Induction Heating: An Enabling Technology for the Heat Management in Catalytic Processes

Catalytic Transformation of Carbohydrates into Renewable Organic Chemicals by Revering the Principles of Green Chemistry

Adherence to the principles of green chemistry in a biorefinery setting ensures energy efficiency, reduces the consumption of materials, simplifies reactor design, and rationalizes the process parameters for synthesizing affordable organic chemicals of desired functional efficacy and ingrained sustainability. The green chemistry metrics facilitate assessing the relative merits and demerits of alternative synthetic pathways for the targeted product(s). This work elaborates on how green chemistry has emerged as a transformative framework and inspired innovations toward the catalytic conversion of biomass-derived carbohydrates into fuels, chemicals, and synthetic polymers. Specific discussions have been incorporated on the judicious selection of feedstock, reaction parameters, reagents (stoichiometric or catalytic), and other synthetic auxiliaries to obtain the targeted product(s) in desired selectivity and yield. The prospects of a carbohydrate-centric biorefinery have been emphasized and research avenues have been proposed to eliminate the remaining roadblocks. The analyses presented in this review will steer to developing superior synthetic strategies and processes for envisaging a sustainable bioeconomy centered on biomass-derived carbohydrates.

Enhancing the catalytic H2 production performance of magnetic Ni-Fe2O3-C catalyst in biomass steam gasification using electromagnetic induction heating

In this study, a novel magnetic Ni-Fe2O3-C catalyst combined with electromagnetic induction heating in biomass steam gasification was proposed to enhance H2 production. Better catalytic performance for H2 production was observed with the Ni-Fe2O3-C catalyst under induction heating, resulting in an increase in H2 yield from 735.1 to 2271.2 mL/g-biomass (a 209.1 % enhancement). SEM, TGA and XRD analysis demonstrated a significant decrease in coking deposition, caking, and particle agglomeration of the Ni-Fe2O3-C catalyst under induction heating, while maintaining more active sites. Importantly, the benefits of induction heating were also applicable to different magnetic catalysts like Ni-Al2O3-C, Ni-ZrO2-C, and Ni-MgO-C. Experimental results revealed a logarithmic correlation between the increase in H2 yields due to induction heating and the magnetic saturation (Ms) of the catalysts. The Ni-Fe2O3-C catalyst, with a high Ms of 50.9 emu/g, showed the highest catalytic activity for H2 production under induction heating in this study.

A US perspective on closing the carbon cycle to defossilize difficult-to-electrify segments of our economy

Electrification to reduce or eliminate greenhouse gas emissions is essential to mitigate climate change. However, a substantial portion of our manufacturing and transportation infrastructure will be difficult to electrify and/or will continue to use carbon as a key component, including areas in aviation, heavy-duty and marine transportation, and the chemical industry. In this Roadmap, we explore how multidisciplinary approaches will enable us to close the carbon cycle and create a circular economy by defossilizing these difficult-to-electrify areas and those that will continue to need carbon. We discuss two approaches for this: developing carbon alternatives and improving our ability to reuse carbon, enabled by separations. Furthermore, we posit that co-design and use-driven fundamental science are essential to reach aggressive greenhouse gas reduction targets.

Revolutionizing Airborne Virus Defense: Electromagnetic MXene-Coated Air Filtration for Superior Aerosol Viral Removal

The COVID-19 pandemic sparked public health concerns about the transmission of airborne viruses. Current methods mainly capture pathogens without inactivation, leading to potential secondary pollution. Herein, we evaluated the inactivation performance of a model viral species (MS2) in simulated bioaerosol by an electromagnetically enhanced air filtration system under a 300 kHz electromagnetic induction field. A nonwoven fabric filter was coated with a 2D catalyst, MXene (Ti3C2Tx), at a coating density of 4.56 mg·cm-2 to absorb electromagnetic irradiation and produce local heating and electromagnetic field for microbial inactivation. The results showed that the MXene-coated air filter significantly enhanced the viral removal efficiency by achieving a log removal of 3.4 ± 0.15 under an electromagnetic power density of 369 W·cm-2. By contrast, the pristine filter without catalyst coating only garnered a log removal of 0.3 ± 0.04. Though the primary antimicrobial mechanism is the local heating as indicated by the elevated surface temperature of 72.2 ± 4 °C under the electromagnetic field, additional nonthermal effects (e.g., dielectrophoresis) on enhanced viral capture during electromagnetically enhanced filtration were investigated by COMSOL simulation to delineate the potential transmission trajectories of bioaerosol. The results provide unique insights into the mechanisms of pathogen control and thus promote alternative solutions for preventing the transmission of airborne pathogens.

Electrification of Selective Catalytic Liquid Organic Hydrogen Carriers: Hydrogenation and Dehydrogenation Reactions

The development of efficient, chemical hydrogen-storage materials is one of the greatest technical challenges for the coming hydrogen-based economy. Analyzed liquid organic hydrogen carriers (LOHCs), which bond, store, and release the H2 molecules through catalytic hydrogenation, cracking, and dehydrogenation cycles, are being considered as an alternative, functional option. The search for a highly industrialized reactive production process, coupled with the use of renewable electrical energy, has encouraged the consideration of characteristic stand-alone methods (such as microwave-assisted surface reactions, an increase in the rates by magnetic heating systems, electrocatalysis, variable photochemical manufacturing, and plasma). This mini review aims to highlight, assess, and critically evaluate these recent advances in the electrification of LOHC-related plant technologies. Besides base storing vectors, such as methanol, formaldehyde, and formic acid derivatives, reversible cycling compounds, i.e., benzene, toluene, polycyclic dibenzyl toluene (DBT), carbazole, and indole, are given an overview. These all compete with, for example, ammonia. Specific design methodologies, such as density functional theory (DFT), kinetics, mass-transfer phenomena, etc., are discussed, whether these were studied or the subject of modeling. Lastly, quantitative structure-performance relationships are correlated for activity, selectivity, and stability, where the latter was possible.

