDCUs was affected by many factors, the successful development of the LDCUs will help improve the rapid development of the coated fertilizer industry.
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Affiliation(s)
- Xiaojuan Chen
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Huchen Yang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Lidan Zhang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Zhongli Li
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Yunna Xue
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Rongfeng Wang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Xiaolin Fan
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China
| | - Shaolong Sun
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, 510642, Guangdong, China.
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Silva TAR, Marques AC, Dos Santos RG, Shakoor RA, Taryba M, Montemor MF. Development of BioPolyurethane Coatings from Biomass-Derived Alkylphenol Polyols-A Green Alternative. Polymers (Basel) 2023; 15:polym15112561. [PMID: 37299359 DOI: 10.3390/polym15112561] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/19/2023] [Revised: 05/30/2023] [Accepted: 05/31/2023] [Indexed: 06/12/2023] Open
Abstract
Bio-based polyols were obtained from the thermochemical liquefaction of two biomass feedstocks, pinewood and Stipa tenacissima, with conversion rates varying between 71.9 and 79.3 wt.%, and comprehensively characterized. They exhibit phenolic and aliphatic moieties displaying hydroxyl (OH) functional groups, as confirmed by attenuated total reflectance-Fourier transform infrared spectroscopy (ATR-FTIR) and nuclear magnetic resonance spectroscopy (NMR) analysis. The biopolyols obtained were successfully employed as a green raw material to produce bio-based polyurethane (BioPU) coatings on carbon steel substrates, using, as an isocyanate source, a commercial bio-based polyisocyanate-Desmodur® Eco N7300. The BioPU coatings were analyzed in terms of chemical structure, the extent of the reaction of the isocyanate species, thermal stability, hydrophobicity, and adhesion strength. They show moderate thermal stability at temperatures up to 100 °C, and a mild hydrophobicity, displaying contact angles between 68° and 86°. The adhesion tests reveal similar pull-off strength values (ca. 2.2 MPa) for the BioPU either prepared with pinewood and Stipa-derived biopolyols (BPUI and BPUII). Electrochemical impedance spectroscopy (EIS) measurements were carried out on the coated substrates for 60 days in 0.05 M NaCl solution. Good corrosion protection properties were achieved for the coatings, with particular emphasis on the coating prepared with the pinewood-derived polyol, which exhibited a low-frequency impedance modulus normalized for the coating thickness of 6.1 × 1010 Ω cm at the end of the 60 days test, three times higher than for coatings prepared with Stipa-derived biopolyols. The produced BioPU formulations show great potential for application as coatings, and for further modification with bio-based fillers and corrosion inhibitors.
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Affiliation(s)
- Tiago A R Silva
- Centro de Química Estrutural (CQE), Institute of Molecular Sciences (IMS), Departamento de Engenharia Química (DEQ), Instituto Superior Técnico (IST), Universidade de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal
| | - Ana C Marques
- Centro de Recursos Naturais e Ambiente (CERENA), Departamento de Engenharia Química (DEQ), Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal
| | - Rui G Dos Santos
- Centro de Recursos Naturais e Ambiente (CERENA), Departamento de Engenharia Química (DEQ), Instituto Superior Técnico, Universidade de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal
| | - Rana A Shakoor
- Centre for Advanced Materials (CAM), Qatar University, 9FHQ + JMF, Doha P.O. Box 2713, Qatar
| | - Maryna Taryba
- Centro de Química Estrutural (CQE), Institute of Molecular Sciences (IMS), Departamento de Engenharia Química (DEQ), Instituto Superior Técnico (IST), Universidade de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal
| | - Maria Fátima Montemor
- Centro de Química Estrutural (CQE), Institute of Molecular Sciences (IMS), Departamento de Engenharia Química (DEQ), Instituto Superior Técnico (IST), Universidade de Lisboa, Av. Rovisco Pais 1, 1049-001 Lisboa, Portugal
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19
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Li H, Wang Y, Xie W, Tang Y, Yang F, Gong C, Wang C, Li X, Li C. Preparation and Characterization of Soybean Protein Adhesives Modified with an Environmental-Friendly Tannin-Based Resin. Polymers (Basel) 2023; 15:polym15102289. [PMID: 37242862 DOI: 10.3390/polym15102289] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/10/2023] [Revised: 05/01/2023] [Accepted: 05/10/2023] [Indexed: 05/28/2023] Open
Abstract
Soybean protein-based adhesives are limited in their application due to their poor wet bonding strength and poor water resistance. Herein, we prepared a novel, environmentally friendly soybean protein-based adhesive by adding tannin-based resin (TR) to improve the performance of water resistance and wet bonding strength. The active sites of TR reacted with the soybean protein and its functional groups and formed strong cross-linked network structures, which improved the cross-link density of the adhesives and then improved the water resistance. The residual rate increased to 81.06% when 20 wt%TR was added, and the water resistance bonding strength reached 1.07 MPa, which fully met the Chinese national requirements for plywood (Class II, ≥0.7 MPa). SEM observations were performed on the fracture surfaces of all modified SPI adhesives after curing. The modified adhesive has a denser and smooth cross-section. Based on the TG and DTG plots, the thermal stability performance of the TR-modified SPI adhesive was improved when TR was added. The total weight loss of the adhesive decreased from 65.13% to 58.87%. This study provides a method for preparing low-cost and high-performance, environmentally friendly adhesives.
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Affiliation(s)
- Hanyin Li
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Yujie Wang
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Wenwen Xie
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Yang Tang
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Fan Yang
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Chenrui Gong
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
| | - Chao Wang
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
- College of Landscape Architecture and Art, Henan Agricultural University, Zhengzhou 450002, China
| | - Xiaona Li
- College of Material Science and Engineering, Nanjing Forestry University, Longpan Road 159, Xuanwu District, Nanjing 210037, China
| | - Cheng Li
- College of Forestry, Henan Agricultural University, Zhengzhou 450002, China
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Smit AT, Bellinetto E, Dezaire T, Boumezgane O, Riddell LA, Turri S, Hoek M, Bruijnincx PCA, Griffini G. Tuning the Properties of Biobased PU Coatings via Selective Lignin Fractionation and Partial Depolymerization. ACS SUSTAINABLE CHEMISTRY & ENGINEERING 2023; 11:7193-7202. [PMID: 37180028 PMCID: PMC10171370 DOI: 10.1021/acssuschemeng.3c00889] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 02/14/2023] [Revised: 03/22/2023] [Indexed: 05/15/2023]
Abstract
Polyurethane (PU) coatings with high lignin content and tunable properties were made using a combination of fractionation and partial catalytic depolymerization as a novel strategy to tailor lignin molar mass and hydroxyl group reactivity, the key parameters for use in PU coatings. Acetone organosolv lignin obtained from pilot-scale fractionation of beech wood chips was processed at the kilogram scale to produce lignin fractions with specific molar mass ranges (Mw 1000-6000 g/mol) and reduced polydispersity. Aliphatic hydroxyl groups were distributed relatively evenly over the lignin fractions, allowing detailed study of the correlation between lignin molar mass and hydroxyl group reactivity using an aliphatic polyisocyanate linker. As expected, the high molar mass fractions exhibited low cross-linking reactivity, yielding rigid coatings with a high glass transition temperature (Tg). The lower Mw fractions showed increased lignin reactivity, extent of cross-linking, and gave coatings with enhanced flexibility and lower Tg. Lignin properties could be further tailored by lignin partial depolymerization by reduction (PDR) of the beech wood lignin and its high molar mass fractions; excellent translation of the PDR process was observed from laboratory to the pilot scale necessary for coating applications in prospective industrial scenarios. Lignin depolymerization significantly improved lignin reactivity, and coatings produced from PDR lignin showed the lowest Tg values and highest coating flexibility. Overall, this study provides a powerful strategy for the production of PU coatings with tailored properties and high (>90%) biomass content, paving the path to the development of fully green and circular PU materials.
