Identification and quantification of microplastics in agricultural farmland soil and textile sludge in Bangladesh

Although microplastic (MP) pollution of aquatic ecosystems is a high-priority study topic, the issue of terrestrial environment and textile manufacturing waste has received little attention. Thus, this study was carried out to investigate the presence of MPs in agricultural land near textile industries and textile sludge samples in Bangladesh. Thirty-two soil samples from four agricultural farmland and five sludge samples were collected and analyzed. We show that the MPs content from agricultural farmland soil and textile sludge samples was 2.13 × 10⁴ ± 0.13 × 10⁴ MPs/kg and 2.92 × 10⁴ ± 0.14 × 10⁴ MPs/kg, respectively. MPs with a size between 1.0 and 1.5 mm were the least frequent in both soil and textile sludge samples. Fibers were more prevalent in textile sludge and fragments in soil samples. In addition, the percentage of transparent/white MPs was higher in the soil samples, and those classified as "multicolor" and "others" were more frequent in the sludge samples. Nine types of polymers were identified in the soil samples: PS, EVA, latex, HDPE, PVC, ABS, CA, LDPE, and PP. Except for LDPE, all these polymers were also found in the textile sludge samples, in addition to PU, nylon, and FEP, totaling eleven polymer types. On the other hand, we did not find evidence to support the association between MP contamination in soil samples and MPs identified in textile sludge samples. As demonstrated in the principal components analysis (PCA), the analyzed samples were separated by PC1, which suggests that the MPs reported in the soil come from sources that are not directly related to the textile industries. Thus, further research is needed to fully reveal MPs' fate and ecological risks in the soil environment and textile sludge, and necessary action is required to control MP pollution in terrestrial ecosystems.

Nude and Modified Electrospun Nanofibers, Application to Air Purification

Air transports several pollutants, including particulate matter (PM), which can produce cardiovascular and respiratory diseases. Thus, it is a challenge to control pollutant emissions before releasing them to the environment. Until now, filtration has been the most efficient processes for removing PM. Therefore, the electrospinning procedure has been applied to obtain membranes with a high filtration efficiency and low pressure drop. This review addressed the synthesis of polymers that are used for fabricating high-performance membranes by electrospinning to remove air pollutants. Then, the most influential parameters to produce electrospun membranes are indicated. The main results show that electrospun membranes are an excellent alternative to having air filters due to the versatility of the process, the capacity for controlling the fiber diameter, porosity, high filtration efficiency and low-pressure drop.

SARS-CoV-2 removal with a polyurethane foam composite

The pandemic of COVID-19 (SARS-CoV-2 disease) has been causing unprecedented health and economic impacts, alerting the world to the importance of basic sanitation and existing social inequalities. The risk of the spread and appearance of new diseases highlights the need for the removal of these pathogens through efficient techniques and materials. This study aimed to develop a polyurethane (PU) biofoam filled with dregs waste (leftover from the pulp and paper industry) for removal SARS-CoV-2 from the water. The biofoam was prepared by the free expansion method with the incorporation of 5wt% of dregs as a filler. For the removal assays, the all materials and its isolated phases were incubated for 24 h with an inactivated SARS-CoV-2 viral suspension. Then, the RNA was extracted and the viral load was quantified using the quantitative reverse transcription (RT-qPCR) technique. The biofoam (polyurethane/dregs) reached a great removal percentage of 91.55%, whereas the isolated dregs waste was 99.03%, commercial activated carbon was 99.64%, commercial activated carbon/polyurethane was 99.30%, and neat PU foam reached was 99.96% for this same property and without statistical difference. Those new materials endowed with low cost and high removal efficiency of SARS-CoV-2 as alternatives to conventional adsorbents.

On the State of Graphene Oxide Nanosheet in a Polyurethane Matrix

Thermally stable films were obtained from a water-based polyurethane (PU) dispersion with small (0.1-1.5 wt.%) additions of graphene oxide (GO). The films were studied through elemental analysis, X-ray photoelectron spectroscopy, differential thermogravimetry, and Raman spectroscopy. It was found that the introduction of GO into a PU matrix was accompanied by a partial reduction in graphene oxide nanosheet and an increase in the concentration of defects in GO structure. It has been also established that the [C/N]_at ratio in the near-surface layer of PU/GO composite films grows with an increase in the content of graphene oxide in the composite films.

