Hysteresis-free nanoplasmonic Pd-Au alloy hydrogen sensors

Highly Durable Chemoresistive Micropatterned PdAu Hydrogen Sensors: Performance and Mechanism

Hydrogen (H2) is a promising alternative energy source for Net-zero, but the risk of explosion requires accurate and rapid detection systems. As the use of H2 energy expands, sensors require high performance in a variety of properties. Palladium (Pd) is an attractive material for H2 detection due to its high H2 affinity and catalytic properties. However, poor stability caused by volume changes and reliability due to environmental sensitivity remain obstacles. This study proposes a micropatterned thin film of PdAu with optimized composition (Pd0.62Au0.38) as a chemoresistive sensor to overcome these issues. At room temperature, the sensor has a wide detection range of 0.0002% to 5% and a fast response time of 9.5 s. Significantly, the sensor exhibits excellent durability for repeated operation (>35 h) in 5% H2 and resistance to humidity and carbon monoxide. We also report a negative resistivity change in PdAu, which is opposite to that of Pd. Density functional theory (DFT) calculations were performed to investigate the resistance change. DFT analysis revealed that H2 penetrates specific interstitial sites, causing partial lattice compression. The lattice compression causes a decrease in electrical resistance. This work is expected to contribute to the development of high-performance H2 sensors using Pd-based alloys.

Thin Film TaFe, TaCo, and TaNi as Potential Optical Hydrogen Sensing Materials

This paper studies the structural and optical properties of tantalum-iron-, tantalum-cobalt-, and tantalum-nickel-sputtered thin films both ex situ and while being exposed to various hydrogen pressures/concentrations, with a focus on optical hydrogen sensing applications. Optical hydrogen sensors require sensing materials that absorb hydrogen when exposed to a hydrogen-containing environment. In turn, the absorption of hydrogen causes a change in the optical properties that can be used to create a sensor. Here, we take tantalum as a starting material and alloy it with Fe, Co, or Ni with the aim to tune the optical hydrogen sensing properties. The rationale is that alloying with a smaller element would compress the unit cell, reduce the amount of hydrogen absorbed, and shift the pressure composition isotherm to higher pressures. X-ray diffraction shows that no lattice compression is realized for the crystalline Ta body-centered cubic phase when Ta is alloyed with Fe, Co, or Ni, but that phase segregation occurs where the crystalline body-centered cubic phase coexists with another phase, as for example an X-ray amorphous one or fine-grained intermetallic compounds. The fraction of this phase increases with increasing alloyant concentration up until the point that no more body-centered cubic phase is observed for 20% alloyant concentration. Neutron reflectometry indicates only a limited reduction of the hydrogen content with alloying. As such, the ability to tune the sensing performance of these materials by alloying with Fe, Co, and/or Ni is relatively small and less effective than substitution with previously studied Pd or Ru, which do allow for a tuning of the size of the unit cell, and consequently tunable hydrogen sensing properties. Despite this, optical transmission measurements show that a reversible, stable, and hysteresis-free optical response to hydrogen is achieved over a wide range of hydrogen pressures/concentrations for Ta-Fe, Ta-Co, or Ta-Ni alloys which would allow them to be used in optical hydrogen sensors.

Balancing Pd-H Interactions: Thiolate-Protected Palladium Nanoclusters for Robust and Rapid Hydrogen Gas Sensing

The transition toward hydrogen gas (H2) as an eco-friendly and renewable energy source necessitates advanced safety technologies, particularly robust sensors for H2 leak detection and concentration monitoring. Although palladium (Pd)-based materials are preferred for their strong H2 affinity, intense palladium-hydrogen (Pd-H) interactions lead to phase transitions to palladium hydride (PdHx), compromising sensors' durability and detection speeds after multiple uses. In response, this study introduces a high-performance H2 sensor designed from thiolate-protected Pd nanoclusters (Pd8SR16), which leverages the synergistic effect between the metal and protective ligands to form an intermediate palladium-hydrogen-sulfur (Pd-H-S) state during H2 adsorption. Striking a balance, it preserves Pd-H binding affinity while preventing excessive interaction, thus lowering the energy required for H2 desorption. The dynamic adsorption-dissociation-recombination-desorption process is efficiently and highly reversible with Pd8SR16, ensuring robust and rapid H2 sensing at parts per million (ppm). The Pd8SR16-based sensor demonstrates exceptional stability (50 cycles; 0.11% standard deviation in response), prompt response/recovery (t90 = 0.95 s/6 s), low limit of detection (LoD, 1 ppm), and ambient temperature operability, ranking it among the most sensitive Pd-based H2 sensors. Furthermore, a multifunctional prototype demonstrates the practicality of real-world gas sensing using ligand-protected metal nanoclusters.

Critical Sensing Modalities for Hydrogen: Technical Needs and Status of the Field to Support a Changing Energy Landscape

Decarbonization of the energy system is a key aspect of the energy transition. Energy storage in the form of chemical bonds has long been viewed as an optimal scheme for energy conversion. With advances in systems engineering, hydrogen has the potential to become a low cost, low emission, energy carrier. However, hydrogen is difficult to contain, it exhibits a low flammability limit (>40000 ppm or 4%), low ignition energy (0.02 mJ), and it is a short-lived climate forcer. Beyond commercially available sensors to ensure safety through spot checks in enclosed environments, new sensors are necessary to support the development of low emission infrastructure for production, transmission, storage, and end use. Efficient scalable broad area hydrogen monitoring motivates lowering the detection limit below that (10 ppm) of best in class commercial technologies. In this perspective, we evaluate recent advances in hydrogen gas sensing to highlight technologies that may find broad utility in the hydrogen sector. It is clear in the near term that a sensor technology suite is required to meet the variable constraints (e.g., power, size/weight, connectivity, cost) that characterize the breadth of the application space, ranging from industrial complexes to remote pipelines. This perspective is not intended to be another standard hydrogen sensor review, but rather provide a critical evaluation of technologies with detection limits preferably below 1 ppm and low power requirements. Given projections for rapid market growth, promising techniques will also be amenable to rapid development in technical readiness for commercial deployment. As such, methods that do not meet these requirements will not be considered in depth.

Enhanced Field Emission and Low-Pressure Hydrogen Sensing Properties from Al-N-Co-Doped ZnO Nanorods

ZnO nanostructures show great potential in hydrogen sensing at atmospheric conditions for good gas adsorption abilities. However, there is less research on low-pressure hydrogen sensing performance due to its low concentration and in-homogeneous distributions under low-pressure environments. Here, we report the low-pressure hydrogen sensing by the construction of Al-N-co-doped ZnO nanorods based on the adsorption-induced field emission enhancement effect in the pressure range of 10-7 to 10-3 Pa. The investigation indicates that the Al-N-co-doped ZnO sample is the most sensitive to low-pressure hydrogen sensing among all ZnO samples, with the highest sensing current increase of 140% for 5 min emission. In addition, the increased amplitude of sensing current for the Al-N-co-doped ZnO sample could reach 75% at the pressure 7 × 10-3 Pa for 1 min emission. This work not only expands the hydrogen sensing applications to the co-doped ZnO nanomaterials, but also provides a promising approach to develop field emission cathodes with strong low-pressure hydrogen sensing effect.

