Transparent Cellulose/Technical Lignin Composite Films for Advanced Packaging

Benefits of Incorporating Lignin into Starch-Based Films: A Brief Review

Polysaccharides are an excellent renewable source for developing food-packing materials. It is expected that these packages can be an efficient barrier against oxygen; can reduce lipid peroxidation, and can retain the natural aroma of a food commodity. Starch has tremendous potential to be explored in the preparation of food packaging; however, due to their high hydrophilic nature, packaging films produced from starch possess poor protective moisture barriers and low mechanical properties. This scenario limits their applications, especially in humid conditions. In contrast, lignin's highly complex aromatic hetero-polymer network of phenylpropane units is known to play a filler role in polysaccharide films. Moreover, lignin can limit the biodegradability of polysaccharides films by a physical barrier, mainly, and by non-productive bindings. The main interactions affecting lignin non-productive bindings are hydrophobic interactions, electrostatic interactions, and hydrogen-bonding interactions, which are dependent on the total phenolic -OH and -COOH content in its chemical structure. In this review, the use of lignin as a reinforcement to improve the biodegradability of starch-based films in wet environments is presented. Moreover, the characteristics of the used lignins, the mechanisms of molecular interaction among these materials, and the sensitive physicochemical parameters for biodegradability detection are related.

The Impact of Lignin Biopolymer Sources, Isolation, and Size Reduction from the Macro- to Nanoscale on the Performances of Next-Generation Sunscreen

In recent years, concerns about the harmful effects of synthetic UV filters on the environment have highlighted the need for natural sun blockers. Lignin, the most abundant aromatic renewable biopolymer on Earth, is a promising candidate for next-generation sunscreen due to its inherent UV absorbance and its green, biodegradable, and biocompatible properties. Lignin's limitations, such as its dark color and poor dispersity, can be overcome by reducing particle size to the nanoscale, enhancing UV protection and formulation. In this study, 100-200 nm lignin nanoparticles (LNPs) were prepared from various biomass by-products (hardwood, softwood, and herbaceous material) using an eco-friendly anti-solvent precipitation method. Pure lignin macroparticles (LMPs) were extracted from beech, spruce, and wheat straw using an ethanol-organosolv treatment and compared with sulfur-rich kraft lignin (KL). Sunscreen lotions made from these LMPs and LNPs at various concentrations demonstrated novel UV-shielding properties based on biomass source and particle size. The results showed that transitioning from the macro- to nanoscale increased the sun protection factor (SPF) by at least 2.5 times, with the best results improving the SPF from 7.5 to 42 for wheat straw LMPs and LNPs at 5 wt%. This study underscores lignin's potential in developing high-quality green sunscreens, aligning with green chemistry principles.

Preparation of High-Toughness Cellulose Nanofiber/Polylactic Acid Bionanocomposite Films via Gel-like Cellulose Nanofibers

This study demonstrates a procedure for preparing gel-like cellulose nanofibers (CNFs) in polyethylene glycol (PEG) to toughen polylactic acid (PLA) nanocomposite films. A well-dispersed solution of CNFs in ethanol was produced from microcrystalline cellulose by using a high-pressure microfluidizer. The fiber diameter of CNFs was found to be in the range of 80-100 nm. Ethanol was replaced by PEG using a rotary evaporator to obtain gel-like CNFs/PEG. PLA/PEG/CNF films were prepared using the solvent casting method, with the CNF content varying from 0.15 to 5 phr. The effect of CNFs on the mechanical, morphological, and thermal properties of PLA nanocomposite films was investigated. The results demonstrate that the addition of CNFs improved Young's modulus and toughness of PLA/PEG films. In contrast, a slight decrease in mechanical properties was observed when the content of CNFs reached 0.83 phr. Considère's constructions are used to explain the neck phenomena and cold drawing of nanocomposite films. The crystallization and thermal stability of PLA nanocomposite films were enhanced, with a slight decrease in cold-crystalline temperature (T cc) and an increase in decomposition temperature (T d).

Self-Formation of Lignin Particles Through Melt-Extrusion for Active Biodegradable Food Packaging

This study presents a method for the self-formation of lignin particles within a polylactic acid (PLA) matrix during melt-extrusion, eliminating the need for separation and drying steps typically associated with submicro-size lignin particles. This method effectively mitigates the problem of agglomeration often associated with the drying step. Softwood kraft lignin, guaiacyl lignin (GL-lignin), was dissolved in low-molecular-weight poly(ethylene glycol) (PEG) and was introduced into a twin-screw extruder using a liquid feeder. Lignin particles within a particle size range of 200-500 nm were observed in the extrudate of the PLA/PEG/GL-lignin composites. PLA/PEG/GL-lignin composite films were produced through blown film extrusion. These composite films demonstrated superior ultraviolet (UV)-barrier and antioxidant properties compared to neat PLA films, with optical and mechanical characteristics comparable to those of neat PLA. Moreover, migration values of the composite films in various food simulants were below regulatory limits, suggesting their potential for food packaging applications. This self-formation process offers a promising approach for utilizing lignin for PLA applications.