Development and Characterization of a Sustainable Bio-Polymer Concrete with a Low Carbon Footprint

Polymer concrete (PC) has been used to replace cement concrete when harsh service conditions exist. Polymers have a high carbon footprint when considering their life cycle analysis, and with increased climate change concerns and the need to reduce greenhouse gas emission, bio-based polymers could be used as a sustainable alternative binder to produce PC. This paper examines the development and characterization of a novel bio-polymer concrete (BPC) using bio-based polyurethane used as the binder in lieu of cement, modified with benzoic acid and carboxyl-functionalized multi-walled carbon nanotubes (MWCNTs). The mechanical performance, durability, microstructure, and chemical properties of BPC are investigated. Moreover, the effect of the addition of benzoic acid and MWCNTs on the properties of BPC is studied. The new BPC shows relatively low density, appreciable compressive strength between 20-30 MPa, good tensile strength of 4 MPa, and excellent durability resistance against aggressive environments. The new BPC has a low carbon footprint, 50% lower than ordinary Portland cement concrete, and can provide a sustainable concrete alternative in infrastructural applications.

A novel double metal-dithizone functionalized polyurethane electrospun nanofiber and film for colorimetric determination of hexavalent chromium

This work proposes a highly specific method of Cr⁶⁺ determination based on the double reactions of two metals, Co²⁺ with dithizone to form a (DTZ)-Co²⁺ complex, and the replacement of Co²⁺ in the formed complex with Cr⁶⁺. The fast degradation of DTZ in solution in wet analysis was overcome by preparing dithizone functionalized polyurethane nanofibers that were electrospun into a membrane (DTZ/PU-NF) and a microwell plate film (DTZ/PU-MPF). For comparison, the performance of diphenylcarbazide (DPC), a currently used complexing agent for Cr⁶⁺, was also investigated. Colour changes were detected as red-green-blue values. The DTZ/PU-NF was smooth, with an average diameter of 384.09 nm and no bead appeared. A dense network structure was formed. The best formulation of DTZ, PU and Co²⁺ was also applied as a microwell plate film. In the presence of Cr⁶⁺, the colour of DTZ-Co²⁺ changed from red to magenta. Among the three studied methods, the colorimetric DTZ-Co²⁺/PU-NF presented the best results. Its linearity range was 0.001-1.0 mg L^-1, with a regression equation of Cr⁶⁺ = -0.189 + (0.0056 × red) + (0.0086 × green) - (0.0129 × blue), R ² of 0.990. The limit of detection was 0.001 mg L^-1 and the precision was 1.7%. The applicability of DTZ/PU-NF was validated for Cr⁶⁺ in vegetable oils with recoveries of 89.5-116.8%. The sensitivity of DTZ/PU-NF was ten times higher than that of DTZ/PU-MPF. The methods based on DTZ-Co²⁺/PU-NF and DTZ-Co²⁺/PU-MPF proved to be highly selective, rapid, user-friendly, simple and reliable.

Can wood-feeding termites solve the environmental bottleneck caused by plastics? A critical state-of-the-art review

The abundance of synthetic polymers has become an ever-increasing environmental threat in the world. The excessive utilization of plastics leads to the accumulation of such recalcitrant pollutants in the environment. For example, during the COVID-19 pandemic, unprecedented demand for personal protective equipment (PPE) kits, face masks, and gloves made up of single-use items has resulted in the massive generation of plastic biomedical waste. As secondary pollutants, microplastic particles (<5 mm) are derived from pellet loss and degradation of macroplastics. Therefore, urgent intervention is required for the management of these hazardous materials. Physicochemical approaches have been employed to degrade synthetic polymers, but these approaches have limited efficiency and cause the release of hazardous metabolites or by-products into the environment. Therefore, bioremediation is a proper option as it is both cost-efficient and environmentally friendly. On the other hand, plants evolved lignocellulose to be resistant to destruction, whereas insects, such as wood-feeding termites, possess diverse microorganisms in their guts, which confer physiological and ecological benefits to their host. Plastic and lignocellulose polymers share a number of physical and chemical properties, despite their structural and recalcitrance differences. Among these similarities are a hydrophobic nature, a carbon skeleton, and amorphous/crystalline regions. Compared with herbivorous mammals, lignocellulose digestion in termites is accomplished at ordinary temperatures. This unique characteristic has been of great interest for the development of a plastic biodegradation approach by termites and their gut symbionts. Therefore, transferring knowledge from research on lignocellulosic degradation by termites and their gut symbionts to that on synthetic polymers has become a new research hotspot and technological development direction to solve the environmental bottleneck caused by synthetic plastic polymers.

Solvent-free synthesis of high-performance polyurethane elastomer based on low-molecular-weight alkali lignin

Using cheap and green lignin as a partial substitute for petroleum-based polyols is highly attractive for sustainable development of polyurethane elastomers (LPUes). However, the traditional synthesis process of LPUes inevitably uses toxic solvents that are difficult to remove or carcinogenic. Here, we reported a solvent-free synthesis method to prepare lignin-containing polyurethane elastomers (SF-LPUes) with high strength, high toughness and high elasticity. Most of the hydroxyl groups of lignin reacted with isocyanates to form a strong chemical cross-linking network, while the unreacted ones formed a dynamic hydrogen bond network with polyurethane matrix, contributing to the in-situ formation of lignin nanoparticles to build a nano-micro phase separation structure. Consequently, a dual-crosslinking network structure was formed and endowed SF-LPUes with excellent mechanical properties. Especially, the SF-LPUes prepared from low molecular alkali lignin possessed a tensile strength as high as 38.2 MPa, a maximum elongation at break of 1108 %, and an elastic recovery ratio of up to 98.7 %. Moreover, SF-LPUes showed impressing reprocessing performance and aging resistance. This work provides an industrial application prospect for the synthesis of lignin-containing polyurethane elastomers via a solvent-free synthesis process.

