A review on raw materials, commercial production and properties of lyocell fiber

Upcycling of cellulosic textile waste with bacterial cellulose via Ioncell® technology

Currently the textile industry relies strongly on synthetic fibres and cotton, which contribute to many environmental problems. Man-made cellulosic fibres (MMCF) can offer sustainable alternatives. Herein, the development of Lyocell-type MMCF using bacterial cellulose (BC) as alternative raw material in the Ioncell® spinning process was investigated. BC, known for its high degree of polymerization (DP), crystallinity and strength was successfully dissolved in the ionic liquid (IL) 1,5-diazabicyclo[4.3.0]non-5-enium acetate [DBNH][OAc] to produce solutions with excellent spinnability. BC staple fibres displayed good mechanical properties and crystallinity (CI) and were spun into a yarn which was knitted into garments, demonstrating the potential of BC as suitable cellulose source for textile production. BC is also a valuable additive when recycling waste cellulose textiles (viscose fibres). The high DP and Cl of BC enhanced the spinnability in a viscose/BC blend, consequently improving the mechanical performance of the resulting fibres, as compared to neat viscose fibres.

Molecular mechanism of cellulose dissolution in N-methyl morpholine-N-oxide: A molecular dynamics simulation study

N-methyl morpholine-N-oxide (NMMO) is the only commercialised solvent to dissolve cellulose and produce lyocell. However, the molecular mechanism of NMMO-induced cellulose solubilisation is unknown which limits further process development. In this work, and for the first time the complete dissolution process of a large cellulose bunch was simulated in NMMO monohydrate using long microsecond molecular dynamic simulations. The dissolution process was also simulated in 1-ethyl-3-methylimidazolium acetate (EmimAc) as an efficient ionic liquid in cellulose dissolution and the results were compared with the aqueous conditions. While the cellulose bunch showed a stable and insoluble structure in pure water, it was completely and efficiently dissolved in both NMMO monohydrate and EmimAc. It was shown that the dissolution time of cellulose in NMMO monohydrate is almost twice that in EmimAc, which is in agreement with the experimental observations. Although it is revealed that hydrogen bonding is the main driving force of cellulose dissolution in NMMO monohydrate, one cannot explain the complete molecular mechanism of NMMO-induced cellulose dissolution only by considering hydrogen bonds. A straightforward molecular mechanism was proposed, in which the interactions of NMMO molecules, not with cellulose, but with the other NMMO molecules play a critical role in the dissolution process.

Ultrathin ultrastrong transparent films made from regenerated cellulose and epichlorohydrin

Thin films used in electronic devices are often petroleum-based, non-biodegradable, and non-renewable polymers. Herein, ultrathin ultrastrong regenerated cellulose films were made with a facile method by applying a solution of mildly carboxylated nanocellulose and various amounts of epichlorohydrin (ECH) as a crosslinker. The morphology and physiochemical properties of films were measured using FE-SEM, TEM, FTIR, NMR, UV-Vis, XRD, DLS, and TGA. Carboxylated cellulose with a charge content of 1.5 mmol/g was prepared to make alkaline dopes containing nanocrystalline cellulose (CNC). Then, ECH (0-50%) was added and the dope was blade cast, dried in an oven, regenerated in an acid bath, washed, and air dried to make uniform films approximately 1 μm thick. The tensile stress and elastic modulus of the films were measured and found to be 100-300 MPa and 5-12.7 GPa, respectively. Higher amounts of ECH led to stronger films. All films were over 96% transparent, insoluble in water, and absorbed 24-28% moisture. TGA analysis showed ultrathin films were thermally resistant up to 250 °C and were stable and unchanged over a month at 105 °C showing excellent thermal aging resistance. Overall, films with 5-10% ECH are extremely strong, which makes them promising bioresource-based candidates for flexible electronic applications.

Nanocellulose-Based Hollow Fibers for Advanced Water and Moisture Management

Natural plant fibers such as cotton have favorable performance in water and moisture management; however, they suffer from inferior processing ability due to limited diameter and length, as well as natural defects. Although commercially available regenerated cellulose fibers such as lyocell fibers can have tunable structures, they rely on the complete dissolution of cellulose molecules, including the highly crystalline parts, leading to inferior mechanical properties. Through a specially designed coaxial wet-spinning process, we prepare a type of hollow fiber using only cellulose nanofibrils (CNFs) as building blocks. It mimics cotton fibers with a lumen structure but with a tunable diameter and a long length. Moreover, such hollow fibers have superior mechanical properties with a Young's modulus of 24.7 GPa and tensile strength of 341 MPa, surpassing lyocell fibers and most wet-spun CNF-based fibers. Importantly, they have 10 times higher wicking ability, wetting rate, drying rate, and maximum wetting ratio compared to lyocell fibers. Together with a superior long-term performance after 500 rounds of wetting-drying tests, such CNF-based hollow fibers are sustainable choices for advanced textile applications. And this study provides a greater understanding of nanoscale building blocks and their assembled macromaterials, which may help to reveal the magic hierarchical design of natural materials, in this case, plant fibers.