Fundamentals and Recent Progress in Magnetic Field Assisted CO2 Capture and Conversion

CO2 capture and conversion technology are highly promising technologies that definitely play a part in the journey towards carbon neutrality. Releasing CO2 by mild stimulation and the development of high efficiency catalytic processes are urgently needed. The magnetic field, as a thermodynamic parameter independent of temperature and pressure, is vital in the enhancement of CO2 capture and conversion process. In this review, the recent progress of magnetic field-enhanced CO2 capture and conversion is comprehensively summarized. The theoretical fundamentals of magnetic field on CO2 adsorption, release and catalytic reduction process are discussed, including the magnetothermal, magnetohydrodynamic, spin selection, Lorentz forces, magnetoresistance and spin relaxation effects. Additionally, a thorough review of the current progress of the enhancement strategies of magnetic field coupled with a variety of fields (including thermal, electricity, and light) is summarized in the aspect of CO2 related process. Finally, the challenges and prospects associated with the utilization of magnetic field-assisted techniques in the construction of CO2 capture and conversion systems are proposed. This review offers a reference value for the future design of catalysts, mechanistic investigations, and practical implementation for magnetic field enhanced CO2 capture and conversion.

Hydrogen Spillover-Driven Dynamic Evolution and Migration of Iron Oxide for Structure Regulation of Versatile Magnetic Nanocatalysts

Magnetic nanocatalysts with properties of easy recovery, induced heating, or magnetic levitation play a crucial role in advancing intelligent techniques. Herein, we report a method for the synthesis of versatile core-shell-type magnetic nanocatalysts through "noncontact" hydrogen spillover-driven reduction and migration of iron oxide with the assistance of Pd. In situ analysis techniques were applied to visualize the dynamic evolution of the magnetic nanocatalysts. Pd facilitates the dissociation of hydrogen molecules into activated H*, which then spills and thus drives the iron oxide reduction, gradual outward split, and migration through the carbonaceous shell. By controlling the evolution stage, nanocatalysts having diverse architectures including core-shell, split core-shell, or hollow type, each featuring Pd or PdFe loaded on the carbon shell, can be obtained. As a showcase, a magnetic nanocatalyst (Pd-loaded split core-shell) can hydrogenate crotonaldehyde to butanal (26 624 h-1 in TOF, ∼100% selectivity), outperforming reported Pd-based catalysts. This is due to the synergy of the enhanced local magnetothermal effect and the preferential adsorption of -C═C on Pd with a small d bandwidth. Another catalyst (PdFe-loaded split core-shell) also delivers a robust performance in phenylacetylene semihydrogenation (100% conversion, 97.5% selectivity) as PdFe may inhibit the overhydrogenation of -C═C. Importantly, not only Pd, other noble metals (e.g., Pt, Ru, and Au) also showed a similar property, revealing a general rule that hydrogen spillover drives the dynamic reduction, splitting, and migration of encapsulated nanosized iron oxide, resulting in diverse structures. This study would offer a structure-controllable fabrication of high-performance magnetic nanocatalysts for various applications.

Induction heating: an efficient methodology for the synthesis of functional core-shell nanoparticles

Induction heating has been applied for a variety of purposes over the years, including hyperthermia-induced cell death, industrial manufacturing, and heterogeneous catalysis. However, its potential in materials synthesis has not been extensively studied. Herein, we have demonstrated magnetic induction heating-assisted synthesis of core-shell nanoparticles starting from a magnetic core. The induction heating approach allows an easy synthesis of FeNi3@Mo and Fe2.2C@Mo nanoparticles containing a significantly higher amount of molybdenum on the surface than similar materials synthesized using conventional heating. Exhaustive electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy characterization data are presented to establish the core-shell structures. Furthermore, the molybdenum shell was transformed into the Mo2C phase, and the catalytic activity of the resulting nanoparticles tested for the propane dry reforming reaction under induction heating. Lastly, the beneficial role of induction heating-mediated synthesis was extended toward the preparation of the FeNi3@WOx core-shell nanoparticles.

Multifunctional materials for catalyst-specific heating and thermometry in tandem catalysis

A multifunctional material design, integrating catalytic as well as auxiliary magnetic susception and contactless thermal sensing functionalities, unlocks catalyst-specific heating and thermometry for spatially proximate solid catalysts in a single reactor. The new concept alleviates temperature incompatibilities in tandem catalysis, as showcased for the direct production of propene from ethene, via sequential olefin dimerization and metathesis reactions.

Cobalt ferrite as an electromagnetically boosted metal oxide hetero-Fenton catalyst for water treatment

The cobalt ferrite Fenton catalysts were obtained by the flow co-precipitation method. FTIR, XRD, and Mössbauer spectroscopy confirmed the spinel structure. The crystallite size of the as-synthesized sample is 12 nm, while the samples annealed at 400 and 600 °C have crystallite sizes of 16 and 18 nm, respectively. The as-synthesized sample has a grain size of 0.1-5.0 μm in size, while the annealed samples have grain sizes of 0.5 μm-15 μm. The degree of structure inversion ranges from 0.87 to 0.97. The catalytic activity of cobalt ferrites has been tested in the decomposition of hydrogen peroxide and the oxidation of caffeine. The annealing of the CoFe₂O₄ increases its catalytic activity in both model reactions, with the optimal annealing temperature being 400 °C. The reaction order has been found to increase with increasing H₂O₂ concentration. Electromagnetic heating accelerates the catalytic reaction more than 2 times. As a result, the degree of caffeine decomposition increases from 40% to 85%. The used catalysts have insignificant changes in crystallite size and distribution of cations. Thus, the electromagnetically heated cobalt ferrite can be a controlled catalyst in water purification technology.

