An integrated anaerobic digestion and UV photocatalytic treatment of distillery wastewater

Critical State of the Art of Sugarcane Industry Wastewater Treatment Technologies and Perspectives for Sustainability

The worldwide pressure on water resources is aggravated by rapid industrialization, with the food industry, particularly sugar factories, being the foremost contributor. Sugarcane, a primary source of sugar production, requires vast amounts of water, over half of which is discharged as wastewater, often mixed with several byproducts. The discharge of untreated wastewater can have detrimental effects on the environment, making the treatment and reuse of effluents crucial. However, conventional treatment systems may not be adequate for sugarcane industry effluent treatment due to the high organic load and variable chemical and mineral pollution. It is essential to explore pollution-remediating technologies that can achieve a nexus (water, energy, and food) approach and contribute to sustainable development. Based on the extensive literature, membrane technologies such as the membrane bioreactor have shown promising results in treating sugarcane industry wastewater, producing treated water of higher quality, and the possibility of biogas recovery. The byproducts generated from this treatment can also be recovered and used in agriculture for food security. To date, membrane technologies have demonstrated successful results in treating industrial wastewater. This critical review aims to evaluate the performance of traditional and conventional processes in order to propose sustainable perspectives. It also serves to emphasize the need for further research on operating conditions related to membrane bioreactors for valuing sugarcane effluent, to establish it as a sustainable treatment system.

The Role of Fungal Fuel Cells in Energy Production and the Removal of Pollutants from Wastewater

Pure water, i.e., a sign of life, continuously circulates and is contaminated by different discharges. This emerging environmental problem has been attracting the attention of scientists searching for methods for the treatment of wastewater contaminated by multiple recalcitrant compounds. Various physical and chemical methods are used to degrade contaminants from water bodies. Traditional methods have certain limitations and complexities for bioenergy production, which motivates the search for new ways of sustainable bioenergy production and wastewater treatment. Biological strategies have opened new avenues to the treatment of wastewater using oxidoreductase enzymes for the degradation of pollutants. Fungal-based fuel cells (FFCs), with their catalysts, have gained considerable attention among scientists worldwide. They are a new, ecofriendly, and alternative approach to nonchemical methods due to easy handling. FFCs are efficiently used in wastewater treatment and the production of electricity for power generation. This article also highlights the construction of fungal catalytic cells and the enzymatic performance of different fungal species in energy production and the treatment of wastewater.

Effects of synthesized AlFe2O4 and MgFe2O4 nanoparticles on biogas production from anaerobically digested sugar refinery wastewater

The application of magnetic nanoparticles (MNPs) toward sustainable water economy and bioenergy production has become a subject of great interest. Anaerobic digestion (AD) has been widely exploited in wastewater treatment settings, whereby utilization of MNP additives by microorganism response for degradation of organics into biogas is seen to be eco-friendly and economically viable. The present study investigated the impact of two synthesized MNPs such as aluminum ferrite (AlFe₂O₄) and magnesium ferrite (MgFe₂O₄) on biogas production via biochemical methane potential (BMP) tests. A BMP set-up of three (3) bioreactors was tested with a working volume of 0.8 L which comprises 0.5 L wastewater (WW) and 0.3 L activated sludge (AS) with 1.5 g of the MNPs and a control system without MNPs. The degradation of chemical oxygen demand (COD) was increased with set-ups that contained MNPs as compared to the control system, MgFe₂O₄ (93.96%) > AlFe₂O₄ (85.95%) > control (68.83%). In terms of biogas production, the methane yield was also recorded as MgFe₂O₄ (85.7%) > AlFe₂O₄ (84.3%) > control (65.7%). The physical and chemical stability of MNPs makes them more advantageous for application in biogas production. In the prospects of biogas enhancement and biodegradability, integrating MNPs in an anaerobic digestion system will result in a more efficient anaerobic process performance for biogas production.

