1
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Rangaswamy AMM, Roy FM, Keillor JW. Small molecule substrates for the rapid quantification of acyl transfer activity of nylon hydrolase NylC A. Anal Biochem 2024; 693:115598. [PMID: 38964700 DOI: 10.1016/j.ab.2024.115598] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/06/2024] [Revised: 06/06/2024] [Accepted: 06/28/2024] [Indexed: 07/06/2024]
Abstract
The widespread use of polyamides such as nylons has led to the accumulation of nylon waste, which is particularly resistant to decomposition due to the intrinsic stability of the amide bond. New methods are required for the true recycling of these waste materials by depolymerization. Enzymes that are capable of hydrolyzing polyamides have been proposed as biocatalysts that may be suitable for this application. NylC is an enzyme that can mediate the hydrolysis of aminohexanoic acid oligomers, and to some extent, bulk polymers. However, current assays to characterize the activity of this enzyme require long reaction times and/or rely on secondary reactions to quantify hydrolysis. Herein, we have designed structurally-optimized small molecule chromogenic esters that serve as substrate analogues for monitoring NylC acyltransferase activity in a continuous manner. This assay can be performed in minutes at room temperature, and the substrate N-acetyl-GABA-pNP ester (kcat = 0.37 s-1, KM = 256 μM) shows selectivity for NylC in complex biological media. We also demonstrate that activity towards this substrate analogue correlates with amide hydrolysis, which is the primary activity of this enzyme. Furthermore, our screening of substrate analogues provides insight into the substrate specificity of NylC, which is relevant to biocatalytic applications.
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Affiliation(s)
- Alana M M Rangaswamy
- Department of Chemistry and Biomolecular Sciences, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| | - Francis M Roy
- Department of Chemistry and Biomolecular Sciences, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada
| | - Jeffrey W Keillor
- Department of Chemistry and Biomolecular Sciences, University of Ottawa, Ottawa, Ontario K1N 6N5, Canada.
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2
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Chin M, Diao T. Industrial and Laboratory Technologies for the Chemical Recycling of Plastic Waste. ACS Catal 2024; 14:12437-12453. [PMID: 39169909 PMCID: PMC11334192 DOI: 10.1021/acscatal.4c03194] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/30/2024] [Revised: 07/24/2024] [Accepted: 07/25/2024] [Indexed: 08/23/2024]
Abstract
Synthetic polymers play an indispensable role in modern society, finding applications across various sectors ranging from packaging, textiles, and consumer products to construction, electronics, and industrial machinery. Commodity plastics are cheap to produce, widely available, and versatile to meet diverse application needs. As a result, millions of metric tons of plastics are manufactured annually. However, current approaches for the chemical recycling of postconsumer plastic waste, primarily based on pyrolysis, lag in efficiency compared to their production methods. In recent years, significant research has focused on developing milder, economically viable methods for the chemical recycling of commodity plastics, which involves converting plastic waste back into monomers or transforming it into other valuable chemicals. This Perspective examines both industrial and cutting-edge laboratory-scale methods contributing to recent advancements in the field of chemical recycling.
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Affiliation(s)
- Mason
T. Chin
- Department of Chemistry, New York University, 100 Washington Square East, New York, New York 10003, United States
| | - Tianning Diao
- Department of Chemistry, New York University, 100 Washington Square East, New York, New York 10003, United States
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3
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Iwasaki T, Yamada Y, Naito N, Nozaki K. Chemoselective Hydrogenolysis of Urethanes to Formamides and Alcohols in the Presence of More Electrophilic Carbonyl Compounds. J Am Chem Soc 2024. [PMID: 39116369 DOI: 10.1021/jacs.4c06553] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/10/2024]
Abstract
The development of methods for the chemical recycling of polyurethanes is recognized as an urgent issue. Herein, we report the Ir-catalyzed hydrogenolysis of the urethane C-O bond to produce formamides and alcohols, where both formamides and ester and amide functionalities are tolerated. The chemoselectivity observed is counterintuitive to the generally accepted electrophilicity order of carbonyl compounds. Hydrogenolysis of urea and isocyanurate, potential byproducts in the polycondensation process of polyurethanes, is also achieved alongside the selective degradation of polyurethanes themselves, which affords diformamides and diols. The time-course of the hydrogenative polyurethane degradation reveals that the bond cleavage occurs not from the terminal, but from any part of the polymer chain. The present catalysis offers a novel method for the recycling of polyurethane-containing polymer waste.
