Properties and structure of polylactide/poly (3-hydroxybutyrate-co-3-hydroxyvalerate) (PLA/PHBV) blend fibers

PHA is not just a bioplastic!

Polyhydroxyalkanoates (PHA) have evolved into versatile biopolymers, transcending their origins as mere bioplastics. This extensive review delves into the multifaceted landscape of PHA applications, shedding light on the diverse industries that have harnessed their potential. PHA has proven to be an invaluable eco-conscious option for packaging materials, finding use in films foams, paper coatings and even straws. In the textile industry, PHA offers a sustainable alternative, while its application as a carbon source for denitrification in wastewater treatment showcases its versatility in environmental remediation. In addition, PHA has made notable contributions to the medical and consumer sectors, with various roles ranging from 3D printing, tissue engineering implants, and cell growth matrices to drug delivery carriers, and cosmetic products. Through metabolic engineering efforts, PHA can be fine-tuned to align with the specific requirements of each industry, enabling the customization of material properties such as ductility, elasticity, thermal conductivity, and transparency. To unleash PHA's full potential, bridging the gap between research and commercial viability is paramount. Successful PHA production scale-up hinges on establishing direct supply chains to specific application domains, including packaging, food and beverage materials, medical devices, and agriculture. This review underscores that PHA's future rests on ongoing exploration across these industries and more, paving the way for PHA to supplant conventional plastics and foster a circular economy.

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) Blends with Poly(caprolactone) and Poly(lactic acid): A Comparative Study

Poly(hydroxybutyrate-co-hidroxyvalerate) (PHBV) is a biodegradable polymer, which is a potential substitute for plastics made from fossil resources. Due to its practical interest in the field of tissue engineering, packaging, sensors, and electronic devices, the demand for PHBV with specific thermal, electrical, as well as mechanical requirements is growing. In order to improve these properties, we have developed PHBV blends with two thermoplastic biodegradable polyesters, including poly(caprolactone) (PCL) and poly(lactic acid) (PLA). We analysed the effect of these biopolymers on the morphological, wetting, structural, thermal, mechanical, and electrical characteristics of the materials. Further, the biodegradation of the samples in simulated body fluid conditions was evaluated, as well as the antibacterial activity. The results demonstrate that the blending with PCL and PLA leads to films with a dense morphology, increases the hydrophilic character, and induces a reinforcement of the mechanical characteristics with respect to pristine PHBV. In addition, a decrease in dielectric constant and a.c. electrical conductivity was noticed for PHBV/PLA and PHBV/PCL blends compared to neat PHBV polymer. All neat polymers and blends showed antibacterial properties against S. aureus, with more than 40% bacterial reduction, which increased to 72% in the presence of PCL polymer for a blend ratio of 50/50. Thus, it is demonstrated a suitable way to further tailor a variety of functionalities of PHBV for specific applications, by the development of polymer blends with PLA or PCL.

Properties and Structure of Thermoplastic Polyvinyl Alcohol/Polyamide Sea-Island Fibers

Ultra-fine fibers derived from sea-island fibers have attracted great attention due to their excellent overall performance. However, green and efficient splitting of sea-island fibers is still a challenging task. In this work, thermoplastic polyvinyl alcohol (TPVA) was prepared by the physical blending of plasticizer. The modified TPVA showed a high decomposition temperature (285 °C) and a wide thermoplastic processing window. This made TPVA match well with polyamide 6 (PA6) to form conjugated melts at 250 °C. Corresponding PVA/PA6 sea-island fibers were first reported to realize water-splitting instead of alkali-extraction of "sea" polymers. The effects of sea/island mass ratios and different spinning speeds on the properties of PVA/PA6 sea-island pre-oriented yarn (POY) were investigated. A higher spinning speed enhanced the orientation-induced crystalline behavior of fiber, therefore increasing the tensile strength of fibers. As the increase of spinning speed from 1000 to 1500 m/min, the crystalline degree of corresponding POYs increased from 9.9 to 14.3%. The plasticizer in PVA did not diffuse to the PA matrix during spinning. However, PVA could induce the crystallization of PA6 via interfacial hydrogen bonding. When the spinning speed was 1500 m/min, and PVA/PA6 was 7:3, the tensile strength reached the highest value of 1.67 cN/dtex. The uniform diameters of ultra-fine PA6 fibers (2-5 μm) were obtained by an environment-friendly water-splitting process. The "sea" phase (TPVA) in sea-island fiber could be removed quickly by boiling water treatment in 3 min. This green and energy-saving sea-island fiber splitting technique is of great significance in reducing CO₂ emissions during the preparation of super-fine fibers.