The influence of mixed thickeners on printing over lyocell knitted fabric

A quest was carried out to print on light weight lyocell knitted fabric with two mono-functional reactive dyes using pure guar gum (GG) or substituted guar gum (SGG) in combination with sodium alginate (Al) at different ratios. For each dyestuff, the print paste was prepared using mixed thickeners, namely GG/Al or SGA/Al at five different ratios. All samples were compared with the recipe containing pure sodium alginate. The empirical data show that the rheological behaviorisms of print paste-like viscosity and its other physical characteristics, such as paste add-on percentage (%) and penetration percentage (%), were dependent on the percentage of GG or SGG present in the thickener combination prepared with sodium Alginate. The combination of thickeners of these types also creates an impact on the final excellence of printed fabric, such as the colour yield, sharpness, stiffness of the fabric and the fastness of the colour. However, a few qualities are also dye dependent. The SGG/A combination gives a superior result when combining all the data with GG/A. Alginate with the small addition of SGG viz. the 80/20 or 60/40 mixture shows an excellent result in terms of printing characteristics. The thickener had no influential effect on the colour fastness rating.

Prehydrolysis soda pulping of Enset fiber for production of dissolving grade pulp and biogas

Massive tonnes of fibrous residues are produced during the harvesting of the Enset plant for food preparation. The fibers are characterized by high cellulose and hemicellulose content and low lignin and extractive content. These make the fiber a good candidate for its concurrent valorization aimed at dissolving grade pulp and biogas. Prehydrolysis soda pulping was performed using steam pretreatment as a prehydrolysis step at a severity ranging from 2.95 to 4.13. The steamed fiber (PH fiber) was subjected to subsequent soda pulping under mild (160 °C and 16% alkali concentration) and severe (180 °C and 24% alkali concentration) pulping conditions. At higher steaming severity, a pulp with a xylose content of <4% and glucose content of 96% was obtained. A simple bleaching stage was envisaged to develop oxygen-peroxide (OQP₁), oxygen-double peroxide (OQP₂P₂, and OQP₂P₃) and oxygen-peroxide-chlorine dioxide (OQP₂D) sequences. Brightnesses up to ∼85% ISO could be reached for all sequences with CUEN viscosities of ∼350-500 ml g^-1. Higher viscosities with higher brightness were achieved mainly by OQP₂D sequence. However, even with OQP₁ and OQP₂P₃ sequences the pulps met the requirements for lyocell production. An intense steam treatment reduces the biochemical methane potential (BMP) of prehydrolysis liquid (PHL) from 462 ml g^-1 vs to 315 ml g^-1 vs. The reduction might be due to the inhibition effect of furan concentration increase in the corresponding PHL from 2 ppm to 24 ppm. However, due to the higher yield and carbohydrate concentration of the prehydrolysis liquid, the biogas production volumes per initial raw material were still higher at higher steaming severity.

The use of microplastics as a reliable chronological marker of the Anthropocene onset in Southeastern South America

Microplastics (MPs) represent an emergent contamination marker. For this reason, we analyzed the vertical distribution of MPs in six sediment cores retrieved from the Patos-Mirim System, the world's largest coastal lagoonal system. The sediment cores span from mid Holocene to present times according to both radiocarbon and lead dating and are located close to both urban/industrial and agricultural regions. We identified a basal pre-disturbance MP-free zone in all cores and an uppermost contaminated 70-cm-zone, where a general increasing trend in MPs content resembling the human anthropization process was recorded. The predominant format of MPs was fiber, followed by fragments. The most commonly identified polymers were rayon, PVC, acrylate, polycarbonate and cellophane. Urban/industrial and agricultural activities were shown as clear sources of MPs, leading to comparable MPs concentration values in the sediment cores. Thus, MPs are collectively a reliable indicator of the Anthropocene onset, and in the Patos-Mirim System the most appropriate chronology can be assigned to the beginning of 1970s, matching the intensification of anthropogenic activities in the area.

Smart Humidly Adaptive Yarns and Textiles from Twisted and Coiled Viscose Fiber Artificial Muscles

The self-adaptive nature of smart textiles to the ambient environment has made them an indispensable part of emerging wearable technologies. However, current advances generally suffer from complex material preparation, uncomfortable fitting feeling, possible toxicity, and high cost in fabrication, which hinder the real-world application of smart materials in textiles. Herein, humidity-response torsional and tensile yarn actuators from twisted and coiled structures are developed using commercially available, cost-effective, and biodegradable viscose fibers based on yarn-spinning and weaving technologies. The twisted yarn shows a reversible torsional stroke of 1400° cm^-1 in 5 s when stimulated by water fog with a spraying speed of 0.05 g s^-1; the coiled yarn exhibits a peak tensile stroke of 900% upon enhancing the relative humidity. Further, textile manufacturing allows for the scalable fabrication to create fabric artificial muscles with high-dimensional actuation deformations and human-touch comfort, which can boost the potential applications of the humidly adaptive yarns in smart textile and advanced textile materials.

Innovative Conversion of Pretreated Buxus sinica into High-Performance Biocomposites for Potential Use as Furniture Material

Traditional wood-based panels are usually made from large-diameter trees and rely on adhesives for compactness, which negatively impacts the environment and human health. However, the widely distributed small-diameter shrubs are good raw materials for wood-based panels with abundant fibers, but are often under-exploited. This research reports the preparation of self-bonding biocomposites from Buxus sinica by an innovative combined approach of extraction, alkali treatment, and hot molding. The resulted biocomposites show better mechanical properties in which the flexural modulus (7.79 GPa) and the tensile modulus (4.33 GPa) were 5 times and 1.7 times higher than the conventional fiberboard, respectively, and also demonstrated better hydrophobicity than fiberboard, which could be due to the layer of lignin that formed on its surface preventing the infiltration of water. To sum up, the biocomposites prepared from small-diameter shrubs meet the requirement of the furniture and architectural decoration materials, suggesting that the proposed approach can be used to produce high-performance biocomposites.