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Affiliation(s)
- Takanori Iwasaki
- Department of Chemistry and Biotechnology, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Yuto Yamada
- Department of Chemistry and Biotechnology, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Naoki Naito
- Department of Chemistry and Biotechnology, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
| | - Kyoko Nozaki
- Department of Chemistry and Biotechnology, Graduate School of Engineering, The University of Tokyo, 7-3-1 Hongo, Bunkyo-ku, Tokyo 113-8656, Japan
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4
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Kristensen SK, Ahrens A, Donslund BS, Skrydstrup T. Perspective on the Development of Monomer Recovery Technologies from Plastics Designed to Last. ACS ORGANIC & INORGANIC AU 2024; 4:373-386. [PMID: 39132016 PMCID: PMC11311459 DOI: 10.1021/acsorginorgau.4c00009] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 01/31/2024] [Revised: 03/18/2024] [Accepted: 03/19/2024] [Indexed: 08/13/2024]
Abstract
In order to prevent the current unsustainable waste handling of the enormous volumes of end-of-use organic polymer material sent to landfilling or incineration, extensive research efforts have been devoted toward the development of appropriate solutions for the recycling of commercial thermoset polymers. The inability of such cross-linked polymers to be remelted once cured implies that mechanical recycling processes used for thermoplastic materials do not translate to the recycling of thermoset polymers. Moreover, the structural diversity within the materials from the use of different monomers as well as the use of such polymers for the fabrication of fiber-reinforced polymer composites make recycling of these materials highly challenging. In this Perspective, depolymerization strategies for thermoset polymers are discussed with an emphasis on recent advancements within our group on recovering polymer building blocks from polyurethane (PU) and epoxy-based materials. While these two represent the largest thermoset polymer groups with respect to the production volumes, the recycling landscapes for these classes of materials are vastly different. For PU, increased collaboration between academia and industry has resulted in major advancements within solvolysis, acidolysis, aminolysis, and split-phase glycolysis for polyol recovery, where several processes are being evaluated for further scaling studies. For epoxy-based materials, the molecular skeleton has no obvious target for chemical scission. Nevertheless, we have recently demonstrated the possibility of the disassembly of the epoxy polymer in fiber-reinforced composites for bisphenol A (BPA) recovery through catalytic C-O bond cleavage. Furthermore, a base promoted cleavage developed by us and others shows tremendous potential for the recovery of BPA from epoxy polymers. Further efforts are still required for evaluating the suitability of such monomer recovery strategies for epoxy materials at an industrial scale. Nonetheless, recent advancements as illustrated with the presented chemistry suggest that the future of thermoset polymer recycling could include processes that emphasize monomer recovery in an energy efficient manner for closed-loop recycling.
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Affiliation(s)
- Steffan K. Kristensen
- Interdisciplinary
Nanoscience Center (iNANO), Aarhus University, Gustav Wieds Vej 14, 8000 Aarhus C, Denmark
| | - Alexander Ahrens
- Interdisciplinary
Nanoscience Center (iNANO), Aarhus University, Gustav Wieds Vej 14, 8000 Aarhus C, Denmark
| | - Bjarke S. Donslund
- Carbon
Dioxide Activation Center (CADIAC), Novo Nordisk Foundation CO2 Research Center, Interdisciplinary Nanoscience Center (iNANO)
and Department of Chemistry, Aarhus University, Gustav Wieds Vej 14, 8000 Aarhus C, Denmark
| | - Troels Skrydstrup
- Carbon
Dioxide Activation Center (CADIAC), Novo Nordisk Foundation CO2 Research Center, Interdisciplinary Nanoscience Center (iNANO)
and Department of Chemistry, Aarhus University, Gustav Wieds Vej 14, 8000 Aarhus C, Denmark
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5
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Lu L, Luo J, Montag M, Diskin-Posner Y, Milstein D. Polyoxymethylene Upcycling into Methanol and Methyl Groups Catalyzed by a Manganese Pincer Complex. J Am Chem Soc 2024; 146:22017-22026. [PMID: 39046806 PMCID: PMC11311220 DOI: 10.1021/jacs.4c07468] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/02/2024] [Revised: 06/25/2024] [Accepted: 06/26/2024] [Indexed: 07/27/2024]
Abstract
Polyoxymethylene (POM) is a commonly used engineering thermoplastic, but its recycling by conventional means, i.e., mechanical recycling, is not practiced to any meaningful extent, due to technical limitations. Instead, waste POM is typically incinerated or disposed in landfills, where it becomes a persistent environmental pollutant. An attractive alternative to mechanical recycling is upcycling, namely, the conversion of waste POM into value-added chemicals, but this has received very little attention. Herein, we report the upcycling of POM into useful chemicals through three different reactions, all of which are efficiently catalyzed by a single pincer complex of earth-abundant manganese. One method involves hydrogenation of POM into methanol using H2 gas as the only reagent, whereas another method converts POM into methanol and CO2 through a one-pot process comprising acidolysis followed by Mn-catalyzed disproportionation. The third method utilizes POM as a reagent for the methylation of ketones and amines.