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Affiliation(s)
- Arjan T. Smit
- The
Netherlands Organisation for Applied Scientific Research (TNO), unit
Energy Transition, Biobased & Circular Technologies group, P.O. Box 1, 1755 ZG Petten, The Netherlands
- Organic
Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Emanuela Bellinetto
- Department
of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
| | - Thomas Dezaire
- Organic
Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Oussama Boumezgane
- Department
of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
| | - Luke A. Riddell
- Organic
Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Stefano Turri
- Department
of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
| | - Michiel Hoek
- The
Netherlands Organisation for Applied Scientific Research (TNO), unit
Energy Transition, Biobased & Circular Technologies group, P.O. Box 1, 1755 ZG Petten, The Netherlands
| | - Pieter C. A. Bruijnincx
- Organic
Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Utrecht University, Universiteitsweg 99, 3584 CG Utrecht, The Netherlands
| | - Gianmarco Griffini
- Department
of Chemistry, Materials and Chemical Engineering “Giulio Natta”, Politecnico di Milano, Piazza Leonardo da Vinci 32, 20133 Milano, Italy
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21
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Ruwoldt J, Blindheim FH, Chinga-Carrasco G. Functional surfaces, films, and coatings with lignin - a critical review. RSC Adv 2023; 13:12529-12553. [PMID: 37101953 PMCID: PMC10123495 DOI: 10.1039/d2ra08179b] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/22/2022] [Accepted: 03/03/2023] [Indexed: 04/28/2023] Open
Abstract
Lignin is the most abundant polyaromatic biopolymer. Due to its rich and versatile chemistry, many applications have been proposed, which include the formulation of functional coatings and films. In addition to replacing fossil-based polymers, the lignin biopolymer can be part of new material solutions. Functionalities may be added, such as UV-blocking, oxygen scavenging, antimicrobial, and barrier properties, which draw on lignin's intrinsic and unique features. As a result, various applications have been proposed, including polymer coatings, adsorbents, paper-sizing additives, wood veneers, food packaging, biomaterials, fertilizers, corrosion inhibitors, and antifouling membranes. Today, technical lignin is produced in large volumes in the pulp and paper industry, whereas even more diverse products are prospected to be available from future biorefineries. Developing new applications for lignin is hence paramount - both from a technological and economic point of view. This review article is therefore summarizing and discussing the current research-state of functional surfaces, films, and coatings with lignin, where emphasis is put on the formulation and application of such solutions.
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Affiliation(s)
- Jost Ruwoldt
- RISE PFI AS Høgskoleringen 6B Trondheim 7491 Norway
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Eco-Friendly Tannin-Based Non-Isocyanate Polyurethane Resins for the Modification of Ramie (Boehmeria nivea L.) Fibers. Polymers (Basel) 2023; 15:polym15061492. [PMID: 36987272 PMCID: PMC10059955 DOI: 10.3390/polym15061492] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/28/2023] [Revised: 03/10/2023] [Accepted: 03/14/2023] [Indexed: 03/19/2023] Open
Abstract
This study aimed to develop tannin-based non-isocyanate polyurethane (tannin-Bio-NIPU) and tannin-based polyurethane (tannin-Bio-PU) resins for the impregnation of ramie fibers (Boehmeria nivea L.) and investigate their mechanical and thermal properties. The reaction between the tannin extract, dimethyl carbonate, and hexamethylene diamine produced the tannin-Bio-NIPU resin, while the tannin-Bio-PU was made with polymeric diphenylmethane diisocyanate (pMDI). Two types of ramie fiber were used: natural ramie without pre-treatment (RN) and with pre-treatment (RH). They were impregnated in a vacuum chamber with tannin-based Bio-PU resins for 60 min at 25 °C under 50 kPa. The yield of the tannin extract produced was 26.43 ± 1.36%. Fourier-transform infrared (FTIR) spectroscopy showed that both resin types produced urethane (-NCO) groups. The viscosity and cohesion strength of tannin-Bio-NIPU (20.35 mPa·s and 5.08 Pa) were lower than those of tannin-Bio-PU (42.70 mPa·s and 10.67 Pa). The RN fiber type (18.9% residue) was more thermally stable than RH (7.3% residue). The impregnation process with both resins could improve the ramie fibers’ thermal stability and mechanical strength. The highest thermal stability was found in RN impregnated with the tannin-Bio-PU resin (30.5% residue). The highest tensile strength was determined in the tannin-Bio-NIPU RN of 451.3 MPa. The tannin-Bio-PU resin gave the highest MOE for both fiber types (RN of 13.5 GPa and RH of 11.7 GPa) compared to the tannin-Bio-NIPU resin.
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23
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Reduced nutrient release and greenhouse gas emissions of lignin-based coated urea by synergy of carbon black and polysiloxane. Int J Biol Macromol 2023; 231:123334. [PMID: 36682667 DOI: 10.1016/j.ijbiomac.2023.123334] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/06/2022] [Revised: 01/07/2023] [Accepted: 01/15/2023] [Indexed: 01/21/2023]
Abstract
An advanced hydrophobic lignin-based polyurethane coated urea (HLPCU) was successfully developed by synergy of carbon black (CB) and polysiloxane. In this work, CB and polysiloxane were employed to modify the liquefied lignin-based polyurethane (LLPU) and improve it's the hydrophobicity. The effects of polysiloxane contents and coating rates on the nutrient release of HLPCU were thoroughly investigated. The lignin was degraded into polyol with a low molecular weight. FT-IR, XPS and EDX results confirmed that polysiloxane was grafted to the LLPU. The water contact angle (WCA) of the HLPUs (89.39°-98.68°) gradually increased as the polysiloxane content rose (5 %-15 %). However, when the polysiloxane content further increased to 20 %, the WCA of the HLPUs rapidly declined (90.82°). A proper amount of polysiloxane molecules could increase thermo-physical properties of LLPU. The almost no pores were observed on the section micrograph of the HLPCU obtained by synergy of CB and polysiloxane. Synergy between CB and polysiloxane could significantly improve hydrophobicity and then enhance N release longevity of HLPCU (polysiloxane content of 15 %, coating rates of 7 %) up to 44 days. Compared to traditional urea, HLPCU could improve total N use efficiency the cabbage. The HLPCU and HLPCU85 treatments (15 % weight loss with fertilization) reduced the greenhouse effect of N2O, CO2 and CH4 and finally reduced GWP, especially for HLPCU85 treatment. This work will supply an advanced approach and process technology for progress of HLPCU and sustainable agriculture.
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De la Hoz Alford L, de Souza CGP, Paciornik S, d’Almeida JRM, Leite BS, Avila HC, Léonard F, Bruno G. Three-Dimensional Characterization of Polyurethane Foams Based on Biopolyols. MATERIALS (BASEL, SWITZERLAND) 2023; 16:2118. [PMID: 36903233 PMCID: PMC10004149 DOI: 10.3390/ma16052118] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 12/26/2022] [Revised: 02/10/2023] [Accepted: 02/23/2023] [Indexed: 06/18/2023]
Abstract
Two biopolyol-based foams derived from banana leaves (BL) or stems (BS) were produced, and their compression mechanical behavior and 3D microstructure were characterized. Traditional compression and in situ tests were performed during 3D image acquisition using X-ray microtomography. A methodology of image acquisition, processing, and analysis was developed to discriminate the foam cells and measure their numbers, volumes, and shapes along with the compression steps. The two foams had similar compression behaviors, but the average cell volume was five times larger for the BS foam than the BL foam. It was also shown that the number of cells increased with increasing compression while the average cell volume decreased. Cell shapes were elongated and did not change with compression. A possible explanation for these characteristics was proposed based on the possibility of cell collapse. The developed methodology will facilitate a broader study of biopolyol-based foams intending to verify the possibility of using these foams as green alternatives to the typical petrol-based foams.
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Affiliation(s)
- Lorenleyn De la Hoz Alford
- Department of Chemical and Materials Engineering, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22451-900, RJ, Brazil
- Department of Basic and Biomedical Sciences, Simón Bolívar University, Barranquilla 080020, Atlántico, Colombia
| | - Camila Gomes Peçanha de Souza
- Department of Chemical and Materials Engineering, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22451-900, RJ, Brazil
| | - Sidnei Paciornik
- Department of Chemical and Materials Engineering, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22451-900, RJ, Brazil
| | - José Roberto M. d’Almeida
- Department of Chemical and Materials Engineering, Pontifical Catholic University of Rio de Janeiro (PUC-Rio), Rio de Janeiro 22451-900, RJ, Brazil
| | - Brenno Santos Leite
- Institute of Exact and Technological Sciences, Federal University of Viçosa, Viçosa 36570-900, MG, Brazil
| | - Harold C. Avila
- Physics Program, Universidad del Atlántico, Puerto Colombia 081008, Atlántico, Colombia
| | - Fabien Léonard
- Harwell Science and Innovation Campus, The University of Manchester at Harwell, Didcot OX11 0DE, Oxfordshire, UK
| | - Giovanni Bruno
- Bundesanstalt für Materialforschung und–prüfung (BAM), Unter den Eichen 87, 12205 Berlin, Germany
- Institute of Physics and Astronomy, University of Potsdam, Karl-Liebknecht Str. 24-25, 14476 Potsdam, Germany
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Vieira FR, Gama NV, Evtuguin DV, Amorim CO, Amaral VS, Pinto PCOR, Barros-Timmons A. Bio-Based Polyurethane Foams from Kraft Lignin with Improved Fire Resistance. Polymers (Basel) 2023; 15:polym15051074. [PMID: 36904315 PMCID: PMC10005662 DOI: 10.3390/polym15051074] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/30/2022] [Revised: 02/08/2023] [Accepted: 02/13/2023] [Indexed: 02/24/2023] Open
Abstract
Rigid polyurethane foams (RPUFs) were synthesized using exclusively lignin-based polyol (LBP) obtained via the oxyalkylation of kraft lignin with propylene carbonate (PC). Using the design of experiments methodology combined with statistical analysis, the formulations were optimized to obtain a bio-based RPUF with low thermal conductivity and low apparent density to be used as a lightweight insulating material. The thermo-mechanical properties of the ensuing foams were compared with those of a commercial RPUF and a RPUF (RPUF-conv) produced using a conventional polyol. The bio-based RPUF obtained using the optimized formulation exhibited low thermal conductivity (0.0289 W/m·K), low density (33.2 kg/m3), and reasonable cell morphology. Although the bio-based RPUF has slightly lower thermo-oxidative stability and mechanical properties than RPUF-conv, it is still suitable for thermal insulation applications. In addition, the fire resistance of this bio-based foam has been improved, with its average heat release rate (HRR) reduced by 18.5% and its burn time extended by 25% compared to RPUF-conv. Overall, this bio-based RPUF has shown potential to replace petroleum-based RPUF as an insulating material. This is the first report regarding the use of 100% unpurified LBP obtained via the oxyalkylation of LignoBoost kraft lignin in the production of RPUFs.