Synthesizing Polyurethane Using Isosorbide in Primary Alcohol Form, and Its Biocompatibility Properties

Isosorbide is a bio-based renewable resource that has been utilized as a stiffness component in the synthesis of novel polymers. Modified isosorbide-based bis(2-hydroxyethyl)isosorbide (BHIS) has favorable structural features, such as fused bicyclic rings and a primary hydroxyl function with improved reactivity to polymerization when compared to isosorbide itself. Polyurethane series (PBH PU series) using polycarbonate diol (PCD) and bis(2-hydroxyethyl)isosorbide (BHIS) were polymerized through a simple, one-shot polymerization without a catalyst using various ratios of BHIS, PCD, and hexamethylene diisocyanate (HDI). The synthesized BHIS and PUs were characterized using proton nuclear magnetic resonance (¹H-NMR), Fourier transform infrared (FT-IR), differential scanning calorimetry (DSC), and mechanical testing. To determine the feasibility of using these PUs as biomedical materials, we investigated the effects of their BHIS content on PBH PU series physical and mechanical properties. The PBH PU series has excellent elasticity, with a breaking strain ranging from 686.55 to 984.69% at a 33.26 to 63.87 MPa tensile stress. The material showed superb biocompatibility with its high adhesion and proliferation in the bone marrow cells. Given their outstanding mechanical properties and biocompatibility, the polymerized bio-based PUs can contribute toward various applications in the medical field.

Waste Polyurethane Foams as Biomass Carriers in the Treatment Process of Domestic Sewage with Increased Ammonium Nitrogen Content

In order to understand the mechanisms of microbial growth on waste polyurethane sponge materials, their effectiveness as biomass carriers in domestic sewage with increased ammonium nitrogen content treatment was assessed. Comparative experiments were carried out in microreactors under steady conditions of batch culture, which allowed for an assessment of different carriers, in the form of flexible foams, rigid foams, and flexible foams placed in full casings. In the studies conducted in continuous cultures, biomass carriers selected in batch culture were used as fillings in the column model. The structure of the microbial community inhabiting the spongy material was determined and the pollutant-removing process from real domestic sewage was assessed. Analyzes using the Illumina sequencing technique allowed for demonstrating that Nitrosomonas and Nitrospira were the predominant nitrifiers in the biomass carrier in the form of waste polyurethane foams (PUF). It was found that anammox bacteria, the presence of which-as unidentified Planctomycetes-was confirmed in the polyurethane sponge material, were also responsible for the high removal of N-NH₄⁺. Burkholderia and Sphingopyxis phyla were identified as the dominant denitrifying bacteria involved in the treatment of domestic sewage with increased content of ammonium nitrogen. The biomass carrier in the form of waste PUF placed additionally in full casings proved to be more beneficial for the proliferation of bacteria involved in nitrification and denitrification processes. On the other hand, waste foams without casings proved to be more suitable for the growth of microorganisms known to perform partial denitrification and may accumulate nitrites (Staphylococcus, Dokdonella). Additionally, the presence of Devosia and Pseudonocardia, which participated in the phosphorus removal process, was found in the waste PUR foams.

Influence of Phosphorus Structures and Their Oxidation States on Flame-Retardant Properties of Polyhydroxyurethanes

This article focuses on the synthesis of polyhydroxyurethane (PHU) materials containing novel phosphorus flame retardants (FR). Four different phosphorus compounds were grafted onto cyclic carbonate: 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), diethyl phosphite (DEP), diphenyl phosphite (DPP) and dibenzo[d,f][1,3,2]dioxaphosphepine 6-oxide (BPPO). Thus, three novel phosphorus reactive cyclic carbonates which have never been reported so far were synthetized. Phosphorus FR containing PHU materials were characterized by FTIR to evidence the total conversion of the cyclic carbonate. Moreover, the gel contents up to 80% confirmed the formation of the polymer network. Then, the thermal stability and the flame-retardant properties were investigated by thermogravimetric analyses, cone calorimeter and pyrolysis combustion flow calorimeter. The mode of action of phosphorus compounds, depending on the oxidation state, was especially highlighted. Phosphonate (+III) provided better action in a condensed phase than phosphinate thanks to a more efficient char formation. Among phosphonates, differences were observed in terms of char-formation rate and expansion. DEP provided the best flame-retardant properties, with a reduction of 76% of pHRR with 2 wt% of phosphorus in cone calorimeter analysis. Therefore, this article highlighted the different modes of action of phosphorus flame retardants, depending on the oxidation state of phosphorus, in PHU materials.