Recent advances and future perspective on nanocellulose-based materials in diverse water treatment applications

Over the past few years, nanocellulose and its derivatives have drawn attention as promising bio-based materials for water treatment applications due to their high surface area, high strength, and renewable, biocompatible nature. The abundance of hydroxyl functional groups on the surfaces of cellulose nanocrystals (CNCs) and cellulose nanofibrils (CNFs) enables a broad range of surface modifications which results in propitious nanocomposites with tunable characteristics. In this context, this review describes the continuously developing applications of nanocellulose-based materials in the areas of adsorption, catalysis, filtration, and flocculation, with a special emphasis on the removal of contaminants such as heavy metals, dyes, and pharmaceutical compounds from diverse water systems. Recent progresses in the diverse forms of application of nanocellulose adsorbents (suspension, hydrogel, aerogel, and membrane) are also highlighted. Finally, challenges and future perspectives on emerging nanocellulose-based materials and their possible industrial applications are presented and discussed.

Nanoscale Kevlar Liquid Crystal Aerogel Fibers

Aerogel fibers, the simultaneous embodiment of aerogel porous network and fiber slender geometry, have shown critical advantages over natural and synthetic fibers in thermal insulation. However, how to control the building block orientation degree of the resulting aerogel fibers during the dynamic sol-gel transition process to expand their functions for emerging applications is a great challenge. Herein, nanoscale Kevlar liquid crystal (NKLC) aerogel fibers with different building block orientation degrees have been fabricated from Kevlar nanofibers via liquid crystal spinning, dynamic sol-gel transition, freeze-drying, and cold plasma hydrophobilization in sequence. The resulting NKLC aerogel fibers demonstrate extremely high mechanical strength (41.0 MPa), excellent thermal insulation (0.037 W·m^-1·K^-1), and self-cleaning performance (with a water contact angle of 154°). The superhydrophobic NKLC aerogel fibers can cyclically transform between aerogel and gel states, while gel fibers involving different building block orientation degrees display distinguishable brightness under polarized light. Based on these performances, digital textiles woven or embroidered with high- and low-orientated NKLC aerogel fibers enable up to 6.0 Gb information encryption in one square meter and on-demand decryption. Therefore, it can be envisioned that the tuning of the building blocks' orientation degree will be an appropriate strategy to endow performance to the liquid crystal aerogel fibers for potential applications beyond thermal insulation.

All-Cellulose Composite Laminates Made from Wood-Based Textiles: Effects of Process Conditions and the Addition of TEMPO-Oxidized Nanocellulose

All-cellulose composites (ACCs) are manufactured using only cellulose as a raw material. Biobased materials are more sustainable alternatives to the petroleum-based composites that are used in many technical and life-science applications. In this study, an aquatic NaOH-urea solvent system was used to produce sustainable ACCs from wood-based woven textiles with and without the addition of TEMPO-oxidized nanocellulose (at 1 wt.-%). This study investigated the effects of dissolution time, temperature during hot press, and the addition of TEMPO-oxidized nanocellulose on the mechanical and thermal properties of the composites. The results showed a significant change in the tensile properties of the layered textile composite at dissolution times of 30 s and 1 min, while ACC elongation was the highest after 2 and 5 min. Changes in hot press temperature from 70 °C to 150 °C had a significant effect: with an increase in hot press temperature, the tensile strength increased and the elongation at break decreased. Incorporating TEMPO-oxidized nanocellulose into the interface of textile layers before partial dissolution improved tensile strength and, even more markedly, the elongation at break. According to thermal analyses, textile-based ACCs have a higher storage modulus (0.6 GPa) and thermal stabilization than ACCs with nanocellulose additives. This study highlights the important roles of process conditions and raw material characteristics on the structure and properties of ACCs.

Acute and multigenerational effects of petroleum- and cellulose-based microfibers on growth and photosynthetic capacity of Lemna minor

Comparative toxicological assessment studies on the effects of petroleum- and cellulose-based microfibers on aquatic plants are limited. Therefore, we evaluated the acute and 10-generational toxicological effects of two types of petroleum- and cellulose-based microfibers on the duckweed Lemna minor. Plant growth and photosynthesis parameters were monitored as bioindicators. The multigenerational test revealed the following ranking of the microfibers according to the severity of their effects on L. minor: polypropylene > lyocell > viscose > polyethylene terephthalate. The acute tests revealed a significant increase in the energy required to initiate photosynthesis, although the growth of L. minor was not adversely affected by any microfiber. Both petroleum- and cellulose-based microfibers induced adverse effects on the growth and photosynthesis of L. minor in multigenerational tests. The results of the generational tests contribute to the understanding of the long-term adverse effects of microfibers on aquatic plants.

Micro-/Nanofibrillated Cellulose-Based Coating Formulations: A Solution for Improving Paper Printing Quality

The use of micro-/nanofibrillated celluloses (M/NFCs) is often considered for the enhancement of paper properties, while it is still challenging to use them in lower weight gain coatings. This work explores how they might be used on the paper surface to improve the printing quality. In this regard, M/NFCs were produced using different pre-treatment methods, including mechanical (m-MFC), enzymatic (e-MFC), TEMPO-mediated oxidation (t-NFC) and cationization (c-NFC), and uniform coating formulations were developed through the cooking of starch and M/NFCs simultaneously. The formulations, at 6-8% of total solid concentration, were applied to the paper surface by roll coating, resulting in a dry coating weight of 1.5 to 3 g/m2. Besides M/NFCs, other components such as starch betainate (a cationic starch ester; SB), Pluronics^® (a triblock co-polymer), precipitated calcium carbonate (PCC) and betaine hydrochloride (BetHCl) were also used in the M/NFC-based coating formulations to observe their combined influence on the printing quality. The presence of M/NFCs improved the paper printing quality, which was further enhanced by the increase in cationic charge density due to the presence of BetHCl/SB, and also by Pluronics^®. The cationic charge of c-NFC was also found to be effective for improving the gamut area and optical density of coated papers, whereas whiteness was often reduced due to the quenching of the brightening agent. BetHCl, on the other hand, improved the printing quality of the coated papers, even though it was more effective when combined with M/NFCs, PCC and Pluronics^®, and also helped to retain paper whiteness.