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Affiliation(s)
- Fernanda R. Vieira
- CICECO-Institute of Materials and Department of Chemistry, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal
- Correspondence: (F.R.V.); (A.B.-T.)
| | - Nuno V. Gama
- CICECO-Institute of Materials and Department of Chemistry, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal
| | - Dmitry V. Evtuguin
- CICECO-Institute of Materials and Department of Chemistry, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal
| | - Carlos O. Amorim
- CICECO-Institute of Materials and Department of Physics, University of Aveiro, 3810-193 Aveiro, Portugal
| | - Vitor S. Amaral
- CICECO-Institute of Materials and Department of Physics, University of Aveiro, 3810-193 Aveiro, Portugal
| | - Paula C. O. R. Pinto
- RAIZ, Forest and Paper Research Institute, Quinta de S. Francisco, 3801-501 Aveiro, Portugal
| | - Ana Barros-Timmons
- CICECO-Institute of Materials and Department of Chemistry, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal
- Correspondence: (F.R.V.); (A.B.-T.)
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Fontana D, Recupido F, Lama GC, Liu J, Boggioni L, Silvano S, Lavorgna M, Verdolotti L. Effect of Different Methods to Synthesize Polyol-Grafted-Cellulose Nanocrystals as Inter-Active Filler in Bio-Based Polyurethane Foams. Polymers (Basel) 2023; 15:polym15040923. [PMID: 36850207 PMCID: PMC9962898 DOI: 10.3390/polym15040923] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/12/2023] [Revised: 02/02/2023] [Accepted: 02/08/2023] [Indexed: 02/15/2023] Open
Abstract
Currently, the scientific community has spent a lot of effort in developing "green" and environmentally friendly processes and products, due the contemporary problems connected to pollution and climate change. Cellulose nanocrystals (CNCs) are at the forefront of current research due to their multifunctional characteristics of biocompatibility, high mechanical properties, specific surface area, tunable surface chemistry and renewability. However, despite these many advantages, their inherent hydrophilicity poses a substantial challenge for the application of CNCs as a reinforcing filler in polymers, as it complicates their dispersion in hydrophobic polymeric matrices, such as polyurethane foams, often resulting in aggregate structures that compromise their properties. The manipulation and fine-tuning of the interfacial properties of CNCs is a crucial step to exploit their full potential in the development of new materials. In this respect, starting from an aqueous dispersion of CNCs, two different strategies were used to properly functionalize fillers: (i) freeze drying, solubilization in DMA/LiCl media and subsequent grafting with bio-based polyols; (ii) solvent exchange and subsequent grafting with bio-based polyols. The influence of the two functionalization methods on the chemical and thermal properties of CNCs was examined. In both cases, the role of the two bio-based polyols on filler functionalization was elucidated. Afterwards, the functionalized CNCs were used at 5 wt% to produce bio-based composite polyurethane foams and their effect on the morphological, thermal and mechanical properties was examined. It was found that CNCs modified through freeze drying, solubilization and bio-polyols grafting exhibited remarkably higher thermal stability (i.e., degradation stages > 100 °C) with respect to the unmodified freeze dried-CNCs. In addition, the use of the two grafting bio-polyols influenced the functionalization process, corresponding to different amount of grafted-silane-polyol and leading to different chemico-physical characteristics of the obtained CNCs. This was translated to higher thermal stability as well as improved functional and mechanical performances of the produced bio-based composite PUR foams with respect of the unmodified CNCs-composite ones (the best case attained compressive strength values three times more). Solvent exchange route slightly improved the thermal stability of the obtained CNCs; however; the so-obtained CNCs could not be properly dispersed within the polyurethane matrix, due to filler aggregation.
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Affiliation(s)
- Dario Fontana
- Chemistry Department, University of Pavia, Via Torquato Taramelli 12, 27100 Pavia, Italy
- Institute for Chemical Science and Technologies, CNR, Via Alfonso Corti 12, 20133 Milan, Italy
| | - Federica Recupido
- Institute for Polymers, Composites and Biomaterials (IPCB-CNR), P.zzale Enrico Fermi 1, 80055 Portici, Italy
| | - Giuseppe Cesare Lama
- Institute for Polymers, Composites and Biomaterials (IPCB-CNR), P.zzale Enrico Fermi 1, 80055 Portici, Italy
- Correspondence: (G.C.L.); (L.B.); Tel.: +39-081-775-8839 (G.C.L.)
| | - Jize Liu
- Institute for Polymers, Composites and Biomaterials (IPCB-CNR), P.zzale Enrico Fermi 1, 80055 Portici, Italy
- State Key Laboratory of Polymer Materials Engineering, Polymer Research Institute of Sichuan University, Chengdu 610065, China
| | - Laura Boggioni
- Institute for Chemical Science and Technologies, CNR, Via Alfonso Corti 12, 20133 Milan, Italy
- Correspondence: (G.C.L.); (L.B.); Tel.: +39-081-775-8839 (G.C.L.)
| | - Selena Silvano
- Institute for Chemical Science and Technologies, CNR, Via Alfonso Corti 12, 20133 Milan, Italy
| | - Marino Lavorgna
- Institute for Polymers, Composites and Biomaterials (IPCB-CNR), P.zzale Enrico Fermi 1, 80055 Portici, Italy
| | - Letizia Verdolotti
- Institute for Polymers, Composites and Biomaterials (IPCB-CNR), P.zzale Enrico Fermi 1, 80055 Portici, Italy
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Urethane formation in the presence of 2,2-dimorpholinodiethylether (DMDEE) and 1,4-dimethylpiperazine (DMP) – A combined experimental and theoretical study. COMPUT THEOR CHEM 2023. [DOI: 10.1016/j.comptc.2023.114045] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/27/2023]
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28
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Yao Q, Wu C, Yu X, Chen X, Pan G, Chen B. Current material engineering strategies to prevent catheter encrustation in urinary tracts. Mater Today Bio 2022; 16:100413. [PMID: 36118951 PMCID: PMC9474921 DOI: 10.1016/j.mtbio.2022.100413] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2022] [Revised: 08/25/2022] [Accepted: 08/26/2022] [Indexed: 11/19/2022] Open
Abstract
Catheters and ureteric stents have played a vital role in relieving urinary obstruction in many urological conditions. With the increasing use of urinary catheters/stents, catheter/stent-related complications such as infection and encrustation are also increasing because of their design defects. Long-term use of antibiotics and frequent replacement of catheters not only increase the economic burden on patients but also bring the pain of catheter replacement. This is unfavorable for patients with long indwelling catheters or stents but inconvenient to replace. In recent years, some promising technologies and mechanisms have been used to prevent infection and encrustation, mainly drug loading coatings, functional coatings, biodegradable polymers and metallic materials for urinary devices. Obvious effects in anti-encrustation and anti-infection experiments of the above strategies in vivo or in vitro have been conducted, which is very helpful for further clinical trials. This review mainly introduces catheter/stent technology and mechanisms in the past ten years to address the potential impact of anti-encrustation coating of catheter/stent materials for the prevention of encrustation and to analyze the progress made in this field.