Recent trends in polysaccharide-based biodegradable polymers for smart food packaging industry

Artificial packaging materials, such as plastic, can cause significant environmental problems. Thus, the use of polysaccharide-based biodegradable polymers (cellulose, starch, and alginate) has the potential in the field of environmental sustainability, reprocessing, or protection of the environment. Morphological and structural alterations caused by material degradation have a substantial impact on polymer material characteristics. To avoid degradation during storage, it is critical to evaluate and comprehend the structure, characteristics, and behavior of modern bio-based materials for potential food packaging applications. Hence, this review focused on the various types of polysaccharide-based biodegradable polymers (cellulose, starch, and alginate), their properties, and their commercial potential for food packaging applications. In addition, we overviewed the recent development of polysaccharide-based biodegradable polymer (cellulose, starch, and alginate) packaging for food products. The review concluded that the membrane and chromatographics are widely used in production of cellulose, starch, and alginate-based biodegradable polymers. Also, nanotechnology-based food packaging is widely used to improve the properties of cellulose, starch, and alginate biodegradable polymers and the incorporation of active agents to enhance the shelf life of food products. Overall, the review highlighted the potential of cellulose, starch, and alginate biodegradable polymers in the food packaging industry and the need for potential research and development to improve their properties and commercial viability.

Innovations in Food Packaging for a Sustainable and Circular Economy

Packaging is fundamental to maintaining the quality of food, but its contribution with a negative footprint to the environment must be completely changed worldwide to reduce pollution and climate change. Innovative and sustainable packaging and new strategies of reutilization are necessary to reduce plastic waste accumulation, maintain food quality and safety, and reduce food losses and waste. The purpose of this chapter is to present innovations in food packaging for a sustainable and circular economy. First, to present the eco-design packaging approach as well as new strategies for recycled or recyclable materials in food packaging. Second, to show current trends in new packaging materials developed from the use of agro-industrial wastes as well as new methods of production, including 3D/4D printing, electrostatic spinning, and the use of nanomaterials.

Sustainable Strategies for Synthesizing Lignin-Incorporated Bio-Based Waterborne Polyurethane with Tunable Characteristics

In this study, we introduce a novel approach for synthesizing lignin-incorporated castor-oil-based cationic waterborne polyurethane (CWPU-LX), diverging significantly from conventional waterborne polyurethane dispersion synthesis methods. Our innovative method efficiently reduces the required solvent quantity for CWPU-LX synthesis to approximately 50% of that employed in traditional WBPU experimental procedures. By incorporating lignin into the polyurethane matrix using this efficient and reduced-solvent method, CWPU-LX demonstrates enhanced properties, rendering it a promising material for diverse applications. Dynamic interactions between lignin and polyurethane molecules contribute to improved mechanical properties, enhanced thermal stability, and increased solvent resistance. Dynamic interactions between lignin and polyurethane molecules contribute to improved tensile strength, up to 250% compared to CWPU samples. Furthermore, the inclusion of lignin enhanced thermal stability, showcasing a 4.6% increase in thermal decomposition temperature compared to conventional samples and increased solvent resistance to ethanol. Moreover, CWPU-LX exhibits desirable characteristics such as protection against ultraviolet light and antibacterial properties. These unique properties can be attributed to the presence of the polyphenolic group and the three-dimensional structure of lignin, further highlighting the versatility and potential of this material in various application domains. The integration of lignin, a renewable and abundant resource, into CWPU-LX exemplifies the commitment to environmentally conscious practices and underscores the significance of greener materials in achieving a more sustainable future.

A Comprehensive Mini-Review on Lignin-Based Nanomaterials for Food Applications: Systemic Advancement and Future Trends

The shift to an environmentally friendly material economy requires renewable resource exploration. This shift may depend on lignin valorization. Lignin is an aromatic polymer that makes up one-third of total lingo-cellulosic biomass and is separated into large amounts for biofuel and paper manufacture. This renewable polymer is readily available at a very low cost as nearly all the lignin that is produced each year (90–100 million tons) is simply burned as a low-value fuel. Lignin offers potential qualities for many applications, and yet it is underutilized. This Perspective highlights lignin-based material prospects and problems in food packaging, antimicrobial, and agricultural applications. The first half will discuss the present and future studies on exploiting lignin as an addition to improve food packaging’s mechanical, gas, UV, bioactive molecules, polyphenols, and antioxidant qualities. Second, lignin’s antibacterial activity against bacteria, fungi, and viruses will be discussed. In conclusion, lignin agriculture will be discussed in the food industries.