Catalytic Sabatier Process under Thermally and Magnetically Induced Heating: A Comparative Case Study for Titania-Supported Nickel Catalyst

In the present paper, we compare the activity, selectivity, and stability of a supported nickel catalyst in classical heating conditions and in magnetically activated catalysis by using iron wool as a heating agent. The catalyst, 5 wt% Ni supported on titania (Degussa P25), was prepared via an organometallic decomposition method and was thoroughly characterized by using elemental, microscopic, and diffraction techniques. In the event of magnetic induction heating, the % CO₂ conversion reached a maximum of ~85% compared to ~78% for thermal conditions at a slightly lower temperature (~335 °C) than the thermal heating (380 °C). More importantly, both processes were found to be stable for 45 h on stream. Moreover, the effects of magnetic induction and classical heating over the catalyst evolution were discussed. This study demonstrated the potential of magnetic heating-mediated methanation, which is currently under investigation for the development of pilot-scale reactors.

l-Lysine Stabilized FeNi Nanoparticles for the Catalytic Reduction of Biomass-Derived Substrates in Water Using Magnetic Induction

The reduction of biomass-derived compounds gives access to valuable chemicals from renewable sources, circumventing the use of fossil feedstocks. Herein, we describe the use of iron-nickel magnetic nanoparticles for the reduction of biomass model compounds in aqueous media under magnetic induction. Nanoparticles with a hydrophobic ligand (FeNi₃ -PA, PA=palmitic acid) have been employed successfully, and their catalytic performance is intended to improve by ligand exchange with lysine (FeNi₃ -Lys and FeNi₃ @Ni-Lys NPs) to enhance water dispersibility. All three catalysts have been used to hydrogenate 5-hydroxymethylfurfural into 2,5-bis(hydroxymethyl)furan with complete selectivity and almost quantitative yields, using 3 bar of H₂ and a magnetic field of 65 mT in water. These catalysts have been recycled up to 10 times maintaining high conversions. Under the same conditions, levulinic acid has been hydrogenated to γ-valerolactone, and 4'-hydroxyacetophenone hydrodeoxygenated to 4-ethylphenol, with conversions up to 70 % using FeNi₃ -Lys, and selectivities above 85 % in both cases. This promising catalytic system improves biomass reduction sustainability by avoiding noble metals and expensive ligands, increasing energy efficiency via magnetic induction heating, using low H₂ pressure, and proving good reusability while working in an aqueous medium.

Ultrafast materials synthesis and manufacturing techniques for emerging energy and environmental applications

Energy and environmental issues have attracted increasing attention globally, where sustainability and low-carbon emissions are seriously considered and widely accepted by government officials. In response to this situation, the development of renewable energy and environmental technologies is urgently needed to complement the usage of traditional fossil fuels. While a big part of advancement in these technologies relies on materials innovations, new materials discovery is limited by sluggish conventional materials synthesis methods, greatly hindering the advancement of related technologies. To address this issue, this review introduces and comprehensively summarizes emerging ultrafast materials synthesis methods that could synthesize materials in times as short as nanoseconds, significantly improving research efficiency. We discuss the unique advantages of these methods, followed by how they benefit individual applications for renewable energy and the environment. We also highlight the scalability of ultrafast manufacturing towards their potential industrial utilization. Finally, we provide our perspectives on challenges and opportunities for the future development of ultrafast synthesis and manufacturing technologies. We anticipate that fertile opportunities exist not only for energy and the environment but also for many other applications.

Magnetically Induced CO2 Methanation In Continuous Flow Over Supported Nickel Catalysts with Improved Energy Efficiency

A new selective and efficient catalytic system for magnetically induced catalytic CO₂ methanation was developed, composed of an abundant iron-based heating agent, namely a commercial iron wool, combined with supported Nickel nanoparticles (Ni NPs) as catalysts. The effect of metal oxide support was evaluated by preparing different 10 wt % Ni catalyst (TiO₂ , ZrO₂ , CeO₂ , and CeZrO₂ ) via organometallic decomposition route. As-prepared catalysts were thoroughly characterized using powder X-ray diffraction, electron microscopy, elemental analysis, vibrating sample magnetometer, and X-ray photoelectron spectroscopy techniques. High conversion and selectivity toward methane were observed at mid-temperature range, hence improving energy efficiency of the process with respect to the previous results under magnetic heating conditions. To gain further insight into the catalytic system, the effects of the synthesis method and of 0.5 wt % Ru doping were evaluated. Finally, the dynamic nature of magnetically induced heating was demonstrated through fast stop-and-go experiments, proving the suitability of this technology for the storage of intermittent renewable energy through P2G process.

Facile Access to Fabricate Carbon Dots and Perspective of Large-Scale Applications

Carbon dots (CDs), fluorescent carbon nanoparticles with particle sizes < 10 nm, are constantly being developed for potential large-scale applications. Recently, methods allow CD synthesis to be carried out on large-scale preparation in a controlled fashion are potentially important for multiple disciplines, including bottom-up strategy, top-down method. In this review, the recent progresses in the research of the methods for large-scale production of CDs and their functionalization are summarized. Especially, the methods of CD synthesis, such as large-scale preparation, hydrothermal/solvothermal, microwave-assisted, magnetic hyperthermia microfluidic and other methods, along with functionalization of CDs, are summarized in detail. By promising applications of CDs, there are three aspects have been already reported, such as enhancing mechanical properties, flame retardancy, and energy storage. Also, future development of CDs is prospected.

Catalytic ammonia reforming: alternative routes to net-zero-carbon hydrogen and fuel

Ammonia is an energy-dense liquid hydrogen carrier and fuel whose accessible dissociation chemistries offer promising alternatives to hydrogen electrolysis, compression and dispensing at scale. Catalytic ammonia reforming has thus emerged as an area of renewed focus within the ammonia and hydrogen energy research & development communities. However, a majority of studies emphasize the discovery of new catalytic materials and their evaluation under idealized laboratory conditions. This Perspective highlights recent advances in ammonia reforming catalysts and their demonstrations in realistic application scenarios. Key knowledge gaps and technical needs for real reformer devices are emphasized and presented alongside enabling catalyst and reaction engineering fundamentals to spur future investigations into catalytic ammonia reforming.