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Affiliation(s)
- Qin Yao
- Department of Urology, Affiliated Hospital of Jiangsu University, 438 Jiefang Road, Zhenjiang, Jiangsu, 212001, PR China
| | - Chengshuai Wu
- Department of Urology, Affiliated Hospital of Jiangsu University, 438 Jiefang Road, Zhenjiang, Jiangsu, 212001, PR China
| | - Xiaoyu Yu
- Department of Urology, Affiliated Hospital of Jiangsu University, 438 Jiefang Road, Zhenjiang, Jiangsu, 212001, PR China
| | - Xu Chen
- Institute for Advanced Materials, School of Materials Science and Engineering, Jiangsu University, 304 Xuefu Road, Zhenjiang, Jiangsu, 212013, PR China
| | - Guoqing Pan
- Institute for Advanced Materials, School of Materials Science and Engineering, Jiangsu University, 304 Xuefu Road, Zhenjiang, Jiangsu, 212013, PR China
| | - Binghai Chen
- Department of Urology, Affiliated Hospital of Jiangsu University, 438 Jiefang Road, Zhenjiang, Jiangsu, 212001, PR China
- Corresponding author.
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Chen X, Guo T, Yang H, Zhang L, Xue Y, Wang R, Fan X, Sun S. Environmentally friendly preparation of lignin/paraffin/epoxy resin composite-coated urea and evaluation for nitrogen efficiency in lettuce. Int J Biol Macromol 2022; 221:1130-1141. [PMID: 36113589 DOI: 10.1016/j.ijbiomac.2022.09.112] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/28/2022] [Revised: 09/03/2022] [Accepted: 09/12/2022] [Indexed: 02/03/2023]
Abstract
Novel lignin/paraffin/epoxy resin composite coated urea (LPECCU) was successfully prepared. Paraffin and epoxy resin (ER) were used to improve the slow-release properties of the lignin-based polyurethane (LPU) coated urea. The relationships among the N release characteristics, liquid-solid rate, -CNO/-OH molar rate and film formation rate in the coating material of LPECCU were investigated. The results showed that the water contact angle (WCA) of the LPU-paraffin increased with the rate of liquid-solid rate (73.61-88.19°) and -CNO/-OH molar rate (65.17-82.24°) increased. The average particle hardness of LPECCU decreased with the increased of liquid-solid rate (57.10-66.80 N) and the reduced of -CNO/-OH molar rate (48.11-63.00 N). The LPECCU emerged compact micro-structure, low sustained release and high compressive resistance by adding paraffin and ER. The coating material of LPECCU appeared excellent biodegradability in the soil. The optimal N cumulative release rate (72.49 %) of LPECCU was obtained (liquid-solid rate of 1.43, -CNO/-OH molar rate of 2, and the film formation rate of 6.66 %). The lettuce growth study was conducted to further evaluate the pot application of the LPECCU. In comparison to conventional urea, LPECCU could improve the total dry matter accumulation and N use efficiency of the lettuce.
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Affiliation(s)
- Xiaojuan Chen
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Tao Guo
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Huchen Yang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Lidan Zhang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Yunna Xue
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Rongfeng Wang
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Xiaolin Fan
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China
| | - Shaolong Sun
- College of Natural Resources and Environment, South China Agricultural University, Guangzhou, Guangdong 510642, China.
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30
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Suthar V, Asare MA, de Souza FM, Gupta RK. Effect of Graphene Oxide and Reduced Graphene Oxide on the Properties of Sunflower Oil-Based Polyurethane Films. Polymers (Basel) 2022; 14:polym14224974. [PMID: 36433101 PMCID: PMC9699627 DOI: 10.3390/polym14224974] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/02/2022] [Revised: 11/12/2022] [Accepted: 11/15/2022] [Indexed: 11/18/2022] Open
Abstract
Sunflower oil was used for the synthesis of a polyol via an epoxidation reaction followed by a ring-opening reaction. The successful synthesis of the sunflower oil-based polyol (SFO polyol) was demonstrated through structural characterizations and wet-chemistry analysis. Bio-based polyurethane (BPU) films were fabricated using synthesized polyol and diisocyanate. Various amounts of graphene oxide (GO) and reduced graphene oxide (rGO) were added separately to see their effect on the physicomechanical and thermal properties of BPU films. Several tests, such as thermogravimetric analysis, tensile strength, dynamic mechanical analysis, hardness, flexural strength, and the water contact angle, were performed to evaluate the effect of GO and rGO on the properties of the BPU films. Some of the analyses of the BPU films demonstrated an improvement in the mechanical properties, for example, the tensile strength increased from 22.5 to 26 MPa with the addition of only 0.05 wt.% GO. The storage modulus improved from 900 to 1000 and 1700 MPa after the addition of 0.02 and 0.05 wt.% GO, respectively. This study shows that a small amount of GO and rGO could improve the properties of BPU films, making them suitable for use in coating industries.
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Affiliation(s)
- Vishwa Suthar
- Department of Chemistry, Pittsburg State University, 1701 S. Broadway Street, Pittsburg, KS 66762, USA
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
| | - Magdalene A. Asare
- Department of Chemistry, Pittsburg State University, 1701 S. Broadway Street, Pittsburg, KS 66762, USA
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
| | - Felipe M. de Souza
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
| | - Ram K. Gupta
- Department of Chemistry, Pittsburg State University, 1701 S. Broadway Street, Pittsburg, KS 66762, USA
- National Institute for Materials Advancement, Pittsburg State University, 1204 Research Road, Pittsburg, KS 66762, USA
- Correspondence:
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Thermal Insulating Rigid Polyurethane Foams with Bio-Polyol from Rapeseed Oil Modified by Phosphorus Additive and Reactive Flame Retardants. Int J Mol Sci 2022; 23:ijms232012386. [PMID: 36293244 PMCID: PMC9604392 DOI: 10.3390/ijms232012386] [Citation(s) in RCA: 5] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/01/2022] [Revised: 10/04/2022] [Accepted: 10/12/2022] [Indexed: 01/24/2023] Open
Abstract
In this article, rigid polyurethane foams obtained with the addition of a bio-polyol from rapeseed oil, were modified with the dimethyl propane phosphonate as additive flame retardant and two reactive flame retardants diethyl (hydroxymethyl)phosphonate and diethyl bis-(2-hydroxyethyl)-aminomethylphosphonate. The influence of used flame retardants on the foaming process and characteristic processing times of tested polyurethane systems were determined. The obtained foams were tested in terms of cell structure, physical and mechanical properties, as well as flammability. Modified foams had worse mechanical and thermal insulation properties, caused by lower cellular density and higher anisotropy coefficient in the cross-section parallel to the foam rise direction, compared to unmodified foam. However, the thermal conductivity of all tested foam materials was lower than 25.82 mW/m∙K. The applied modifiers effectively reduced the flammability of rigid polyurethane foams, among others, increasing the oxygen index above 21.4 vol.%, reducing the total heat released by about 41-51% and the rate of heat release by about 2-52%. A correlation between the limiting oxygen index values and both total heat released parameters from the pyrolysis combustion flow calorimetry and cone calorimetry was observed. The correlation was also visible between the value of the heat release capacity (HRC) parameter obtained from the pyrolysis combustion flow calorimetry and the maximum average rate of heat emission (MARHE) from the cone calorimeter test.
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Dorieh A, Ayrilmis N, Farajollah Pour M, Ghafari Movahed S, Valizadeh Kiamahalleh M, Shahavi MH, Hatefnia H, Mehdinia M. Phenol formaldehyde resin modified by cellulose and lignin nanomaterials: Review and recent progress. Int J Biol Macromol 2022; 222:1888-1907. [DOI: 10.1016/j.ijbiomac.2022.09.279] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/27/2022] [Revised: 09/06/2022] [Accepted: 09/28/2022] [Indexed: 11/05/2022]
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Vieira FR, Magina S, Evtuguin DV, Barros-Timmons A. Lignin as a Renewable Building Block for Sustainable Polyurethanes. MATERIALS (BASEL, SWITZERLAND) 2022; 15:6182. [PMID: 36079563 PMCID: PMC9457695 DOI: 10.3390/ma15176182] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 07/31/2022] [Revised: 08/30/2022] [Accepted: 09/02/2022] [Indexed: 06/15/2023]
Abstract
Currently, the pulp and paper industry generates around 50-70 million tons of lignin annually, which is mainly burned for energy recovery. Lignin, being a natural aromatic polymer rich in functional hydroxyl groups, has been drawing the interest of academia and industry for its valorization, especially for the development of polymeric materials. Among the different types of polymers that can be derived from lignin, polyurethanes (PUs) are amid the most important ones, especially due to their wide range of applications. This review encompasses available technologies to isolate lignin from pulping processes, the main approaches to convert solid lignin into a liquid polyol to produce bio-based polyurethanes, the challenges involving its characterization, and the current technology assessment. Despite the fact that PUs derived from bio-based polyols, such as lignin, are important in contributing to the circular economy, the use of isocyanate is a major environmental hot spot. Therefore, the main strategies that have been used to replace isocyanates to produce non-isocyanate polyurethanes (NIPUs) derived from lignin are also discussed.
