Polylactide (PLA) and acrylonitrile butadiene rubber (NBR) blends: The effect of ACN content on morphology, compatibility and mechanical properties

Toughening Polylactic Acid with Ultrafine Fully Vulcanized Powdered Natural Rubber Graft-Copolymerized with Poly(styrene-co-acrylonitrile): Tailoring the Styrene-Acrylonitrile Ratio for Enhanced Interfacial Interactions

This study investigated the sustainable toughening of polylactic acid (PLA) by incorporating ultrafine fully vulcanized powdered natural rubber graft-copolymerized with poly-styrene-co-acrylonitrile (UFPNR-SAN). We investigated the effect of the styrene-to-acrylonitrile ratio (ST:AN) used during the grafting process on the final UFPNR-SAN compatibility with PLA. The ST:AN ratio was systematically varied during the grafting reaction to prepare UFPNR-SAN with a range of different surface energies. The ST:AN ratio of 4:1 showed the highest compatibility with the PLA matrix, attributed to optimal interfacial interactions and improved dispersion, as indicated by contact angle measurements and SEM observations. This resulted in a remarkable toughening of the PLA/UFPNR-SAN composite. For instance, an obvious fully ductile behavior without crack formation and flexural strain of around 17.5% against 5% of the neat PLA was recorded. In addition, 3.5 times improvement in the impact strength of the composite at 25 wt% dosage of the UFPNR-SAN was also achieved without compromising thermal properties. Overall, this study established the suitable ST:AN ratio on the grafting onto natural rubber to enhance interfacial interactions with PLA and its effects on the properties of the resulting PLA/UFPNR-SAN bio-based composite.

Effect of Complex Well Conditions on the Swelling and Tribological Properties of High-Acrylonitrile Stator Rubber in Screw Pumps

The effects of complex well conditions in shale oil wells on the swelling and tribological properties of high-acrylonitrile stator rubber used in screw pumps were investigated in this study. Tests were conducted considering the combined effects of immersion medium, temperature, and duration. The key parameters measured included mass change rate, volume change rate, hardness, elongation at break, tensile strength, surface micro-morphology of the rubber after thermal expansion and swelling, friction coefficient, and wear quantity. The results indicated that in the actual well fluids, the mass change rate of high-acrylonitrile rubber ranged from -1.08% to 1.29%, with a maximum volume change rate of 2.78%. In diesel oil, the greatest mass change rate of the rubber was 4.68%, and the volume change rate did not exceed ±1%, indicating superior swelling resistance. In both actual well fluids and diesel oil, the maximum decreases in hardness were 8.7% and 9.5%, respectively. Tensile strength and elongation at break decreased with increasing immersion temperature, with elongation at break in 80 °C diesel oil decreasing by over 50%, indicating a significant decline in the tensile properties of the rubber. The average friction coefficient of rubber specimens immersed in actual well fluids at three temperatures, as well as in diesel oil at 25 and 50 °C, decreased compared with the high-acrylonitrile rubber without thermal expansion and swelling. However, the average friction coefficient of rubber specimens immersed in diesel oil at 80 °C increased. The wear quantity of the rubber increased following immersion in both media. Additionally, the friction coefficient and wear quantity of the rubber increased with increasing immersion temperatures. The results of the study can offer valuable insights into assessing the durability of properties in high-acrylonitrile stator rubber under complex well conditions.

Sustainable Materials with Improved Biodegradability and Toughness from Blends of Poly(Lactic Acid), Pineapple Stem Starch and Modified Natural Rubber

Poly(lactic acid) (PLA), derived from renewable resources, plays a significant role in the global biodegradable plastic market. However, its widespread adoption faces challenges, including high brittleness, hydrophobicity, limited biodegradability, and higher costs compared to traditional petroleum-based plastics. This study addresses these challenges by incorporating thermoplastic pineapple stem starch (TPSS) and modified natural rubber (MNR) into PLA blends. TPSS, derived from pineapple stem waste, is employed to enhance hydrophilicity, biodegradability, and reduce costs. While the addition of TPSS (10 to 40 wt.%) marginally lowered mechanical properties due to poor interfacial interaction with PLA, the inclusion of MNR (1 to 10 wt.%) in the PLA/20TPSS blend significantly improved stretchability and impact strength, resulting in suitable modulus (1.3 to 1.7 GPa) and mechanical strength (32 to 52 MPa) for diverse applications. The presence of 7 wt.% MNR increased impact strength by 90% compared to neat PLA. The ternary blend exhibited a heterogeneous morphology with enhanced interfacial adhesion, confirmed by microfibrils and a rough texture on the fracture surface. Additionally, a downward shift in PLA's glass transition temperature (Tg) by 5-6 °C indicated improved compatibility between components. Remarkably, the PLA ternary blends demonstrated superior water resistance and proper biodegradability compared to binary blends. These findings highlight the potential of bio-based plastics, such as PLA blends with TPSS and MNR, to contribute to sustainable economic models and reduce environmental impact for using in plastic packaging applications.