Exploring CO2 Bio-Mitigation via a Biophotocatalytic/Biomagnetic System for Wastewater Treatment and Biogas Production

Carbon dioxide (CO2) emissions from fossil fuels have led industries to seek cheaper carbon abatement technologies to mitigate environmental pollution. Herein, the effect of a magnetic photocatalyst (Fe-TiO2) on biogas production in anaerobic digestion (AD) of wastewater was investigated with three bioreactors coupled with UV-light (18 W). Three experimental setups defined as the control (AD system with no Fe-TiO2), biophotoreactor (BP), and biophotomagnetic (BPM) systems were operated at a mesophilic temperature (35 ± 5 °C) for a hydraulic retention time (HRT) of 30 days. The control system (ADs) had no Fe-TiO2 additives. The BPMs with 2 g Fe-TiO2 were exposed to a magnetic field, whereas the BPs were not. The removal rate of the chemical oxygen demand (COD), volatile solids (VS), and total solids (TS), together with biogas production and composition were monitored for each reactor. The degree of degradation of 75% COD was observed for the BPMs at a pH of 6.5 followed by the BPs (65% COD) and the ADs (45% COD). The results showed that the rate of degradation of COD had a direct correlation with the cumulative biogas production of the BPMs (1330 mL/d) > BPs (1125 mL/d) > AD (625 mL/d). This finding supports the use of biophotomagnetic systems (BPMs) in wastewater treatment for resource recovery and CO2 reduction (0.64 kg CO2/L) as an eco-friendly technology.

Biophotocatalytic Reduction of CO2 in Anaerobic Biogas Produced from Wastewater Treatment Using an Integrated System

This study presents the bio-photocatalytic upgrading of biogas utilising carbon dioxide (CO2) as a potential option for beginning fossil fuel depletion and the associated environmental risks in the pursuit of sustainable development. Herein, magnetite photocatalyst (Fe-TiO2) was employed with an integrated anaerobic-photomagnetic system for the decontamination of municipality wastewater for biogas production. The Fe-TiO2 photocatalyst used, manufactured via a co-precipitation technique, had a specific surface area of 62.73 m2/g, micropore volume of 0.017 cm3/g and pore size of 1.337 nm. The results showed that using the ultraviolet-visible (UV-Vis) photomagnetic system as a post-treatment to the anaerobic digestion (AD) process was very effective with over 85% reduction in colour, chemical oxygen demand (COD) and turbidity. With an organic loading rate (OLR) of 0.394 kg COD/L·d and hydraulic retention time (HTR) of 21 days, a 92% degradation of the organic content (1.64 kgCOD/L) was attained. This maximised the bioenergy production to 5.52 kWh/m3 with over 10% excess energy to offset the energy demand of the UV-Vis lamp. Assuming 33% of the bioenergy produced was used as electricity to power the UV-Vis lamp, the CO2 emission reduction was 1.74 kg CO2 e/m3, with good potential for environmental conservation.

Photocatalytic Degradation of Sugarcane Vinasse Using ZnO Photocatalyst: Operating Parameters, Kinetic Studies, Phytotoxicity Assessments, and Reusability

ABSTRACT

Photocatalytic degradation performance is highly related to optimized operating parameters such as initial concentration, pH value, and catalyst dosage. In this study, the impact of various parameters on the photocatalytic degradation of anaerobically digested vinasse (AnVE) has been determined through decolourization and chemical oxygen demand (COD) reduction efficiency using zinc oxide (ZnO) photocatalyst. In this context, the application of photocatalytic degradation in treating sugarcane vinasse using ZnO is yet to be explored. The COD reduction efficiency and decolourization achieved 83.40% and 99.29%, respectively, under the conditions of 250 mg/L initial COD concentration, pH 10, and 2.0 g/L catalyst dosage. The phytotoxicity assessment was also conducted to determine the toxicity of AnVE before and after treatment using mung bean (Vigna radiata). The reduction of root length and the weight of mung bean indicated that the sugarcane vinasse contains enormous amounts of organic substances that affect the plant's growth. The toxicity reduction in the AnVE solution can be proved by UV-Vis absorption spectra. Furthermore, the catalyst recovery achieved 93% in the reusability test. However, the COD reduction efficiency and decolourization were reduced every cycle. It was due to the depletion of the active sites in the catalyst with the adsorption of organic molecules. Thus, it can be concluded that the photocatalytic degradation in the treatment of AnVE was effective in organic degradation, decolorization, toxicity reduction and can be reused after the recovery process.