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Guevara-Lora I, Wronski N, Bialas A, Osip H, Czosnek C. Efficient Adsorption of Chromium Ions from Aqueous Solutions by Plant-Derived Silica. Molecules 2022; 27:molecules27134171. [PMID: 35807417 PMCID: PMC9268362 DOI: 10.3390/molecules27134171] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/02/2022] [Revised: 06/26/2022] [Accepted: 06/27/2022] [Indexed: 02/04/2023] Open
Abstract
Nowadays, there is great interest in the use of plant waste to obtain materials for environmental protection. In this study, silica powders were prepared with a simple and low-cost procedure from biomass materials such as horsetail and common reed, as well as wheat and rye straws. The starting biomass materials were leached in a boiling HCl solution. After washing and drying, the samples were incinerated at 700 °C for 1 h in air. The organic components of the samples were burned leaving final white powders. These powders were characterized by powder X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, dynamic light scattering (DLS), scanning electron microscopy (SEM), and low-temperature nitrogen sorption. The amorphous powders (biosilica) contained mainly SiO2, as indicated by FTIR analysis. Horsetail-derived silica was chosen for testing the removal of dichromate ions from water solutions. This biosilica had a good ability to adsorb Cr(VI) ions, which increased after modification of the powder with the dodecylamine surfactant. It can be concluded that the applied procedure allowed obtaining high purity biosilica from plant waste with good efficiency. The produced biosilica was helpful in removing chromium ions and showed low cytotoxicity to human endothelial cells, suggesting that it can be safely used in environmental remediation.
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Affiliation(s)
- Ibeth Guevara-Lora
- Department of Analytical Biochemistry, Faculty of Biochemistry, Biophysics and Biotechnology, Jagiellonian University in Krakow, Gronostajowa 7, 30-387 Krakow, Poland; (I.G.-L.); (N.W.)
| | - Norbert Wronski
- Department of Analytical Biochemistry, Faculty of Biochemistry, Biophysics and Biotechnology, Jagiellonian University in Krakow, Gronostajowa 7, 30-387 Krakow, Poland; (I.G.-L.); (N.W.)
| | - Anna Bialas
- Faculty of Energy and Fuels, AGH University of Science and Technology, Mickiewicza 30, 30-059 Krakow, Poland; (A.B.); (H.O.)
| | - Honorata Osip
- Faculty of Energy and Fuels, AGH University of Science and Technology, Mickiewicza 30, 30-059 Krakow, Poland; (A.B.); (H.O.)
| | - Cezary Czosnek
- Faculty of Energy and Fuels, AGH University of Science and Technology, Mickiewicza 30, 30-059 Krakow, Poland; (A.B.); (H.O.)
- Correspondence:
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Chan YY, Schartel B. It Takes Two to Tango: Synergistic Expandable Graphite–Phosphorus Flame Retardant Combinations in Polyurethane Foams. Polymers (Basel) 2022; 14:polym14132562. [PMID: 35808608 PMCID: PMC9269610 DOI: 10.3390/polym14132562] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/27/2022] [Revised: 06/20/2022] [Accepted: 06/21/2022] [Indexed: 12/20/2022] Open
Abstract
Due to the high flammability and smoke toxicity of polyurethane foams (PUFs) during burning, distinct efficient combinations of flame retardants are demanded to improve the fire safety of PUFs in practical applications. This feature article focuses on one of the most impressive halogen-free combinations in PUFs: expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs mainly superimposes the two modes of action, charring and maintaining a thermally insulating residue morphology, to bring effective flame retardancy to PUFs. Specific interactions between EG and P-FRs, including the agglutination of the fire residue consisting of expanded-graphite worms, yields an outstanding synergistic effect, making this approach the latest champion to fulfill the demanding requirements for flame-retarded PUFs. Current and future topics such as the increasing use of renewable feedstock are also discussed in this article.
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Hassegawa M, Karlberg A, Hertzberg M, Verkerk PJ. Innovative forest products in the circular bioeconomy. OPEN RESEARCH EUROPE 2022; 2:19. [PMID: 37645287 PMCID: PMC10445822 DOI: 10.12688/openreseurope.14413.2] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Accepted: 06/10/2022] [Indexed: 08/31/2023]
Abstract
Background: The forest-based industry has been moving towards the manufacture of bio-based products in response to the increasing concern by consumers and governments regarding the use of non-renewable materials and the generation of residues. Various innovative technologies geared towards reducing the environmental footprint of products and processes are currently being developed and applied in the forest-based industry. This study presents some innovative wood-based products that are about to enter the market or that are already being commercialized but have the potential to expand in market size. Methods: We collected data from interviews and a survey with organisations working with product development and manufacturing, and from the literature. Results: Many innovative products that are already produced at an industrial scale, such as cross-laminated timber, wood-based composites, and lyocell, can still increase their market share in the coming years. Some of the up-and-coming products with high potential to substitute fossil-based materials and will likely enter the market in the near future are wood foam, lignin-based adhesives, glycols, bioplastics, and textile fibres. Our study indicates that, although biomass demand is expected to increase, stakeholders do not consider future supply a limiting factor. Conclusions: The ease of market introduction of innovative products relies heavily on the products' ability to take advantage of existing value chains. Overall, many of the reviewed products have the advantage of being 'drop-in'. This is because products that require adjustments to production lines are less likely to get into the market without strong external drivers that push for bio-based alternatives. According to stakeholders, the economic viability and the market expansion of these products could be encouraged to a certain extent by EU policies, and certain barriers could be alleviated by reducing bureaucracy, increasing the support for pilot-scale to full-scale production, and increasing subsidies for bio-based alternatives.
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Affiliation(s)
| | - Anna Karlberg
- SweTree Technologies, Umeå, 907 36, Sweden
- Stora Enso, Falun, SE-791 80, Sweden
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Lubis MAR, Handika SO, Sari RK, Iswanto AH, Antov P, Kristak L, Lee SH, Pizzi A. Modification of Ramie Fiber via Impregnation with Low Viscosity Bio-Polyurethane Resins Derived from Lignin. Polymers (Basel) 2022; 14:polym14112165. [PMID: 35683838 PMCID: PMC9182894 DOI: 10.3390/polym14112165] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/05/2022] [Revised: 05/21/2022] [Accepted: 05/24/2022] [Indexed: 11/16/2022] Open
Abstract
The purpose of this study was to prepare low-viscosity lignin-based polyurethane (LPU) resins for the modification of ramie (Boehmeria nivea (L.) Gaudich) fiber via impregnation to improve the fiber’s thermal and mechanical properties. Low-viscosity LPU resins were prepared by dissolving lignin in 20% NaOH and then adding polymeric 4,4-methane diphenyl diisocyanate (pMDI, 31% NCO) with a mole ratio of 0.3 NCO/OH. Ramie fiber was impregnated with LPU in a vacuum chamber equipped with a two-stage vacuum pump. Several techniques such as Fourier-transform infrared (FTIR) spectroscopy, differential scanning calorimetry, thermogravimetric analysis, pyrolysis-gas chromatography–mass spectroscopy, field emission-scanning electron microscopy coupled with energy dispersive X-ray (EDX), and a universal testing machine were used to characterize lignin, LPU, and ramie fiber. The LPU resins had low viscosity ranging from 77 to 317 mPa·s−1. According to FTIR and EDX analysis, urethane bonds were formed during the synthesis of LPU resins and after impregnation into ramie fibers. After impregnation, the reaction between the LPU’s urethane group and the hydroxy group of ramie fiber increased thermal stability by an average of 6% and mechanical properties by an average of 100% compared to the untreated ramie fiber. The highest thermal stability and tensile strength were obtained at ramie impregnated with LPU-ethyl acetate for 30 min, with a residual weight of 22% and tensile strength of 648.7 MPa. This study showed that impregnation with LPU resins can enhance the thermal and mechanical properties of fibers and increase their wider industrial utilization in value-added applications.