Crystallinity, Rheology, and Mechanical Properties of Low-/High-Molecular-Weight PLA Blended Systems

As semi-crystalline polyester (lactic acid) (PLA) is combined with other reinforcing materials, challenges such as phase separation, environmental pollution, and manufacturing difficulties could hinder the benefits of PLA, including complete biodegradability and strong mechanical properties. In the present investigation, melt blending is utilized to establish a mixture of low- and high-molecular-weight polylactic acids (LPLA and HPLA). The crystallinity, rheology, and mechanical properties of the combination were analyzed using rotational rheometry, differential scanning calorimetry, X-ray diffraction, polarized optical microscopy, scanning electron microscopy, and universal testing equipment. The results demonstrate compatibility between LPLA and HPLA. Moreover, an increase in LPLA concentration leads to a decrease in the crystallization rate, spherulite size, fractional crystallinity, and XRD peak intensity during isothermal crystallization. LPLA acts as a diluent during isothermal crystallization, whereas HPLA functions as a nucleating agent in the non-isothermal crystallization process, promoting the growth of LPLA crystals and leading to co-crystallization. The blended system with a 5% LPLA mass fraction exhibits the highest tensile strength and enhances rheological characteristics. By effectively leveraging the relationship between various molecular weights of PLA's mechanical, rheological, and crystallization behavior, this scrutiny improves the physical and mechanical characteristics of the material, opening up new opportunities.

Petal-like Patterning of Polylactide/Poly (Butylene Succinate) Thin Films Induced by Phase Separation

Biodegradable plastics are attracting attention as a solution to the problems caused by plastic waste. Among biodegradable plastics, polylactide (PLA) and poly (butylene succinate) (PBS) are particularly noteworthy because of their excellent biodegradability. However, the drawbacks of their mechanical properties prompts the need to compound them to achieve the desired strength. The characteristics of the interface of the composite material determine the realization of its final performance. The study of the interface and microstructure of composites is essential for the development of products from degradable polymers. The morphology evolution and microcrystal structure of spin-casted fully biodegradable (PLA/PBS) blend films were investigated using atomic force microscopy (AFM)-based nanomechanical mapping. Results show that intact blend films present an obvious phase separation, where the PBS phase is uniformly dispersed in the PLA phase in the form of pores. Furthermore, the size and number of the PBS phase have a power exponential relationship and linear relationship with PBS loading, respectively. Intriguingly, after annealing at 80 °C for 30 min, the PLA phase formed an orderly petal-like microcrystalline structure centered on the PBS phase. Moreover, the microcrystalline morphology changed from a "daisy type" to a "sunflower type" with the increased size of the PBS phase. Since the size of the PBS phase is controllable, a new method for preparing microscopic patterns using fully biodegradable polymers is proposed.

Preparation of degradable chemically cross-linked polylactic acid films and its application on disposable straws

The semi-rigidity of the polylactic acid (PLA) molecular chain makes it brittle, poor impact resistance and barrier properties, which severely limits its practical applications. In this paper, a bio-based reactive plasticizer epoxy soybean oil (ESO) was used to improve the mechanical and barrier properties of maleic anhydride grafted polylactic acid (MAPLA) by the chemical reaction between the epoxy and anhydride group. Firstly, the optimum curing conditions were 93.5 °C, 100 °C, and 110.8 °C for 2 h. The effects of different mass fractions of ESO on the properties of MAPLA-ESO (ME) films were systematically investigated. It was found that when the content of ESO was 10 wt%, the tensile properties of the resulting ME films were the best, with a tensile strength of 35.2 MPa. And it had an elongation at break of 20.0 % and toughness of 5.4 MJ/m3, which increased to 690 % and 675 %, respectively, compared with pure MAPLA films. The chemically crosslinked ME films also displayed excellent water resistance, well degradation, low migration properties, and better performance than that of commercial paper straws and PLA straws, exhibiting great application potential as degradable disposable straws. Therefore, this work provides an effective way to develop high-performance, green, and degradable PLA films and products.