Valorization of Distillery Stillage for Bioenergy Production: A Review

In alcohol distilleries, the amount of distillery stillage generated can be up to 15 times larger than the amount of alcohol produced. The stillage has high concentrations of organics and nitrogen, a low pH, and a dark brown color. Currently, stillage is mainly used for soil fertilization. For this purpose, it requires thickening and is used seasonally, which creates storage problems and transport costs. To reduce environmental pollution, physicochemical and biological processes have been employed for the treatment of distillery stillage. However, according to bioeconomy principles, the stillage should be transformed into value-added products. Therefore, this review paper focuses on methods of stillage processing that enable energy recovery. Due to its high content of organic compounds, stillage is often used as a raw material for biogas production. Accordingly, anaerobic digestion of stillage is discussed, including an overview of the bioreactors used and the effects of operational parameters on organics removal and biogas production. The necessity of integrating anaerobic stillage treatment with other treatment processes is presented. As complex compounds that are present in the stillage (mainly polyphenols and melanoidin) are difficult to biodegrade and have antibacterial activities, the effect of their recovery on biogas production is described. Next, the possibility of converting distillery stillage to bioethanol and biohydrogen is presented. In addition, bioelectrochemical treatment of distillery stillage using microbial fuel cells is discussed. For all these treatment methods, current challenges and opportunities are given.

Green synthesis and optimization of nano-magnetite using Persicaria bistorta root extract and its application for rosewater distillation wastewater treatment

The aim of this research is to synthesize magnetite nanoparticles, using Persicaria bistorta root extract as the reducing agent, and to test its adsorption properties in the treatment of rosewater distillation wastewater. Taking advantage of Taguchi method, effect of synthesis parameters, including molar concentration of FeCl₂, concentration of plant extract, temperature, and pH on crystallite size and magnetization strength is studied. Based on the successful synthesis of magnetite nanoparticles and characterization experiments, Persicaria bistorta root extract can be considered as a proper alternative as the reducing agent. Data analysis shows that crystallite size and magnetization are positively correlated with concentration of FeCl₂ and pH, while inversely related to temperature and independent of plant extract concentration. The optimum values achieved for concentration of FeCl₂, temperature, and pH are 0.15 M, 70 °C, and 11, respectively, with the production of nanoparticles with magnetite size of 45.5 nm and magnetization value of 62.5 emu/g. In addition, the application of as-synthesized magnetite nanoparticles as an adsorbent for treatment of rosewater distillation wastewater proved its high adsorption capacity for chemical oxygen demand (COD) up to 149 mg/g. Adsorption data also shows a good fitness with Langmuir and Freundlich isotherm models.

Phytofiltration of anaerobically digested sugarcane ethanol stillage using a macrophyte with high potential for biofuel production

Anaerobically digested stillage (ADS) requires treatment before being discharged into water bodies or soils to avoid adverse effects. Phytofiltration systems are eco-friendly technologies for wastewater treatment, and they simultaneously serve as a source of biomass for biofuel production. The aim of the present study was to investigate the phytofiltration of ADS using Azolla sp. The effects of the ADS strength (dilutions 1: 50 and 1 : 25 v/v) and initial biomass density (IBD) [15.44 (IBD1) and 23.16 (IBD2) g dry weight (dw) m^-2] on plant growth and pollutant removal were assessed. Productivities obtained at ADS 1: 50 (2.93 and 3.04 g m^-2 d^-1 for IBD1 and IBD2, respectively) were not significantly different from those of a synthetic medium (2.56 and 3.15 g m^-2 for IBD1 and IBD2, respectively). Higher organic matter removal was found using ADS at 1: 25 than that obtained using ADS 1: 50 (52.16-53.34 vs 32.29-38.16%), while no IBD effect was observed. The nutrient concentrations in ADS were reduced significantly, especially the concentrations of NH₄-N (75.11-82.54%), PO₄-P (88.72-92.90%) and SO₄-S (55.95-66.61%). The conversion of nutrients from ADS into Azolla biomass may result in an effective way to produce an attractive feedstock for biofuel production.