Length- and polymer-dependent ecotoxicities of microfibers to the earthworm Eisenia andrei

Microfibers are widespread environmental pollutants introduced to the soil environment because of the increasing use of plastic polymers. However, research on the soil ecotoxicity of microfibers is limited, especially when compared to research on their aquatic toxicity. This study investigated the effects of sub-chronic microfiber exposure on the earthworm Eisenia andrei. We compared the effects of three types of microfibers: short lyocell microfibers (231 ± 126 μm long), short polypropylene microfibers (191 ± 107 μm long), and long polypropylene microfibers (891 ± 141 μm long). After exposure for 21 days, earthworm survival, coelomocyte viability, cast microbial viability, and gut microbial viability were assessed, and a histopathological examination of the digestive tract and reproductive tissues was conducted. In addition, long polypropylene microfibers egested by the earthworms were collected to explore the possibility of earthworm-driven biofragmentation. Results indicated that high exposure concentration (1000 mg/kg dry soil) negatively affected earthworm coelomocytes and intestinal tissue, gut, and cast microbiomes. Although all three microfiber types reduced earthworm survival, the short polypropylene microfibers were more toxic to the earthworms than the long polypropylene microfibers or short lyocell microfibers, which indicated that size-dependent soil ecotoxicity was induced. PP microfibers were found to more negatively affect cast microbial activity and intestinal tissue than lyocell microfibers, indicating polymer-dependent soil ecotoxicity potential against earthworm species. This study provides evidence that synthesized microfibers cause cytotoxicity and decrease gut microbiome viability in earthworms, and that they can be biofragmented by earthworms.

Characterizing Mechanical, Heat Seal, and Gas Barrier Performance of Biodegradable Films to Determine Food Packaging Applications

In an organic circular economy, biodegradable materials can be used as food packaging, and at end-of-life their carbon atoms can be recovered for soil enrichment after composting, so that new food or materials can be produced. Packaging functionality, such as mechanical, gas barrier, and heat-seal performance, of emerging biodegradable packaging, with a laminated, coated, monomaterial, and/or blended structure, is not yet well known in the food industry. This lack of knowledge, in addition to end-of-life concerns, high cost, and production limits is one of the main bottlenecks for broad implementation in the food industry. This study determines application areas of 10 films with a pragmatic approach based on an experimental broad characterization of packaging functionality. As a conclusion, the potential application of these materials is discussed with respect to industrial settings and food and consumer requirements, to support the implementation of commercially available, biodegradable, and, more specifically, compostable, materials for the identified food applications.

A Study on Preparation and Property Evaluations of Composites Consisting of TPU/Triclosan Membranes and Tencel®/LMPET Nonwoven Fabrics

This study investigated eco-friendly antibacterial medical protective clothing via the nonwoven process and characteristic evaluations. Firstly, Tencel^® fibers and low melting point polyester (LMPET) fibers (re-sliced and granulated from recycled PET bottles) were mixed at different ratios and then needle punched at diverse needle rolling depths. The influences of manufacturing parameters on the Tencel^®/LMPET nonwoven fabrics were examined in terms of mechanical properties, water vapor transmission rate, and stiffness. Next, Tencel^®/LMPET nonwoven fabrics were combined with thermoplastic polyurethane (TPU)/Triclosan antibacterial membranes that contained different contents of triclosan using melt processing technology. The resulting Tencel^®/LMPET/TPU/Triclosan composites were characterized via different measurements; an optimal bursting strength of 86.86 N, an optimal horizontal tensile strength of 41.90 N, and an optimal stiffness along the MD and CD of 8.60 cm were recorded. Furthermore, the Tencel^®/LMPET/TPU/Triclosan composites exhibited a distinct inhibition zone in the antibacterial measurement, and the hydrostatic pressure met the requirements of the EN 14126:2003 and GB 19082-200 disposable medical protective gear test standards.

Environmental monitoring and health assessment in an industrial town in central India: A cross-sectional study protocol

Background

Textile industry has been widely implicated in environmental pollution. The health effects of residing near manufacturing industries are not well documented in India, especially in central India. Hence, a cross-sectional environmental monitoring and health assessment study was initiated as per directions of the local authorities.

Methods

Comprehensive exposure data about the concentrations of relevant pollutants in the ambient air and ground water samples in the study area will be collected over one year. Using stratified random sampling, 3003 apparently healthy adults will be selected from the study area. Sociodemographic and anthropometric information, relevant medical and family history, and investigations including spirometry, electrocardiogram, neurobehavioral tests, and laboratory investigations (complete blood count, lipid profile and random blood glucose) will be conducted. Finally Iodine azide test and heavy metal level detection in urine and blood samples respectively will be conducted in a subset of selected participants to assess individual pollution exposure. Ethics approval has been obtained from the Institutional Ethics Committee of the National Institute for Research in Environmental Health (No: NIREH/IEC-7-II/1027, dated 07/01/2021).