A Molecular Dynamics Simulation Study on Enhancement of Mechanical and Tribological Properties of Nitrile-Butadiene Rubber with Varied Contents of Acrylonitrile

The molecular models of nitrile-butadiene rubber (NBR) with varied contents of acrylonitrile (ACN) were developed and investigated to provide an understanding of the enhancement mechanisms of ACN. The investigation was conducted using molecular dynamics (MD) simulations to calculate and predict the mechanical and tribological properties of NBR through the constant strain method and the shearing model. The MD simulation results showed that the mechanical properties of NBR showed an increasing trend until the content of ACN reached 40%. The mechanism to enhance the strength of the rubber by ACN was investigated and analyzed by assessing the binding energy, radius of gyration, mean square displacement, and free volume. The abrasion rate (AR) of NBR was calculated using Fe-NBR-Fe models during the friction processes. The wear results of atomistic simulations indicated that the NBR with 40% ACN content had the best tribological properties due to the synergy among appropriate polarity, rigidity, and chain length of the NBR molecules. In addition, the random forest regression model of predicted AR, based on the dataset of feature parameters extracted by the MD models, was developed to obtain the variable importance for identifying the highly correlated parameters of AR. The torsion-bend-bend energy was obtained and used to successfully predict the AR trend on the new NBR models with other acrylonitrile contents.

Investigation of the Effect of Hybrid Nanofiller on the Mechanical Performance and Surface Properties of Bio-Based Polylactic Acid/Polyolefin Elastomer (PLA/POE) Blend

Polylactic acid has stood out among bio-based polymers for its usage in the food packaging industry and biomedical fields. Through the melt mixing process, the toughened poly(lactic) acid (PLA) was prepared with polyolefin elastomer (POE), incorporated via various ratios of nanoclay and a fixed amount of nanosilver particles (AgNPs). The correlation between the compatibility and morphology, mechanical properties, and surface roughness of samples with nanoclay was studied. The calculated surface tension and melt rheology confirmed the interfacial interaction demonstrated by droplet size, impact strength, and elongation at break. Each blend sample exhibited matrix-dispersed droplets, and the size of POE droplets steadily dropped with increasing nanoclay content, corresponding to the enhanced thermodynamic affinity between PLA and POE. Scanning electron microscopy (SEM) acknowledged that the inclusion of nanoclay in the PLA/POE blend ameliorated the mechanical performance by preferable localization in the interface of used components. The optimum value of elongation at break was acquired at about 32.44%, where the incorporation of 1 wt.% nanoclay led, respectively, to 171.4% and 24% enhancement rather than the PLA/POE blend with the composition of 80/20 and the virgin PLA. Similarly, the impact strength reached 3.46 ± 0.18 kJ m^-1 as the highest obtained amount, showing the proximity of 23% progress to the unfilled PLA/POE blend. Surface analysis indicated that adding nanoclay caused the augment of surface roughness from 23.78 ± 5.80 µm in the unfilled PLA/POE blend to 57.65 ± 18.2 µm in PLA/POE contained 3 wt.% nanoclay. Rheological measurements implied that organoclay resulted in the strengthening of melt viscosity as well as the rheological parameters such as storage modulus and loss modulus. Han plot further showed that the storage modulus is always higher than the loss modulus in all prepared PLA/POE nanocomposite samples, corresponding to the restriction of polymer chains mobility induced by the formation of strong molecular interaction between nanofillers and polymer chains.