Recent Progress of Non-Isocyanate Polyurethane Foam and Their Challenges

Polyurethane foams (PUFs) are a significant group of polymeric foam materials. Thanks to their outstanding mechanical, chemical, and physical properties, they are implemented successfully in a wide range of applications. Conventionally, PUFs are obtained in polyaddition reactions between polyols, diisoycyanate, and water to get a CO₂ foaming agent. The toxicity of isocyanate has attracted considerable attention from both scientists and industry professionals to explore cleaner synthesis routes for polyurethanes excluding the use of isocyanate. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines in the presence of an external blowing agent or by self-blowing appears to be the most promising route to substitute the conventional PUFs process and to produce isocyanate-free polyurethane foams (NIPUFs). Especially for polyhydroxyurethane foams (PHUFs), the use of a blowing agent is essential to regenerate the gas responsible for the creation of the cells that are the basis of the foam. In this review, we report on the use of different blowing agents, such as Poly(methylhydrogensiloxane) (PHMS) and liquid fluorohydrocarbons for the preparation of NIPUFs. Furthermore, the preparation of NIPUFs using the self-blowing technique to produce gas without external blowing agents is assessed. Finally, various biologically derived NIPUFs are presented, including self-blown NIPUFs and NIPUFs with an external blowing agent.

Sustainable cycloaliphatic polyurethanes: from synthesis to applications

Polyurethanes (PUs) are a versatile and major polymer family, mainly produced via polyaddition between polyols and polyisocyanates. A large variety of fossil-based building blocks is commonly used to develop a wide range of macromolecular architectures with specific properties. Due to environmental concerns, legislation, rarefaction of some petrol fractions and price fluctuation, sustainable feedstocks are attracting significant attention, e.g., plastic waste and biobased resources from biomass. Consequently, various sustainable building blocks are available to develop new renewable macromolecular architectures such as aromatics, linear aliphatics and cycloaliphatics. Meanwhile, the relationship between the chemical structures of these building blocks and properties of the final PUs can be determined. For instance, aromatic building blocks are remarkable to endow materials with rigidity, hydrophobicity, fire resistance, chemical and thermal stability, whereas acyclic aliphatics endow them with oxidation and UV light resistance, flexibility and transparency. Cycloaliphatics are very interesting as they combine most of the advantages of linear aliphatic and aromatic compounds. This original and unique review presents a comprehensive overview of the synthesis of sustainable cycloaliphatic PUs using various renewable products such as biobased terpenes, carbohydrates, fatty acids and cholesterol and/or plastic waste. Herein, we summarize the chemical modification of the main sustainable cycloaliphatic feedstocks, synthesis of PUs using these building blocks and their corresponding properties and subsequently present their major applications in hot-topic fields, including building, transportation, packaging and biomedicine.

Anticandidal action of polyurethane foam: a new modifier with functionalized isothiouronium group

A novel sorbent of isothiouronium polyurethane foam, PUF-SC(NH2)2, was synthesized from low-cost raw materials (a commercial polyurethane foam). The prepared PUF-SC(NH2)2 was characterized with different tools, the infrared spectra and Boehm test demonstrated the presence of several active groups in the material matrices of PUF-SC(NH2)2. The diffraction analysis and images of the scanning electron microscope showed that the surface structure was amorphous, and Cu(II) salt crystals were embedded on its surface. The polyurethane foam, as a modifier, was applied to enhance antimicrobial activity, and its anticandidal action was studied against Candida albicans ATCC 10,231. Agar well-diffusion test showed a significantly biocidal action of PUF-SC(NH2)2. The anticandidal action was dependent on PUF-SC(NH2)2 dose, while the microbial inhibition increased with increases in PUF-SC(NH2)2 dose and the microbial growth stopped at 26 μg/mL. The PUF-SC(NH2)2-treated yeast was studied by transmission electron microscope (TEM). TEM micrographs showed severe morphological changes in the yeast cells including the disruption of the cell membrane structure and the appearance of large vacuoles as well as separation between cell membranes and cell walls. The results indicated that this green synergy of PUF-SC(NH2)2 may have a promising potential in antifungal therapy as an effective biomaterial and other biomedical applications.