Environmental pollution and health hazards from distillery wastewater and treatment approaches to combat the environmental threats: A review

Distillery industries are the key contributor to the world's economy, but these are also one of the major sources of environmental pollution due to the discharge of a huge volume of dark colored wastewater. This dark colored wastewater contains very high biological oxygen demand, chemical oxygen demand, total solids, sulfate, phosphate, phenolics and various toxic metals. Distillery wastewater also contains a mixture of organic and inorganic pollutants such as melanoidins, di-n-octyl phthalate, di-butyl phthalate, benzenepropanoic acid and 2-hydroxysocaproic acid and toxic metals, which are well reported as genotoxic, carcinogenic, mutagenic and endocrine disrupting in nature. In aquatic resources, it causes serious environmental problems by reducing the penetration power of sunlight, photosynthetic activities and dissolved oxygen content. On other hand, in agricultural land, it causes inhibition of seed germination and depletion of vegetation by reducing the soil alkalinity and manganese availability, if discharged without adequate treatment. Thus, this review article provides a comprehensive knowledge on the distillery wastewater pollutants, various techniques used for their analysis as well as its toxicological effects on environments, human and animal health. In addition, various physico-chemicals, biological as well as emerging treatment methods have been also discussed for the protection of environment, human and animal health.

Pretreatment of vinasse from the sugar refinery industry under non-sterile conditions by Trametes versicolor in a fluidized bed bioreactor and its effect when coupled to an UASB reactor

BACKGROUND

During hydrous ethanol production from the sugar refinery industry in Mexico, vinasse is generated. Phenolic compounds and melanoidins contribute to its color and make degradation of the vinasse a difficult task. Although anaerobic digestion (AD) is feasible for vinasse treatment, the presence of recalcitrant compounds can be toxic or inhibitory for anaerobic microorganism. Therefore, this study presents new data on the coupled of the FBR (Fluidized Bed Bioreactor) to the UASB (Upflow Anaerobic Sludge Blanket) reactor under non-sterile conditions by T. versicolor. Nevertheless, for an industrial application, it is necessary to evaluate the performance in this kind of proposal system.

RESULTS

Therefore, this study used a FBR for the removal of phenolic compounds (67%) and COD (38%) at non-sterile conditions. Continuous operation of the FBR was successfully for 26 days according to the literature. When the FBR was coupled to the UASB reactor, we obtained a better quality of effluent, furthermore methane content and yield were 74% and 0.18 m3 CH4/ kg CODremoval respectively.

CONCLUSIONS

This study demonstrated the possibility of using for an industrial application the coupled of the FBR to the UASB reactor under non-sterile conditions. Continuous operation of the FBR was carried out successfully for 26 days, which is the highest value found in the literature.

Modelling energy efficiency of an integrated anaerobic digestion and photodegradation of distillery effluent using response surface methodology

Anaerobic digestion (AD) is efficient in organic load removal and bioenergy recovery when applied in treating distillery effluent; however, it is ineffective in colour reduction. In contrast, ultraviolet (UV) photodegradation post-treatment for the AD-treated distillery effluent is effective in colour reduction but has high energy requirement. The effects of operating parameters on bioenergy production and energy demand of photodegradation were modelled using response surface methodology (RSM) with a view of developing a sustainable process in which the biological step could supply energy to the energy-intensive photodegradation step. The organic loading rate (OLRAD) and hydraulic retention time (HRTAD) of the initial biological step were the variables investigated. It was found that the initial biological step removed about 90% of COD and only about 50% colour while photodegradation post-treatment removed 98% of the remaining colour. Maximum bioenergy production of 180.5 kWh/m(3) was achieved. Energy demand of the UV lamp was lowest at low OLRAD irrespective of HRTAD, with values ranging between 87 and 496 kWh/m(3). The bioenergy produced formed 93% of the UV lamp energy demand when the system was operated at OLRAD of 3 kg COD/m(3) d and HRT of 20 days. The presumed carbon dioxide emission reduction when electricity from bioenergy was used to power the UV lamp was 28.8 kg CO2 e/m(3), which could reduce carbon emission by 31% compared to when electricity from the grid was used, leading to environmental conservation.