Strengthening-toughening pure poly(lactic acid) with ultra-transparency through increasing mesophase promoted by elongational flow field

Poly(lactic acid) (PLA), as a biodegradable material, finds wide applications in packaging, automotive, and biological industries. However, achieving high strength, toughness, ultra-transparency, and heat resistance simultaneously in pure PLA through continuous one-step manufacturing remains a significant challenge. In this study, we addressed this challenge by utilizing the eccentric rotor extruder (ERE) in combination with cooling rolls to manufacture PLA sheets with outstanding mechanical performance. The ERE's elongational flow field combined with the cooling roller's weak stretching action induced orientation in the PLA molecular chains and promoted the formation of more mesophase, significantly improving mechanical properties. When the extrusion-stretch ratio (λ) value was 3.5, the tensile yield strength, Young's modulus, and elongation at break of ERE-fabricated samples ER-3.5 reached 86.2 MPa, 1777 MPa, and 57.9 %, respectively. Compared to the SE-3.5 samples manufactured with traditional methods, the increases were 38.8 %, 25.8 %, and 9.4 times, respectively. Additionally, the ERE manufactured samples maintained ultra-transparency and high heat resistance, making them suitable for food packaging, biomedicine, and other related fields. This methodology provides an efficient industrial-scale approach for manufacturing neat, biodegradable PLA with outstanding mechanical performance and ultra-transparency.

Enhanced Toughness and Sound Absorption Performance of Bio-Aerogel via Incorporation of Elastomer

In this study, Arabic gum/ carboxylic butadiene-acrylonitrite latex aerogels (AG/XNBRL) hybrid aerogel was successfully prepared by a green method, i.e., the combination of latex compounding and vacuum freeze-drying process. After that, the obtained composites were subjected to a high temperature treatment to crosslink the rubber phase. It was found that the AG in the AG/XNBRL hybrid aerogel could act as a framework to improve the dimensional stability of the aerogel, while the XNBRL phase could significantly improve the mechanical flexibility of the ensuing composite. Compared to the AG aerogel which is highly brittle in nature, the AG/XNBRL hybrid aerogel not only exhibits significantly enhanced toughness, but also shows improved thermal stability and sound absorption performances; for instance, the half weight loss (50%) temperature and average sound adsorption coefficient for aerogel containing 30 wt% XNBRL is 344 °C and 0.585, respectively, which are superior to those of neat AG aerogel. Overall, this work provides novel inspiration to prepare the mechanical robust bio-based aerogel for the sound absorption application.

M SB, George JJ, Rasulev B, Raghavan P. Experimental and Simulation Studies on Nonwoven Polypropylene-Nitrile Rubber Blend: Recycling of Medical Face Masks to an Engineering Product

The battle against the COVID-19 pandemic counters the waste management system, as billions of single-use face masks are used per day all over the world. Proper disposal of used face masks without jeopardizing the health and the environment is a challenge. Herein, a novel method for recycling of medical face masks has been studied. This method incorporates the nonwoven polypropylene (PP) fiber, which is taken off from the mask after disinfecting it, with acrylonitrile butadiene rubber (NBR) using maleic anhydride as the compatibilizer, which results in a PP-NBR blend with a high percentage economy. The PP-NBR blends show enhanced thermomechanical properties among which, 70 wt % PP content shows superior properties compared to other composites with 40, 50, and 60 wt % of PP. The fully Atomistic simulation of PP-NBR blend with compatibilizer shows an improved tensile and barrier properties, which is in good agreement with the experimental studies. The molecular dynamics simulation confirms that the compatibility between non-polar PP and polar NBR phases are vitally important for increasing the interfacial adhesion and impeding the phase separation.

Natural Fiber-Reinforced Polylactic Acid, Polylactic Acid Blends and Their Composites for Advanced Applications

Polylactic acid (PLA) is a thermoplastic polymer produced from lactic acid that has been chiefly utilized in biodegradable material and as a composite matrix material. PLA is a prominent biomaterial that is widely used to replace traditional petrochemical-based polymers in various applications owing environmental concerns. Green composites have gained greater attention as ecological consciousness has grown since they have the potential to be more appealing than conventional petroleum-based composites, which are toxic and nonbiodegradable. PLA-based composites with natural fiber have been extensively utilized in a variety of applications, from packaging to medicine, due to their biodegradable, recyclable, high mechanical strength, low toxicity, good barrier properties, friendly processing, and excellent characteristics. A summary of natural fibers, green composites, and PLA, along with their respective properties, classification, functionality, and different processing methods, are discussed to discover the natural fiber-reinforced PLA composite material development for a wide range of applications. This work also emphasizes the research and properties of PLA-based green composites, PLA blend composites, and PLA hybrid composites over the past few years. PLA's potential as a strong material in engineering applications areas is addressed. This review also covers issues, challenges, opportunities, and perspectives in developing and characterizing PLA-based green composites.