Neural network enabled nanoplasmonic hydrogen sensors with 100 ppm limit of detection in humid air

Environmental humidity variations are ubiquitous and high humidity characterizes fuel cell and electrolyzer operation conditions. Since hydrogen-air mixtures are highly flammable, humidity tolerant H2 sensors are important from safety and process monitoring perspectives. Here, we report an optical nanoplasmonic hydrogen sensor operated at elevated temperature that combined with Deep Dense Neural Network or Transformer data treatment involving the entire spectral response of the sensor enables a 100 ppm H2 limit of detection in synthetic air at 80% relative humidity. This significantly exceeds the <1000 ppm US Department of Energy performance target. Furthermore, the sensors pass the ISO 26142:2010 stability requirement in 80% relative humidity in air down to 0.06% H2 and show no signs of performance loss after 140 h continuous operation. Our results thus demonstrate the potential of plasmonic hydrogen sensors for use in high humidity and how neural-network-based data treatment can significantly boost their performance.

Ultrafast (∼0.6 s), Robust, and Highly Linear Hydrogen Detection up to 10% Using Fully Suspended Pure Pd Nanowire

The high explosiveness of hydrogen gas in the air necessitates prompt detection in settings where hydrogen is used. For this reason, hydrogen sensors are required to offer rapid detection and possess superior sensing characteristics in terms of measurement range, linearity, selectivity, lifetime, and environment insensitivity according to the publicized protocol. However, previous approaches have only partially achieved the standardized requirements and have been limited in their capability to develop reliable materials for spatially accessible systems. Here, an electrical hydrogen sensor with an ultrafast response (∼0.6 s) satisfying all demands for hydrogen detection is demonstrated. Tailoring structural engineering based on the reaction kinetics of hydrogen and palladium, an optimized heating architecture that thermally activates fully suspended palladium (Pd) nanowires at a uniform temperature is designed. The developed Pd nanostructure, at a designated temperature distribution, rapidly reacts with hydrogen, enabling a hysteresis-free response from 0.1% to 10% and durable characteristics in mechanical shock and repetitive operation (>10,000 cycles). Moreover, the device selectively detects hydrogen without performance degradation in humid or carbon-based interfering gas circumstances. Finally, to verify spatial accessibility, the wireless hydrogen detection system has been demonstrated, detecting and reporting hydrogen leakage in real-time within just 1 s.

Sorption-Induced Fiber Optic Plasmonic Gas Sensing via Small Grazing Angle of Incidence

Sensing technologies based on plasmonic nanomaterials are of interest for various chemical, biological, environmental, and medical applications. In this work, an incorporation strategy of colloidal plasmonic nanoparticles (pNPs) in microporous polymer for realizing distinct sorption-induced plasmonic sensing is reported. This approach is demonstrated by introducing tin-doped indium oxide pNPs into a polymer of intrinsic microporosity (PIM-1). The composite film (pNPs-polymer) provides distinct and tunable optical features on the fiber optic (FO) platform that can be used as a signal transducer for gas sensing (e.g., CO2 ) under atmospheric conditions. The resulting pNPs-polymer composite demonstrates high sensitivity response on FO in the evanescent field configuration, provided by the dramatic response of modes above the total-internal-reflection angle. Furthermore, by varying the pNPs content in the polymer matrix, the optical behavior of the pNPs-polymer composite film can be tuned to affect the operational wavelength by over several hundred nanometers and the sensitivity of the sensor in the near-infrared range. It is also shown that the pNPs-polymer composite film exhibits remarkable stability over a period of more than 10 months by mitigating the physical aging issue of the polymer.

A Microshutter for the Nanofabrication of Plasmonic Metal Alloys with Single Nanoparticle Composition Control

Alloying offers an increasingly important handle in nanomaterials design in addition to the already widely explored size and geometry of nanostructures of interest. As the key trait, the mixing of elements at the atomic level enables nanomaterials with physical or chemical properties that cannot be obtained by a single element alone, and subtle compositional variations can significantly impact these properties. Alongside the great potential of alloying, the experimental scrutiny of its impact on nanomaterial function is a challenge because the parameter space that encompasses nanostructure size, geometry, chemical composition, and structural atomic-level differences among individuals is vast and requires unrealistically large sample sets if statistically relevant and systematic data are to be obtained. To address this challenge, we have developed a microshutter device for spatially highly resolved physical vapor deposition in the lithography-based fabrication of nanostructured surfaces. As we demonstrate, it enables establishing compositional gradients across a surface with single nanostructure resolution in terms of alloy composition, which subsequently can be probed in a single experiment. As a showcase, we have nanofabricated arrays of AuAg, AuPd, and AgPd alloy nanoparticles with compositions systematically controlled at the level of single particle rows, as verified by energy dispersive X-ray and single particle plasmonic nanospectroscopy measurements, which we also compared to finite-difference time-domain simulations. Finally, motivated by their application in state-of-the-art plasmonic hydrogen sensors, we investigated PdAu alloy gradient arrays for their hydrogen sorption properties. We found distinctly composition-dependent kinetics and hysteresis and revealed a composition-dependent contribution of a single nanoparticle response to the ensemble average, which highlights the importance of alloy composition screening in single experiments with single nanoparticle resolution, as offered by the microshutter nanofabrication approach.

Tunable Fabry-Pérot Resonator with Dynamic Structural Color: A Visual and Ultrasensitive Hydrogen Sensor

Hydrogen detection is crucial for the forthcoming hydrogen economy. Here, we present a visual, ultrasensitive, optical hydrogen sensor based on a tunable Fabry-Pérot (FP) resonator, which can fully release the volume expansion of palladium during hydrogenation and transfer this volume expansion into an optical signal. The FP resonator consists of a suspended polymethylmethacrylate/palladium (PMMA/Pd) bilayer on a gold (Au) square-hole array. The bottom of the gold square hole and hydrogen-sensitive PMMA/Pd bilayer form a dynamically tunable FP resonator. When hydrogen gas (H₂) is loaded, the hydrogen-induced lateral expanding stress concavely deforms the suspended bilayer downward to the substrate, narrowing the metal-air-metal gap at the center of the hole, and finally leading to a spectral blue shift. Our experimental results show a giant spectral shift of 279 nm with a reflectance variation of 57% on exposure to 0.6% H₂ mixed with air. Such an ultrahigh optical response results in a significant color change, enabling visual hydrogen detection. In addition, the sensor has a H₂ detection limit down to 0.1% and good recyclability. These advantages indicate that the sensor has excellent potential for hydrogen sensing applications.