Hardening of Cobalt Ferrite Nanoparticles by Local Crystal Strain Release: Implications for Rare Earth Free Magnets

In this work, we demonstrate that the reduction of the local internal stress by a low-temperature solvent-mediated thermal treatment is an effective post-treatment tool for magnetic hardening of chemically synthesized nanoparticles. As a case study, we used nonstoichiometric cobalt ferrite particles of an average size of 32(8) nm synthesized by thermal decomposition, which were further subjected to solvent-mediated annealing at variable temperatures between 150 and 320 °C in an inert atmosphere. The postsynthesis treatment produces a 50% increase of the coercive field, without affecting neither the remanence ratio nor the spontaneous magnetization. As a consequence, the energy product and the magnetic energy storage capability, key features for applications as permanent magnets and magnetic hyperthermia, can be increased by ca. 70%. A deep structural, morphological, chemical, and magnetic characterization reveals that the mechanism governing the coercive field improvement is the reduction of the concomitant internal stresses induced by the low-temperature annealing postsynthesis treatment. Furthermore, we show that the medium where the mild annealing process occurs is essential to control the final properties of the nanoparticles because the classical annealing procedure (T > 350 °C) performed on a dried powder does not allow the release of the lattice stress, leading to the reduction of the initial coercive field. The strategy here proposed, therefore, constitutes a method to improve the magnetic properties of nanoparticles, which can be particularly appealing for those materials, as is the case of cobalt ferrite, currently investigated as building blocks for the development of rare-earth free permanent magnets.

Ferroelectric Polarization Modulated Thermal Conductivity in Barium Titanate Ceramic

Thermal conductivity k dominates in a heat transfer medium, and a field modulated k would facilitate delicate control in thermal management technology, yet it is hardly realized in a single solid material unless with changing temperature. Herein, in BaTiO3 ceramic, a modulated k was discovered by adjusting ferroelectric polarization P, which was a conventional strategy in ferroelectric functional materials. Four different states (P1, P2, P3, P4) were obtained by controlling poling time and field strength, showing that k leaped from 2.704 ± 0.054 to 3.201 ± 0.070 W (m K)-1 with increased P. Moreover, the strong correlation between P and k was also verified by the thermal depolarization measurement from room temperature to Curie temperature. The underlying origin of P modulated k was attributed to the internal bias field, which is born in the oriented ferroelectric domains, tightening special phonon modes in BaTiO3 ceramics. Raman spectrum, P-E loops, first-order reversible curve, XRD analysis, and PFM measurement were then employed to clarify how ferroelectric polarization structurally influences phonon transport and subsequent thermal conductivity. This work will pave a brand-new research route for conventional ferroelectric ceramic, also potentiating the idea of the electric field-controlled k component and active solid heat-transport device in the future.

Research Progress on Magnetic Catalysts and Its Application in Hydrogen Production Area

The noncontact heating technology of IH targets heat directly where it is needed through the electromagnetic energy adsorption and conversion of magnetic materials. Unlike conventional heating methods, the heat generated by electromagnetic induction of magnetic materials can be applied directly into the reactor without heating the entire device; this new heating method is not only more energy efficient but also safer, cleaner and more sustainable if renewable electricity is adopted; moreover, magnetic catalysts can be recovered and reused by separating chemical reactants and products from the catalyst by the application of a magnetic field, and it can provide the required heat source for the reaction without altering its catalytic properties. Magnetic catalysts with an electric field have been applied to some industrial areas, such as the preparation of new materials, catalytic oxidation reactions, and high-temperature heat absorption reactions. It is a trend that is used in the hydrogen production process, especially the endothermic steam reforming process. Therefore, in this paper, the heat release mechanism, properties, preparation methods and the application of magnetic catalysts were presented. Highlights of the application and performance of magnetic catalysts in the hydrogen production area were also discussed.

Magnetically Induced Catalytic Reduction of Biomass-Derived Oxygenated Compounds in Water

The development of energetically efficient processes for the aqueous reduction of biomass-derived compounds into chemicals is key for the optimal transformation of biomass. Herein we report an early example of the reduction of biomass-derived oxygenated compounds in water by magnetically induced catalysis. Non-coated and carbon-coated core-shell FeCo@Ni magnetic nanoparticles were used as the heating agent and the catalyst simultaneously. In this way it was possible to control the product distribution by adjusting the field amplitude applied during the magnetic catalysis, opening a precedent for this type of catalysis. Finally, the encapsulation of the magnetic nanoparticles in carbon (FeCo@Ni@C) strongly improved the stability of the magnetic catalyst in solution, making its reuse possible up to at least eight times in dioxane and four times in water.

Inductive heating and flow chemistry - a perfect synergy of emerging enabling technologies

Inductive heating has developed into a powerful and rapid indirect heating technique used in various fields of chemistry, but also in medicine. Traditionally, inductive heating is used in industry, e.g., for heating large metallic objects including bending, bonding, and welding pipes. In addition, inductive heating has emerged as a partner for flow chemistry, both of which are enabling technologies for organic synthesis. This report reviews the combination of flow chemistry and inductive heating in industrial settings as well as academic research and demonstrates that the two technologies ideally complement each other.

Alternating magnetic field initiated catalytic deconstruction of medical waste to produce hydrogen-rich gases and graphite

During the coronavirus 2019 (COVID-19) pandemic, there has been a dramatic increase in the use of medical products and personal protective equipment, such as masks, gowns, and disposable syringes, to treat patients or administer vaccines. However, this may lead to generation of large quantities of biohazardous medical waste. Here, an alternating-magnetic-field-initiated catalytic strategy is proposed to convert disposable syringes into hydrogen-rich gases and high-value graphite. Specifically, in addition to selecting heavy fraction of bio-oil as initiator, disposable syringe needles are used as radio frequency electromagnetic wave receptors to initiate the deconstruction of disposable syringe plastic. The highest H2 yield of 39.9 mmol g-1 is achieved, and 30.1 mmol g-1 is maintained after 10 cycles. Moreover, a high carbon yield of 286 mg g-1 can be obtained. Beyond disposable syringes, this strategy could help to solve the emerging issue for other types of medical waste (e.g., mask and protective clothing) disposal.