Graphical Abstract

Multifunctional Polyurethane Composites with Coffee Grounds and Wood Sawdust

Currently, the fundamental activity that will allow for the development of an economy with closed circulation is the management of food waste and production waste for the preparation of biocomposites. The use of waste materials of natural origin allows for the creation of innovative composites with improved physicochemical and functional properties. The present investigation concerns the use of coffee grounds (2.5-20 wt.%) and oak sawdust (2.5-20 wt.%) as effective fillers of rigid polyurethane foam. Innovative composite materials, previously indebted in the literature, were subjected to the necessary analyses to determine the application abilities: processing times, free density, water absorption, dimensional stability, mechanical properties (compressive strength), thermal conductivity, morphology, and flame resistance. The results with respect to the mechanical tests turned out to be the key. Increasing the number of coffee additives has a positive effect on the compressive strength. The addition of this filler in the range of 5-15 wt.% increased the compressive strength of the composites, 136-139 kPa, compared to the reference sample, 127 kPa. The key parameter analysed was thermal conductivity. The results obtained were in range of the requirements, that is, 0.022-0.024 W/m·K for all used amounts of fillers 2.5-20 wt.%. This is extremely important since these materials are used for insulation purposes. The results of the burning-behaviour test have confirmed that the addition of renewable materials does not negatively affect the fire resistance of the received foams; the results were obtained analogously to those obtained from the reference sample without the addition of fillers. The height of the flame did not exceed 17 cm, while the flame decay time was 17 s for the reference sample and the composite with coffee grounds and 18 s for the composite with oak sawdust. In this work, the practical application of bioorganic waste as an innovative filler for the insulation of flooded polyurethane foam is described for the first time. The introduction of fillers of natural origin into the polymer matrix is a promising method to improve the physicochemical and functional properties of rigid polyurethane foams. Composites modified with coffee grounds and sawdust are interesting from a technological, ecological, and economic point of view, significantly increasing the range of use of foam in various industries.

Mechanical and Water Absorption Properties of Waterborne Polyurethane/Graphene Oxide Composites

Nanocomposites based on waterborne polyurethane (WPU) and graphene oxide (GO) have been synthesized and characterized. It was found that after the incorporation of GO, WPU films became mechanically more rigid, and the Young's modulus increased by almost six times. It is shown that the lateral size of GO sheets influences the mechanical properties of WPU/GO composites. In particular, composites with larger lateral size of GO sheets have higher values of Young's modulus. Additionally, if the mechanical properties are improved with the addition of GO additive, then water absorption decreases for WPU modified with small GO sheets whereas it increases for WPU modified with large GO sheets. Possible reasons for this behavior are discussed.

From trash to treasure: review on upcycling of fruit and vegetable wastes into starch based bioplastics

Growing public concern toward environmental sustainability is currently motivating a paradigm shift toward designing easily degradable plastics that can replace conventional synthetic plastics. The massive rise in food waste generation has led to an increased burden on landfills, thereby resulting in the higher emission of greenhouse gases. Using this food waste to produce bioplastics will benefit not only the environment but also develop a systematic food waste management system. Moreover, bioplastics are preferred due to the use of biomaterials derived from renewable resources. Furthermore, bioplastics degrade faster than conventional synthetic plastics, which take years to degrade. The biodegradation of bioplastics occurs under normal environmental conditions and disintegrates into carbon dioxide, water, biomass, and inorganic compounds without producing hazardous residues. In this review, we will discuss the synthesis of starch based bioplastics using discarded parts of various fruits and vegetables. Furthermore, we will address the importance of various components in the development of starch based bioplastics, such as fillers, plasticizers, and other additives that are essential in providing the bioplastic with different physio-mechanical properties. Therefore, bioplastic production using food waste will pave the way to achieve systematic waste management and environmental sustainability in the near future.

Passive Daytime Radiative Cooling by Thermoplastic Polyurethane Wrapping Films with Controlled Hierarchical Porous Structures

Current research has focused on effective solutions to mitigate global warming and the accelerating greenhouse gas emissions. Compared to most cooling methods requiring energy and resources, passive daytime radiative cooling (PDRC) technology offers excellent energy savings as it requires no energy consumption. However, existing PDRC materials encounter unprecedented problems such as complex structures, low flexibility, and performance degradation after stretching. Thus, this study reports a porous structured thermoplastic polyurethane (TPU) film with bimodal pores to produce high-efficiency PDRC with efficient solar scattering using a simple process. The TPU film exhibited an adequately high solar reflectivity of 0.93 and an emissivity of 0.90 in the atmospheric window to achieve an ambient cooling of 5.6 °C at midday under a solar intensity of 800 W m^-2 . Thus, the highly elastic and flexible TPU film was extremely suitable for application on objects with complex shapes. The radiative cooling performance of 3D-printed models covered with these TPU films demonstrated their superior indoor cooling efficiency compared to commercial white paint (8.76 °C). Thus, the proposed design of high-efficiency PDRC materials is applicable in various urban infrastructural objects such as buildings and vehicles.