Combination of Corn Pith Fiber and Biobased Flame Retardant: A Novel Method toward Flame Retardancy, Thermal Stability, and Mechanical Properties of Polylactide

Some crop by-products are considered to be promising materials for the development of novel biobased products for industrial applications. The flammability of these alternatives to conventional materials is a constraint to expanded applications. Polylactide (PLA) composites containing a combination of oxidized corn pith fiber (OCC) and a biobased flame retardant (PA-THAM) have been prepared via an in situ modification method. SEM/EDS, FTIR and TGA were performed to establish that PA-THAM was coated onto the surface of OCC. The mechanical properties, thermal stability and fire behavior of PLA-based biocomposites were investigated. The incorporation of 5 phr PA-THAM imparted biocomposite good interfacial adhesion and increased decomposition temperature at 10% mass loss by 50 °C. The flame retardant properties were also improved, as reflected by an increased LOI value, a UL-94 V-2 rating, reduction of PHRR, and increased formation of char residue. Therefore, the introduction of 5 phr PA-THAM can maintain a good balance between flame retardancy and mechanical properties of this PLA/OCC system.

Unique Compatibilized Thermoplastic Elastomer with High Strength and Remarkable Ductility: Effect of Multiple Point Interactions within a Rubber-Plastic Blend

In the case of thermoplastic elastomers (TPEs) based on nonpolar polypropylene (PP) and polar rubbers, a small quantity of a third component known as the compatibilizer is added to maximize the compatibility between the incompatible blend components. Generally, one part of the compatibilizer reacts with the nonpolar PP phase and the other part of the compatibilizer reacts with the polar rubber phase, which in turn produces TPEs with useful properties. Till today, there have been no reports in the literature that examine the effect of a compatibilizer that can have multifaceted interactions with the incompatible blend components for the development of TPEs with unique properties. Accordingly, here, an ethylene-acrylic ester-maleic anhydride terpolymer (E-AE-MA-TP) has been used as the compatibilizer for the preparation of TPEs based on nonpolar isotactic polypropylene (i-PP) and polar epichlorohydrin rubber (ECR). The E-AE-MA-TP compatibilizer contains ethylene groups, acrylic groups, and anhydride/acid groups along its backbone, which act as the sites for establishing multifaceted interactions with both i-PP and ECR. The compatibilization efficiency of the E-AE-MA-TP compatibilizer has been analyzed by contact angle measurements, Fourier transform infrared (FTIR) spectroscopy, tensile stress-strain studies, mixing torque profiles, rheological studies, differential scanning calorimetry (DSC), field emission scanning electron microscopy (FESEM), and atomic force microscopy (AFM) images. The particle size of the dispersed ECR domains in the i-PP matrix of the i-PP/ECR blend prominently decreases (∼90% reduction) by incorporation of a very low dosage (5 wt %) of the E-AE-MA-TP compatibilizer. The i-PP/ECR (40 wt %/60 wt %) blend containing 5 wt % compatibilizer displays outstanding mechanical properties (especially strain at break value (∼370%)), which are superior to the mechanical properties of several compatibilized TPEs (based on PP and polar rubbers) reported in the literature. The unique properties of TPEs based on i-PP and ECR in the presence of the E-AE-MA-TP compatibilizer is attributed to the efficacy of the E-AE-MA-TP compatibilizer to establish multifaceted interactions with both i-PP and ECR.

Super tough poly(lactic acid) blends: a comprehensive review

Poly(lactic acid) or poly(lactide) (PLA) is a renewable, bio-based, and biodegradable aliphatic thermoplastic polyester that is considered a promising alternative to petrochemical-derived polymers in a wide range of commodity and engineering applications. However, PLA is inherently brittle, with less than 10% elongation at break and a relatively poor impact strength, which limit its use in some specific areas. Therefore, enhancing the toughness of PLA has been widely explored in academic and industrial fields over the last two decades. This work aims to summarize and organize the current development in super tough PLA fabricated via polymer blending. The miscibility and compatibility of PLA-based blends, and the methods and approaches for compatibilized PLA blends are briefly discussed. Recent advances in PLA modified with various polymers for improving the toughness of PLA are also summarized and elucidated systematically in this review. Various polymers used in toughening PLA are discussed and organized: elastomers, such as petroleum-based traditional polyurethanes (PUs), bio-based elastomers, and biodegradable polyester elastomers; glycidyl ester compatibilizers and their copolymers/elastomers, such as poly(ethylene-co-glycidyl methacrylate) (EGMA), poly(ethylene-n-butylene-acrylate-co-glycidyl methacrylate) (EBA-GMA); rubber; petroleum-based traditional plastics, such as PE and PP; and various biodegradable polymers, such as poly(butylene adipate-co-terephthalate) (PBAT), polycaprolactone (PCL), poly(butylene succinate) (PBS), and natural macromolecules, especially starch. The high tensile toughness and high impact strength of PLA-based blends are briefly outlined, while the super tough PLA-based blends with impact strength exceeding 50 kJ m⁻² are elucidated in detail. The toughening strategies and approaches of PLA based super tough blends are summarized and analyzed. The relationship of the properties of PLA-based blends and their morphological parameters, including particle size, interparticle distance, and phase morphologies, are presented.