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Affiliation(s)
- Muhammad Adly Rahandi Lubis
- Research Center for Biomass and Bioproducts, National Research and Innovation Agency, Cibinong 16911, Indonesia
- Research Collaboration Center for Biomass and Biorefinery between BRIN and Universitas Padjadjaran, National Research and Innovation Agency, Cibinong 16911, Indonesia
- Correspondence: (M.A.R.L.); (R.K.S.); (A.H.I.); (L.K.)
| | - Sucia Okta Handika
- Department of Forest Products, Faculty of Forestry and Environment, IPB University, Bogor 16680, Indonesia;
| | - Rita Kartika Sari
- Department of Forest Products, Faculty of Forestry and Environment, IPB University, Bogor 16680, Indonesia;
- Correspondence: (M.A.R.L.); (R.K.S.); (A.H.I.); (L.K.)
| | - Apri Heri Iswanto
- Department of Forest Product, Faculty of Forestry, Universitas Sumatera Utara, Medan 20155, Indonesia
- JATI—Sumatran Forestry Analysis Study Center, Universitas Sumatera Utara, Medan 20155, Indonesia
- Correspondence: (M.A.R.L.); (R.K.S.); (A.H.I.); (L.K.)
| | - Petar Antov
- Faculty of Forest Industry, University of Forestry, 1797 Sofia, Bulgaria;
| | - Lubos Kristak
- Faculty of Wood Sciences and Technology, Technical University in Zvolen, 96001 Zvolen, Slovakia
- Correspondence: (M.A.R.L.); (R.K.S.); (A.H.I.); (L.K.)
| | - Seng Hua Lee
- Laboratory of Biopolymer and Derivatives, Institute of Tropical Forestry and Forest Product, Universiti Putra Malaysia, Serdang 43400, Malaysia;
| | - Antonio Pizzi
- LERMAB-ENSTIB, University of Lorraine, 88000 Epinal, France;
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Agrawal R, Kumar A, Singh S, Sharma K. Recent advances and future perspectives of lignin biopolymers. JOURNAL OF POLYMER RESEARCH 2022. [DOI: 10.1007/s10965-022-03068-5] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/17/2022]
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Modified Starch-Based Adhesives: A Review. Polymers (Basel) 2022; 14:polym14102023. [PMID: 35631906 PMCID: PMC9147152 DOI: 10.3390/polym14102023] [Citation(s) in RCA: 16] [Impact Index Per Article: 8.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/31/2022] [Revised: 04/29/2022] [Accepted: 05/06/2022] [Indexed: 02/02/2023] Open
Abstract
Consumer trends towards environmentally friendly products are driving plastics industries to investigate more benign alternatives to petroleum-based polymers. In the case of adhesives, one possibility to achieve sustainable production is to use non-toxic, low-cost starches as biodegradable raw materials for adhesive production. While native starch contains only hydroxyl groups and has limited scope, chemically modified starch shows superior water resistance properties for adhesive applications. Esterified starches, starches with ester substituents, can be feasibly produced and utilized to prepare bio-based adhesives with improved water resistance. Syntheses of esterified starch materials can involve esterification, transesterification, alkylation, acetylation, succinylation, or enzymatic reactions. The main focus of this review is on the production of esterified starches and their utilization in adhesive applications (for paper, plywood, wood composites, fiberboard, and particleboard). The latter part of this review discusses other processes (etherification, crosslinking, grafting, oxidation, or utilizing biobased coupling agents) to prepare modified starches that can be further applied in adhesive production. Further discussion on the characteristics of modified starch materials and required processing methods for adhesive production is also included.
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Yuan Z, Bals BD, Hegg EL, Hodge DB. Technoeconomic evaluation of recent process improvements in production of sugar and high-value lignin co-products via two-stage Cu-catalyzed alkaline-oxidative pretreatment. BIOTECHNOLOGY FOR BIOFUELS AND BIOPRODUCTS 2022; 15:45. [PMID: 35509012 PMCID: PMC9069716 DOI: 10.1186/s13068-022-02139-5] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/02/2021] [Accepted: 04/14/2022] [Indexed: 06/14/2023]
Abstract
BACKGROUND A lignocellulose-to-biofuel biorefinery process that enables multiple product streams is recognized as a promising strategy to improve the economics of this biorefinery and to accelerate technology commercialization. We recently identified an innovative pretreatment technology that enables of the production of sugars at high yields while simultaneously generating a high-quality lignin stream that has been demonstrated as both a promising renewable polyol replacement for polyurethane applications and is highly susceptible to depolymerization into monomers. This technology comprises a two-stage pretreatment approach that includes an alkaline pre-extraction followed by a metal-catalyzed alkaline-oxidative pretreatment. Our recent work demonstrated that H2O2 and O2 act synergistically as co-oxidants during the alkaline-oxidative pretreatment and could significantly reduce the pretreatment chemical input while maintaining high sugar yields (~ 95% glucose and ~ 100% xylose of initial sugar composition), high lignin yields (~ 75% of initial lignin), and improvements in lignin usage. RESULTS This study considers the economic impact of these advances and provides strategies that could lead to additional economic improvements for future commercialization. The results of the technoeconomic analysis (TEA) demonstrated that adding O2 as a co-oxidant at 50 psig for the alkaline-oxidative pretreatment and reducing the raw material input reduced the minimum fuel selling price from $1.08/L to $0.85/L, assuming recoverable lignin is used as a polyol replacement. If additional lignin can be recovered and sold as more valuable monomers, the minimum fuel selling price (MFSP) can be further reduced to $0.73/L. CONCLUSIONS The present work demonstrated that high sugar and lignin yields combined with low raw material inputs and increasing the value of lignin could greatly increase the economic viability of a poplar-based biorefinery. Continued research on integrating sugar production with lignin valorization is thus warranted to confirm this economic potential as the technology matures.
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Affiliation(s)
- Zhaoyang Yuan
- Department of Biochemistry & Molecular Biology, Michigan State University, 603 Wilson Road, East Lansing, MI, 48824, USA
| | - Bryan D Bals
- Michigan Biotechnology Institute, 3815 Technology Boulevard, Lansing, MI, 48910, USA.
| | - Eric L Hegg
- Department of Biochemistry & Molecular Biology, Michigan State University, 603 Wilson Road, East Lansing, MI, 48824, USA.
| | - David B Hodge
- Department of Chemical & Biological Engineering, Montana State University, Bozeman, MT, 59717, USA.
- Division of Sustainable Process Engineering, Luleå University of Technology, Luleå, Sweden.
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Arefmanesh M, Vuong TV, Nikafshar S, Wallmo H, Nejad M, Master ER. Enzymatic synthesis of kraft lignin-acrylate copolymers using an alkaline tolerant laccase. Appl Microbiol Biotechnol 2022; 106:2969-2979. [PMID: 35449361 PMCID: PMC9064866 DOI: 10.1007/s00253-022-11916-z] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/23/2021] [Revised: 03/29/2022] [Accepted: 04/02/2022] [Indexed: 11/28/2022]
Abstract
Abstract Softwood kraft lignin is a major bioresource relevant to the production of sustainable bio-based products. Continued challenges to lignin valorization, however, include poor solubility in organic solvents and in aqueous solutions at neutral pH. Herein, an alkaline tolerant laccase was used to graft acrylate functionalities onto softwood kraft lignin, which is expected to enhance the reactivity of lignin with isocyanate when producing bio-based polyurethanes. Proton nuclear magnetic resonance, Fourier-transform infrared spectroscopy, and high-performance liquid chromatography were used to confirm successful grafting of the acrylate monomer onto lignin and verify the importance of including tert-butyl hydroperoxide as an initiator in the grafting reaction. Laccase-mediated grafting of softwood kraft lignin under alkaline conditions produced lignin products with approximately 30% higher hydroxyl value and higher reactivity toward isocyanate. The reported enzymatic and aqueous process presents an opportunity for the sustainable valorization of softwood kraft lignin. Key points • Softwood kraft lignin displayed high phenolic hydroxyl content, polydispersity index and average molecular weight • Grafting hydroxyethyl acrylate (HEA) monomer onto kraft lignin by laccase was successful at 60 °C and alkaline conditions • Lignin-HEA grafted copolymer showed an increase in total OH value and an increase in average molecular weight Supplementary information The online version contains supplementary material available at 10.1007/s00253-022-11916-z.
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Affiliation(s)
- Maryam Arefmanesh
- Department of Chemical Engineering and Applied Chemistry, University of Toronto, 200 College Street, Toronto, ON, M5S 3E5, Canada
| | - Thu V Vuong
- Department of Chemical Engineering and Applied Chemistry, University of Toronto, 200 College Street, Toronto, ON, M5S 3E5, Canada
| | - Saeid Nikafshar
- Department of Forestry, Michigan State University, 480 Wilson Road, East Lansing, MI, 48824, USA
| | - Henrik Wallmo
- Valmet AB, Regnbågsgatan 6, PO Box 8734, 402 75, Gothenburg, Sweden
| | - Mojgan Nejad
- Department of Forestry, Michigan State University, 480 Wilson Road, East Lansing, MI, 48824, USA.,Department of Chemical Engineering and Material Science, Michigan State University, 428 S Shaw Lane, East Lansing, MI, 48824, USA
| | - Emma R Master
- Department of Chemical Engineering and Applied Chemistry, University of Toronto, 200 College Street, Toronto, ON, M5S 3E5, Canada. .,Department of Bioproducts and Biosystems, Aalto University, Kemistintie 1, 00076 Aalto, Espoo, Finland.