Tuning the Properties of Thin-Film TaRu for Hydrogen-Sensing Applications

Accurate, cost-efficient, and safe hydrogen sensors will play a key role in the future hydrogen economy. Optical hydrogen sensors based on metal hydrides are attractive owing to their small size and costs and the fact that they are intrinsically safe. These sensors rely on suitable sensing materials, of which the optical properties change when they absorb hydrogen if they are in contact with a hydrogen-containing environment. Here, we illustrate how we can use alloying to tune the properties of hydrogen-sensing materials by considering thin films consisting of tantalum doped with ruthenium. Using a combination of optical transmission measurements, ex situ and in situ X-ray diffraction, and neutron and X-ray reflectometry, we show that introducing Ru in Ta results in a solid solution of Ta and Ru up to at least 30% Ru. The alloying has two major effects: the compression of the unit cell with increasing Ru doping modifies the enthalpy of hydrogenation and thereby shifts the pressure window in which the material absorbs hydrogen to higher hydrogen concentrations, and it reduces the amount of hydrogen absorbed by the material. This allows one to tune the pressure/concentration window of the sensor and its sensitivity and makes Ta_1-yRu_y an ideal hysteresis-free tunable hydrogen-sensing material with a sensing range of >7 orders of magnitude in pressure. In a more general perspective, these results demonstrate that one can rationally tune the properties of metal hydride optical hydrogen-sensing layers by appropriate alloying.

Inverse designed plasmonic metasurface with parts per billion optical hydrogen detection

Plasmonic sensors rely on optical resonances in metal nanoparticles and are typically limited by their broad spectral features. This constraint is particularly taxing for optical hydrogen sensors, in which hydrogen is absorbed inside optically-lossy Pd nanostructures and for which state-of-the-art detection limits are only at the low parts-per-million (ppm) range. Here, we overcome this limitation by inversely designing a plasmonic metasurface based on a periodic array of Pd nanoparticles. Guided by a particle swarm optimization algorithm, we numerically identify and experimentally demonstrate a sensor with an optimal balance between a narrow spectral linewidth and a large field enhancement inside the nanoparticles, enabling a measured hydrogen detection limit of 250 parts-per-billion (ppb). Our work significantly improves current plasmonic hydrogen sensor capabilities and, in a broader context, highlights the power of inverse design of plasmonic metasurfaces for ultrasensitive optical (gas) detection.

Plasmonic hydrogen sensors have limited sensitivity due to broad spectral features. Here, the authors use a particle swarm optimization algorithm to inversely design a plasmonic metasurface based on a periodic array of Pd nanoparticles, and demonstrate hydrogen detection limit of 250 ppb.

Wireless and Linear Hydrogen Detection up to 4% with High Sensitivity through Phase-Transition-Inhibited Pd Nanowires

Palladium (Pd) has been drawing increasing attention as a hydrogen (H₂) detecting material due to its highly selective sensitivity to H₂. However, at H₂ concentrations above 2%, Pd undergoes an inevitable phase transition, causing undesirable electrical and mechanical alterations. In particular, nonlinear gas response (ΔR/R₀) that accompanies phase transition has been a great bottleneck for detecting H₂ in high concentrations, which is especially important as there is a risk of explosion over 4% H₂. Here, we propose a phase-transition-inhibited Pd nanowire H₂ sensor that can detect up to 4% H₂ with high linearity and high sensitivity. Based on the calculation of the change in free energy, we designed Pd nanowires that are highly adhered to the substrate to withstand the stress that leads to phase transition. We theoretically optimized the Pd nanowire dimensions using a finite element method simulation and then experimentally fabricated the proposed sensor by exploiting a developed nanofabrication method. The proposed sensor exhibits a high sensing linearity (98.9%) with high and stable sensitivity (ΔR/R₀/[H₂] = 875%·bar^-1) over a full range of H₂ concentrations (0.1-4%). Using the fabricated Pd sensors, we have successfully demonstrated a wireless sensor module that can detect H₂ with high linearity, notifying real-time H₂ leakage through remote communication. Overall, our work suggests a nanostructuring strategy for detecting H₂ with a phase-transition-inhibited pure Pd H₂ sensor with rigorous scientific exploration.

Plasmonic Hydrogen Sensors

Hydrogen is regarded as the ultimate fuel and energy carrier with a high theoretical energy density and universality of sourcing. However, hydrogen is easy to leak and has a wide flammability range in air. For safely handling hydrogen, robust sensors are in high demand. Plasmonic hydrogen sensors (PHS) are attracting growing interest due to the advantages of high sensitivity, fast response speed, miniaturization, and high-degree of integration, etc. In this review, the mechanism and recent development (mainly after the year 2015) of hydrogen sensors based on plasmonic nanostructures are presented. The working principle of PHS is introduced. The sensing properties and the effects of resonance mode, configuration, material, and structure of the plasmonic nanostructures on the sensing performances are discussed. The merit and demerit of different types of plasmonic nanostructures are summarized and potential development directions are proposed. The aim of this review is not only to clarify the current strategies for PHS, but also to give a comprehensive understanding of the working principle of PHS, which may inspire more ingenious designs and execution of plasmonics for advanced hydrogen sensors.

Optical Hydrogen Nanothermometry of Plasmonic Nanoparticles under Illumination

The temperature of nanoparticles is a critical parameter in applications that range from biology, to sensors, to photocatalysis. Yet, accurately determining the absolute temperature of nanoparticles is intrinsically difficult because traditional temperature probes likely deliver inaccurate results due to their large thermal mass compared to the nanoparticles. Here we present a hydrogen nanothermometry method that enables a noninvasive and direct measurement of absolute Pd nanoparticle temperature via the temperature dependence of the first-order phase transformation during Pd hydride formation. We apply it to accurately measure light-absorption-induced Pd nanoparticle heating at different irradiated powers with 1 °C resolution and to unravel the impact of nanoparticle density in an array on the obtained temperature. In a wider perspective, this work reports a noninvasive method for accurate temperature measurements at the nanoscale, which we predict will find application in, for example, nano-optics, nanolithography, and plasmon-mediated catalysis to distinguish thermal from electronic effects.

Nanoplasmonic NO2 Sensor with a Sub-10 Parts per Billion Limit of Detection in Urban Air

Urban air pollution is a critical health problem in cities all around the world. Therefore, spatially highly resolved real-time monitoring of airborne pollutants, in general, and of nitrogen dioxide, NO₂, in particular, is of utmost importance. However, highly accurate but fixed and bulky measurement stations or satellites are used for this purpose to date. This defines a need for miniaturized NO₂ sensor solutions with detection limits in the low parts per billion range to finally enable indicative air quality monitoring at low cost that facilitates detection of highly local emission peaks and enables the implementation of direct local actions like traffic control, to immediately reduce local emissions. To address this challenge, we present a nanoplasmonic NO₂ sensor based on arrays of Au nanoparticles coated with a thin layer of polycrystalline WO₃, which displays a spectral redshift in the localized surface plasmon resonance in response to NO₂. Sensor performance is characterized under (i) idealized laboratory conditions, (ii) conditions simulating humid urban air, and (iii) an outdoor field test in a miniaturized device benchmarked against a commercial NO₂ sensor approved according to European and American standards. The limit of detection of the plasmonic solution is below 10 ppb in all conditions. The observed plasmonic response is attributed to a combination of charge transfer between the WO₃ layer and the plasmonic Au nanoparticles, WO₃ layer volume expansion, and changes in WO₃ permittivity. The obtained results highlight the viability of nanoplasmonic gas sensors, in general, and their potential for practical application in indicative urban air monitoring, in particular.