Induction Heating of Magnetically Susceptible Nanoparticles for Enhanced Hydrogenation of Oleic Acid

Radio frequency (RF) induction heating was compared to conventional thermal heating for the hydrogenation of oleic acid to stearic acid. The RF reaction demonstrated decreased coke accumulation and increased product selectivity at comparable temperatures over mesoporous Fe3O4 catalysts composed of 28-32 nm diameter nanoparticles. The Fe3O4 supports were decorated with Pd and Pt active sites and served as the local heat generators when subjected to an alternating magnetic field. For hydrogenation over Pd/Fe3O4, both heating methods gave similar liquid product selectivities, but thermogravimetric analysis-differential scanning calorimetry measurements showed no coke accumulation for the RF-heated catalyst versus 6.5 wt % for the conventionally heated catalyst. A different trend emerged when hydrogenation over Pt/Fe3O4 was performed. Compared to conventional heating, the RF increased the selectivity to stearic acid by an additional 15%. Based on these results, RF heating acting upon a magnetically susceptible nanoparticle catalyst would also be expected to positively impact systems with high coking rates, for example, nonoxidative dehydrogenations.

Review on Additive Manufacturing of Catalysts and Sorbents and the Potential for Process Intensification

Additive manufacturing of catalyst and sorbent materials promises to unlock large design freedom in the structuring of these materials, and could be used to locally tune porosity, shape and resulting parameters throughout the reactor along both the axial and transverse coordinates. This contrasts catalyst structuring by conventional methods, which yields either very dense randomly packed beds or very open cellular structures. Different 3D-printing processes for catalytic and sorbent materials exist, and the selection of an appropriate process, taking into account compatible materials, porosity and resolution, may indeed enable unbounded options for geometries. In this review, recent efforts in the field of 3D-printing of catalyst and sorbent materials are discussed. It will be argued that these efforts, whilst promising, do not yet exploit the full potential of the technology, since most studies considered small structures that are very similar to structures that can be produced through conventional methods. In addition, these studies are mostly motivated by chemical and material considerations within the printing process, without explicitly striving for process intensification. To enable value-added application of 3D-printing in the chemical process industries, three crucial requirements for increased process intensification potential will be set out: i) the production of mechanically stable structures without binders; ii) the introduction of local variations throughout the structure; and iii) the use of multiple materials within one printed structure.

Recent Advances in the Development of Highly Conductive Structured Supports for the Intensification of Non-adiabatic Gas-Solid Catalytic Processes: The Methane Steam Reforming Case Study

Structured catalysts are strong candidates for the intensification of non-adiabatic gas-solid catalytic processes thanks to their superior heat and mass transfer properties combined with low pressure drops. In the past two decades, different types of substrates have been proposed, including honeycomb monoliths, open-cell foams and, more recently, periodic open cellular structures produced by additive manufacturing methods. Among others, thermally conductive metallic cellular substrates have been extensively tested in heat-transfer limited exo- or endo-thermic processes in tubular reactors, demonstrating significant potential for process intensification. The catalytic activation of these geometries is critical: on one hand, these structures can be washcoated with a thin layer of catalytic active phase, but the resulting catalyst inventory is limited. More recently, an alternative approach has been proposed, which relies on packing the cavities of the metallic matrix with catalyst pellets. In this paper, an up-to-date overview of the aforementioned topics will be provided. After a brief introduction concerning the concept of structured catalysts based on highly conductive supports, specific attention will be devoted to the most recent advances in their manufacturing and in their catalytic activation. Finally, the application to the methane steam reforming process will be presented as a relevant case study of process intensification. The results from a comparison of three different reactor layouts (i.e. conventional packed bed, washcoated copper foams and packed copper foams) will highlight the benefits for the overall reformer performance resulting from the adoption of highly conductive structured internals.

Prospects and challenges for autonomous catalyst discovery viewed from an experimental perspective

Autonomous catalysis research requires elaborate integration of operando experiments into automated workflows. Suitable experimental data for analysis by artificial intelligence can be measured more readily according to standard operating procedures.

Magnetic Nanoparticles: Synthesis, Anisotropy, and Applications

Anisotropy is an important and widely present characteristic of materials that provides desired direction-dependent properties. In particular, the introduction of anisotropy into magnetic nanoparticles (MNPs) has become an effective method to obtain new characteristics and functions that are critical for many applications. In this review, we first discuss anisotropy-dependent ferromagnetic properties, ranging from intrinsic magnetocrystalline anisotropy to extrinsic shape and surface anisotropy, and their effects on the magnetic properties. We further summarize the syntheses of monodisperse MNPs with the desired control over the NP dimensions, shapes, compositions, and structures. These controlled syntheses of MNPs allow their magnetism to be finely tuned for many applications. We discuss the potential applications of these MNPs in biomedicine, magnetic recording, magnetotransport, permanent magnets, and catalysis.

Commercial Cu2 Cr2 O5 Decorated with Iron Carbide Nanoparticles as a Multifunctional Catalyst for Magnetically Induced Continuous-Flow Hydrogenation of Aromatic Ketones

Copper chromite is decorated with iron carbide nanoparticles, producing a magnetically activatable multifunctional catalytic system. This system (ICNPs@Cu2 Cr2 O5 ) can reduce aromatic ketones to aromatic alcohols when exposed to magnetic induction. Under magnetic excitation, the ICNPs generate locally confined hot spots, selectively activating the Cu2 Cr2 O5 surface while the global temperature remains low (≈80 °C). The catalyst selectively hydrogenates a scope of benzylic and non-benzylic ketones under mild conditions (3 bar H2 , heptane), while ICNPs@Cu2 Cr2 O5 or Cu2 Cr2 O5 are inactive when the same global temperature is adjusted by conventional heating. A flow reactor is presented that allows the use of magnetic induction for continuous-flow hydrogenation at elevated pressure. The excellent catalytic properties of ICNPs@Cu2 Cr2 O5 for the hydrogenation of biomass-derived furfuralacetone are conserved for at least 17 h on stream, demonstrating for the first time the application of a magnetically heated catalyst to a continuously operated hydrogenation reaction in the liquid phase.