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Studying the Suitability of Nineteen Lignins as Partial Polyol Replacement in Rigid Polyurethane/Polyisocyanurate Foam. MOLECULES (BASEL, SWITZERLAND) 2022; 27:molecules27082535. [PMID: 35458731 PMCID: PMC9030922 DOI: 10.3390/molecules27082535] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 03/01/2022] [Revised: 03/25/2022] [Accepted: 04/02/2022] [Indexed: 11/20/2022]
Abstract
In this study, nineteen unmodified lignins from various sources (hardwood, softwood, wheat straw, and corn stover) and isolation processes (kraft, soda, organosolv, sulfite, and enzymatic hydrolysis) were used to replace 30 wt.% of petroleum-based polyol in rigid polyurethane/polyisocyanurate (PUR/PIR) foam formulations. Lignin samples were characterized by measuring their ash content, hydroxyl content (Phosphorus Nuclear Magnetic Resonance Spectroscopy), impurities (Inductively Coupled Plasma), and pH. After foam formulation, properties of lignin-based foams were evaluated and compared with a control foam (with no lignin) via cell morphology, closed-cell content, compression strength, apparent density, thermal conductivity, and color analysis. Lignin-based foams passed all measured standard specifications required by ASTM International C1029-15 for type 1 rigid insulation foams, except for three foams. These three foams had poor compressive strengths, significantly larger cell sizes, darker color, lower closed-cell contents, and slower foaming times. The foam made with corn stover enzymatic hydrolysis lignin showed no significant difference from the control foam in terms of compressive strength and outperformed all other lignin-based foams due to its higher aliphatic and p-hydroxyphenyl hydroxyl contents. Lignin-based foams that passed all required performance testing were made with lignins having higher pH, potassium, sodium, calcium, magnesium, and aliphatic/p-hydroxyphenyl hydroxyl group contents than those that failed.
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Vieira FR, Barros-Timmons A, Evtuguin DV, Pinto PCOR. Oxyalkylation of Lignoboost™ Kraft Lignin with Propylene Carbonate: Design of Experiments towards Synthesis Optimization. MATERIALS 2022; 15:ma15051925. [PMID: 35269155 PMCID: PMC8912111 DOI: 10.3390/ma15051925] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/30/2021] [Revised: 01/15/2022] [Accepted: 03/02/2022] [Indexed: 02/05/2023]
Abstract
Oxyalkylation with propylene carbonate (PC) is a safe process to convert lignin into a reactive liquid polyol to be used in polyurethane formulations. In this study, the effect of operating conditions of oxyalkylation (temperature, time and quantify of PC) on the quality of lignin-based polyol in terms hydroxyl number (IOH) and viscosity was studied. Full factorial modeling and response surface methodology (RSM) were applied to study the effect and interaction of process variables on the IOH and viscosity of lignin-based polyols. The results revealed that the IOH is highly affected by the reaction time, while the viscosity is affected by the amount of PC. Validation experiments confirmed the model is reliable. Furthermore, RSM optimization allowed to reduce the amount of PC by about 50% and to increase the lignin content in the polyol from 12.5% to 25% (w/w) depending on the temperature and time of the process and also on the purpose of the polyol produced (i.e., application in rigid foams or adhesives).
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Affiliation(s)
- Fernanda Rosa Vieira
- Department of Chemistry, CICECO-Institute of Materials, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal;
- Correspondence: (F.R.V.); (A.B.-T.)
| | - Ana Barros-Timmons
- Department of Chemistry, CICECO-Institute of Materials, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal;
- Correspondence: (F.R.V.); (A.B.-T.)
| | - Dmitry Victorovitch Evtuguin
- Department of Chemistry, CICECO-Institute of Materials, Campus de Santiago, University of Aveiro, 3810-193 Aveiro, Portugal;
| | - Paula C. O. R. Pinto
- RAIZ, Forest and Paper Research Institute, Quinta de S. Francisco, 3801-501 Aveiro, Portugal;
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Borrero-López AM, Valencia C, Franco JM. Lignocellulosic Materials for the Production of Biofuels, Biochemicals and Biomaterials and Applications of Lignocellulose-Based Polyurethanes: A Review. Polymers (Basel) 2022; 14:881. [PMID: 35267704 PMCID: PMC8912558 DOI: 10.3390/polym14050881] [Citation(s) in RCA: 15] [Impact Index Per Article: 7.5] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/26/2022] [Revised: 02/18/2022] [Accepted: 02/21/2022] [Indexed: 02/04/2023] Open
Abstract
The present review is devoted to the description of the state-of-the-art techniques and procedures concerning treatments and modifications of lignocellulosic materials in order to use them as precursors for biomaterials, biochemicals and biofuels, with particular focus on lignin and lignin-based products. Four different main pretreatment types are outlined, i.e., thermal, mechanical, chemical and biological, with special emphasis on the biological action of fungi and bacteria. Therefore, by selecting a determined type of fungi or bacteria, some of the fractions may remain unaltered, while others may be decomposed. In this sense, the possibilities to obtain different final products are massive, depending on the type of microorganism and the biomass selected. Biofuels, biochemicals and biomaterials derived from lignocellulose are extensively described, covering those obtained from the lignocellulose as a whole, but also from the main biopolymers that comprise its structure, i.e., cellulose, hemicellulose and lignin. In addition, special attention has been paid to the formulation of bio-polyurethanes from lignocellulosic materials, focusing more specifically on their applications in the lubricant, adhesive and cushioning material fields. High-performance alternatives to petroleum-derived products have been reported, such as adhesives that substantially exceed the adhesion performance of those commercially available in different surfaces, lubricating greases with tribological behaviour superior to those in lithium and calcium soap and elastomers with excellent static and dynamic performance.
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Affiliation(s)
- Antonio M. Borrero-López
- Pro2TecS—Chemical Process and Product Technology Research Center, Departamento de Ingeniería Química, Escuela Técnica Superior de Ingeniería, Campus de “El Carmen”, Universidad de Huelva, 21071 Huelva, Spain; (C.V.); (J.M.F.)
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Bergamasco S, Tamantini S, Zikeli F, Vinciguerra V, Scarascia Mugnozza G, Romagnoli M. Synthesis and Characterizations of Eco-Friendly Organosolv Lignin-Based Polyurethane Coating Films for the Coating Industry. Polymers (Basel) 2022; 14:416. [PMID: 35160406 PMCID: PMC8839005 DOI: 10.3390/polym14030416] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/03/2022] [Revised: 01/14/2022] [Accepted: 01/17/2022] [Indexed: 02/04/2023] Open
Abstract
Three different formulations of bio-based polyurethane (PU), varying the weight ratio between Organosolv lignin and a commercial isocyanate, were synthesized. The coating formulations were characterized by SEM, pyrolysis-GC/MS, FTIR spectroscopy and FTIR mapping, which confirmed the successful formation of urethane bonds between commercial isocyanate and hydroxyl groups deriving from lignin. The coatings were applied on beech wood samples to measure color and contact angles, and eventually FTIR mapping of the coated wood samples was performed. FTIR mapping is an interesting tool to monitor the distribution of PU chemical bonds on the coating surface and to evaluate the homogeneity of the applied coating films. Increasing the lignin content of the PU coatings results in more red-yellow and darker tones, while the commercial PU coating is transparent. For a higher lignin concentration, the solid content as well as the weight gain of the applied coatings increase. A higher percentage of lignin in the prepared PU formulations leads to superficial cracks and therefore higher coating permeability compared to the commercial PU, but the prepared lignin-based PU coating still makes a raw wood surface significantly more hydrophobic. Apparently, additives such as film-formers with low surface tension to counteract cracks' formation are necessary to improve the performance of lignin-based PU coatings.
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Affiliation(s)
| | - Swati Tamantini
- Department of Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (S.B.); (V.V.); (G.S.M.)
| | - Florian Zikeli
- Department of Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (S.B.); (V.V.); (G.S.M.)
| | | | | | - Manuela Romagnoli
- Department of Innovation in Biological, Agro-Food and Forest Systems (DIBAF), University of Tuscia, 01100 Viterbo, Italy; (S.B.); (V.V.); (G.S.M.)
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Hui X, Wang L, Cao Y, Xu S, He P, Li H. Highly efficient synthesis of novel bio-based pentamethylene dicarbamate via carbonylation of pentanediamine with ethyl carbamate over well-defined titanium oxide catalysts. Catal Sci Technol 2022. [DOI: 10.1039/d2cy00073c] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Highly efficient synthesis of bio-based pentamethylene dicarbamate from pentanediamine and ethyl carbamate was successfully achieved over the well-defined TiO2 catalysts, which provides a green and sustainable way for the production of bio-based isocyanates or polyurethane.