Controllable Fabrication of PdO-PdAu Ternary Hollow Shells: Synergistic Acceleration of H2 -Sensing Speed via Morphology Regulation and Electronic Structure Modulation

Designing ultrafast H₂ sensors is of particular importance for practical applications of hydrogen energy but still quite challenging. Herein, PdO decorated PdAu ternary hollow shells (PdO-PdAu HSs) exhibiting an ultrafast response of ≈0.9 s to 1% H₂ in air at room temperature are presented. PdO-PdAu HSs are fabricated by calcinating PdAu bimetallic HSs in air to form PdO-Au binary HSs, which are then partially reduced by NaBH₄ solution, forming PdO-PdAu HSs. This ternary hybrid material takes advantage of multiple aspects to synergistically accelerate the sensing speed. The HS morphology promises high gas accessibility and high surface area for H₂ adsorption, and decoration of Au and PdO alters the electronic state of Pd and reduces the energy barrier for hydrogen diffusing from the surface site of Pd into the subsurface site. The content of Au and PdO in the ternary HSs can be simply tuned, which offers the possibility to optimize their promotion effects to reach the best performance. The proposed fabrication strategy sheds light on the rational design of ultrafast Pd-based H₂ sensors by controlling the sensor structure and engineering the electronic state of active species.

Lattice-Resolution, Dynamic Imaging of Hydrogen Absorption into Bimetallic AgPd Nanoparticles

Palladium's strong reactivity and absorption affinity to H₂ makes it a prime material for hydrogen-based technologies. Alloying of Pd has been used to tune its mechanical stability, catalytic activity, and absorption thermodynamics. However, atomistic mechanisms of hydrogen dissociation and intercalation are informed predominantly by theoretical calculations, owing to the difficulty in imaging dynamic metal-gas interactions at the atomic scale. Here, we use in situ environmental high resolution transmission electron microscopy to directly track the hydrogenation-induced lattice expansion within AgPd triangular nanoprisms. We investigate the thermodynamics of the system at the single particle level and show that, contrary to pure Pd nanoparticles, the AgPd system exhibits α/β coexistence within single crystalline nanoparticles in equilibrium; the nanoparticle system also moves to a solid-solution loading mechanism at lower Ag content than bulk. By tracking the lattice expansion in real time during a phase transition, we see surface-limited β phase growth, as well as rapid reorientation of the α/β interface within individual particles. This secondary rate corresponds to the speed with which the β phase can restructure and, according to our atomistic calculations, emerges from lattice strain minimization. We also observe no preferential nucleation at the sharpest nanoprism corners, contrary to classical nucleation theory. Our results achieve atomic lattice plane resolution─crucial for exploring the role of crystal defects and single atom sites on catalytic hydrogen splitting and absorption.

PLL-Based Readout Circuit for SiC-MOS Capacitor Hydrogen Sensors in Industrial Environments

For proper operation in real industrial conditions, gas sensors require readout circuits which offer accuracy, noise robustness, energy efficiency and portability. We present an innovative, dedicated readout circuit with a phase locked loop (PLL) architecture for SiC-MOS capacitor sensors. A hydrogen detection system using this circuit is designed, simulated, implemented and tested. The PLL converts the MOS nonlinear small-signal capacitance (affected by hydrogen) into an output voltage proportional to the detected gas concentration. Thus, the MOS sensing element is part of the PLL’s voltage-controlled oscillator. This block effectively provides a small AC signal (around 70 mV at 1 MHz) for the sensor and acquires its response. The correct operation of the proposed readout circuit is validated by simulations and experiments. Hydrogen measurements are performed for concentrations up to 1600 ppm. The PLL output exhibited voltage variations close to those discernable from experimental C-V curves, acquired with a semiconductor characterization system, for all investigated MOS sensor samples.

High-Q localized surface plasmon resonance based on bound states in the continuum for enhanced refractive index sensing

Nanophotonics based on localized surface plasmon resonance (LSPR) has emerged as a vibrant arena for research into enhanced light-matter interactions with potential applications in imaging, sensing, and computing. However, the low quality (Q) factor of LSPR is a significant barrier to comprehensive device applications. Here, we demonstrate that coupling the LSPR of a gold nanowire array with the optical bound states in the continuum (BIC) of a dielectric double-layer grating can significantly increase the Q factor of LSPR. We realize two hybrid modes with Q factors of up to 111 at 558 nm and 83 at 582 nm, which are about 14 and 10 times larger than those of an uncoupled gold nanowire array. Based on temporal coupled-mode theory, we further show that the resonance frequencies and Q factors of the hybrid modes can be modulated and optimized by varying relevant structural parameters. This coupled system provides a new platform for improving the figures of merit (FoMs) of LSPR-based refractive index sensors, and the concept of LSPR-BIC coupling can be extended to other similar nanosystems.

Suspended Palladium/Polymer Bilayer for High-Contrast and Fast Hydrogen Sensors

Hydrogen sensing is extremely essential for hydrogen-related applications due to the explosibility of hydrogen gas (H₂). Here, we first present a high-contrast and fast optical hydrogen sensor, which is a partially suspended Pd/PMMA bilayer on a PDMS substrate with a microgroove array on the surface. The suspended structure reduces constraints from the substrate on the Pd film, leading to a large wrinkling amplitude and fast response rate during hydrogenation. The PMMA film can protect the Pd film from the poisonous impurities in the air and improve the flexibility of the bilayer. When exposed to 4% H₂ mixed with air, the reflectance of the sensor drops down from 43 to 4% at 600 nm wavelength, in which the corresponding reflectance contrast, defined as the ratio of the reflectances before and after exposure to hydrogen, is 10.75. Such a high reflectance variation results from the light scattering induced by the wrinkling of the suspended Pd/PMMA bilayer during hydrogenation. Meanwhile, the sensor has a fast response that the reflectance can decrease from 43 to 33% within 0.6 s. Moreover, the sensor shows good recyclability and hydrogen selectivity. These excellent performances suggest that our suspended Pd/PMMA bilayer has great potential for practical hydrogen detection.

Recent Advances and Challenges of Nanomaterials-Based Hydrogen Sensors

Safety is a crucial issue in hydrogen energy applications due to the unique properties of hydrogen. Accordingly, a suitable hydrogen sensor for leakage detection must have at least high sensitivity and selectivity, rapid response/recovery, low power consumption and stable functionality, which requires further improvements on the available hydrogen sensors. In recent years, the mature development of nanomaterials engineering technologies, which facilitate the synthesis and modification of various materials, has opened up many possibilities for improving hydrogen sensing performance. Current research of hydrogen detection sensors based on both conservational and innovative materials are introduced in this review. This work mainly focuses on three material categories, i.e., transition metals, metal oxide semiconductors, and graphene and its derivatives. Different hydrogen sensing mechanisms, such as resistive, capacitive, optical and surface acoustic wave-based sensors, are also presented, and their sensing performances and influence based on different nanostructures and material combinations are compared and discussed, respectively. This review is concluded with a brief outlook and future development trends.