Discussion

This manuscript describes the protocol for a multi-disciplinary study that aims to conduct environmental monitoring and health assessment in residential areas near viscose rayon and associated chemical manufacturing industries. Although India is the second largest manufacturer of rayon, next only to China, and viscose rayon manufacturing has been documented to be a source of multiple toxic pollutants, there is a lack of comprehensive information about the health effects of residing near such manufacturing units in India. Therefore implementing this study protocol will aid in filling in this knowledge gap.

Biodegradable Nonwoven Agrotextile and Films—A Review

As society becomes more aware of environmental pollution, global warming, and environmental disasters, people are increasingly turning to sustainable materials and products. This includes agrotextiles in a wide range of products, including nonwoven agrotextiles for mulching. This review provides insight into relevant available data and information on the condition, possibilities, and trends of nonwoven mulches from natural fibres, biopolymers, and recycled sources. The basic definitions and differences between biodegradation and composting processes are explained, and the current standards related to biodegradation are presented. In addition, an insight into the biodegradation of various nonwoven mulches and films, including their advantages and disadvantages, is provided, to predict the future directions of nonwoven mulches development.

Liquefaction of Cellulose for Production of Advanced Porous Carbon Materials

Cellulose is a renewable resource for the production of advanced carbonaceous materials for various applications. In addition to direct carbonization, attention has recently been paid to the preparation of porous carbons from liquid cellulose-based precursors. Possible pathways of cellulose conversion to a liquid state suitable for the preparation of porous carbons are summarized in this review. Hydrothermal liquefaction leading to liquid mixtures of low-molecular-weight organics is described in detail together with less common decomposition techniques (microwave or ultrasound assisted liquefaction, decomposition in a strong gravitation field). We also focus on dissolution of cellulose without decomposition, with special attention paid to dissolution of nonderivatized cellulose. For this purpose, cold alkalines, hot acids, ionic liquids, or alcohols are commonly used.

Tailoring moisture electroactive Ag/Zn@cotton coupled with electrospun PVDF/PS nanofibers for antimicrobial face masks

Face mask has become an essential and effective apparatus to protect human beings from air pollution, especially the air-borne pathogens. However, most commercial face masks can hardly achieve good particulate matters (PMs) and high bactericidal efficacy concurrently. Herein, a bilayer structured composite filter medium with built-in antimicrobial activities was constructed by combining cotton woven modified by magnetron sputtered Ag/Zn coatings and electrospun poly(vinylidene fluoride)/polystyrene (PVDF/PS) nanofibers. With the benefit of external moisture, an electrical stimulation was generated inside the composite fabric and thus endowed the fabric antimicrobial function. The resultant composite fabric presented conspicuous performance for integrated air pollution control, high filtration performance towards PM_0.3 (99.1%, 79.2 Pa) and exceptional interception ratio against Escherichia coli (99.64%) and Staphylococcus aureus (98.75%) within 20 min contact. The high efficiency contact sterilization function of the bilayer fabric could further potentially promote disinfection and reuse of the filter media. This work may provide a new perspective on designing high-performance face mask media for public health protection.

Assessment of the Eco-Efficiency of the Circular Economy in the Recovery of Cellulose from the Shredding of Textile Waste

There is a growing demand for the adoption of cyclical processes in the fashion industry. The trends point to the reuse of cellulose from cotton fibres, obtained from industrial waste, as a substitute to the former linear processes of manufacturing, sale, use, and discarding. This study sets up to explore and assess the economic and environmental gains from the mechanical shredding of cellulose in cotton fabrics in a textile company, identifying the circularity associated with the adoption of such methods. The study resorted to a case study methodology building on interviews and observation. For the environmental estimations, the study employed the material intensity factor tool, and for the economic evaluation the study uses the return on investment. The study also offers an estimation of the circularity of the processes that were implemented. The adoption of the mechanical shredding for cotton cellulose generated economic gains of US$11,798,662.98 and a reduction in the environmental impact that amounts to 31,335,767,040.26 kg including the following different compartments: biotic, abiotic, water, air, and erosion. The findings suggest the existence of opportunities for the circular economy in the textile sector of about 99.69%, dissociated to the use of mechanical recycling, while limited by the consumption of electrical energy and lubricants in the recycling process, leading the way to a circular economy.

Employing Cellulose Nanofiber-Based Hydrogels for Burn Dressing

The aim of this research was to fabricate a burn dressing in the form of hydrogel films constructed with cellulose nanofibers (CNF) that has pain-relieving properties, in addition to wound healing. In this study, the hydrogels were prepared in the form of film. For this, CNF at weight ratios of 1, 2, and 3 wt.%, 1 wt.% of hydroxyethyl cellulose (HEC), and citric acid (CA) crosslinker with 10 and 20 wt.% were used. FE-SEM analysis showed that the structure of the CNF was preserved after hydrogel preparation. Cationization of CNF by C₆H₁₄NOCl was confirmed by FTIR spectroscopy. The drug release analysis results showed a linear relationship between the amount of absorption and the concentration of the drug. The MTT test (assay protocol for cell viability and proliferation) showed the high effectiveness of cationization of CNF and confirmed the non-toxicity of the resulting hydrogels.

Solid State NMR a Powerful Technique for Investigating Sustainable/Renewable Cellulose-Based Materials

Solid state nuclear magnetic resonance (ssNMR) is a powerful and attractive characterization method for obtaining insights into the chemical structure and dynamics of a wide range of materials. Current interest in cellulose-based materials, as sustainable and renewable natural polymer products, requires deep investigation and analysis of the chemical structure, molecular packing, end chain motion, functional modification, and solvent–matrix interactions, which strongly dictate the final product properties and tailor their end applications. In comparison to other spectroscopic techniques, on an atomic level, ssNMR is considered more advanced, especially in the structural analysis of cellulose-based materials; however, due to a dearth in the availability of a broad range of pulse sequences, and time consuming experiments, its capabilities are underestimated. This critical review article presents the comprehensive and up-to-date work done using ssNMR, including the most advanced NMR strategies used to overcome and resolve the structural difficulties present in different types of cellulose-based materials.