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Affiliation(s)
- Lijun Lu
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Jie Luo
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Michael Montag
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
| | - Yael Diskin-Posner
- Department
of Chemical Research Support, Weizmann Institute
of Science, Rehovot 7610001, Israel
| | - David Milstein
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 7610001, Israel
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6
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Zhang W, Killian L, Thevenon A. Electrochemical recycling of polymeric materials. Chem Sci 2024; 15:8606-8624. [PMID: 38873080 PMCID: PMC11168094 DOI: 10.1039/d4sc01754d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/15/2024] [Accepted: 05/17/2024] [Indexed: 06/15/2024] Open
Abstract
Polymeric materials play a pivotal role in our modern world, offering a diverse range of applications. However, they have been designed with end-properties in mind over recyclability, leading to a crisis in their waste management. The recent emergence of electrochemical recycling methodologies for polymeric materials provides new perspectives on closing their life cycle, and to a larger extent, the plastic loop by transforming plastic waste into monomers, building blocks, or new polymers. In this context, we summarize electrochemical strategies developed for the recovery of building blocks, the functionalization of polymer chains as well as paired electrolysis and discuss how they can make an impact on plastic recycling, especially compared to traditional thermochemical approaches. Additionally, we explore potential directions that could revolutionize research in electrochemical plastic recycling, addressing associated challenges.
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Affiliation(s)
- Weizhe Zhang
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
| | - Lars Killian
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
| | - Arnaud Thevenon
- Organic Chemistry and Catalysis, Institute for Sustainable and Circular Chemistry, Faculty of Science, Utrecht University Universiteitsweg 99 Utrecht The Netherlands
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7
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Pal A, Wong AR, Lamb JR. Chemically Recyclable, High Molar Mass Polyoxazolidinones via Ring-Opening Metathesis Polymerization. ACS Macro Lett 2024; 13:502-507. [PMID: 38625148 DOI: 10.1021/acsmacrolett.4c00147] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 04/17/2024]
Abstract
The development of robust methods for the synthesis of chemically recyclable polymers with tunable properties is necessary for the design of next-generation materials. Polyoxazolidinones (POxa), polymers with five-membered urethanes in their backbones, are an attractive target because they are strongly polar and have high thermal stability, but existing step-growth syntheses limit molar masses and methods to chemically recycle POxa to monomer are rare. Herein, we report the synthesis of high molar mass POxa via ring-opening metathesis polymerization of oxazolidinone-fused cyclooctenes. These novel polymers show <5% mass loss up to 382-411 °C and have tunable glass transition temperatures (14-48 °C) controlled by the side chain structure. We demonstrate facile chemical recycling to monomer and repolymerization despite moderately high monomer ring-strain energies, which we hypothesize are facilitated by the conformational restriction introduced by the fused oxazolidinone ring. This method represents the first chain growth synthesis of POxa and provides a versatile platform for the study and application of this emerging subclass of polyurethanes.