Thin Film and Nanostructured Pd-Based Materials for Optical H2 Sensors: A Review

In this review paper, we provide an overview of state-of-the-art Pd-based materials for optical H2 sensors. The first part of the manuscript introduces the operating principles, providing background information on the thermodynamics and the primary mechanisms of optical detection. Optical H2 sensors using thin films (i.e., films without any nanostructuring) are discussed first, followed by those employing nanostructured materials based on aggregated or isolated nanoparticles (ANPs and INPs, respectively), as well as complex nanostructured (CN) architectures. The different material types are discussed on the basis of the properties they can attribute to the resulting sensors, including their limit of detection, sensitivity, and response time. Limitations induced by cracking and the hysteresis effect, which reduce the repeatability and reliability of the sensors, as well as by CO poisoning that deteriorates their performance in the long run, are also discussed together with an overview of manufacturing approaches (e.g., tailoring the composition and/or applying functionalizing coatings) for addressing these issues.

Hydrogenation Kinetics of Metal Hydride Catalytic Layers

Catalyzing capping layers on metal hydrides are employed to enhance the hydrogenation kinetics of metal hydride-based systems such as hydrogen sensors. Here, we use a novel experimental method to study the hydrogenation kinetics of catalyzing capping layers composed of several alloys of Pd and Au as well as Pt, Ni, and Ru, all with and without an additional PTFE polymer protection layer and under the same set of experimental conditions. In particular, we employ a thin Ta film as an optical indicator to study the kinetics of the catalytic layers deposited on top of it and which allows one to determine the absolute hydrogenation rates. Our results demonstrate that doping Pd with Au results in significantly faster hydrogenation kinetics, with response times up to five times shorter than Pd through enhanced diffusion and a reduction in the activation energy. On the other hand, the kinetics of non-Pd-based materials turn out to be significantly slower and mainly limited by the diffusion through the capping layer itself. Surprisingly, the additional PTFE layer was only found to improve the kinetics of Pd-based capping materials and has no significant effect on the kinetics of Pt, Ni, and Ru. Taken together, the experimental results aid in rationally choosing a suitable capping material for the application of metal hydrides and other materials in a hydrogen economy. In addition, the used method can be applied to simultaneously study the hydrogenation kinetics in thin-film materials for a wide set of experimental conditions.

Accelerating Hydrogen Absorption and Desorption Rates in Palladium Nanocubes with an Ultrathin Surface Modification

Exploiting the high surface-area-to-volume ratio of nanomaterials to store energy in the form of electrochemical alloys is an exceptionally promising route for achieving high-rate energy storage and delivery. Nanoscale palladium hydride is an excellent model system for understanding how nanoscale-specific properties affect the absorption and desorption of energy carrying equivalents. Hydrogen absorption and desorption in shape-controlled Pd nanostructures does not occur uniformly across the entire nanoparticle surface. Instead, hydrogen absorption and desorption proceed selectively through high-activity sites at the corners and edges. Such a mechanism hinders the hydrogen absorption rates and greatly reduces the benefit of nanoscaling the dimensions of the palladium. To solve this, we modify the surface of palladium with an ultrathin platinum shell. This modification nearly removes the barrier for hydrogen absorption (89 kJ/mol without a Pt shell and 1.8 kJ/mol with a Pt shell) and enables diffusion through the entire Pd/Pt surface.

Robust Colloidal Synthesis of Palladium-Gold Alloy Nanoparticles for Hydrogen Sensing

Metal nanoparticles are currently used in a variety of applications, ranging from life sciences to nanoelectronic devices to gas sensors. In particular, the use of palladium nanoparticles is gaining increasing attention due to their ability to catalyze the rapid dissociation of hydrogen, which leads to an excellent response in hydrogen-sensing applications. However, current palladium-nanoparticle-based sensors are hindered by the presence of hysteresis upon hydride formation and decomposition, as this hysteresis limits sensor accuracy. Here, we present a robust colloidal synthesis for palladium-gold alloy nanoparticles and demonstrate their hysteresis-free response when used for hydrogen detection. The obtained colloidal particles, synthesized in an aqueous, room-temperature environment, can be tailored to a variety of applications through changing the size, ratio of metals, and surface stabilization. In particular, the variation of the viscosity of the mixture during synthesis resulted in a highly tunable size distribution and contributed to a significant improvement in size dispersity compared to the state-of-the-art methods.

One-Dimensional Nanomaterials in Resistive Gas Sensor: From Material Design to Application

With a series of widespread applications, resistive gas sensors are considered to be promising candidates for gas detection, benefiting from their small size, ease-of-fabrication, low power consumption and outstanding maintenance properties. One-dimensional (1-D) nanomaterials, which have large specific surface areas, abundant exposed active sites and high length-to-diameter ratios, enable fast charge transfers and gas-sensitive reactions. They can also significantly enhance the sensitivity and response speed of resistive gas sensors. The features and sensing mechanism of current resistive gas sensors and the potential advantages of 1-D nanomaterials in resistive gas sensors are firstly reviewed. This review systematically summarizes the design and optimization strategies of 1-D nanomaterials for high-performance resistive gas sensors, including doping, heterostructures and composites. Based on the monitoring requirements of various characteristic gases, the available applications of this type of gas sensors are also classified and reviewed in the three categories of environment, safety and health. The direction and priorities for the future development of resistive gas sensors are laid out.

Gallium Plasmonic Nanoantennas Unveiling Multiple Kinetics of Hydrogen Sensing, Storage, and Spillover

Hydrogen is the key element to accomplish a carbon-free based economy. Here, the first evidence of plasmonic gallium (Ga) nanoantennas is provided as nanoreactors supported on sapphire (α-Al2 O3 ) acting as direct plasmon-enhanced photocatalyst for hydrogen sensing, storage, and spillover. The role of plasmon-catalyzed electron transfer between hydrogen and plasmonic Ga nanoparticle in the activation of those processes is highlighted, as opposed to conventional refractive index-change-based sensing. This study reveals that, while temperature selectively operates those various processes, longitudinal (LO-LSPR) and transverse (TO-LSPR) localized surface plasmon resonances of supported Ga nanoparticles open selectivity of localized reaction pathways at specific sites corresponding to the electromagnetic hot-spots. Specifically, the TO-LSPR couples light into the surface dissociative adsorption of hydrogen and formation of hydrides, whereas the LO-LSPR activates heterogeneous reactions at the interface with the support, that is, hydrogen spillover into α-Al2 O3 and reverse-oxygen spillover from α-Al2 O3. This Ga-based plasmon-catalytic platform expands the application of supported plasmon-catalysis to hydrogen technologies, including reversible fast hydrogen sensing in a timescale of a few seconds with a limit of detection as low as 5 ppm and in a broad temperature range from room-temperature up to 600 °C while remaining stable and reusable over an extended period of time.