Shape-memory responses compared between random and aligned electrospun fibrous mats

Significant progress has been made in the design of smart fibers toward achieving improved efficacy in tissue regeneration. While electrospun fibers can be engineered with shape memory capability, both the fiber structure and applied shape-programming parameters are the determinants of final performance in applications. Herein, we report a comparison study on the shape memory responses compared between electrospun random and aligned fibers by varying the programming temperature T _prog and the deforming strain ε _deform . A PLLA-PHBV (6:4 mass ratio) polymer blend was first electrospun into random and aligned fibrous mat forms; thereafter, the effects of applying specific T _prog (37°C and 46°C) and ε _deform (30%, 50%, and 100%) on the morphological change, shape recovery efficiency, and switching temperature T _sw of the two types of fibrous structures were examined under stress-free condition, while the maximum recovery stress σ _max was determined under constrained recovery condition. It was identified that the applied T _prog had less impact on fiber morphology, but increasing ε _deform gave rise to attenuation in fiber diameters and bettering in fiber orientation, especially for random fibers. The efficiency of shape recovery was found to correlate with both the applied T _prog and ε _deform , with the aligned fibers exhibiting relatively higher recovery ability than the random counterpart. Moreover, T _sw was found to be close to T _prog , thereby revealing a temperature memory effect in the PLLA-PHBV fibers, with the aligned fibers showing more proximity, while the σ _max generated was ε _deform -dependent and 2.1-3.4 folds stronger for the aligned one in comparison with the random counterpart. Overall, the aligned fibers generally demonstrated better shape memory properties, which can be attributed to the macroscopic structural orderliness and increased molecular orientation and crystallinity imparted during the shape-programming process. Finally, the feasibility of using the shape memory effect to enable a mechanoactive fibrous substrate for regulating osteogenic differentiation of stem cells was demonstrated with the use of aligned fibers.

Recent advances on melt-spun fibers from biodegradable polymers and their composites

Biodegradable polymers have become important in different fields of application, where biodegradability and biocompatibility are required. Herein, the melt spinning of biodegradable polymers including poly(lactic acid), poly(butylene succinate), polyhydroxyalkanoate (PHA), poly(ɛ-caprolactone) and their biocomposites is critically reviewed. Biodegradable polymer fibers with added functionalities are in high demand for various applications, including biomedical, textiles, and others. Melt spinning is a suitable technique for the development of biodegradable polymer fibers in a large-scale quantity, and fibers with a high surface area can be obtained with this technique. The processing variables during spinning have a considerable impact on the resulting properties of the fibers. Therefore, in this review, the processing-property relationship in biodegradable polymers, blends, and their composites is provided. The morphological characteristics, load-bearing properties, and the potential application of melt-spun biodegradable fibers in various sectors are also provided.

Effects of Endic Anhydride Grafted PPC on the Properties of PHBV Blends

Poly(β-hydroxybutyrate-co-β-hydroxyvalerate) (PHBV) was modified with endic anhydride grafted poly(propylene carbonate) (EA-PPC), and then PHBV/EA-PPC composite polymers were prepared by melt blending under the catalysis of stannous octoate (Sn(Oct)₂). The blends were characterized by an electronic universal testing machine, cantilever impact testing machine, and differential scanning calorimeter (DSC), as well as dynamic mechanical analysis (DMA) and field emission scanning electron microscopy (FESEM). Effects of the amount of Sn(Oct)₂ on the mechanical properties, thermal properties, and morphology of the blends were discussed. The results showed that the addition of Sn(Oct)₂ promoted the transesterification reaction between PHBV and EA-PPC, and the compatibility between PHBV and PPC was greatly improved. When the amount of Sn(Oct)₂ was 3 wt%, the impact strength and elongation at break of the PHBV/EA-PPC blend increased from 3.7 kJ/m² and 4.1% to 5.9 kJ/m² and 387.5%, respectively, and there was no significant decrease in tensile strength. Additionally, four esterification reaction mechanisms for PHBV/EA-PPC blends were proposed.