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Affiliation(s)
- Arpan Pal
- Department of Chemistry, University of Minnesota-Twin Cities, Minneapolis, Minnesota 55455, United States
| | - Allison R Wong
- Department of Chemistry, University of Minnesota-Twin Cities, Minneapolis, Minnesota 55455, United States
| | - Jessica R Lamb
- Department of Chemistry, University of Minnesota-Twin Cities, Minneapolis, Minnesota 55455, United States
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8
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Lv W, Li M, Tao Y. Bridged Bicyclic Lactam Enables Chemically Recyclable Nylon. Angew Chem Int Ed Engl 2024; 63:e202402541. [PMID: 38502026 DOI: 10.1002/anie.202402541] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 02/04/2024] [Revised: 03/10/2024] [Accepted: 03/18/2024] [Indexed: 03/20/2024]
Abstract
Nylon, a widely-used high-performance thermoplastic, boasts exceptional durability and resistance to various solvents and weak acids, making it indispensable across diverse applications. However, its nonbiodegradable nature has led to alarming environmental pollution in land and oceans. Chemical recycling to monomers (CRM) stands as a crucial strategy for establishing a circular plastic economy, but the CRM of nylon remains largely unexplored. Herein, we introduce the bridged bicyclic lactam 5-azabicyclo[2.2.1]octan-6-one (5/6-LM), evolved from δ-valerolactam and pyrrolidone, to solve the trade-off in depolymerizability and performance. Notably, 5/6-LM exhibits nearly 95 % conversion in mild polymerization conditions and efficient depolymerization catalyzed by lewis acids. This compound is synthetically accessible from commercially available chemicals in a single step at room temperature, demonstrating high efficiency and scalability up to 50 g in laboratory. Furthermore, the resulting polyamide displays remarkable attributes including high crystallinity and thermostability up to 283 °C, significantly broadening the scope of chemically recyclable nylons.
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Affiliation(s)
- Wenxiu Lv
- Key Laboratory of Polymer Ecomaterials, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Renmin Street 5625, Changchun, 130022, People's Republic of China
- School of Applied Chemistry and Engineering, University of Science and Technology of China, Hefei, 230026, People's Republic of China
| | - Maosheng Li
- Key Laboratory of Polymer Ecomaterials, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Renmin Street 5625, Changchun, 130022, People's Republic of China
| | - Youhua Tao
- Key Laboratory of Polymer Ecomaterials, Changchun Institute of Applied Chemistry, Chinese Academy of Sciences, Renmin Street 5625, Changchun, 130022, People's Republic of China
- School of Applied Chemistry and Engineering, University of Science and Technology of China, Hefei, 230026, People's Republic of China
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9
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Wu Y, Hu Q, Che Y, Niu Z. Opportunities and challenges for plastic depolymerization by biomimetic catalysis. Chem Sci 2024; 15:6200-6217. [PMID: 38699266 PMCID: PMC11062090 DOI: 10.1039/d4sc00070f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 01/04/2024] [Accepted: 03/20/2024] [Indexed: 05/05/2024] Open
Abstract
Plastic waste has imposed significant burdens on the environment. Chemical recycling allows for repeated regeneration of plastics without deterioration in quality, but often requires harsh reaction conditions, thus being environmentally unfriendly. Enzymatic catalysis offers a promising solution for recycling under mild conditions, but it faces inherent limitations such as poor stability, high cost, and narrow substrate applicability. Biomimetic catalysis may provide a new avenue by combining high enzyme-like activity with the stability of inorganic materials. Biomimetic catalysis has demonstrated great potential in biomass conversion and has recently shown promising progress in plastic degradation. This perspective discusses biomimetic catalysis for plastic degradation from two perspectives: the imitation of the active centers and the imitation of the substrate-binding clefts. Given the chemical similarity between biomass and plastics, relevant work is also included in the discussion to draw inspiration. We conclude this perspective by highlighting the challenges and opportunities in achieving sustainable plastic recycling via a biomimetic approach.