Biodegradable isocyanate-free polyurethane films via a noncatalytic route: facile modified polycaprolactone triol and biobased diamine as precursors

A facile synthesis of isocyanate free polyurethanes (PU) was executed by the reaction of biodegradable cyclic carbonate and sustainable diamines generated via chemical modification. The biodegradable polyol polycaprolactone triol (PCL) was transformed into a new glycerol carbonate derivative, PCL-(COOGC)₃, and subjected to polyaddition with the diamines linalool diamine (LLDA), isosorbide diamine (ISODA) and hexamethylene diamine (HDA). Polyaddition of PCL-(COOGC)₃ with the above diamine precursors was conducted via a one-pot reaction under catalyst-free reaction conditions prior to film casting. The above precursors were characterized by Fourier-transform infrared (FTIR) and ¹H and ¹³C nuclear magnetic resonance spectroscopies, high-resolution mass spectrometry and electrospray ionization matrix-assisted laser desorption/ionization time-of-flight mass spectrometry, whereas the PU films were studied by attenuated total reflectance-FTIR spectroscopy, solid state ¹³C NMR, scanning electron microscopy, energy-dispersive X-ray spectroscopy, Raman spectroscopy, X-ray diffractometry, differential scanning calorimetry and thermogravimetric analysis. High onset degradation temperature (T _d) values were observed for the PU films PU-1 (345.8 °C), PU-2 (309.6 °C) and PU-3 (344.6 °C), and further studies, including cross-link density, water contact angle, swelling behaviour and biodegradation (phosphate-buffered saline medium, pH = 7.2 at 45 °C) measurements, were conducted.

New Building Blocks for Self-Healing Polymers

The healing efficiency in self-healing materials is bound by the ability to form blends between the prepolymer and curing agent. One of the problems in the development of self-healing polymers is the reduced affinity of the bismaleimide curing agent for the elastomeric furan-containing matrix. Even when stoichiometric amounts of both components are applied, incompatibility of components can significantly reduce the effectiveness of self-healing, and lead to undesirable side effects, such as crystallization of the curing agent, in the thickness and on the surface. This is exactly what we have seen in the development of linear and cross-linked PUs using BMI as a hardener. In this work, we present a new series of the di- and tetrafuranic isocyanate-related ureas-promising curing agents for the development of polyurethanes-like self-healing materials via the Diels-Alder reaction. The commonly used isocyanates (4,4'-Methylene diphenyl diisocyanate, MDI; 2,4-Tolylene diisocyanate, TDI; and Hexamethylene diisocyanate, HDI) and furfurylamine, difurfurylamine, and furfuryl alcohol (derived from biorenewables) as furanic compounds were utilized for synthesis. The remendable polyurethane for testing was synthesized from a maleimide-terminated prepolymer and one of the T-series urea. Self-healing properties were investigated by thermal analysis. Molecular mass was determined by gel permeation chromatography. The properties of the new polymer were compared with polyurethane from a furan-terminated analog. Visual tests showed that the obtained material has thermally induced self-healing abilities. Resulting polyurethane (PU) has a rather low fusing point and thus may be used as potential material for Fused Deposition Modeling (FDM) 3D printing.

Emerging trends in flame retardancy of rigid polyurethane foam and its composites: A review

Owing to the superior thermal insulating attributes of rigid polyurethane foam (RPUF) compared to other insulating materials (expanded and extruded polystyrene, mineral wool), it remains the most dominant insulating material and most studied polymer foam. Like other polyurethane foam, RPUF is highly flammable, necessitating the incorporation of flame retardants (FR) during production to lower combustibility, promoting its continuous use as insulation material in construction, transportation, and others. The popular approaches for correcting the high flammability of RPUF are copolymerization and blending (with FR). The second method has proven to be most effective as there are limited trade-offs in RPUF properties. Meanwhile, the high flammability of RPUF is still a significant hindrance in emerging applications (sensors, space travel, and others), and this has continuously inspired research in the flame retardancy of RPUF. In this study, properties, and preparation methods of RPUF are described, factors responsible for the high flammability of PUF are discussed, and flame retardancy of RPUF is thoroughly reviewed. Notably, most FR for RPUF are inorganic nanoparticles, lignin, intumescent FR systems of expandable graphite (EG), ammonium polyphosphate (APP), and hybridized APP or EG with other FR. These could be due to their ease of processing, low cost, and being environmentally benign. Elaborate discussion on RPUF FR mechanisms were also highlighted. Lastly, a summary and future perspectives in fireproofing RPUF are provided, which could inspire the design of new FR for RPUF.