Highly Permeable Fluorinated Polymer Nanocomposites for Plasmonic Hydrogen Sensing

Hydrogen (H₂) sensors that can be produced en masse with cost-effective manufacturing tools are critical for enabling safety in the emerging hydrogen economy. The use of melt-processed nanocomposites in this context would allow the combination of the advantages of plasmonic hydrogen detection with polymer technology; an approach which is held back by the slow diffusion of H₂ through the polymer matrix. Here, we show that the use of an amorphous fluorinated polymer, compounded with colloidal Pd nanoparticles prepared by highly scalable continuous flow synthesis, results in nanocomposites that display a high H₂ diffusion coefficient in the order of 10^-5 cm² s^-1. As a result, plasmonic optical hydrogen detection with melt-pressed fluorinated polymer nanocomposites is no longer limited by the diffusion of the H₂ analyte to the Pd nanoparticle transducer elements, despite a thickness of up to 100 μm, thereby enabling response times as short as 2.5 s at 100 mbar (≡10 vol. %) H₂. Evidently, plasmonic sensors with a fast response time can be fabricated with thick, melt-processed nanocomposites, which paves the way for a new generation of robust H₂ sensors.

Sub-second and ppm-level optical sensing of hydrogen using templated control of nano-hydride geometry and composition

The use of hydrogen as a clean and renewable alternative to fossil fuels requires a suite of flammability mitigating technologies, particularly robust sensors for hydrogen leak detection and concentration monitoring. To this end, we have developed a class of lightweight optical hydrogen sensors based on a metasurface of Pd nano-patchy particle arrays, which fulfills the increasing requirements of a safe hydrogen fuel sensing system with no risk of sparking. The structure of the optical sensor is readily nano-engineered to yield extraordinarily rapid response to hydrogen gas (<3 s at 1 mbar H₂) with a high degree of accuracy (<5%). By incorporating 20% Ag, Au or Co, the sensing performances of the Pd-alloy sensor are significantly enhanced, especially for the Pd₈₀Co₂₀ sensor whose optical response time at 1 mbar of H₂ is just ~0.85 s, while preserving the excellent accuracy (<2.5%), limit of detection (2.5 ppm), and robustness against aging, temperature, and interfering gases. The superior performance of our sensor places it among the fastest and most sensitive optical hydrogen sensors.

Shape-Controlled and Well-Arrayed Heterogeneous Nanostructures via Melting Point Modulation at the Nanoscale

A novel method for fabricating shape-controlled and well-arrayed heterogeneous nanostructures by altering the melting point of the metal thin film at the nanoscale is proposed. Silver nanofilms (AgNFs) are transformed into silver nanoislands (AgNIs), silver nanoparticles (AgNPs), and silver nanogaps (AgNGs) that are well-ordered and repositioned inside the gold nanoholes (AuNHs) depending on the diameter of the AuNHs, the thickness of the AgNF, and the heating temperature (120-200 °C). This method demonstrates the ability to fabricate uniform, stable, and unique structures with a fast, simple, and mass-producible process. For demonstrating the diverse applicability of the developed structures, high-density AgNGs inside the AuNHs are utilized as surface-enhanced Raman spectroscopy (SERS) substrates. These AgNGs-based SERS substrates exhibit a performance enhancement, which is 1.06 × 10⁶ times greater than that of a metal film, with a relative standard deviation of 19.8%. The developed AgNP/AgNI structures are also used as nonreproducible anti-counterfeiting signs, and the anti-counterfeiting/readout system is demonstrated via image processing. Therefore, our method could play a vital role in the nanofabrication of high-demand nanostructures.

Two-dimensional multimetallic alloy nanocrystals: recent progress and challenges

In this highlight article, the recent progress on the preparation and application of multimetallic alloy nanocrystals with 2D nanostructures is systematically reviewed, as well as perspectives on future challenges and opportunities.

High-Performance Nanostructured Palladium-Based Hydrogen Sensors-Current Limitations and Strategies for Their Mitigation

Hydrogen gas is rapidly approaching a global breakthrough as a carbon-free energy vector. In such a hydrogen economy, safety sensors for hydrogen leak detection will be an indispensable element along the entire value chain, from the site of hydrogen production to the point of consumption, due to the high flammability of hydrogen-air mixtures. To stimulate and guide the development of such sensors, industrial and governmental stakeholders have defined sets of strict performance targets, which are yet to be entirely fulfilled. In this Perspective, we summarize recent efforts and discuss research strategies for the development of hydrogen sensors that aim at meeting the set performance goals. In the first part, we describe the state-of-the-art for fast and selective hydrogen sensors at the research level, and we identify nanostructured Pd transducer materials as the common denominator in the best performing solutions. As a consequence, in the second part, we introduce the fundamentals of the Pd-hydrogen interaction to lay the foundation for a detailed discussion of key strategies and Pd-based material design rules necessary for the development of next generation high-performance nanostructured Pd-based hydrogen sensors that are on par with even the most stringent and challenging performance targets.

Control of hot-carrier relaxation time in Au-Ag thin films through alloying

The plasmon resonance of a structure is primarily dictated by its optical properties and geometry, which can be modified to enable hot-carrier photodetectors with superior performance. Recently, metal alloys have played a prominent role in tuning the resonance of plasmonic structures through chemical composition engineering. However, it has been unclear how alloying modifies the time dynamics of the generated hot-carriers. In this work, we elucidate the role of chemical composition on the relaxation time of hot-carriers for the archetypal Au_xAg_1-x thin film system. Through time-resolved optical spectroscopy measurements in the visible wavelength range, we measure composition-dependent relaxation times that vary up to 8× for constant pump fluency. Surprisingly, we find that the addition of 2% of Ag into Au films can increase the hot-carrier lifetime by approximately 35% under fixed fluence, as a result of a decrease in optical loss. Further, the relaxation time is found to be inversely proportional to the imaginary part of the permittivity. Our results indicate that alloying is a promising approach to effectively control hot-carrier relaxation time in metals.

Hydrogen Sensors Based on MoS2 Hollow Architectures Assembled by Pickering Emulsion

For rapid hydrogen gas (H₂) sensing, we propose the facile synthesis of the hollow structure of Pt-decorated molybdenum disulfide (h-MoS₂/Pt) using ultrathin (mono- or few-layer) two-dimensional nanosheets. The controlled amphiphilic nature of MoS₂ surface produces ultrathin MoS₂ NS-covered polystyrene particles via one-step Pickering emulsification. The incorporation of Pt nanoparticles (NPs) on the MoS₂, followed by pyrolysis, generates the highly porous h-MoS₂/Pt. This hollow hybrid structure produces sufficiently permeable pathways for H₂ and maximizes the active sites of MoS₂, while the Pt NPs on the hollow MoS₂ induce catalytic H₂ spillover during H₂ sensing. The h-MoS₂/Pt-based chemiresistors show sensitive H₂ sensing performances with fast sensing speed (response, 8.1 s for 1% of H₂ and 2.7 s for 4%; and recovery, 16.0 s for both 1% and 4% H₂ at room temperature in the air). These results mark the highest H₂ sensing speed among 2D material-based H₂ sensors operated at room temperature in air. Our fabrication method of h-MoS₂/Pt structure through Pickering emulsion provides a versatile platform applicable to various 2D material-based hollow structures and facilitates their use in other applications involving surface reactions.