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Affiliation(s)
- Yanfen Wu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Qikun Hu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Yizhen Che
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
| | - Zhiqiang Niu
- State Key Laboratory of Chemical Engineering, Department of Chemical Engineering, Tsinghua University Beijing 100084 China
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10
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Tian JJ, Liu X, Ye L, Zhang Z, Quinn EC, Shi C, Broadbelt LJ, Marks TJ, Chen EYX. Redesigned Nylon 6 Variants with Enhanced Recyclability, Ductility, and Transparency. Angew Chem Int Ed Engl 2024; 63:e202320214. [PMID: 38418405 DOI: 10.1002/anie.202320214] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/29/2023] [Revised: 02/17/2024] [Accepted: 02/28/2024] [Indexed: 03/01/2024]
Abstract
Geminal (gem-) disubstitution in heterocyclic monomers is an effective strategy to enhance polymer chemical recyclability by lowering their ceiling temperatures. However, the effects of specific substitution patterns on the monomer's reactivity and the resulting polymer's properties are largely unexplored. Here we show that, by systematically installing gem-dimethyl groups onto ϵ-caprolactam (monomer of nylon 6) from the α to ϵ positions, both the redesigned lactam monomer's reactivity and the resulting gem-nylon 6's properties are highly sensitive to the substitution position, with the monomers ranging from non-polymerizable to polymerizable and the gem-nylon properties ranging from inferior to far superior to the parent nylon 6. Remarkably, the nylon 6 with the gem-dimethyls substituted at the γ position is amorphous and optically transparent, with a higher Tg (by 30 °C), yield stress (by 1.5 MPa), ductility (by 3×), and lower depolymerization temperature (by 60 °C) than conventional nylon 6.
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Affiliation(s)
- Jun-Jie Tian
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Xiaoyang Liu
- Department of Chemical and Biological Engineering, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Liwei Ye
- Department of Chemistry and the Trienens Institute for Sustainability and Energy, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Zhen Zhang
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Ethan C Quinn
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Changxia Shi
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
| | - Linda J Broadbelt
- Department of Chemical and Biological Engineering, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Tobin J Marks
- Department of Chemistry and the Trienens Institute for Sustainability and Energy, Northwestern University, 2145 Sheridan Road, Evanston, IL 60208-3113, USA
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, CO 80523-1872, USA
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11
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Zheng L, Wang M, Li Y, Xiong Y, Wu C. Recycling and Degradation of Polyamides. Molecules 2024; 29:1742. [PMID: 38675560 PMCID: PMC11052090 DOI: 10.3390/molecules29081742] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/08/2024] [Revised: 03/31/2024] [Accepted: 04/10/2024] [Indexed: 04/28/2024] Open
Abstract
As one of the five major engineering plastics, polyamide brings many benefits to humans in the fields of transportation, clothing, entertainment, health, and more. However, as the production of polyamide increases year by year, the pollution problems it causes are becoming increasingly severe. This article reviews the current recycling and treatment processes of polyamide, such as chemical, mechanical, and energy recovery, and degradation methods such as thermal oxidation, photooxidation, enzyme degradation, etc. Starting from the synthesis mechanism of polyamide, it discusses the advantages and disadvantages of different treatment methods of polyamide to obtain more environmentally friendly and economical treatment schemes. Finding enzymes that can degrade high-molecular-weight polyamides, exploring the recovery of polyamides under mild conditions, synthesizing environmentally degradable polyamides through copolymerization or molecular design, and finally preparing degradable bio-based polyamides may be the destination of polyamide.
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Affiliation(s)
- Lin Zheng
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (L.Z.); (M.W.); (Y.L.); (Y.X.)
| | - Mengjin Wang
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (L.Z.); (M.W.); (Y.L.); (Y.X.)
| | - Yaoqin Li
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (L.Z.); (M.W.); (Y.L.); (Y.X.)
| | - Yan Xiong
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (L.Z.); (M.W.); (Y.L.); (Y.X.)
- Hubei Longzhong Laboratory, Xiangyang 441000, China
| | - Chonggang Wu
- Hubei Provincial Key Laboratory of Green Materials for Light Industry, Collaborative Innovation Center of Green Light-Weight Materials and Processing, New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base, School of Materials and Chemical Engineering, Hubei University of Technology, Wuhan 430068, China; (L.Z.); (M.W.); (Y.L.); (Y.X.)