Shape memory polymer/graphene nanocomposites: State-of-the-art

Graphene is one of most exceptional type of nanocarbon. It is a two-dimensional, one atom thick, nanosheet of sp2 hybridized carbon atoms. Graphene has been employed as nanofiller for shape memory polymeric nanocomposites due to outstanding electrical conductivity, mechanical strength, flexibility, and thermal stability characteristics. Consequently, graphene nanostructures have been reinforced in the polymer matrices to attain superior structural, physical, and shape recovery properties. This review basically addresses the important class of shape memory polymer (SMP)/graphene nanocomposites. This assessment is revolutionary to portray the scientific development and advancement in the field of polymer and graphene-based shape memory nanocomposites. In SMP/graphene nanocomposites, polymer shape has been fixed at above transition temperature and then converted to memorized shape through desired external stimuli. Presence of graphene has caused fast switching of temporary shape to original shape in polymer/graphene nanocomposites. In this regard, better graphene dispersion, interactions between matrix-nanofiller, and well-matched interface formation leading to high performance stimuli-responsive graphene derived nanocomposites, have been described. Incidentally, the fabrication, properties, actuation ways, and relevance of the SMP/graphene nanocomposite have been discussed here. The potential applications of these materials have been perceived for the aerospace/automotive components, self-healing nanocomposites, textiles, civil engineering, and biomaterials.

Recent Advances in the Development of Fire-Resistant Biocomposites—A Review

Biocomposites reinforced with natural fibers represent an eco-friendly and inexpensive alternative to conventional petroleum-based materials and have been increasingly utilized in a wide variety of industrial applications due to their numerous advantages, such as their good mechanical properties, low production costs, renewability, and biodegradability. However, these engineered composite materials have inherent downsides, such as their increased flammability when subjected to heat flux or flame initiators, which can limit their range of applications. As a result, certain attempts are still being made to reduce the flammability of biocomposites. The combustion of biobased composites can potentially create life-threatening conditions in buildings, resulting in substantial human and material losses. Additives known as flame-retardants (FRs) have been commonly used to improve the fire protection of wood and biocomposite materials, textiles, and other fields for the purpose of widening their application areas. At present, this practice is very common in the construction sector due to stringent fire safety regulations on residential and public buildings. The aim of this study was to present and discuss recent advances in the development of fire-resistant biocomposites. The flammability of wood and natural fibers as material resources to produce biocomposites was researched to build a holistic picture. Furthermore, the potential of lignin as an eco-friendly and low-cost FR additive to produce high-performance biocomposites with improved technological and fire properties was also discussed in detail. The development of sustainable FR systems, based on renewable raw materials, represents a viable and promising approach to manufacturing biocomposites with improved fire resistance, lower environmental footprint, and enhanced health and safety performance.

Chemical upcycling of polylactide (PLA) and its use in fabricating PLA-based super-hydrophobic and oleophilic electrospun nanofibers for oil absorption and oil/water separation

Circular design and fabrication of PLA nanofiber filters from PLA wastes for effective oil decontamination and oil/water separation.

Bio-based composites fabricated from wood fibers through self-bonding technology

Green composite processing technology of wood fibers is an inevitable choice for global sustainable development. In this research, waste poplar powder with different particle sizes was used to prepare glue-free biocomposites with good mechanical and waterproof properties by hot-molding. The biocomposites made of larger size wood powder had better tensile strength (40.3 MPa) and the biocomposites made of smaller size wood powder had the greater bending strength (50.5 MPa). The thickness swelling rate of the biocomposites was only 4.26% after soaking in water for 24 h. The cross-section morphology of the biocomposites showed that the cell wall collapses enhanced the interfacial bonding. Chemical analysis showed that lignin repolymerized with cellulose and hemicellulose for the vitrification transition. In addition, the biocomposites with excellent mechanical properties had no formaldehyde release, which can replace the traditional density boards made of adhesives and applied as furniture materials and in line with the concept of cleaner production.

Investigate the fabric performance of Tencel-cotton blended denim in terms of the percentage change of Tencel

In terms of sustainability & wearing comfort, denim manufacturers are entering a new era of product variety. Tencel's regenerative nature and unique mechanical qualities usher in a new era for the denim industry. In this work, denim fabrics were manufactured using Tencel Cotton blended yarn using very fi ne yarn (20 Tex or 30 Ne), and fabric performance was examined following factors like tensile strength and other relevant metrics. For better evaluation, All the structures were 2/1 RHT (right-hand twill) that contained 115 EPI & 70 PPI and also indigo blue dyed. According to the result of the investigation, 100% Tencel Fabric (both the warp and the weft yarn were 100% Tencel) demonstrated the highest quality of fabric performance in terms of tensile strength, tearing strength, stiff ness, air permeability, and water vapor permeability than any other cotton or cotton Tencel blended fabric. However, a downward trend of abrasion resistance was observed in Tencel or cotton Tencel blended fabric concerning the percentage change of Tencel. Additionally, the performance of the fabric was significantly improved by the percentage addition of Tencel fiber in the warp and weft directions. In addition, a denim fabric made entirely of cotton performed the least well when compared to fabrics made entirely of Tencel or a blend of Tencel and cotton.