A Comprehensive Mini-Review on Lignin-Based Nanomaterials for Food Applications: Systemic Advancement and Future Trends

The shift to an environmentally friendly material economy requires renewable resource exploration. This shift may depend on lignin valorization. Lignin is an aromatic polymer that makes up one-third of total lingo-cellulosic biomass and is separated into large amounts for biofuel and paper manufacture. This renewable polymer is readily available at a very low cost as nearly all the lignin that is produced each year (90-100 million tons) is simply burned as a low-value fuel. Lignin offers potential qualities for many applications, and yet it is underutilized. This Perspective highlights lignin-based material prospects and problems in food packaging, antimicrobial, and agricultural applications. The first half will discuss the present and future studies on exploiting lignin as an addition to improve food packaging's mechanical, gas, UV, bioactive molecules, polyphenols, and antioxidant qualities. Second, lignin's antibacterial activity against bacteria, fungi, and viruses will be discussed. In conclusion, lignin agriculture will be discussed in the food industries.

Biovalorization of brewer's spent grain as single-cell protein through coupling organosolv pretreatment and fungal cultivation

Brewer's spent grain (BSG) is a clean byproduct from the food sector, comprising 85% of the brewing process solid byproducts. BSG is mainly used as low-quality animal feed and often ends up in landfills due to its short shelf life. However, considering its abundant availability and high nutritional content, BSG holds the potential for biorefineries to produce valuable products. The recalcitrant nature of BSG poses a challenge, requiring pretreatment steps. Therefore, this study focused on valorizing BSG obtained from organosolv pretreatment by producing food- and feed-grade single-cell protein (SCP). The BSG was subject to organosolv pretreatment at 180C for 2 h with 50% v/v ethanol as solvent. Filamentous fungi N. intermedia and A. oryzae were cultivated on as-received and different fractions of organosolv-treated BSG to evaluate the effect of factors such as pretreatment, fungal strain, pretreated fraction content, and substrate loading on fungal biomass yield, biomass composition (protein content), and metabolite production. A. oryzae cultivation on all tested substrates yielded 7%-40% more biomass than N. intermedia. Cultivating A. oryzae on organosolv liquor resulted in the highest biomass protein content (44.8% ± 0.7%) with a fungal biomass concentration of 5.1 g/L. A three-fold increase in the substrate loading increased the ethanol-to-substrate yield by 50%, while protein content was decreased by 23%. Finally, a biorefinery concept was proposed to integrate the organosolv pretreatment of BSG with fungal cultivation for maximum yield of SCP while obtaining other products such as lignin and ethanol, providing a sustainable rout for managing BSG.

Lignins as Promising Renewable Biopolymers and Bioactive Compounds for High-Performance Materials

The recycling of biomass into high-value-added materials requires important developments in research and technology to create a sustainable circular economy. Lignin, as a component of biomass, is a multipurpose aromatic polymer with a significant potential to be used as a renewable bioresource in many fields in which it acts both as promising biopolymer and bioactive compound. This comprehensive review gives brief insights into the recent research and technological trends on the potential of lignin development and utilization. It is divided into ten main sections, starting with an outlook on its diversity; main properties and possibilities to be used as a raw material for fuels, aromatic chemicals, plastics, or thermoset substitutes; and new developments in the use of lignin as a bioactive compound and in nanoparticles, hydrogels, 3D-printing-based lignin biomaterials, new sustainable biomaterials, and energy production and storage. In each section are presented recent developments in the preparation of lignin-based biomaterials, especially the green approaches to obtaining nanoparticles, hydrogels, and multifunctional materials as blends and bio(nano)composites; most suitable lignin type for each category of the envisaged products; main properties of the obtained lignin-based materials, etc. Different application categories of lignin within various sectors, which could provide completely sustainable energy conversion, such as in agriculture and environment protection, food packaging, biomedicine, and cosmetics, are also described. The medical and therapeutic potential of lignin-derived materials is evidenced in applications such as antimicrobial, antiviral, and antitumor agents; carriers for drug delivery systems with controlled/targeting drug release; tissue engineering and wound healing; and coatings, natural sunscreen, and surfactants. Lignin is mainly used for fuel, and, recently, studies highlighted more sustainable bioenergy production technologies, such as the supercapacitor electrode, photocatalysts, and photovoltaics.