- Hubei Longzhong Laboratory, Xiangyang 441000, China
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12
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Ramspoth TF, Kootstra J, Harutyunyan SR. Unlocking the potential of metal ligand cooperation for enantioselective transformations. Chem Soc Rev 2024; 53:3216-3223. [PMID: 38381077 PMCID: PMC10985679 DOI: 10.1039/d3cs00998j] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/14/2023] [Indexed: 02/22/2024]
Abstract
Metal-ligand cooperation, in which both the metal and the ligand of a transition metal complex actively participate in chemical transformations leading to enhanced reactivity or selectivity in chemical reactions, has emerged as a powerful and versatile concept in catalysis. This Viewpoint discusses the development trajectory of transition metal-based complexes as catalysts in (de)hydrogenative processes, in particular those cases where metal-ligand cooperation has been invoked to rationalise the observed high reactivities and excellent selectivities. The historical context, mechanistic aspects and current applications are discussed with the suggestion to explore the potential of the MLC mode of action of such catalysts in enantioselective transformations beyond (de)hydrogenative processes.
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Affiliation(s)
- Tizian-Frank Ramspoth
- Institute for Chemistry, University of Groningen Institution Nijenborgh 4, 9747 AG, Groningen, The Netherlands.
| | - Johanan Kootstra
- Institute for Chemistry, University of Groningen Institution Nijenborgh 4, 9747 AG, Groningen, The Netherlands.
| | - Syuzanna R Harutyunyan
- Institute for Chemistry, University of Groningen Institution Nijenborgh 4, 9747 AG, Groningen, The Netherlands.
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13
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Bekmirzaev J, Simon M, D'Aniello S, Mazzeo M, Cohen-Janes SJ, Mathers RT, Gauvin RM, Thomas CM. A New Life For Nitrile-Butadiene Rubber: Co-Harnessing Metathesis And Condensation For Reincorporation Into Bio-Based Materials. Angew Chem Int Ed Engl 2024; 63:e202319414. [PMID: 38295149 DOI: 10.1002/anie.202319414] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/18/2023] [Revised: 01/15/2024] [Accepted: 01/31/2024] [Indexed: 02/02/2024]
Abstract
Efficient plastic recycling processes are crucial for the production of value-added products or intermediates. Here, we present a multicatalytic route that allows the degradation of nitrile-butadiene rubber, cross-metathesis of the formed oligomers, and polymerization of the resulting dicarboxylic acids with bio-based diols, providing direct access to unsaturated polyesters. This one-pot approach combines the use of commercially available catalysts that are active and selective under mild conditions to synthesize renewable copolymers without the need to isolate intermediates.
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Affiliation(s)
- Jakhongir Bekmirzaev
- Chimie ParisTech, PSL University, CNRS, Institut de Recherche de Chimie Paris, 11, rue Pierre et Marie Curie, 75005, Paris, France
| | - Malaury Simon
- Chimie ParisTech, PSL University, CNRS, Institut de Recherche de Chimie Paris, 11, rue Pierre et Marie Curie, 75005, Paris, France
| | - Sara D'Aniello
- Dipartimento di Chimica e Biologia "Adolfo Zambelli", Università di Salerno, via Giovanni Paolo II, 132, SA-84084, Fisciano, Italy
| | - Mina Mazzeo
- Dipartimento di Chimica e Biologia "Adolfo Zambelli", Università di Salerno, via Giovanni Paolo II, 132, SA-84084, Fisciano, Italy
| | - Sander J Cohen-Janes
- Department of Chemistry, Pennsylvania State University, New Kensington, Pennsylvania, 15068, USA
- Department of Chemistry, Yale University, New Haven, Connecticut, 06520, USA
| | - Robert T Mathers
- Department of Chemistry, Pennsylvania State University, New Kensington, Pennsylvania, 15068, USA
| | - Régis M Gauvin
- Chimie ParisTech, PSL University, CNRS, Institut de Recherche de Chimie Paris, 11, rue Pierre et Marie Curie, 75005, Paris, France
| | - Christophe M Thomas
- Chimie ParisTech, PSL University, CNRS, Institut de Recherche de Chimie Paris, 11, rue Pierre et Marie Curie, 75005, Paris, France
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14
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Clark R, Shaver MP. Depolymerization within a Circular Plastics System. Chem Rev 2024; 124:2617-2650. [PMID: 38386877 PMCID: PMC10941197 DOI: 10.1021/acs.chemrev.3c00739] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/10/2023] [Revised: 01/18/2024] [Accepted: 02/08/2024] [Indexed: 02/24/2024]
Abstract
The societal importance of plastics contrasts with the carelessness with which they are disposed. Their superlative properties lead to economic and environmental efficiency, but the linearity of plastics puts the climate, human health, and global ecosystems at risk. Recycling is fundamental to transitioning this linear model into a more sustainable, circular economy. Among recycling technologies, chemical depolymerization offers a route to virgin quality recycled plastics, especially when valorizing complex waste streams poorly served by mechanical methods. However, chemical depolymerization exists in a complex and interlinked system of end-of-life fates, with the complementarity of each approach key to environmental, economic, and societal sustainability. This review explores the recent progress made into the depolymerization of five commercial polymers: poly(ethylene terephthalate), polycarbonates, polyamides, aliphatic polyesters, and polyurethanes. Attention is paid not only to the catalytic technologies used to enhance depolymerization efficiencies but also to the interrelationship with other recycling technologies and to the systemic constraints imposed by a global economy. Novel polymers, designed for chemical depolymerization, are also concisely reviewed in terms of their underlying chemistry and potential for integration with current plastic systems.