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Affiliation(s)
- Xiang Hui
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
- Sino-Danish College, University of Chinese Academy of Sciences, Beijing, 100049, China
- Sino-Danish Center for Education and Research, University of Chinese Academy of Sciences, Beijing, 100049, China
| | - Liguo Wang
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
- Sino-Danish College, University of Chinese Academy of Sciences, Beijing, 100049, China
- Sino-Danish Center for Education and Research, University of Chinese Academy of Sciences, Beijing, 100049, China
- Dalian National Laboratory for Clean Energy, Dalian, 116023, China
| | - Yan Cao
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
| | - Shuang Xu
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
| | - Peng He
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
| | - Huiquan Li
- Key Laboratory of Green Process and Engineering, National Engineering Research Center of Green Recycling for Strategic Metal Resources, Institute of Process Engineering, Chinese Academy of Sciences, Beijing, 100190, China
- Sino-Danish College, University of Chinese Academy of Sciences, Beijing, 100049, China
- Sino-Danish Center for Education and Research, University of Chinese Academy of Sciences, Beijing, 100049, China
- School of Chemical Engineering, University of Chinese Academy of Sciences, Beijing, 100049, China
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47
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De Smet D, Wéry M, Uyttendaele W, Vanneste M. Bio-Based Waterborne PU for Durable Textile Coatings. Polymers (Basel) 2021; 13:polym13234229. [PMID: 34883730 PMCID: PMC8659624 DOI: 10.3390/polym13234229] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/01/2021] [Revised: 11/26/2021] [Accepted: 11/29/2021] [Indexed: 11/23/2022] Open
Abstract
Polyurethane (PU) coatings are often applied on high added value technical textiles. Key factor to success of PU coatings is its versatility and durability. Up to today most PU textile coatings are solvent-based or water-based. Recent advances are made in applying bio-based PU on textiles. Currently, polymers made from renewable raw materials are experiencing a renaissance, owing to the trend to reduce CO2 emissions, the switch to CO2-neutral renewable products and the depletion of fossil resources. However, the application of bio-based coatings on textiles is limited. The present paper discusses the potential of a bio-based anionic PU dispersion as an environment friendly alternative for petroleum-based PU in textile coating. Coatings were applied on textile via knife over roll. The chemical, thermal and mechanical properties of the bio-based PU coating were characterised via FT-IR, thermogravimetric analysis, differential scanning calorimetry and tensile test. The performance of the coating was studied by evaluating antimicrobial properties, fire retardancy, the resistance to hydrostatic pressure initially and after washing, QUV ageing and hydrolysis test. The developed bio-based PUD coating complied to the fire retardancy test ISO 15025 and exhibited excellent hydrostatic pressure, QUV ageing resistance, hydrolysis resistance, wash fastness at 40 °C.
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48
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Atiwesh G, Parrish CC, Banoub J, Le TAT. Lignin degradation by microorganisms: A review. Biotechnol Prog 2021; 38:e3226. [PMID: 34854261 DOI: 10.1002/btpr.3226] [Citation(s) in RCA: 19] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/26/2021] [Revised: 11/19/2021] [Accepted: 11/28/2021] [Indexed: 11/09/2022]
Abstract
Lignin is an abundant plant-based biopolymer that has found applications in a variety of industries from construction to bioethanol production. This recalcitrant branched polymer is naturally degraded by many different species of microorganisms, including fungi and bacteria. These microbial lignin degradation mechanisms provide a host of possibilities to overcome the challenges of using harmful chemicals to degrade lignin biowaste in many industries. The classes and mechanisms of different microbial lignin degradation options available in nature form the primary focus of the present review. This review first discusses the chemical building blocks of lignin and the industrial sources and applications of this multifaceted polymer. The review further places emphasis on the degradation of lignin by natural means, discussing in detail the lignin degradation activities of various fungal and bacterial species. The lignin-degrading enzymes produced by various microbial species, specifically white-rot fungi, brown-rot fungi, and bacteria, are described. In the end, possible directions for future lignin biodegradation applications and research investigations have been provided.
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Affiliation(s)
- Ghada Atiwesh
- Environmental Science Program, Memorial University of Newfoundland. St. John's, St. John's, Newfoundland, Canada
| | - Christopher C Parrish
- Chemistry Department, Memorial University of Newfoundland St. John's, St. John's, Newfoundland, Canada.,Department of Ocean Sciences, Memorial University of Newfoundland St. John's, St. John's, Newfoundland, Canada
| | - Joseph Banoub
- Chemistry Department, Memorial University of Newfoundland St. John's, St. John's, Newfoundland, Canada.,Fisheries and Oceans Canada, Science Branch, Special Projects, St John's, Newfoundland, Canada
| | - Tuyet-Anh T Le
- School of Science and the Environment, Memorial University of Newfoundland, St. John's, Newfoundland, Canada.,Environmental Policy Institute, Memorial University of Newfoundland, St. John's, Newfoundland, Canada.,Forestry Economics Research Centre, Vietnamese Academy of Forest Sciences, Hanoi, Vietnam
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49
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Lignosulfonate-Based Polyurethane Adhesives. MATERIALS 2021; 14:ma14227072. [PMID: 34832473 PMCID: PMC8622556 DOI: 10.3390/ma14227072] [Citation(s) in RCA: 3] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 10/29/2021] [Revised: 11/15/2021] [Accepted: 11/18/2021] [Indexed: 12/03/2022]
Abstract
The feasibility of using lignosulfonate (LS) from acid sulphite pulping of eucalyptus wood as an unmodified polyol in the formulation of polyurethane (PU) adhesives was evaluated. Purified LS was dissolved in water to simulate its concentration in sulphite spent liquor and then reacted with 4,4′-diphenylmethane diisocyanate (pMDI) in the presence or absence of poly(ethylene glycol) with Mw 200 (PEG200) as soft crosslinking segment. The ensuing LS-based PU adhesives were characterized by infrared spectroscopy and thermal analysis techniques. The adhesion strength of new adhesives was assessed using Automated Bonding Evaluation System (ABES) employing wood strips as a testing material. The results showed that the addition of PEG200 contributed positively both to the homogenization of the reaction mixture and better crosslinking of the polymeric network, as well as to the interface interactions and adhesive strength. The latter was comparable to the adhesive strength recorded for a commercial white glue with shear stress values of almost 3 MPa. The optimized LS-based PU adhesive formulation was examined for the curing kinetics following the Kissinger and the Ozawa methods by non-isothermal differential scanning calorimetry, which revealed the curing activation energy of about 70 kJ·mol−1.
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50
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Prasanth SM, Kumar PS, Harish S, Rishikesh M, Nanda S, Vo DVN. Application of biomass derived products in mid-size automotive industries: A review. CHEMOSPHERE 2021; 280:130723. [PMID: 34162084 DOI: 10.1016/j.chemosphere.2021.130723] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/17/2021] [Revised: 04/19/2021] [Accepted: 04/27/2021] [Indexed: 06/13/2023]
Abstract
The automotive industry is directly affected by the shortage of fossil fuels and the excessive pollution resulting from crude oil-based fuels has many adverse effects on the environment. The search for a greener and sustainable source of materials and fuels to power automobiles has ultimately led to the usage of biomass and biobased sources as the main precursor due to its graft availability and renewability. Biobased fuels developed have been shown to easily blend in with the existing automobile engines and to provide sustainable performance. Similarly, the usage of various biobased polymers, plastics, and composite materials as the structural materials for the construction of automobiles instead of crude oil sources have shown to be invaluable. The powering of automobiles with electricity is the future of the transportation industry to address the greenhouse gas emissions caused by fossil fuels. Hence, biobased lithium-ion batteries and supercapacitors have started to enter the mid-sized automotive industry. However, extensive commercialization of biobased products application in the automotive sector is underdeveloped. Hence it is customary to assess the various drawbacks of using biobased materials and identify the correct pathway for new research and development in this field. Therefore, this review covers various applications of biobased products in the automotive industries and mentions the active researches going on in this field to replace petroleum and crude oil-based sources with biobased sources.
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Affiliation(s)
- S M Prasanth
- Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai, India
| | - P Senthil Kumar
- Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai, India.
| | - S Harish
- Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai, India
| | - M Rishikesh
- Department of Chemical Engineering, Sri Sivasubramaniya Nadar College of Engineering, Chennai, India
| | - Sonil Nanda
- Department of Chemical and Biological Engineering University of Saskatchewan, Saskatchewan, S7N 5A9, Canada
| | - Dai-Viet N Vo
- Center of Excellence for Green Energy and Environmental Nanomaterials (CE@GrEEN), Nguyen Tat Thanh University, Ho Chi Minh City, Viet Nam
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