Development of shelf life-extending packaging for vitamin C syrup based on high-density polyethylene and extracted lignin argan shells

Biobased packaging is an essential parameter in the pharmaceutical industry. In the present work, bio-composites consisting of high-density polyethylene (HDPE) as a matrix and lignin recovered from argan nut shells as filler were developed to investigate their potential use as packaging materials for vitamin C drugs. The lignin was extracted via alkali and klason processes, and the effects of the extraction method as well as the lignin content on the thermal, morphological, mechanical, and rheological properties of the produced composites, as well as their application for vitamin C packaging, were investigated. Among all the prepared packaging materials, the one with desirable results in pH, color stability, hardness, and mechanical characteristics was based on alkali lignin. It achieved its highest Young's modulus enhancement, 10.12 %, at 10 % alkali lignin loading, while the highest yield strain enhancement (4.65 %) was obtained with 2 % loading. When compared to neat HDPE and HDPE/klason lignin packaging materials, vitamin C solutions packed with this composite showed a lower oxidation rate, attributed to the extremely low pH variation and high color stability of the material, which decreased the rate of vitamin C degradation. According to these findings, HDPE/alkali lignin composite is a promising vitamin C syrup packaging material.

Sustainable Starch/Lignin Nanoparticle Composites Biofilms for Food Packaging Applications

Construction of sustainable composite biofilms from natural biopolymers are greatly promising for advanced packaging applications due to their biodegradable, biocompatible, and renewable properties. In this work, sustainable advanced food packaging films are developed by incorporating lignin nanoparticles (LNPs) as green nanofillers to starch films. This seamless combination of bio-nanofiller with biopolymer matrix is enabled by the uniform size of nanofillers and the strong interfacial hydrogen bonding. As a result, the as-prepared biocomposites exhibit enhanced mechanical properties, thermal stability, and antioxidant activity. Moreover, they also present outstanding ultraviolet (UV) irradiation shielding performance. As a proof of concept in the application of food packaging, we evaluate the effect of composite films on delaying oxidative deterioration of soybean oil. The results indicate our composite film could significantly decrease peroxide value (POV), saponification value (SV), and acid value (AV) to delay oxidation of soybean oil during storage. Overall, this work provides a simple and effective method for the preparation of starch-based films with enhanced antioxidant and barrier properties for advanced food packaging applications.

Current roles of lignin for the agroindustry: Applications, challenges, and opportunities

Lignin has the potential to be used as an additive, coating agent, fertilizer, plant growth stimulator, and packaging material in the agroindustry due to its functional aromatic structure. The quantitative measurement of functional groups is a significant element of the research for lignin structure since they directly impact their optical, dispersion, and chemical properties. These physical and chemical properties of lignin strongly depend on its type and source and its isolation procedure. Thus, lignin provides numerous opportunities for the circular economy in the agroindustry; however, studying and resolving the challenges associated with its separation, purification, and modification is required. This review discusses the most recent findings on lignin use in agroindustry and historical facts about lignin. The properties of lignin and its roles as coating agents, pesticide carriers, plant growth stimulators, and soil-improving agents have been summarized. The emerging challenges in the field of lignin-based agroindustry are considered, and potential future steps to overcome these challenges are discussed.

From sugarcane to skin: Lignin as a multifunctional ingredient for cosmetic application

Lignin has been suggested as a promising candidate for cosmetic applications due to its remarkable potential to absorb ultraviolet rays and distinctive antioxidant activity. This study aims at evaluating the performance of lignin from sugarcane bagasse (SCB) as natural UV blocker, antioxidant, and pigment. Lignin was extracted from SCB, characterized and incorporated into a blemish balm (BB) cream. The biological potential, concretely, in vitro and in vivo sun protection factor (SPF) and in vitro UVA-PF, and safety were assessed. A high-purity SCB lignin (>92 %) was obtained by a mild alkaline extraction process. The results of cytotoxicity, mutagenicity, skin sensitization and in vivo acute cutaneous irritation demonstrated that SCB lignin is safe for topical applications. Lignin showed capacity to scavenge both ABTS and DPPH radicals, which were preserved after its incorporation into the cosmetic formulation. Notable results were achieved in terms of in vitro and in vivo SPF of 9.5 ± 2.9 and 9.6 ± 0.8, respectively. Furthermore, the tested lignin-based BB cream revealed a broad-spectrum UV protection (critical wavelength of 378 ± 0.5 nm). These results suggest SCB lignin as multifunctional and safe ingredient for use in cosmetic products.