Catalytic Depolymerization of Waste Polyolefins by Induction Heating: Selective Alkane/Alkene Production

Low- and high-density polyethylene (LDPE/HDPE) have been selectively depolymerized, without added H2, to C2-C20 + alkanes/alkenes via energy-efficient radio frequency induction heating, coupled with dual-functional heterogeneous Fe3O4 and Ni- or Pt-based catalysts. Fe3O4 was used to locally generate heat when exposed to magnetic fields. Initial results indicate that zeolite-based Ni catalysts are more selective to light olefins, while Ni supported on ceria catalysts are more selective to C7-C14 alkanes/alkenes. LDPE conversions up to 94% were obtained with minimal aromatic, coke, or methane formation which are typically observed with thermal heating. Two depolymerization mechanisms, a reverse Cossee-Arlman mechanism or a random cleavage process, were proposed to account for the different selectivities. The depolymerization process was also tested on commercial LDPE (grocery bags), polystyrene, and virgin HDPE using the Ni on Fe3O4 catalyst, with the LDPE resulting in similar product conversion (∼48%) and selectivity as for virgin LDPE.

Flow Chemistry under Extreme Conditions: Synthesis of Macrocycles with Musklike Olfactoric Properties

Starting from small cyclic ketones, continuous flow synthesis is used to produce medium-sized rings and macrocycles that are relevant for the fragrance industry. Triperoxides are important intermediates in this process and are pyrolyzed at temperatures above 250 °C. The synthesis is carried out in two continuously operated flow reactors connected by a membrane-operated separator. The practicality of flow chemistry is impressively demonstrated in this work by the use of hazardous reagent mixtures (30% H₂O₂, 65% HNO₃) and the pyrolysis of no less problematic peroxides. All new macrocycles were tested for their olfactory properties in relation to musk.

Determination of the surface temperature of magnetically heated nanoparticles using a catalytic approach

Herein we describe a new method for the determination of the surface temperature of magnetically heated nanoparticles in solution using the temperature dependency of the catalytic performances of iron carbide nanoparticles coated with ruthenium (Fe_2.2C@Ru) for acetophenone hydrodeoxygenation. A correlation between nanoparticle surface temperature and magnetic field could be established. Very high surface temperatures could be estimated in different solvents, which were also found similar at a given magnetic field and well above some solvent boiling points.

Porous Silicon Carbide (SiC): A Chance for Improving Catalysts or Just Another Active-Phase Carrier?

There is an obvious gap between efforts dedicated to the control of chemicophysical and morphological properties of catalyst active phases and the attention paid to the search of new materials to be employed as functional carriers in the upgrading of heterogeneous catalysts. Economic constraints and common habits in preparing heterogeneous catalysts have narrowed the selection of active-phase carriers to a handful of materials: oxide-based ceramics (e.g. Al₂O₃, SiO₂, TiO₂, and aluminosilicates-zeolites) and carbon. However, these carriers occasionally face chemicophysical constraints that limit their application in catalysis. For instance, oxides are easily corroded by acids or bases, and carbon is not resistant to oxidation. Therefore, these carriers cannot be recycled. Moreover, the poor thermal conductivity of metal oxide carriers often translates into permanent alterations of the catalyst active sites (i.e. metal active-phase sintering) that compromise the catalyst performance and its lifetime on run. Therefore, the development of new carriers for the design and synthesis of advanced functional catalytic materials and processes is an urgent priority for the heterogeneous catalysis of the future. Silicon carbide (SiC) is a non-oxide semiconductor with unique chemicophysical properties that make it highly attractive in several branches of catalysis. Accordingly, the past decade has witnessed a large increase of reports dedicated to the design of SiC-based catalysts, also in light of a steadily growing portfolio of porous SiC materials covering a wide range of well-controlled pore structure and surface properties. This review article provides a comprehensive overview on the synthesis and use of macro/mesoporous SiC materials in catalysis, stressing their unique features for the design of efficient, cost-effective, and easy to scale-up heterogeneous catalysts, outlining their success where other and more classical oxide-based supports failed. All applications of SiC in catalysis will be reviewed from the perspective of a given chemical reaction, highlighting all improvements rising from the use of SiC in terms of activity, selectivity, and process sustainability. We feel that the experienced viewpoint of SiC-based catalyst producers and end users (these authors) and their critical presentation of a comprehensive overview on the applications of SiC in catalysis will help the readership to create its own opinion on the central role of SiC for the future of heterogeneous catalysis.

A setup to measure the temperature-dependent heating power of magnetically heated nanoparticles up to high temperature

Magnetic heating, namely, the use of heat released by magnetic nanoparticles (MNPs) excited with a high-frequency magnetic field, has so far been mainly used for biological applications. More recently, it has been shown that this heat can be used to catalyze chemical reactions, some of them occurring at temperatures up to 700 °C. The full exploitation of MNP heating properties requires the knowledge of the temperature dependence of their heating power up to high temperatures. Here, a setup to perform such measurements is described based on the use of a pyrometer for high-temperature measurements and on a protocol based on the acquisition of cooling curves, which allows us to take into account calorimeter losses. We demonstrate that the setup permits to perform measurements under a controlled atmosphere on solid state samples up to 550 °C. It should in principle be able to perform measurements up to 900 °C. The method, uncertainties, and possible artifacts are described and analyzed in detail. The influence on losses of putting under vacuum different parts of the calorimeter is measured. To illustrate the setup possibilities, the temperature dependence of heating power is measured on four samples displaying very different behaviors. Their heating power increases or decreases with temperature, displaying temperature sensibilities ranging from -2.5 to +4.4% K^-1. This setup is useful to characterize the MNPs for magnetically heated catalysis applications and to produce data that will be used to test models permitting to predict the temperature dependence of MNP heating power.