Suppression of hysteresis in absorption of hydrogen by a Pd-Au alloy

Hydrogen absorption by Pd exhibits hysteresis loops (provided the temperature is not too high) and represents one of the classical examples of first-order phase transitions in metals. Experiments indicate that addition of even a small amount of Au is able to suppress hysteresis. From this perspective, we analyze the energetics of hydrogen in a Pd-Au alloy by using extensive density-functional-theory (DFT) calculations. The dependence of the hydrogen binding energy on the number (n) of Au atoms forming an adsorption site is found to be appreciably nonlinear. With the DFT input for statistical calculations, we reproduce special features of the hydrogen absorption isotherms and explain the rapid decrease of the corresponding critical temperature with increasing Au fraction. The key factor here is that the phase transition is related primarily to absorption in sites formed only by Pd. With increasing Au amount, the fraction of such sites rapidly decreases, the distance between H atoms located there becomes on average larger, the interaction between them becomes weaker, and accordingly the driving force for the phase transition decreases. It is of interest that all these effects can be illustrated by taking only the configurations with n≤2 into account. This means that in the context under consideration the fine details of the dependence of the hydrogen binding energy on n are in fact not too important.

Design Principles for Sensitivity Optimization in Plasmonic Hydrogen Sensors

Palladium nanoparticles have proven to be exceptionally suitable materials for the optical detection of hydrogen gas due to the dielectric function that changes with the hydrogen concentration. The development of a reliable, low-cost, and widely applicable hydrogen detector requires a simple optical readout mechanism and an optimization of the lowest detectable hydrogen concentration. The so-called "perfect absorber"-type structures, consisting of a layer of plasmonic palladium nanoantennas suspended above a metallic mirror layer, are a promising approach to realizing such sensors. The absorption of hydrogen by palladium leads to a shift of the plasmon resonance and, thus, to a change in the far-field reflectance spectrum. The spectral change can be analyzed in detail using spectroscopic measurements, while the reflectance change at a specific wavelength can be detected with a simple photometric system of a photodiode and a monochromatic light source. Here, we systematically investigate the geometry of cavity-coupled palladium nanostructures as well as the optical system concept, which enables us to formulate a set of design rules for optimizing the hydrogen sensitivity. Employing these principles, we demonstrate the robust detection of hydrogen at concentrations down to 100 ppm. Our results are not limited to hydrogen sensing but can be applied to any type of plasmonic sensor.

Palladium-coated narrow groove plasmonic nanogratings for highly sensitive hydrogen sensing

In this paper, we propose novel plasmonic hydrogen sensors based on palladium coated narrow-groove plasmonic nanogratings for sensing of hydrogen gas at visible and near-infrared wavelengths. These narrow-groove plasmonic nanogratings allow the incident light to be coupled directly into plasmonic waveguide modes thereby alleviating the need for bulky coupling methods to be employed. We carried out numerical simulations of the palladium coated narrow-groove plasmonic nanogratings using rigorous coupled wave analysis (RCWA). When palladium is exposed to varying concentrations of hydrogen gas, palladium undergoes phase transition to palladium hydride (PdH_x), such that there are different atomic ratios ‘x’ (H/Pd) of hydrogen present in the palladium hydride (PdH_x) depending on the concentration of the hydrogen gas. RCWA simulations were performed to obtain the reflectance spectral response of the Pd coated nanogratings in both the absence and presence of hydrogen, for various atomic ratios ‘x’ (x ∼ 0.125 to 0.65) in palladium hydride (PdH_x). The results of the RCWA simulations showed that as the dielectric permittivity of the palladium (Pd) thin film layers in between the adjacent walls of the plasmonic nanogratings changes upon exposure to hydrogen, significant shifts in the plasmon resonance wavelength (maximum Δλ being ∼80 nm for an increase in the value of the atomic ratio ‘x’ from 0 to 0.65) as well as changes in the differential reflection spectra are observed. The structural parameters of these Pd coated narrow groove nanogratings—such as the nanograting height, gap between the nanograting walls, thickness of the palladium layer, periodicity of the nanogratings—were varied to maximize the shift in the plasmon resonance wavelength as well as the differential reflectance when these nanostructures are exposed to different concentrations of hydrogen (i.e. for different atomic ratios ‘x’ in PdH_x).

In this paper, we propose novel plasmonic hydrogen sensors based on palladium coated narrow-groove plasmonic nanogratings for sensing of hydrogen gas at visible and near-infrared wavelengths.

In Situ Optical and Stress Characterization of Alloyed PdxAu1-x Hydrides

Pd_xAu_1-x alloys have recently shown great promise for next-generation optical hydrogen sensors due to their increased chemical durability while their optical sensitivity to small amounts of hydrogen gas is maintained. However, the correlation between chemical composition and the dynamic optical behavior upon hydrogenation/dehydrogenation is currently not well understood. A complete understanding of this relation is necessary to optimize future sensors and nanophotonic devices. Here, we quantify the dynamic optical, chemical, and mechanical properties of thin film Pd_xAu_1-x alloys as they are exposed to H₂ by combining in situ ellipsometry with gravimetric and stress measurements. We demonstrate the dynamic optical property dependence of the film upon hydrogenation and directly correlate it with the hydrogen content up to a maximum of 7 bar of H₂. With this measurement, we find that the thin films exhibit their strongest optical sensitivity to H₂ in the near-infrared. We also discover higher hydrogen-loading amounts as compared to previous measurements for alloys with low atomic percent Pd. Specifically, a measurable optical and gravimetric hydrogen response in alloys as low as 34% Pd is found, when previous works have suggested a disappearance of this response near 55% Pd. This result suggests that differences in film stress and microstructuring play a crucial role in the sorption behavior. We directly measure the thin film stress and morphology upon hydrogenation and show that the alloys have a substantially higher relative stress change than pure Pd, with the pure Pd data point falling 0.9 GPa below the expected trend line. Finally, we use the measured optical properties to illustrate the applicability of these alloys as grating structures and as a planar physical encryption scheme, where we show significant and variable changes in reflectivity upon hydrogenation. These results lay the foundation for the composition and design of next-generation hydrogen sensors and tunable photonic devices.

Recent Advances in Palladium Nanoparticles-Based Hydrogen Sensors for Leak Detection

Along with the development of hydrogen as a sustainable energy carrier, it is imperative to develop very rapid and sensitive hydrogen leaks sensors due to the highly explosive and flammable character of this gas. For this purpose, palladium-based materials are being widely investigated by research teams because of the high affinity between this metal and hydrogen. Furthermore, nanostructured palladium may provide improved sensing performances compared to the use of bulk palladium. This arises from a higher effective surface available for interaction of palladium with the hydrogen gas molecules. Several works taking advantage of palladium nanostructures properties for hydrogen sensing applications have been published. This paper reviews the recent advances reported in the literature in this scope. The electrical and optical detection techniques, most common ones, are investigated and less common techniques such as gasochromic and surface wave acoustic sensors are also addressed. Here, the sensor performances are mostly evaluated by considering their response time and limit of detection.