Towards lignin valorization: lignin as a UV-protective bio-additive for polymer coatings

Interest in fossil-free, bio-based materials capable of protecting against the harmful effects of UV radiation is constantly growing. The functional groups within lignin are able to effectively absorb light in the visible and UV range, making lignin a good candidate as a bio-additive in UV-protective polymer coatings. In this work, unmodified and modified (by methacrylation) lignin of different origins (softwood [spruce] and hardwood [eucalyptus]) was used as a bio-additive within epoxy resin to develop UV-blocking coatings. Methacrylation of the lignin, as well as the presence of appropriate functional groups in the coatings was confirmed by FTIR spectroscopy. The colour properties of the coatings were additionally investigated whereby the chemical modification of lignin was found to significantly influence the colour of the biocomposite coating. The thermal properties and morphology were investigated by DSC and confocal microscopy, respectively. The results demonstrate that methacrylated lignin is a promising environmentally friendly UV-protective bio-additive for polymer coatings.

Opportunities and Challenges for Lignin Valorization in Food Packaging, Antimicrobial, and Agricultural Applications

The exploration of renewable resources is essential to help transition toward a more sustainable materials economy. The valorization of lignin can be a key component of this transition. Lignin is an aromatic polymer that constitutes approximately one-third of the total lignocellulosic biomass and is isolated in huge quantities as a waste material of biofuel and paper production. About 98% of the 100 million tons of lignin produced each year is simply burned as low-value fuel, so this renewable polymer is widely available at very low cost. Lignin has valuable properties that make it a promising material for numerous applications, but it is far from being fully exploited. The aim of this Perspective is to highlight opportunities and challenges for the use of lignin-based materials in food packaging, antimicrobial, and agricultural applications. In the first part, the ongoing research and the possible future developments for the use of lignin as an additive to improve mechanical, gas and UV barrier, and antioxidant properties of food packaging items will be treated. Second, the application of lignin as an antimicrobial agent will be discussed to elaborate on the activity of lignin against bacteria, fungi, and viruses. Finally, the use of lignin in agriculture will be presented by focusing on the application of lignin as fertilizer.

Physicochemical properties of lignin nanoparticles from softwood and their potential application in sustainable pre-harvest bagging as transparent UV-shielding films

Technical lignin can be mainly obtained as a waste by-product from pulp industry, and it exhibits unique properties including ultraviolet adsorption, biodegradable, antibacterial, and antioxidant which can be utilized for bioplastic applications. However, common limitations of technical lignin for plastic applications are compatibility mainly due to poor interfacial adhesion, relatively large particle size and impurity. In this study lignin nanoparticles from softwood (S-LNPs) were successfully produced through a continuous-green-scalable antisolvent precipitation and the suitability of S-LNPs for fabrication of bio-composite polybutylene succinate (PBS) films using conventional blown film extrusion was examined. The attained S-LNPs showed lower ash content, higher phenolic content and higher lignin content compared to pristine softwood kraft lignin (S-lignin). Rheological property including shear viscosity and melt-flow index was determined. The obtained PBS/S-LNP composite films showed improved tensile modulus, higher water vapor transmission rate and excellent UV-shielding ability compared to neat PBS and PBS/S-lignin films. Accelerated weathering testing was conducted to replicate outdoor conditions. Degradation indices including carbonyl, vinyl and hydroxyl of the weathered PBS/lignin composites were evaluated for photo-oxidative stability. The S-LNPs as multifunctional bio-additives in biodegradable composite film exhibited superior performances of transparency, UV-absorption and stiffness with high photo-oxidative stability suitable for outdoor applications.

Utilization of chestnut shell lignin in alginate films

BACKGROUND

Lignocellulosic structures obtained from agricultural wastes can re-design sustainable packaging materials. The present study investigated the utilization of lignocellulose (LS), alkali lignin (L) and hydroxymethylated (modified) lignin (ML), separated from chestnut shells in alginate (AL) films at 100 and 200 mg g^-1 (10% and 20%, w/w based on AL), as reinforcing agents. Lignin modification and concentration effects on the AL films were characterized by water vapor permeability (WVP), as well as morphological, mechanical, optical, thermal and active properties.

RESULTS

Fourier transform infrared spectroscopy results showed that extracted L and LS had different structures, and the modification of L resulted in a peak shift and a decrease in peak intensities between 1250 and 800 cm^-1 . The antioxidant and antimicrobial activity tests showed that films containing L had higher activity values (P < 0.05). WVP of the films containing ML was the lowest (P < 0.05) and the results revealed that 20% (w/w) concentration had an adverse effect on the WVP of films. The addition of L, LS and ML increased the tensile strength, elastic modulus and thermal properties (P < 0.05) compared to AL control films. With an increasing concentration, films containing L-based structures showed higher opacity and relatively lower L* values (P < 0.05).

CONCLUSION

These results show that the addition of lignin to biopolymers is a promising method for improving the properties of biopolymers and providing functional attributes. LS had no or little effect on the film properties; however, the modification of L had the advantage of enhancing WVP and thermal properties at the same time as showing a decrease in functional properties compared to L. © 2022 Society of Chemical Industry.