In-situ constructing highly oriented ductile poly(3-hydroxybutyrate-co-3-hydroxyvalerate) nanoribbons: Towards strong, ductile, and good heat-resistant polylactic-based composites

It remains a great challenge to manufacture polylactic (PLA) with high strength, ductility, and heat resistance simultaneously. Herein, PLA/poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) nanoribboned composites, the highly oriented PHBV nanoribbons decorated by the PLA lamella, are successfully achieved through the multistage stretching extrusion (MSE) system. SEM confirms that in-situ highly oriented PHBV nanoribbons are achieved by biaxial-stretching field during the MSE process. Through investigating crystalline architecture of PLA/PHBV nanoribboned composites, it is found that the stiff shish and sparse lamellae of PLA are obtained under the coupling effect of PHBV nanoribbons and biaxial-stretching field. DMA reveals partial compatibility between PLA and PHBV. Interestingly, during tensile test, PHBV nanoribbons show high flexibility and synergistically facilitate the stretch of semi-rigid chains of PLA by an effective interfacial interaction. Consequently, even they both are extremely brittle, PLA/PHBV nanoribboned composites exhibit excellent strength (82.9 MPa) and ductility (186.7 %), compared with pure PLA (71.4 MPa and 12.3 %). Additionally, due to the promotion of the crystallization of PLA, PLA/PHBV nanoribboned composites show excellent heat resistance (E'_140°C > 350 MPa). The nanoribboned composites are of immense significance, which provide significant guidance for the simultaneous enhancement of ductility and strength of polymer materials.

Polyhydroxybutyrate blends: A solution for biodegradable packaging?

Poly (3-hydroxybutyrate) (PHB) is a valuable bio-based and biodegradable polymer that may substitute common polymers in packaging and biomedical applications provided that the production cost is reduced and some properties improved. Blending PHB with other biodegradable polymers is the most simple and accessible route to reduce costs and to improve properties. This review provides a comprehensive overview on the preparation, properties and application of the PHB blends with other biodegradable polyesters such as medium-chain-length polyhydroxyalkanoates, poly(ε-caprolactone), poly(lactic acid), poly(butylene succinate), poly(propylene carbonate) and poly (butylene adipate-co-terephthalate) or polysaccharides and their derivatives. A special attention has been paid to the miscibility of PHB with these polymers and the compatibilizing methods used to improve the dispersion and interface. The changes in the PHB morphology, thermal, mechanical and barrier properties induced by the second polymer have been critically analyzed in view of industrial application. The biodegradability and recyclability strategies of the PHB blends were summarized along with the processing techniques adapted to the intended application. This review provides the tools for a better understanding of the relation between the micro/nanostructure of PHB blends and their properties for the further development of PHB blends as solutions for biodegradable packaging.

Biomedical Applications of Bacteria-Derived Polymers

Plastics have found widespread use in the fields of cosmetic, engineering, and medical sciences due to their wide-ranging mechanical and physical properties, as well as suitability in biomedical applications. However, in the light of the environmental cost of further upscaling current methods of synthesizing many plastics, work has recently focused on the manufacture of these polymers using biological methods (often bacterial fermentation), which brings with them the advantages of both low temperature synthesis and a reduced reliance on potentially toxic and non-eco-friendly compounds. This can be seen as a boon in the biomaterials industry, where there is a need for highly bespoke, biocompatible, processable polymers with unique biological properties, for the regeneration and replacement of a large number of tissue types, following disease. However, barriers still remain to the mass-production of some of these polymers, necessitating new research. This review attempts a critical analysis of the contemporary literature concerning the use of a number of bacteria-derived polymers in the context of biomedical applications, including the biosynthetic pathways and organisms involved, as well as the challenges surrounding their mass production. This review will also consider the unique properties of these bacteria-derived polymers, contributing to bioactivity, including antibacterial properties, oxygen permittivity, and properties pertaining to cell adhesion, proliferation, and differentiation. Finally, the review will select notable examples in literature to indicate future directions, should the aforementioned barriers be addressed, as well as improvements to current bacterial fermentation methods that could help to address these barriers.