Metamaterial for Hydrogen Sensing

A hydrogen sensor based on plasmonic metasurfaces is demonstrated to exhibit the industry-required 10 s reaction time and sensitivity. It consists of a layer of either Y or WO₃ sandwiched between a top Pd nanodisk and a Au mirror at the base. The phase change layer (Y, WO₃) reacts with hydrogen, and the corresponding change of the refractive index (permittivity) is detected by the spectral shift of the resonance dip in reflectance at the IR spectral window. This direct reflectance readout of the permittivity change due to hydrogen uptake is fast and is facilitated by radiation field enhancement extending into the phase change volume. Numerical modeling was used to elucidate the effects that real and imaginary parts of the refractive index exert on the spectral shifts of resonance. The mechanism of sensor performance is outlined, and a possibility to tune its spectral range of operation by the diameter of the Pd nanodisk and thickness of the phase change material makes this design applicable to other molecular detection applications including surface-enhanced IR absorption.

Electronic Structure-Dependent Surface Plasmon Resonance in Single Au-Fe Nanoalloys

The relationship between composition and plasmonic properties in noble metal nanoalloys is still largely unexplored. Yet, nanoalloys of noble metals, such as gold, with transition elements, such as iron, have unique properties and a number of potential applications, ranging from nanomedicine to magneto-plasmonics and plasmon-enhanced catalysis. Here, we investigate the localized surface plasmon resonance at the level of the single Au-Fe nanoparticle by applying a strategy that combines experimental measurements using near field electron energy loss spectroscopy with theoretical studies via a full wave numerical analysis and density functional theory calculations of electronic structure. We show that, as the iron fraction increases, the plasmon resonance is blue-shifted and significantly damped, as a consequence of the changes in the electronic band structure of the alloy. This allows the identification of three relevant phenomena to be considered in the design and realization of any plasmonic nanoalloy, specifically: the appearance of new states around the Fermi level; the change in the free electron density of the metal; and the blue shift of interband transitions. Overall, this study provides new opportunities for the control of the optical response in Au-Fe and other plasmonic nanoalloys, which are useful for the realization of magneto-plasmonic devices for molecular sensing, thermo-plasmonics, bioimaging, photocatalysis, and the amplification of spectroscopic signals by local field enhancement.

CMOS-compatible plasmonic hydrogen sensors with a detection limit of 40 ppm

Sensing of leakage at an early stage is crucial for the safe utilization of hydrogen. Optical hydrogen sensors eliminate the potential hazard of ignition caused by electrical sparks but achieve a detection limit far higher than their electrical counterparts so far. To essentially improve the performance of optical hydrogen sensors in terms of detection limit, we demonstrate in this work a plasmonic hydrogen sensor based on aluminum-palladium (Al-Pd) hybrid nanorods. Arranged into high-density regular arrays, the hybrid nanorods are capable of sensing hydrogen at a concentration down to 40 ppm, i.e., one thousandth of the lower flammability limit of hydrogen in air. Different sensing behaviors are found for two sensor configurations, where Pd-Al nanorods provide larger spectral shift and Al-Pd ones exhibit shorter response time. In addition, the plasmonic hydrogen sensors here utilize exclusively CMOS-compatible materials, holding the potential for real-world, large-scale applications.

Rationally Designed PdAuCu Ternary Alloy Nanoparticles for Intrinsically Deactivation-Resistant Ultrafast Plasmonic Hydrogen Sensing

Hydrogen sensors are a prerequisite for the implementation of a hydrogen economy due to the high flammability of hydrogen-air mixtures. They are to comply with the increasingly stringent requirements set by stakeholders, such as the automotive industry and manufacturers of hydrogen safety systems, where sensor deactivation is a severe but widely unaddressed problem. In response, we report intrinsically deactivation-resistant nanoplasmonic hydrogen sensors enabled by a rationally designed ternary PdAuCu alloy nanomaterial, which combines the identified best intrinsic attributes of the constituent binary Pd alloys. This way, we achieve extraordinary hydrogen sensing metrics in synthetic air and poisoning gas background, simulating real application conditions. Specifically, we find a detection limit in the low ppm range, hysteresis-free response over 5 orders of magnitude hydrogen pressure, subsecond response time at room temperature, long-term stability, and, as the key, excellent resistance to deactivating species like carbon monoxide, notably without application of any protective coatings. This constitutes an important step forward for optical hydrogen sensor technology, as it enables application under demanding conditions and provides a blueprint for further material and performance optimization by combining and concerting intrinsic material assets in multicomponent nanoparticles. In a wider context, our findings highlight the potential of rational materials design through alloying of multiple elements for gas sensor development, as well as the potential of engineered metal alloy nanoparticles in nanoplasmonics and catalysis.

Nanoislands as plasmonic materials

Subwavelength metal nanoislands thermally dewetted from a thin film emerge as a powerful and cost-effective photonic material, due to the formation of substantially strong nano-gap-based plasmonic hot spots and their simple large-area nanofabrication. Unlike conventional nanostructures, nanoislands dewetted from thin metal films can be formed on a large scale at the wafer level and show substrate-dependent plasmonic phenomena across a broad spectral range from ultraviolet to infrared. Substrate-selective dewetting methods for metal nanoislands enable diverse nanophotonic and optoelectronic technologies, underlining mechanical, structural, and material properties of a substrate. Emerging bioplasmonic technology using metal nanoislands also serves as a high-throughput and surface-sensitive analytical technique with wide-ranging application in rapid, real-time, and point-of-care medical diagnostics. This review introduces an assortment of dewetting fabrication methods for metal nanoislands on distinct substrates from glass to cellulose fibers and provides novel findings for metal nanoislands on a substrate by three-dimensional numerical modeling. Furthermore, the plasmonic properties of metal nanoislands and recent examples for their photonic applications, in particular, biological sensing, are technically summarized and discussed.

Metal-polymer hybrid nanomaterials for plasmonic ultrafast hydrogen detection

Hydrogen-air mixtures are highly flammable. Hydrogen sensors are therefore of paramount importance for timely leak detection during handling. However, existing solutions do not meet the stringent performance targets set by stakeholders, while deactivation due to poisoning, for example by carbon monoxide, is a widely unsolved problem. Here we present a plasmonic metal-polymer hybrid nanomaterial concept, where the polymer coating reduces the apparent activation energy for hydrogen transport into and out of the plasmonic nanoparticles, while deactivation resistance is provided via a tailored tandem polymer membrane. In concert with an optimized volume-to-surface ratio of the signal transducer uniquely offered by nanoparticles, this enables subsecond sensor response times. Simultaneously, hydrogen sorption hysteresis is suppressed, sensor limit of detection is enhanced, and sensor operation in demanding chemical environments is enabled, without signs of long-term deactivation. In a wider perspective, our work suggests strategies for next-generation optical gas sensors with functionalities optimized by hybrid material engineering.