Efficient Physical Mixing of Small Amounts of Nanosilica Dispersion and Waterborne Polyurethane by Using Mild Stirring Conditions

Good dispersion of nanosilica particles in waterborne polyurethane was obtained by mild mechanical stirring when 0.1-0.5 wt.% nanosilica in aqueous dispersion was added. The addition of small amounts of nanosilica produced more negative Z-potential values, increased the surface tension and decreased the Brookfield viscosity, as well as the extent of shear thinning of the waterborne polyurethane. Depending on the amount of nanosilica, the particle-size distributions of the waterborne polyurethanes changed differently and the addition of only 0.1 wt.% nanosilica noticeably increased the percentage of the particles of 298 nm in diameter. The DSC curves showed two melting peaks at 46 °C and 52 °C, as well as an increase in the melting enthalpy. In addition, when nanosilica was added, the crystallization peak of the waterborne polyurethane was displaced to a higher temperature and showed higher enthalpy. Furthermore, the addition of 0.1-0.5 wt.% nanosilica displaced the temperature of decomposition of the soft domains to higher temperatures due to the intercalation of the particles among the soft segments; this led to a change in the degree of phase separation of the waterborne polyurethanes. As a consequence, improved thermal stability and viscoelastic and mechanical properties of the waterborne polyurethanes were obtained. However, the addition of small amounts of nanosilica was detrimental for the wettability and adhesion of the waterborne polyurethanes due to the existence of acrylic moieties on the nanosilica particles, which seemed to migrate to the interface once the polyurethane was cross-linked. In fact, the final T-peel strength values of the joints made with the waterborne polyurethanes containing nanosilica were significantly lower than the one obtained with the waterborne polyurethane without nanosilica; the higher the nanosilica content, the lower the final adhesion. The better the nanosilica dispersion in the waterborne polyurethane+nanosilica, the higher the final T-peel strength value.

Photodissolution of submillimeter-sized microplastics and its dependences on temperature and light composition

Photodissolution has the potential to efficiently remove microplastics from the surface ocean. Here, we examined the effects of temperature and incident sunlight composition on the photodissolution of submillimeter-sized microplastics of polypropylene (PP), polystyrene (PS), and thermoplastic polyurethane (TPU) in seawater. The photoproduction of dissolved organic carbon (DOC), chromophoric dissolved organic matter, and dissolved nitrogen (TPU only) was observed to increase exponentially within 7 days of full-spectrum irradiation. The temperature dependence of photodissolution increased with irradiation time for PP and PS but remained relatively constant for TPU. A 20 °C increase in temperature enhanced DOC photoproduction by 10 times for PP, three times for PS, and four times for TPU at 7-d irradiation, giving activation energies of 59.4-84.8 kJ mol^-1. Photodissolution of all three polymers was exclusively driven by ultraviolet-B (UVB) radiation. PS-derived DOC was photomineralizable, while PP- and TPU-derived DOC appeared photo-resistant. Extrapolating the lab-based DOC photoproduction rates to warm surface oceans yields lifetimes of 6.5 years for PP, 3.6 years for PS, and 3.7 years for TPU. This study demonstrates that photodissolution of the tested microplastics is restricted to the thin UVB-penetrable surface ocean and that water temperature plays a critical role in controlling the photodissolution of these microplastics.

Non-Isocyanate Polyurethane Bio-Foam with Inherent Heat and Fire Resistance

Polyurethanes (PUs) are versatile and widespread, particularly as flexible and rigid foams. To avoid isocyanates and other toxic reagents required for synthesis, such as phosgene, alternative synthetic routes have been utilized to produce non-isocyanate polyurethanes (NIPUs). A thermally and flame-resistant rigid NIPU was produced from environmentally benign and bio-sourced ingredients, requiring no catalyst or solvents. A foamed structure was obtained by the addition of glutaraldehyde and four different carboxylic acids: malic acid, maleic acid, citric acid, and aconitic acid. The resulting morphology, thermal degradation, and flame resistance of each foam were compared. The properties vary with each carboxylic acid used, but in each case, peak thermal degradation and peak heat release are postponed by >100 °C compared to commercial rigid PU foam. Furthermore, in a butane torch test, NIPU foams exhibit an 80% higher remaining mass and a 75% reduction in afterburn time, compared to commercial polyurethane. This bio-based polyurethane eliminates the hazards of traditional PUs, while imparting inherent thermal stability and flame resistance uncharacteristic of conventional foams.

Effect of Graphene Oxide and Reduced Graphene Oxide on the Properties of Sunflower Oil-Based Polyurethane Films

Sunflower oil was used for the synthesis of a polyol via an epoxidation reaction followed by a ring-opening reaction. The successful synthesis of the sunflower oil-based polyol (SFO polyol) was demonstrated through structural characterizations and wet-chemistry analysis. Bio-based polyurethane (BPU) films were fabricated using synthesized polyol and diisocyanate. Various amounts of graphene oxide (GO) and reduced graphene oxide (rGO) were added separately to see their effect on the physicomechanical and thermal properties of BPU films. Several tests, such as thermogravimetric analysis, tensile strength, dynamic mechanical analysis, hardness, flexural strength, and the water contact angle, were performed to evaluate the effect of GO and rGO on the properties of the BPU films. Some of the analyses of the BPU films demonstrated an improvement in the mechanical properties, for example, the tensile strength increased from 22.5 to 26 MPa with the addition of only 0.05 wt.% GO. The storage modulus improved from 900 to 1000 and 1700 MPa after the addition of 0.02 and 0.05 wt.% GO, respectively. This study shows that a small amount of GO and rGO could improve the properties of BPU films, making them suitable for use in coating industries.