In vivo and Post-synthesis Strategies to Enhance the Properties of PHB-Based Materials: A Review

The transition toward "green" alternatives to petroleum-based plastics is driven by the need for "drop-in" replacement materials able to combine characteristics of existing plastics with biodegradability and renewability features. Promising alternatives are the polyhydroxyalkanoates (PHAs), microbial biodegradable polyesters produced by a wide range of microorganisms as carbon, energy, and redox storage material, displaying properties very close to fossil-fuel-derived polyolefins. Among PHAs, polyhydroxybutyrate (PHB) is by far the most well-studied polymer. PHB is a thermoplastic polyester, with very narrow processability window, due to very low resistance to thermal degradation. Since the melting temperature of PHB is around 170-180°C, the processing temperature should be at least 180-190°C. The thermal degradation of PHB at these temperatures proceeds very quickly, causing a rapid decrease in its molecular weight. Moreover, due to its high crystallinity, PHB is stiff and brittle resulting in very poor mechanical properties with low extension at break, which limits its range of application. A further limit to the effective exploitation of these polymers is related to their production costs, which is mostly affected by the costs of the starting feedstocks. Since the first identification of PHB, researchers have faced these issues, and several strategies to improve the processability and reduce brittleness of this polymer have been developed. These approaches range from the in vivo synthesis of PHA copolymers, to the enhancement of post-synthesis PHB-based material performances, thus the addition of additives and plasticizers, acting on the crystallization process as well as on polymer glass transition temperature. In addition, reactive polymer blending with other bio-based polymers represents a versatile approach to modulate polymer properties while preserving its biodegradability. This review examines the state of the art of PHA processing, shedding light on the green and cost-effective tailored strategies aimed at modulating and optimizing polymer performances. Pioneering examples in this field will be examined, and prospects and challenges for their exploitation will be presented. Furthermore, since the establishment of a PHA-based industry passes through the designing of cost-competitive production processes, this review will inspect reported examples assessing this economic aspect, examining the most recent progresses toward process sustainability.

S-Nitrosoglutathione-Based Nitric Oxide-Releasing Nanofibers Exhibit Dual Antimicrobial and Antithrombotic Activity for Biomedical Applications

The novel use of nanofibers as a physical barrier between blood and medical devices has allowed for modifiable, innovative surface coatings on devices ordinarily plagued by thrombosis, delayed healing, and chronic infection. In this study, the nitric oxide (NO) donor S-nitrosoglutathione (GSNO) is blended with the biodegradable polymers polyhydroxybutyrate (PHB) and polylactic acid (PLA) for the fabrication of hemocompatible, antibacterial nanofibers tailored for blood-contacting applications. Stress/strain behavior of different concentrations of PHB and PLA is recorded to optimize the mechanical properties of the nanofibers. Nanofibers incorporated with different concentrations of GSNO (10, 15, 20 wt%) are evaluated based on their NO-releasing kinetics. PLA/PHB + 20 wt% GSNO nanofibers display the greatest NO release over 72 h (0.4-1.5 × 10-10  mol mg-1 min-1 ). NO-releasing fibers successfully reduce viable adhered bacterial counts by ≈80% after 24 h of exposure to Staphylococcus aureus. NO-releasing nanofibers exposed to porcine plasma reduce platelet adhesion by 64.6% compared to control nanofibers. The nanofibers are found noncytotoxic (>95% viability) toward NIH/3T3 mouse fibroblasts, and 4',6-diamidino-2-phenylindole and phalloidin staining shows that fibroblasts cultured on NO-releasing fibers have improved cellular adhesion and functionality. Therefore, these novel NO-releasing nanofibers provide a safe antimicrobial and hemocompatible coating for blood-contacting medical devices.