PLA-lignin nanofibers as antioxidant biomaterials for cartilage regeneration and osteoarthritis treatment

Background

Osteoarthritis (OA) is common musculoskeletal disorders associated with overgeneration of free radicals, and it causes joint pain, inflammation, and cartilage degradation. Lignin as a natural antioxidant biopolymer has shown its great potential for biomedical applications. In this work, we developed a series of lignin-based nanofibers as antioxidative scaffolds for cartilage tissue engineering.

Results

The nanofibers were engineered by grafting poly(lactic acid) (PLA) into lignin via ring-opening polymerization and followed by electrospinning. Varying the lignin content in the system was able to adjust the physiochemical properties of the resulting nanofibers, including fiber diameters, mechanical and viscoelastic properties, and antioxidant activity. In vitro study demonstrated that the PLA-lignin nanofibers could protect bone marrow-derived mesenchymal stem/stromal cells (BMSCs) from oxidative stress and promote the chondrogenic differentiation. Moreover, the animal study showed that the lignin nanofibers could promote cartilage regeneration and repair cartilage defects within 6 weeks of implantation.

Conclusion

Our study indicated that lignin-based nanofibers could serve as an antioxidant tissue engineering scaffold and facilitate the cartilage regrowth for OA treatment.

Graphical Abstract

Supplementary Information

The online version contains supplementary material available at 10.1186/s12951-022-01534-2.

Conversion of Cellulose and Lignin Residues into Transparent UV-Blocking Composite Films

The valorization of cellulose and lignin residues in an integrated biorefinery is of great significance to improve the overall economics but has been challenged by their structural recalcitrance, especially for lignin residue. In this work, a facile chemical conversion route to fabricating functional UV-blocking cellulose/lignin composite films through a facile dissolution-regeneration process using these biomass residues was proposed. Three representative lignin residues, i.e., aspen and poplar wood lignin, and corn stover (CS) lignin were assessed for their feasibility for the film fabrication. The UV-blocking performance of the composite films were comparatively investigated. Results showed that all these three lignin residues could enhance the UV-blocking property of the composite films, corresponding to the reduction in the optical energy band gap from 4.31 to 3.72 eV, while poplar lignin had a considerable content of chromophores and showed the best UV-blocking enhancement among these three assessing lignins. The enhancement of UV-blocking property was achieved without compromising the visible-light transparency, mechanical strength and thermal stability of the composite films even at 4% lignin loading. This work showed the high promise of integrating biomass residue conversion into lignocellulose biorefinery for a multi-production purpose.

Lignin enhances cellulose dissolution in cold alkali

Aqueous sodium hydroxide solutions are extensively used as solvents for lignin in kraft pulping. These are also appealing systems for cellulose dissolution due to their inexpensiveness, ease to recycle and low toxicity. Cellulose dissolution occurs in a narrow concentration region and at low temperatures. Dissolution is often incomplete but additives, such as zinc oxide or urea, have been found to significantly improve cellulose dissolution. In this work, lignin was explored as a possible beneficial additive for cellulose dissolution. Lignin was found to improve cellulose dissolution in cold alkali, extending the NaOH concentration range to lower values. The regenerated cellulose material from the NaOH-lignin solvents was found to have a lower crystallinity and crystallite size than the samples prepared in the neat NaOH and NaOH-urea solvents. Beneficial lignin-cellulose interactions in solution state appear to be preserved under coagulation and regeneration, reducing the tendency of crystallization of cellulose.

Bacterial cellulose/lignin nanoparticles composite films with retarded biodegradability

In practical applications, the full biodegradability of all-biomass-based bacterial cellulose (BC) composites enhances their environmentally friendliness but results in the poor durability especially at humid conditions. This work prepared BC/lignin nanoparticles (LNPs) composite films with retarded biodegradability, which could broaden their application area. Three LNPs were fabricated using technical lignins extracted by deep eutectic solvent (DES), ethanol organosolv, soda/anthraquinone from poplar. LNPs involvement during BC fermentation showed limited influence on its productivity but significantly retarded the biodegradation of composite films. The potential inhibition mechanism was physical barrier and non-productive binding of LNPs. The BC/Soda LNPs showed much higher retarded degradation property (~58 wt% degradation) compared to BC/Organosolv LNPs and BC/DES LNPs (~85 wt% and ~ 97 wt% degradation respectively) at high enzyme loadings of 5 mg g^-1 BCE. While at low enzyme loadings of 1 mg g^-1 BCE, all these three composite films showed comparable retarded degradation property of ~60 wt%.