Polyurethane Recycling: Conversion of Carbamates-Catalysis, Side-Reactions and Mole Balance

Diisocyanates, a key monomer in polyurethane, are generally lost during recycling. Polyurethane alcoholysis to carbamate and subsequent cracking to isocyanate represents a promising, phosgene-free recycling route. This work reports the thermal and catalytic cracking of a model carbamate (Methyl N-phenyl carbamate, MPC) to isocyanate (Phenyl isocyanate). Multiple catalysts (ZnO, Bi₂O₃, Al₂O₃, and Montmorillonite K-10) were evaluated in a closed system (batch autoclaves) to decompose MPC at temperatures of 160-200 °C, with a thorough analysis of the products and high (≥90%) mole balance. The thermal reaction was very limited at these temperatures, whereas the catalytic reaction led mainly to aniline and urea and seemed to be dominated by water adsorbed on the catalyst surface.

Real time degradation studies on polyurethane household sponges in Danish weather and marine environments

Polyurethane (PUR) ether sponges represent a widely-used cleaning tool with a short service lifetime resulting in the production of high quantities of waste. However, the fate of PUR in natural environments is poorly understood. In this study, sponges were exposed to the natural environments of Danish weather and seawater for two years. Physiochemical changes were monitored using visual, microscopic, spectroscopic and chromatographic techniques. Results from Attenuated Total Reflection-Fourier Transform Infrared spectroscopy and change in mass indicated that photo-oxidation was the primary degradation pathway of polyurethane ether- based sponges with a specific surface degradation rate of 12,500 μm year^-1 in Danish weather. Significantly, analysis by gas chromatography-mass spectrometry showed the release to the environment of toxic substance TDI as a product of photo-oxidation. Although PUR degraded more slowly in seawater than in weather, flame retardant TMCP leached from sponges to water, indicating potential health risks of PUR waste to aquatic life.

Molecularly Engineered Unparalleled Strength and Supertoughness of Poly(urea-urethane) with Shape Memory and Clusterization-Triggered Emission

To address the challenge of realizing multifunctional polymers simultaneously exhibiting high strength and high toughness through molecular engineering, ultrastrong and supertough shape-memory poly(urea-urethane) (PUU) is fabricated by regulating: i) the reversible cross-links composed of rigid units and multiple hydrogen bonds, and ii) the molecular weight of soft segments. The optimal material exhibits an unparalleled strength of 84.2 MPa at a large elongation at a break of 925.6%, a superior toughness of 322.8 MJ m^-3 , and remarkable fatigue resistance without fracture. The repeated stretching of this material induces an irreversible deformation, which, however, can be rapidly recovered by heating. Moreover, all samples are capable of temporary shape fixation at -40 °C (recovering the original shape at 30 °C) and exhibit blue fluorescence when excited at the optimum wavelength, which is ascribed to clusterization-triggered emission (CTE) due to the formation of microphase-separation structures. Thus, the adopted approach provides a solution to a long-standing problem and paves the way to the realization of intrinsically luminescent shape-memory materials exhibiting both ultrahigh strength and ultrahigh toughness.

Investigation of the relation between free volume and physico-mechanical performance in rigid polyurethane foam containing turkey feather fibers: Part 2

Rigid polyurethane foams (RPUFs) were modified with 0–15 wt.% turkey feather fibers (TFFs) produced from waste turkey feathers. One-shut free rising method was used for the production of TFFs-filled-RPUFs in a closed mold. The dependence of mechanical performance and water vapor permeability (WVP) feature of the final foams on TFFs loading was evaluated with free volume change. The free volume analysis was performed via Positron Annihilation Lifetime Spectroscopy (PALS), while the mechanical and WVP characteristics were determined with the use of the universal tester machines. PALS findings showed that the incorporation of TFFs with RPUF matrix caused the considerable diminishment in the free volume due to TFFs serving as a filling material and formation of strong secondary bonds between components. Moreover, tensile strength and extension of the foams decreased with the increasing of TFFs, which caused by the occurrence of noteworthy restriction on the spatial alignment and orientation capability of polyurethane chains due to the lack of sufficient free volume allowing the chains to move freely. As for the compression tests, all the TFFs-loaded RPUFs depicted substantially lower performance due to TFFs interfering with the ordered organization of isocyanate domains. Moreover, impact test results showed that the addition of TFFs into RPUF matrix brought about the insufficient impact energy delocalization throughout the matrix due to the restriction on the mobility of polymer chains. Additionally, the remarkable diminishment in WVP was recorded due to the reduction in the number of vacancies and constitution of keratin composed of roundly 60% of hydrophilic protein (especially cystine). All in all, this study established a strong links between free volume and characteristics of TFFs-loaded RPUFs.