Versatile and Functional Surface Patterning of in Situ Breath Figure Pore Formation via Solvent Treatment

Surface patterning of in situ pore formation was studied in this research based on the solvent treatment breath figure (stBF) method. By applying the volatile solvent onto the preshaped polymeric objects under humid conditions, hexagonally arranged pore arrays were formed on the surface efficiently. The stBF method was performed on many different polymeric samples with planar and nonplanar surfaces, and facile pore formation was achieved on these surfaces by conducting the solvent treatment in different ways of dipping, casting, and vapor treatment. The water droplets condensed from the humid air were proved to be the origin of the pore arrays just like the case of classic BF process. The influencing factors including solvent types, surfactant addition, and polymer types were evaluated for their impact on the resultant stBF morphologies. In situ three-dimensional (3D) pore formation was achieved for both macroscopic- and microscopic-sized 3D-structured objects. Chemical patterning of the introduced minor component was also achieved in the stBF pore-forming process with high efficiency and site selectivity. Moreover, the capability of pore formation and erasure with high spatial accuracy using multiple solvent treatments was revealed for the stBF method to make rewritable and hierarchical patterns. Both the selective chemical decoration and rewritable patterning serve as intriguing features of the stBF method. The establishment of the stBF method makes the classic BF process more flexible to practice and less dependent on the external conditions, showing potential for applications such as facile surface patterning with multifunctionality on devices with complex geometry.

Shape Memory and Osteogenesis Capabilities of the Electrospun Poly(3-Hydroxybutyrate-co-3-Hydroxyvalerate) Modified Poly(l-Lactide) Fibrous Mats

Poly(l-lactide) (PLLA) as one of the most well-known biodegradable polyesters has been studied extensively for bone tissue engineering. If being properly programmed, scaffolds from PLLA can also be endowed with the capability of shape memory. However, several noted issues, for example, mechanical brittleness, high glass transition temperature T_g, and relatively poor shape retention and recovery properties, necessitate modification of the PLLA to improve its application efficacy in physiological conditions. This study is proposed to modify PLLA by having the biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) incorporated to form ultrafine composite fibers (i.e., PLLA-PHBV) through electrospinning. Different pairs of PLLA-PHBV at the varying mass ratios of 10:0, 9:1, 8:2, 7:3, 6:4, and 0:10 can be successfully electrospun into fibrous form with the fineness of 2-3 μm. Incorporation of PHBV enables to give rise to desired T_g decreases and also, interestingly, increases in the Young's modulus of the PLLA-PHBV blends, while gradually increasing the PHBV mass ratios up to 30%. The PLLA-PHBV (7:3) formulation is identified to present excellent shape memory properties with high shape fixing ratio (>98%) and shape recovery ratio (>96%) compared to the unmodified PLLA fiber counterpart. Moreover, the PLLA-PHBV (7:3) fibers also show enhanced osteogenesis-inducing ability in the mouse bone mesenchymal stem cells, even under nonosteoinductive conditions. Collectively, for the first time this study demonstrates the enhanced shape memory and osteogenesis capabilities of the electrospun PLLA-PHBV composite fibers, and the researched PLLA-PHBV (7:3) fiber system could be potentially applied as a multifunctional scaffolding material for applications in bone tissue repair and regeneration. Impact statement By first converting the poly(l-lactide) (PLLA)-poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) hybrids into fibrous form at varied mass ratios followed by a thorough characterization, we reasonably demonstrated that incorporation of an appropriate amount of PHBV (i.e., 30%) into the PLLA fibers could give rise to significant improvement on the shape memory capability of the PLLA, along with the desired decreases in the transition temperature (T_g). Moreover, the fibrous PLLA-PHBV (7:3) scaffold was also found to significantly promote the osteogenic commitment in bone mesenchymal stem cells with osteoinductive factors in a synergistic manner. Our biomimicking and shape memory enabled fibrous scaffold of PLLA-PHBV could be used to construct multifunctional three-dimensional scaffold with shape memory effect for bone regeneration.

Gas Transport Phenomena and Polymer Dynamics in PHB/PLA Blend Films as Potential Packaging Materials