PLA is a renewable, bio-based, and biodegradable aliphatic thermoplastic polyester that is considered a promising alternative to petrochemical-derived polymers in a wide range of commodity and engineering applications.

Study on Blending of Wall Material of the Nonel Tube by CSW/PE-g-MAH

In order to improve the strength and resistance of ordinary nonel tubes, calcium sulfate whiskers (CSW, treated with silane coupling agent) and maleic anhydride grafted polyethylene (PE-g-MAH) are used to control the wall material of the nonel tube that the blending of the low-density polyethylene was enhanced. The effects of mass fraction of CSW or PE-g-MAH on the tensile properties, interfacial structure, melting and crystallization characteristics, and thermal decomposition behavior of the composite system were studied, and the thermal decomposition kinetics were calculated. The results show that, relative to pure LDPE, the strength of LDPE/CSW (85/15) is increased by 7.58%, and the strength of LDPE/CSW/PE-g-MAH (84/15/1) is increased by 7.58%. The addition of CSW or PE-g-MAH has gradually changed the fracture mode of the LDPE matrix. Thermal analysis shows that CSW can reduce the crystallinity of LDPE. The melting and crystallization characteristics of LDPE/CSW/PE-g-MAH composites have little effect, but the thermal decomposition stability is improved. The kinetic analysis showed that the reaction order (n) was around 1, CSW could improve LDPE/CSW thermal decomposition activation energy, and PE-g-MAH increased the thermal decomposition activation energy of LDPE/CSW/PE-g-MAH.

Filament Extrusion and Its 3D Printing of Poly(Lactic Acid)/Poly(Styrene-co-Methyl Methacrylate) Blends

Herein, we report the melt blending of amorphous poly(lactide acid) (PLA) with poly(styrene-co-methyl methacrylate) (poly(S-co-MMA)). The PLAx/poly(S-co-MMA)y blends were made using amorphous PLA compositions from 50, 75, and 90wt.%, namely PLA50/poly(S-co-MMA)50, PLA75/poly(S-co-MMA)25, and PLA90/poly(S-co-MMA)10, respectively. The PLAx/poly(S-co-MMA)y blend pellets were extruded into filaments through a prototype extruder at 195 °C. The 3D printing was done via fused deposition modeling (FDM) at the same temperature and a 40 mm/s feed rate. Furthermore, thermogravimetric curves of the PLAx/poly(S-co-MMA)y blends showed slight thermal decomposition with less than 0.2% mass loss during filament extrusion and 3D printing. However, the thermal decomposition of the blends is lower when compared to amorphous PLA and poly(S-co-MMA). On the contrary, the PLAx/poly(S-co-MMA)y blend has a higher Young’s modulus (E) than amorphous PLA, and is closer to poly(S-co-MMA), in particular, PLA90/poly(S-co-MMA)10. The PLAx/poly(S-co-MMA)y blends proved improved properties concerning amorphous PLA through mechanical and rheological characterization.