Strengthening Cellulose Nanopaper via Deep Eutectic Solvent and Ultrasound-Induced Surface Disordering of Nanofibers

The route for the preparation of cellulose nanofiber dispersions from bacterial cellulose using ethylene glycol- or glycerol-based deep eutectic solvents (DES) is demonstrated. Choline chloride was used as a hydrogen bond acceptor and the effect of the combined influence of DES treatment and ultrasound on the thermal and mechanical properties of bacterial cellulose nanofibers (BC-NFs) is demonstrated. It was found that the maximal Young’s modulus (9.2 GPa) is achieved for samples prepared using a combination of ethylene glycol-based DES and ultrasound treatment. Samples prepared with glycerol-based DES combined with ultrasound exhibit the maximal strength (132 MPa). Results on the mechanical properties are discussed based on the structural investigations that were performed using FTIR, Raman, WAXD, SEM and AFM measurements, as well as the determination of the degree of polymerization and the density of BC-NF packing during drying with the formation of paper. We propose that the disordering of the BC-NF surface structure along with the preservation of high crystallinity bulk are the key factors leading to the improved mechanical and thermal characteristics of prepared BC-NF-based papers.

Processing and characterization of thermoplastic corn starch-based film/paper composites containing microcrystalline cellulose

BACKGROUND

Different thermoplastic starch (TPS) films were prepared with or without the addition of microcrystalline cellulose (MCC) obtained via the melt-extrusion method, and then the hot-press method was used to produce environmentally friendly TPS-based film/paper composites to replace petroleum-based materials.

RESULTS

The paper-plastic composites exhibited good interfacial adhesion from the scannign elctron microscopy images. It was seen that 5 wt.% MCC was added to reinforce the mechanical properties of TPS films, such that it also improved the barrier properties of MCC@TPS/paper composites and extended the path of water vapor through TPS films, which decreased the water vapor transmission rate of MCC@TPS/paper composites. TPS/paper composites and MCC@TPS/paper composites have better physical properties (i.e. smoothness, flexibility and folding resistance) than only paper. In particular, it was found that the water contact angle of MCC@TPS/paper composites and TPS/paper composites were higher than single-layer paper. Furthermore, MCC reinforced paper-plastic composites demonstrated good barrier properties which can meet the requirement of the need for lower water sensitive materials in the food packaging industry.

CONCLUSION

Thermoplastic corn starch-based film/paper composites have good application properties as a potential source of bioplastic materials. © 2021 Society of Chemical Industry.

Production of rayon fibres from cellulosic pulps: State of the art and current developments

The increasing demand for cellulosic fibres is continuously driven by the growing earth population and requirements of the textile industry. The annual cotton production of ca. 25 million tons is no longer enough to meet the market demands. This market gap of cellulosic fibres is progressively filled by regenerated cellulosic fibres derived from the dissolving pulp. The conventional industrial process of viscose production is far from being environmentally friendly due to the use of hazardous reagents. Alternatively, new trends in the production of regenerated fibres are related to the direct dissolution of cellulose in appropriate environmentally sound recyclable solvents, allowing high quality rayon fibres. This article reviews the sources of dissolving pulps used for the production of viscose and its quality parameters related to the performance of viscose production. The prospective cellulose regeneration processes, both commercialized and under development, are reviewed regarding current and future developments in the area.

Fundamental aspects of the non-covalent modification of cellulose via polymer adsorption

The increasing need for new material applications based on cellulose demands increased functional diversity and thus new functionalisation/modification approaches. The non-covalent modification of cellulose fibres via the adsorption of functional polymers has emerged as a promising route for tailoring the properties of material. This review focuses on fundamental aspects of polymer adsorption on cellulose surfaces, where the adsorption of polyelectrolytes and non-polyelectrolytes are treated separately. Adsorption studies on model surfaces as well as cellulose macro-fibres are reviewed. A correlation of the adsorption findings with the Scheutjens-Fleer polymer adsorption theory is provided, allowing the fundamentals behind the polymer adsorption phenomenon and its context in utilization of cellulose fibres to be understood.

Hierarchically Structured and Scalable Artificial Muscles for Smart Textiles

Fiber-based artificial muscles with excellent actuation performance are gaining great attention as soft materials for flexible actuators; however, current advances in fiber-based artificial muscles generally suffer from high cost, harsh stimulation regimes, limiting deformations, chemical toxicity, or complex manufacturing processing, which hinder the widespread application of those artificial muscles in engineering and practical usage. Herein, a facile cross-scale processing strategy is presented to construct commercially available nontoxic viscose fibers into fast responsive and humidity-driven yarn artificial muscles with a recorded torsional stroke of 1752° cm^-1 and a maximum rotation speed up to 2100 rpm, which are comparable to certain artificial muscles made from carbon-based composite materials. The underlying mechanism of such outstanding actuation performance that begins to form at a mesoscale is discussed by theoretical modeling and microstructure characterization. The as-prepared yarn artificial muscles are further scaled up to large-sized fabric muscles through topological weaving structures by integrating different textile technologies. These fabric muscles extend the simple motion of yarn muscles into higher-level diverse deformations without any composite system, complex synthetic processing, and component design, which enables the development of new fiber-based artificial muscles for versatile applications, such as smart textiles and intelligent systems.