Lignocellulosic biomass pretreatment by deep eutectic solvents on lignin extraction and saccharification enhancement: A review

Biomass recalcitrance hinders efficient utilization of lignocellulosic biomass, making pretreatment process a crucial step for successful biorefinery process. Pretreatment processes have been developed for processing biomass, while technical obstacles including intensive energy requirement, high operational cost, equipment corrosions resulted from currently applied techniques promote the development of new pretreatment process for biomass. The deep eutectic solvent (DES) has been recognized as a promising solvent for biomass pretreatment, although the DES application toward biomass is still in its nascent stage. This review summarized the current researches using DES for biomass pretreatment, focusing particularly on lignin extraction and saccharification enhancement of lignocellulosic biomass. The mechanisms for biomass fractionation using DES as agents are introduced. Prospect and challenge were outlined.

Antioxidant and UV-Blocking Properties of a Carboxymethyl Cellulose-Lignin Composite Film Produced from Oil Palm Empty Fruit Bunch

Oil palm empty fruit bunch (EFB) pulp with the highest cellulose content of 83.42% was obtained from an optimized process of acid pretreatment (0.5% v/v H2SO4), alkaline extraction (15% w/w NaOH), and hydrogen peroxide bleaching (10% w/v H2O2), respectively. The EFB cellulose was carboxymethylated, and the obtained carboxymethyl cellulose (CMC) was readily water-soluble (81.32%). The EFB CMC was blended with glycerol and cast into a composite film. Lignin that precipitated from the EFB black liquor was also incorporated into the film at different concentrations, and its effect on the UV-blocking properties of the film was determined. Interestingly, the EFB CMC film without lignin addition completely blocked UV-B transmittance. The incorporation of lignin at all concentrations significantly enhanced the UV-A blocking and other physical properties of the film, including the surface roughness, thickness, and thermal stability, although the tensile strength and water vapor permeability were not significantly affected. Complete UV-A and UV-B blocking were observed when lignin was added at 0.2% (w/v), and the film also exhibited the highest antioxidant activity against 2,2-diphenyl-1-picrylhydrazyl (DPPH) free radicals with an half-maximal inhibitory concentration (IC50) value of 3.87 mg mL-1.

Revisiting lignin: a tour through its structural features, characterization methods and applications

A pedagogical overview of the main extraction procedures and structural features, characterization methods and state-of-the-art applications.

One-Step Synthesis of Eu3+-Modified Cellulose Acetate Film and Light Conversion Mechanism

A CA-Eu(III) complex was synthesized by the coordination reaction of cellulose acetate (CA) and Eu³⁺ to obtain a CA-Eu light conversion film. This product was then doped with Tb(III) to sensitize the luminescence of Eu³⁺, which could functionalize the CA film. FTIR and XPS showed that the oxygen atoms in C=O, C-O (O=C-O), and O-H were involved in the complexation with Eu³⁺ and formed a Eu-O bond. SEM revealed that Eu³⁺ filled in the pores of the CA film. By changing the experimental conditions, the best fluorescence performance was obtained at the CA: Eu³⁺ ratio of 3:1 with a reaction time of 65 min. The energy transfer between Tb³⁺-Eu³⁺ could be realized by doping Tb³⁺ to enhance the luminescence of Eu³⁺. The best fluorescence performance of the CA-Eu-Tb light conversion film was at a Eu³⁺:Tb³⁺ ratio of 3:1. Compared with the CA film, the light conversion film has high transparency, high tensile strength, and good flexibility. It can convert the ultraviolet light harmful to plants into red light that is beneficial to photosynthesis. This offers high efficiency and environmental protection in the field of agricultural films.

Design strategies, properties and applications of cellulose nanomaterials-enhanced products with residual, technical or nanoscale lignin-A review

With the increasing demand for greener alternatives to fossil-derived products, research on cellulose nanomaterials (CNMs) has rapidly expanded. The combination of nanoscale properties and sustainable attributes makes CNMs an asset in the quest for a sustainable society. However, challenges such as the hydrophilic nature of CNMs, their low compatibility with non-polar matrices and modest thermal stability, slow the development of end-uses. Combination of CNMs with amphiphilic lignin can improve the thermal stability, enhance the compatibility with non-polar matrices and, additionally, endow CNMs with new functionalities e.g., UV shielding or antioxidative properties. This article comprehensively reviews the different design strategies and their influence on properties and applications of CNMs containing lignin in various forms; either as residual lignin, added technical lignin, or nanoscale particles. The review focuses especially on the synergy created between CNMs and lignin, paving the way for new production routes and use of CNM/lignin materials in high-performance applications.