Engineering Iron Oxide Nanocatalysts by a Microwave-Assisted Polyol Method for the Magnetically Induced Degradation of Organic Pollutants

Advanced oxidation processes constitute a promising alternative for the treatment of wastewater containing organic pollutants. Still, the lack of cost-effective processes has hampered the widespread use of these methodologies. Iron oxide magnetic nanoparticles stand as a great alternative since they can be engineered by different reproducible and scalable methods. The present study consists of the synthesis of single-core and multicore magnetic iron oxide nanoparticles by the microwave-assisted polyol method and their use as self-heating catalysts for the degradation of an anionic (acid orange 8) and a cationic dye (methylene blue). Decolorization of these dyes was successfully improved by subjecting the catalyst to an alternating magnetic field (AMF, 16 kA/m, 200 kHz). The sudden temperature increase at the surface of the catalyst led to an intensification of 10% in the decolorization yields using 1 g/L of catalyst, 0.3 M H₂O₂ and 500 ppm of dye. Full decolorization was achieved at 90 °C, but iron leaching (40 ppm) was detected at this temperature leading to a homogeneous Fenton process. Multicore nanoparticles showed higher degradation rates and 100% efficiencies in four reusability cycles under the AMF. The improvement of this process with AMF is a step forward into more sustainable remediation techniques.

Non-thermal radiation heating synthesis of nanomaterials

The nanoscale effect enables the unique magnetic, optical, thermal and electrical properties of nanostructured materials and has attracted extensive investigation for applications in catalysis, biomedicine, sensors, and energy storage and conversion. The widely used synthesis methods, such as traditional hydrothermal reaction and calcination, are bulk heating processes based on thermal radiation. Differing from traditional heating methods, non-thermal radiation heating technique is a local heating mode. In this regard, this review summarizes various non-thermal radiation heating methods for synthesis of nanomaterials, including microwave heating, induction heating, Joule heating, laser heating and electron beam heating. The advantages and disadvantages of these non-thermal radiation heating methods for the synthesis of nanomaterials are compared and discussed. Finally, the future development and challenges of non-thermal radiation heating method for potential synthesis of nanomaterials are discussed.

Local Induction Heating Capabilities of Zeolites Charged with Metal and Oxide MNPs for Application in HDPE Hydrocracking: A Proof of Concept

Zeolites are widely used in high-temperature oil refining processes such as fluid catalytic cracking (FCC), hydrocracking, and aromatization. Significant energy cost are associated with these processes due to the high temperatures required. The induction heating promoted by magnetic nanoparticles (MNPs) under radio frequency fields could contribute to solving this problem by providing a supplementary amount of heat in a nano-localized way, just at the active centre site where the catalytic process takes place. In this study, the potential of such a complementary route to reducing energetic requirements is evaluated. The catalytic cracking reaction under a hydrogen atmosphere (hydrocracking) applied to the conversion of plastics was taken as an application example. Thus, a commercial zeolite catalyst (H-USY) was impregnated with three different magnetic nanoparticles: nickel (Ni), cobalt (Co), maghemite (γ-Fe₂O₃), and their combinations and subjected to electromagnetic fields. Temperature increases of approximately 80 °C were measured for H-USY zeolite impregnated with γ-Fe₂O₃ and Ni-γ-Fe₂O₃ due to the heat released under the radio frequency fields. The potential of the resulting MNPs derived catalyst for HDPE (high-density polyethylene) conversion was also evaluated by thermogravimetric analysis (TGA) under hydrogen atmosphere. This study is a proof of concept to show that induction heating could be used in combination with traditional resistive heating as an additional energy supplier, thereby providing an interesting alternative in line with a greener technology.

Catalytic Enhancement of Inductively Heated Fe3 O4 Nanoparticles by Removal of Surface Ligands

Heat management in catalysis is limited by each material's heat transfer efficiencies, resulting in energy losses despite current thermal engineering strategies. In contrast, induction heating of magnetic nanoparticles (NPs) generates heat at the surface of the catalyst where the reaction occurs, reducing waste heat via dissipation. However, the synthesis of magnetic NPs with optimal heat generation requires interfacial ligands, such as oleic acid, which act as heat sinks. Surface treatments using tetramethylammonium hydroxide (TMAOH) or pyridine are used to remove these ligands before applications in hydrophilic media. In this study, Fe₃ O₄ NPs are surface treated to study the effect of induction heating on the catalytic oxidation of 1-octanol. Whereas TMAOH was unsuccessful in removing oleic acid, pyridine treatment resulted in a roughly 2.5-fold increase in heat generation and product yield. Therefore, efficient surfactant removal has profound implications in induction heating catalysis by increasing the heat transfer and available surface sites.

Facile synthesis of RuOx/SiC/C for photoelectrocatalysis

The rapid growth of quasi-aligned SiC nanowire arrays on carbon paper was achieved by an induction heating technique without catalyst assistance. RuO_x/SiC/C results in enhanced performance compared to SiC/C toward the photoelectrochemical oxygen evolution reaction.