Actually, in order to replace traditional fossil-based polymers, many efforts are devoted to the design and development of new and high-performance bioplastics materials. Poly(hydroxy alkanoates) (PHA_S) as well as polylactides are the main candidates as naturally derived polymers. The intention of the present study is to manufacture fully bio-based blends based on two polyesters: poly (3-hydroxybutyrate) (PHB) and polylactic acid (PLA) as real competitors that could be used to replace petrol polymers in packaging industry. Blends in the shape of films have been prepared by chloroform solvent cast solution methodology, at different PHB/PLA ratios: 1/0, 1/9, 3/7, 5/5, 0/1. A series of dynamic explorations have been performed in order to characterize them from a different point of view. Gas permeability to N₂, O₂, and CO₂ gases and probe (TEMPO) electron spin resonance (ESR) analyses were performed. Blend surface morphology has been evaluated by Scanning Electron Microscopy (SEM) while their thermal behavior was analyzed by Differential Scanning Calorimetry (DSC) technique. Special attention was devoted to color and transparency estimation. Both probe rotation mobility and N₂, O₂, and CO₂ permeation have monotonically decreased during the transition from PLA to PHB, for all contents of bio-blends, namely because of transferring from PLA with lower crystallinity to PHB with a higher one. Consequently, the role of the crystallinity was elucidated. The temperature dependences for CO₂ permeability and diffusivity as well as for probe correlation time allowed the authors to evaluate the activation energy of both processes. The values of gas transport energy activation and TEMPO rotation mobility are substantially close to each other, which should testify that polymer segmental mobility determines the gas permeability modality.

Influence of Epoxidized Canola Oil (eCO) and Cellulose Nanocrystals (CNCs) on the Mechanical and Thermal Properties of Polyhydroxybutyrate (PHB)-Poly(lactic acid) (PLA) Blends

Two major obstacles to utilizing polyhydroxybutyrate (PHB)-a biodegradable and biocompatible polymer-in commercial applications are its low tensile yield strength (<10 MPa) and elongation at break (~5%). In this work, we investigated the modification of the mechanical properties of PHB through the use of a variety of bio-derived additives. Poly(lactic acid) (PLA) and sugarcane-sourced cellulose nanocrystals (CNCs) were proposed as mechanical reinforcing elements, and epoxidized canola oil (eCO) was utilized as a green plasticizer. Zinc acetate was added to PHB and PLA blends in order to improve blending. Composites were mixed in a micro-extruder, and the resulting filaments were molded into 2-mm sheets utilizing a hot-press prior to characterization. The inclusion of the various additives was found to influence the crystallization process of PHB without affecting thermal stability. In general, the addition of PLA and, to a lesser degree, CNCs, resulted in an increase in the Young's modulus of the material, while the addition of eCO improved the strain at break. Overall, samples containing eCO and PLA (at concentrations of 10 wt %, and 25 wt %, respectively) demonstrated the best mechanical properties in terms of Young's modulus, tensile strength and strain at break.

Morphology Development of Polymer Blend Fibers along Spinning Line

Melt spinning is an efficient platform to continuously produce fiber materials with multifunctional and novel properties at a large scale. This paper briefly reviews research works that reveal the morphology development of immiscible polymer blend fibers during melt spinning. The better understanding of the formation and development of morphology of polymer blend fibers during melt spinning could help us to generate desired morphologies and precisely control the final properties of fiber materials via the melt spinning process.

Manufacture and Property of Warp-Knitted Fabrics with Polylactic Acid Multifilament

This study investigates the properties of polylactic acid (PLA) multifilament and its warp-knitted fabrics. Multifilament properties were tested and compared with PET multifilament with different diameters. The 83.3 dtex PLA multifilament was used to knit the fabric, and the fabric properties before and after dyeing were studied. Results showed that the mechanical properties of PLA multifilament were comparable to those of PET. However, PLA had a higher heat shrinkage rate. The dyed PLA warp-knitted fabric has excellent color fastness. Due to the influence of temperature and dye particles during the dyeing process, the breaking strength, air permeability and moisture permeability of the fabric were decreased. On the contrary, the elongation at break, abrasion resistance, anti-pilling properties, drape and crochet value of the fabric were increased.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

Nanoengineered Eggshell-Silver Tailored Copolyester Polymer Blend Film with Antimicrobial Properties