Significant improvement of the low-temperature toughness of PVC/ASA/NBR ternary blends through the concept of mismatched thermal expansion coefficient

In this study, poly(vinyl chloride) (PVC)/acrylonitrile-styrene-acrylic terpolymer (ASA)/acrylonitrile-butadiene rubber (NBR) ternary blends were designed based on the concept of mismatched thermal expansion coefficient between different components, resulting in significant improvement of the low-temperature toughness. The large difference in thermal expansion coefficients strengthened the interfacial tensile force (i.e. negative pressure) on NBR phase and reduced its glass transition temperature (T g ) by nearly 20°C, which was attributed to the improvement in the free volume of NBR. As a result, the low-temperature toughness of PVC/ASA/NBR ternary blends improved significantly. With the incorporation of 12.5 phr NBR in the PVC/ASA (100/15, w/w) matrix, the blends could achieve the highest impact strength of 76.2 kJ/m2 at 0°C and 10.7 kJ/m2 at −30°C. Simultaneously, the brittle-ductile transition (BDT) of the toughness shifted to the high NBR content region with the decrease of temperature. However, the improvement in the toughness of PVC/ASA/NBR ternary blends was at the expense of a decrease in rigidity.

Toughened Poly(lactic acid)/BEP Composites with Good Biodegradability and Cytocompatibility

Using novel biodegradable elastomer particles (BEP) prepared by the technologies of melt polycondensation, emulsification, and irradiation vulcanization, we successfully prepared advanced poly(lactic acid) (PLA)/BEP composites with higher toughness, higher biodegradability, and better cytocompatibility than neat PLA by means of the melt blending technology. The experimental results revealed that the elongation at break of the PLA/BEP composites containing 8 parts per hundred rubber (phr) by weight BEP increased dramatically from 2.9% of neat PLA to 67.1%, and the notched impact strength increased from 3.01 to 7.24 kJ/m2. Meanwhile, the biodegradation rate of the PLA/BEP composites increased dramatically in both soil environment and lipase solution, and the crystallization rate and crystallinity of the PLA/BEP composites increased significantly compared to those of neat PLA. The methyl thiazolyl tetrazolium (MTT) assay also showed that the viability of L929 cells in the presence of extracts of PLA/BEP composites was more than 75%, indicating that the PLA/BEP composites were not cytotoxic and had better cytocompatibility than neat PLA. Research on advanced PLA/BEP composites opens up new potential avenues for preparing advanced PLA products, especially for advanced biomedical materials.

Poly (lactic acid) blends: Processing, properties and applications

Poly (lactic acid) or polylactide (PLA) is a commercial biobased, biodegradable, biocompatible, compostable and non-toxic polymer that has competitive material and processing costs and desirable mechanical properties. Thereby, it can be considered favorably for biomedical applications and as the most promising substitute for petroleum-based polymers in a wide range of commodity and engineering applications. However, PLA has some significant shortcomings such as low melt strength, slow crystallization rate, poor processability, high brittleness, low toughness, and low service temperature, which limit its applications. To overcome these limitations, blending PLA with other polymers is an inexpensive approach that could also tailor the final properties of PLA-based products. During the last two decades, researchers investigated the synthesis, processing, properties, and development of various PLA-based blend systems including miscible blends of poly l-lactide (PLLA) and poly d-lactide (PDLA), which generate stereocomplex crystals, binary immiscible/miscible blends of PLA with other thermoplastics, multifunctional ternary blends using a third polymer or fillers such as nanoparticles, as well as PLA-based blend foam systems. This article reviews all these investigations and compares the syntheses/processing-morphology-properties interrelationships in PLA-based blends developed so far for various applications.

The control of alginate degradation to dynamically manipulate scaffold composition for in situ transfection application

In this study, nanofibrous scaffolds were used for in situ transfection application. Polyethylenimine (PEI)/DNA complexes adsorbed to alginate nanofibers, so the more alginate fibers resulted in the higher transfection efficiency. However, alginate was not favorable for cell adhesion. Therefore, poly (ε‑caprolactone) (PCL) nanofibers were electrospun with alginate to improve biocompatibility. The in situ transfection results demonstrated that although the incorporated PCL fibers effectively improved cell morphology, the bioactivity and proliferation rates of surface cells were not significantly increased due to the high ratio of alginate fibers. However, the reduction of the alginate ratio may decrease transfection efficiency because the immobilization of nonviral vectors linearly depended on the density of alginate fibers. To maintain transfection efficiency and increase biocompatibility, the stability of alginate fibers were manipulated by adjusting the concentrations of calcium ions during crosslinking. These partially crosslinked alginate fibers were initially intact to allow nanoparticle adsorption for cell uptake, and then gradually degraded in days to create an appropriate environment for cell survival. This dynamic system successfully fulfilled the requirements of both gene delivery and biocompatibility. To our knowledge, this study may be the first one which dynamically regulates scaffold composition for substrate-mediated gene delivery.