Antioxidant, antibacterial and antitumoural activities of kraft lignin from hardwood fractionated by acid precipitation

Kraft lignin, so far useful for energy generation, has been gathering considerable attention as an alternative material to replace fossil-based resources mainly due to its high phenolic content. However, the wide molecular weight distribution and chemical composition heterogeneity led to the development of fractionation methods. Herein, to narrow such characteristics we used eucalypt kraft lignin fractionated at pH's 9, 7, 5 and 3 by sequential acid precipitation. These lignin fractions were first characterised by simultaneous pyrolysis and trimethylsilylation (SPyT) with N-Methyl-N-(trimethylsilyl) trifluoroacetamide with posterior tests of antioxidant, antibacterial, and antitumour activities. We observed higher ratio of syringyl/guaiacyl groups and increase in antioxidant activity in those fractions with lower molecular weight (precipitated at lower pH's). Fractions precipitated at pH's 9 and 7 have shown an outstanding antibacterial activity against five bacteria. Moreover, fractions 7 and 5 presented at cytotoxicity tests higher ability to inhibit the growth of U87MG and T98G glioma cells, while only a slight inhibition of adult human fibroblasts (non-tumour cells) was detected.

Effect of Cellulose Nanocrystals and Lignin Nanoparticles on Mechanical, Antioxidant and Water Vapour Barrier Properties of Glutaraldehyde Crosslinked PVA Films

In this work, PVA nanocomposite films containing cellulose nanocrystals (CNC) and different amounts of lignin nanoparticles (LNP), prepared via a facile solvent cast method, were crosslinked by adding glutaraldehyde (GD). The primary objective was to investigate the effects of crosslinker and bio-based nanofillers loading on thermal, mechanical, antioxidant and water barrier behaviour of PVA nanocomposite films for active food packaging. Thermogravimetric analysis showed improved thermal stability, due to the strong interactions between LNP, CNC and PVA in the presence of GD, while Wide-angle X-ray diffraction results confirmed a negative effect on crystallinity, due to enhanced crosslinking interactions between the nanofillers and PVA matrix. Meanwhile, the tensile strength of PVA-2CNC-1LNP increased from 26 for neat PVA to 35.4 MPa, without sacrificing the ductility, which could be explained by a sacrificial hydrogen bond reinforcing mechanism induced by spherical-like LNP. UV irradiation shielding effect was detected for LNP containing PVA films, also migrating ingredients from PVA nanocomposite films induced radical scavenging activity (RSA) in the produced films in presence of LNP. Furthermore, PVA-CNC-LNP films crosslinked by GD showed marked barrier ability to water vapour.

Preparation and Application of Light-Colored Lignin Nanoparticles for Broad-Spectrum Sunscreens

Recently, natural sun blockers have been drawing considerable attention because synthetic UV filters could have adverse effects not only on humans but also on the environment. Even though lignin, the second most abundant renewable resource on earth, is a natural UV-absorbing polymer, its unfavorable dark color hampers its applications in sunscreens. In this work, we obtained light-colored lignin (CEL) from rice husks through cellulolytic enzyme treatment and subsequent solvent extraction under mild conditions and compared CEL to technical lignin from rice husks using the International Commission on Illumination L*a*b* (CIELAB) color space. Spherical nanoparticles of CEL (CEL-NP) were also prepared using a solvent shifting method and evaluated for broad-spectrum sunscreens. A moisturizing cream blended with CEL-NP exhibited higher sun protection factor (SPF) and UVA PF (protection factor) values than that with CEL. In addition, CEL-NP had synergistic effects when blended with an organic UV-filter sunscreen: CEL-NP enhanced the SPF and UVA PF values of the sunscreen greatly. However, there was no synergistic effect between CEL-NP and inorganic sunscreens. We expect nanoparticles of light-colored lignin to find high-value-added applications as a natural UV-blocking additive in sunscreens and cosmetics.

Improving the economy of lignocellulose-based biorefineries with organosolv pretreatment

Lignocellulose-based processes for production of value-added products still face bottlenecks to attain feasibility. The key might lie on the biorefining of all lignocellulose main polymers, that is, cellulose, hemicellulose and lignin. Lignin, considered an impediment in the access of cellulose and normally considered for energy recovery purposes, can give a higher contribution towards profitability of lignocellulosic biorefineries. Organosolv pretreatment allows selective fractionation of lignocellulose into separate cellulose-, hemicellulose- and lignin-rich streams. Ethanol organosolv and wood substrates dominated the research studies, while a wide range of substrates need definition on the most suitable organosolv pretreatment systems. Techno-economic and environmental analyses of organosolv-based processes as well as proper valorization strategies of the hemicellulose-rich fraction are still scarce. In view of dominance of ethanol organosolv with high delignification yields and high-purity of the recovered cellulose-rich fractions, close R & D collaboration with 1st generation ethanol plants might boost commercialization.