Novel Magnetic Nanohybrids: From Iron Oxide to Iron Carbide Nanoparticles Grown on Nanodiamonds

The synthesis and characterization of a new line of magnetic hybrid nanostructured materials composed of spinel-type iron oxide to iron carbide nanoparticles grown on nanodiamond nanotemplates is reported in this study. The realization of these nanohybrid structures is achieved through thermal processing under vacuum at different annealing temperatures of a chemical precursor, in which very fine maghemite (γ-Fe2O3) nanoparticles seeds were developed on the surface of the nanodiamond nanotemplates. It is seen that low annealing temperatures induce the growth of the maghemite nanoparticle seeds to fine dispersed spinel-type non-stoichiometric ~5 nm magnetite (Fe3−xO4) nanoparticles, while intermediate annealing temperatures lead to the formation of single phase ~10 nm cementite (Fe3C) iron carbide nanoparticles. Higher annealing temperatures produce a mixture of larger Fe3C and Fe5C2 iron carbides, triggering simultaneously the growth of large-sized carbon nanotubes partially filled with these carbides. The magnetic features of the synthesized hybrid nanomaterials reveal the properties of their bearing magnetic phases, which span from superparamagnetic to soft and hard ferromagnetic and reflect the intrinsic magnetic properties of the containing phases, as well as their size and interconnection, dictated by the morphology and nature of the nanodiamond nanotemplates. These nanohybrids are proposed as potential candidates for important technological applications in nano-biomedicine and catalysis, while their synthetic route could be further tuned for development of new magnetic nanohybrid materials.

Subsupercritical Water Generated by Inductive Heating Inside Flow Reactors Facilitates the Claisen Rearrangement

Claisen rearrangement of electron-deficient O-allylated phenols, including fluorine-modified phenols, is facilitated in aqueous media at high temperatures and pressures under flow conditions, as opposed to organic solvents. The O-allylation of phenols can be coupled with the Claisen rearrangement in an integrated flow system.

Highly Nickel-Loaded γ-Alumina Composites for a Radiofrequency-Heated, Low-Temperature CO2 Methanation Scheme

In this work, we joined highly Ni-loaded γ-Al₂ O₃ composites, straightforwardly prepared by impregnation methods, with an induction heating setup suited to control, almost in real-time, any temperature swing at the catalyst sites (i. e., "hot spots" ignition) caused by an exothermic reaction at the heart of the power-to-gas (P2G) chain: CO₂ methanation. We have shown how the combination of a poor thermal conductor (γ-Al₂ O₃ ) as support for large and highly interconnected nickel aggregates together with a fast heat control of the temperature at the catalytic bed allow part of the extra-heat generated by the reaction exothermicity to be reused for maintaining the catalyst under virtual isothermal conditions, hence reducing the reactor power supply. Most importantly, a highly efficient methanation scheme for substitute natural gas (SNG) production (X CO 2 up 98 % with >99 % S CH 4 ) under operative temperatures (150-230 °C) much lower than those commonly required with traditional heating setup has been proposed. As far as sustainable and environmental issues are concerned, this approach re-evaluates industrially attractive composites (and their large-scale preparation methods) for application to key processes at the heart of P2G chain while providing robust catalysts for which risks associated to nano-objects leaching phenomena are markedly reduced if not definitively suppressed.

Induction Heating in Nanoparticle Impregnated Zeolite

The ultra-stable Y (H-USY) zeolite is used as catalyst for the conversion of plastic feedstocks into high added value products through catalytic cracking technologies. However, the energy requirements associated with these processes are still high. On the other hand, induction heating by magnetic nanoparticles has been exploited for different applications such as cancer treatment by magnetic hyperthermia, improving of water electrolysis and many other heterogeneous catalytic processes. In this work, the heating efficiency of γ-Fe₂O₃ nanoparticle impregnated zeolites is investigated in order to determine the potential application of this system in catalytic reactions promoted by acid catalyst centers under inductive heating. The γ-Fe₂O₃ nanoparticle impregnated zeolite has been investigated by X-ray diffraction, electron microscopy, ammonia temperature program desorption (NH₃-TPD), H₂ absorption, thermogravimetry and dc and ac-magnetometry. It is observed that the diffusion of the magnetic nanoparticles in the pores of the zeolite is possible due to a combined micro and mesoporous structure and, even when fixed in a solid matrix, they are capable of releasing heat as efficiently as in a colloidal suspension. This opens up the possibility of exploring the application at higher temperatures.

Magnetic Heating of Nanoparticles Applied in the Synthesis of a Magnetically Recyclable Hydrogenation Nanocatalyst

Utilization of magnetic nanoparticle-mediated conversion of electromagnetic energy into heat is gaining attention in catalysis as a source of heat needed for a substrate's chemical reaction (electrification of chemical conversions). We demonstrate that rapid and selective heating of magnetic nanoparticles opens a way to the rapid synthesis of a nanocatalyst. Magnetic heating caused rapid reduction of Ru³⁺ cations in the vicinity of the support material and enabled preparation of a Ru nanoparticle-bearing nanocatalyst. Comparative synthesis conducted under conventional heating revealed significantly faster Ru³⁺ reduction under magnetic heating. The faster kinetic was ascribed to the higher surface temperature of the support material caused by rapid magnetic heating. The nanocatalyst was rigorously tested in the hydrotreatment of furfural. The activity, selectivity and stability for furfural hydrogenation to furfuryl alcohol, a valuable biobased monomer, remained high even after four magnetic recycles.

The potential of magnetic heating for fabricating Pickering-emulsion-based capsules

Pickering emulsions (particle-stabilized emulsions) have been widely explored due to their potential applications, one of which is using them as precursors for the formation of colloidal capsules that could be utilized in, among others, the pharmacy and food industries. Here, we present a novel approach to fabricating such colloidal capsules by using heating in the alternating magnetic field. When exposed to the alternating magnetic field, magnetic particles, owing to the hysteresis and/or relaxation losses, become sources of nano- and micro-heating that can significantly increase the temperature of the colloidal system. This temperature rise was evaluated in oil-in-oil Pickering emulsions stabilized by both magnetite and polystyrene particles. When a sample reached high enough temperature, particle fusion caused by glass transition of polystyrene was observed on surfaces of colloidal droplets. Oil droplets covered with shells of fused polystyrene particles were proved to be less susceptible to external stress, which can be evidence of the successful formation of capsules from Pickering emulsion droplets as templates.