Effect of Enzymatic Depolymerization of Cellulose and Hemicelluloses on the Direct Dissolution of Prehydrolysis Kraft Dissolving Pulp

Prehydrolysis kraft (PHK) pulps account for more than half of the global market of dissolving pulp. Characterized by high reactivity toward dissolution, their performances can still be improved by activation treatments. This study compares the dissolution kinetics in cupriethylenediamine of a hardwood and a softwood PHK pulps before and after their activation by high-solid-content mechano-enzymatic treatments. Three enzyme combinations were tested: endoglucanase (E), xylanase and mannanase (XM), and endoglucanase, xylanase, and mannanase (EXM). Xylanase and mannanase reduced the hemicellulose content of only hardwood (by max. 2.4%). Mixing and carbohydrate depolymerization decreased the dissolution time of hardwood and softwood pulps by a maximum of 63 and 30% with E, 37 and 16% with XM, and 44 and 30% with EXM, respectively. The shortening of the dissolution time was partially hindered by hornification, which increased with hemicellulose degradation. Interestingly, XM accelerated the dissolution while preserving a high weight-average molecular mass.

Hierarchical Porous Recycled PET Nanofibers for High-Efficiency Aerosols and Virus Capturing

Plastic crisis, especially for poly(ethylene terephthalate) (PET) bottles, has been one of the greatest challenges for the earth and human beings. Processing recycled PET (rPET) into functional materials has the dual significance of both sustainable development and economy. Providing more possibilities for the engineered application of rPET, porous PET fibers can further enhance the high specific surface area of electrospun membranes. Here, we use a two-step strategy of electrospinning and postprocessing to successfully control the surface morphology of rPET fibers. Through a series of optical and thermal characterizations, the porous morphology formation mechanism and crystallinity induced by solvents of rPET fibers were discussed. Then, this work further investigated both PM2.5 air pollutants and protein filtration performance of rPET fibrous membrane. The high capture capability of rPET membrane demonstrated its potential application as an integrated high-efficiency aerosol filtering solution.

Hybrid and Synthetic FRP Composites under Different Strain Rates: A Review

As a high-demand material, polymer matrix composites are being used in many advanced industrial applications. Due to ecological issues in the past decade, some attention has been paid to the use of natural fibers. However, using only natural fibers is not desirable for advanced applications. Therefore, hybridization of natural and synthetic fibers appears to be a good solution for the next generation of polymeric composite structures. Composite structures are normally made for various harsh operational conditions, and studies on loading rate and strain-dependency are essential in the design stage of the structures. This review aimed to highlight the different materials’ content of hybrid composites in the literature, while addressing the different methods of material characterization for various ranges of strain rates. In addition, this work covers the testing methods, possible failure, and damage mechanisms of hybrid and synthetic FRP composites. Some studies about different numerical models and analytical methods that are applicable for composite structures under different strain rates are described.

Evidence for bicomponent fibers: A review

Recently, bicomponent fibers have been attracting much attention due to their unique structural characteristics and properties. A common concern was how to characterize a bicomponent fiber. In this review, we generally summarized the classification, structural characteristics, preparation methods of the bicomponent fibers, and focused on the experimental evidence for the identification of bicomponent fibers. Finally, the main challenges and future perspectives of bicomponent fibers and their characterization are provided. We hope that this review will provide readers with a comprehensive understanding of the design and characterization of bicomponent fibers.

A bifunctional fluorescent probe for sensing of Al3+ and H2S

Al3+ and H2S play essential roles in various physiological processes. However, excess Al3+ and H2S are harmful to health. Therefore, it is necessary to design a sensitive method for the detection of Al3+ and H2S. In this work, compound L was developed based on salicylaldoxime and 4-aminobenzamide. L displayed aggregation-induced emission (AIE) characteristics in the solid state due to a unique dimer formation via intermolecular hydrogen bonds. In addition, L could serve as a multi-responsive fluorescence probe for Al3+ based on the coordination reaction in a MeOH/H2O (9/1, v/v, pH = 7.4) medium and for H2S based on the addition reaction in EtOH/H2O (7/3, v/v, pH = 7.4) solution. In addition, L showed a fluorescence colorimetric response to Al3+ in the solid state. Furthermore, L was applied to detect Al3+ and H2S in actual water samples.

A Review on Green Composites Based on Natural Fiber-Reinforced Polybutylene Succinate (PBS)

The need for utilization of environmentally friendly materials has emerged due to environmental pollution that is caused by non-biodegradable materials. The usage of non-biodegradable plastics has increased in the past decades in many industries, and, as a result, the generation of non-biodegradable plastic wastes has also increased. To solve the problem of non-biodegradable plastic wastes, there is need for fabrication of bio-based polymers to replace petroleum-based polymers and provide strategic plans to reduce the production cost of bioplastics. One of the emerging bioplastics in the market is poly (butylene succinate) (PBS) and it has been the biopolymer of choice due to its biodegradability and environmental friendliness. However, there are some disadvantages associated with PBS such as high cost, low gas barrier properties, and softness. To lower the cost of PBS and enhance its properties, natural lignocellulosic fibers are incorporated into the PBS matrix, to form environmentally friendly composites. Natural fiber-based biocomposites have emerged as materials of interest in important industries such as packaging, automobile, and construction. The bonding between the PBS and natural fibers is weak, which is a major problem for advanced applications of this system. As a result, this review paper discusses various methods that are employed for surface modification of the Fibers The paper provides an in-depth discussion on the preparation, modification, and morphology of the natural fiber-reinforced polybutylene succinate biocomposites. Furthermore, because the preparation as well as the modification of the fiber-reinforced biocomposites have an influence on the mechanical properties of the biocomposites, mechanical properties of the biocomposites are also discussed. The applications of the natural fiber/PBS biocomposites for different systems are also reported.