Combined anaerobic digestion and photocatalytic treatment of distillery effluent in fluidized bed reactors focusing on energy conservation

Anaerobic digestion (AD) can remove substantial amount of organic load when applied in treating distillery effluent but it is ineffective in colour reduction. Conversely, photodegradation is effective in colour reduction but has high energy requirement. A study on the synergy of a combined AD and ultra violet (UV) photodegradation treatment of distillery effluent was carried out in fluidized bed reactors to evaluate pollution reduction and energy utilization efficiencies. The combined process improved colour removal from 41% to 85% compared to that of AD employed as a stand-alone process. An overall corresponding total organic carbon (TOC) reduction of 83% was achieved. The bioenergy production by the AD step was 14.2 kJ/g total organic carbon (TOC) biodegraded while UV lamp energy consumption was 0.9 kJ/mg TOC, corresponding to up to 100% colour removal. Electrical energy per order analysis for the photodegradation process showed that the bioenergy produced was 20% of that required by the UV lamp to photodegrade 1 m(3) of undiluted pre-AD treated effluent up to 75% colour reduction. It was concluded that a combined AD-UV system for treatment of distillery effluent is effective in organic load removal and can be operated at a reduced cost.

A sustainable biorefinery to convert agricultural residues into value-added chemicals

BACKGROUND

Animal wastes are of particular environmental concern due to greenhouse gases emissions, odor problem, and potential water contamination. Anaerobic digestion (AD) is an effective and widely used technology to treat them for bioenergy production. However, the sustainability of AD is compromised by two by-products of the nutrient-rich liquid digestate and the fiber-rich solid digestate. To overcome these limitations, this paper demonstrates a biorefinery concept to fully utilize animal wastes and create a new value-added route for animal waste management.

RESULTS

The studied biorefinery includes an AD, electrocoagulation (EC) treatment of the liquid digestate, and fungal conversion of the solid fiber into a fine chemical-chitin. Animal wastes were first treated by an AD to produce methane gas for energy generation to power the entire biorefinery. The resulting liquid digestate was treated by EC to reclaim water. Enzymatic hydrolysis and fungal fermentation were then applied on the cellulose-rich solid digestate to produce chitin. EC water was used as the processing water for the fungal fermentation. The results indicate that the studied biorefinery converts 1 kg dry animal wastes into 17 g fungal biomass containing 12 % of chitin (10 % of glucosamine), and generates 1.7 MJ renewable energy and 8.5 kg irrigation water.

CONCLUSIONS

This study demonstrates an energy positive and freshwater-free biorefinery to simultaneously treat animal wastes and produce a fine chemical-chitin. The sustainable biorefinery concept provides a win-win solution for agricultural waste management and value-added chemical production.

Towards energy neutral wastewater treatment: methodology and state of the art

Conventional biological wastewater treatment processes are energy-intensive endeavors that yield little or no recovered resources and often require significant external chemical inputs. However, with embedded energy in both organic carbon and nutrients (N, P), wastewater has the potential for substantial energy recovery from a low-value (or no-value) feedstock. A paradigm shift is thus now underway that is transforming our understanding of necessary energy inputs, and potential energy or resource outputs, from wastewater treatment, and energy neutral or even energy positive treatment is increasingly emphasized in practice. As two energy sources in domestic wastewater, we argue that the most suitable way to maximize energy recovery from wastewater treatment is to separate carbon and nutrient (particularly N) removal processes. Innovative anaerobic treatment technologies and bioelectrochemical processes are now being developed as high efficiency methods for energy recovery from waste COD. Recently, energy savings or even generation from N removal has become a hotspot of research and development activity, and nitritation-anammox, the newly developed CANDO process, and microalgae cultivation are considered promising techniques. In this paper, we critically review these five emerging low energy or energy positive bioprocesses for sustainable wastewater treatment, with a particular focus on energy optimization in management of nitrogenous oxygen demand. Taken together, these technologies are now charting a path towards to a new paradigm of resource and energy recovery from wastewater.

Using pig manure to promote fermentation of sugarcane molasses alcohol wastewater and its effects on microbial community structure

Molasses alcohol wastewater (MAW) is difficult to be bio-treated and converted into biogas. In this study, MAW mixed with pig manure (PM) in different ratios was co-digested. Biogas production, chemical oxygen demand (COD) removal and the structure of microbial communities were monitored in the process. Our results showed that under the optimal COD ratio of PM:MAW (1.0:1.5), CODremoval and biogas yield were the highest. And in fermentation tanks with different PM to MAW ratios, the structure and composition of bacterial communities varied in the early and late stage. Furthermore, the type of main bacterial operational taxonomic units (OTUs) have no differences, yet the relative abundance of OTUs varied. The current research showed that there was a good potential to the use of PM as a co-digested material to anaerobic treatment of MAW and provided references for further improving bio-treatment of MAW.