In this study, the reinforcement effect of different proportions of eggshell/silver (ES-Ag) nanomaterial on the structural and antimicrobial properties of 70/30 poly(butylene-co-adipate terephthalate)/polylactic acid (PBAT/PLA) immiscible blends was investigated. The ES-Ag was synthesized using a single step ball milling process and characterized with X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and transmission electron microscopy (TEM). These results confirmed the existence of silver nanoparticles (Ag NPs) in the interstitial spaces of the eggshell particles. The thin films in this study were prepared using hot melt extrusion and 3D printing for mechanical and antimicrobial testing, respectively. These films were also characterized by thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), scanning electron microscopy (SEM), XRD, tensile testing, and antimicrobial analysis. It was found that the incorporation of ES-Ag (0.5-2.0% content) compromised the tensile properties of the blend, due to poor interaction between the matrix and the ES-Ag in the ternary systems, but thermal analysis revealed improvement in the onset of degradation temperature and char yield at 500 °C. Though film toughness was better than that of PLA, the strength was lower, yet synergistic to those of PBAT and PLA. In general, the PBAT/PLA/ES-Ag ternary system had properties intermediate to those of the pure polymers. In vitro assessment of the antimicrobial activity of these films conducted on Listeria monocytogenes and Salmonella Enteritidis bacteria revealed that the blend composite films possessed bacteriostatic effects, due to the immobilized ES-Ag nanomaterials in the blend matrix. Atomic absorption spectroscopy (AAS) analysis of water and food samples exposed to the films showed that Ag NPs were not released in distilled water and chicken breast after 72 and 168 h, respectively.

Modification and Potential Application of Short-Chain-Length Polyhydroxyalkanoate (SCL-PHA)

As the only kind of naturally-occurring biopolyester synthesized by various microorganisms, polyhydroxyalkanoate (PHA) shows a great market potential in packaging, fiber, biomedical, and other fields due to its biodegradablity, biocompatibility, and renewability. However, the inherent defects of scl-PHA with low 3HV or 4HB content, such as high stereoregularity, slow crystallization rate, and particularly the phenomena of formation of large-size spherulites and secondary crystallization, restrict the processing and stability of scl-PHA, as well as the application of its products. Many efforts have focused on the modification of scl-PHA to improve the mechanical properties and the applicability of obtained scl-PHA products. The modification of structure and property together with the potential applications of scl-PHA are covered in this review to give a comprehensive knowledge on the modification and processing of scl-PHA, including the effects of physical blending, chemical structure design, and processing conditions on the crystallization behaviors, thermal stability, and mechanical properties of scl-PHA.

Microbial production of polyhydroxyalkanoates (PHAs) and its copolymers: A review of recent advancements

Traditional mineral oil based plastics are important commodity to enhance the comfort and quality of life but the accumulation of these plastics in the environment has become a major universal problem due to their low biodegradation. Solution to the plastic waste management includes incineration, recycling and landfill disposal methods. These processes are very time consuming and expensive. Biopolymers are important alternatives to the petroleum-based plastics due to environment friendly manufacturing processes, biodegradability and biocompatibility. Therefore use of novel biopolymers, such as polylactide, polysaccharides, aliphatic polyesters and polyhydroxyalkanoates is of interest. PHAs are biodegradable polyesters of hydroxyalkanoates (HA) produced from renewable resources by using microorganisms as intracellular carbon and energy storage compounds. Even though PHAs are promising candidate for biodegradable polymers, however, the production cost limit their application on an industrial scale. This article provides an overview of various substrates, microorganisms for the economical production of PHAs and its copolymers. Recent advances in PHAs to reduce the cost and to improve the performance of PHAs have also been discussed.

The Synthesis of Hydroxybutyrate-Based Block Polyurethane from Telechelic Diols with Robust Thermal and Mechanical Properties

A series of novel amphiphilic block polyurethanes (PUHE) have been successfully synthesized by solution polymerization of the derived PHB-diol and poly(ethylene glycol) with a coupling agent of 1,6-hexamethylene diisocyanate (HDI), while the PHB-diol was prepared via the transesterification of PHB and ethylene glycol. The hydroxyl contents in PHB-diols range from 1.36 to 1.99 (the molar ratio) as determined by nonaqueous titration. The molecular weight and chemical compositions of PUHE and PHB-diol were investigated by GPC,1H NMR, and FTIR in detail, which confirm the successful synthesis of PUHE. The tensile strength and elongation at break of PUHE could reach as high as 20 MPa and 210%, as the content of PHB in PUHE is 33%. TGA curves indicate that block-bonding between PHB-diol and PEG increases the thermal stability of PHB-diol. Film degradation of PUHE was studied by weight loss and scanning electron microscope (SEM). It could be concluded that degradation occurred gradually from the surface to the inside and that the degradation rate could be controlled by adjusting the PHB/PEG ratios. These properties make PUHE able to be used as a biodegradable thermoplastic elastomer.