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Affiliation(s)
- Robbie
A. Clark
- Department
of Materials, School of Natural Sciences, University of Manchester, Manchester M13 9PL, United
Kingdom
- Sustainable
Materials Innovation Hub, Henry Royce Institute, University of Manchester, Manchester M13 9PL, United
Kingdom
| | - Michael P. Shaver
- Department
of Materials, School of Natural Sciences, University of Manchester, Manchester M13 9PL, United
Kingdom
- Sustainable
Materials Innovation Hub, Henry Royce Institute, University of Manchester, Manchester M13 9PL, United
Kingdom
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15
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Minami Y, Imamura S, Matsuyama N, Nakajima Y, Yoshida M. Catalytic thiolation-depolymerization-like decomposition of oxyphenylene-type super engineering plastics via selective carbon-oxygen main chain cleavages. Commun Chem 2024; 7:37. [PMID: 38378901 PMCID: PMC10879179 DOI: 10.1038/s42004-024-01120-7] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2023] [Accepted: 02/05/2024] [Indexed: 02/22/2024] Open
Abstract
As the effective use of carbon resources has become a pressing societal issue, the importance of chemical recycling of plastics has increased. The catalytic chemical decomposition for plastics is a promising approach for creating valuable products under efficient and mild conditions. Although several commodity and engineering plastics have been applied, the decompositions of stable resins composed of strong main chains such as polyamides, thermoset resins, and super engineering plastics are underdeveloped. Especially, super engineering plastics that have high heat resistance, chemical resistance, and low solubility are nearly unexplored. In addition, many super engineering plastics are composed of robust aromatic ethers, which are difficult to cleave. Herein, we report the catalytic depolymerization-like chemical decomposition of oxyphenylene-based super engineering plastics such as polyetheretherketone and polysulfone using thiols via selective carbon-oxygen main chain cleavage to form electron-deficient arenes with sulfur functional groups and bisphenols. The catalyst combination of a bulky phosphazene base P4-tBu with inorganic bases such as tripotassium phosphate enabled smooth decomposition. This method could be utilized with carbon- or glass fiber-enforced polyetheretherketone materials and a consumer resin. The sulfur functional groups in one product could be transformed to amino and sulfonium groups and fluorine by using suitable catalysts.
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Affiliation(s)
- Yasunori Minami
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan.
- PRESTO, Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan.
| | - Sae Imamura
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Nao Matsuyama
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Yumiko Nakajima
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
| | - Masaru Yoshida
- Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki, 305-8565, Japan
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16
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Bell EL, Rosetto G, Ingraham MA, Ramirez KJ, Lincoln C, Clarke RW, Gado JE, Lilly JL, Kucharzyk KH, Erickson E, Beckham GT. Natural diversity screening, assay development, and characterization of nylon-6 enzymatic depolymerization. Nat Commun 2024; 15:1217. [PMID: 38336849 PMCID: PMC10858056 DOI: 10.1038/s41467-024-45523-5] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/10/2023] [Accepted: 01/24/2024] [Indexed: 02/12/2024] Open
Abstract
Successes in biocatalytic polyester recycling have raised the possibility of deconstructing alternative polymers enzymatically, with polyamide (PA) being a logical target due to the array of amide-cleaving enzymes present in nature. Here, we screen 40 potential natural and engineered nylon-hydrolyzing enzymes (nylonases), using mass spectrometry to quantify eight compounds resulting from enzymatic nylon-6 (PA6) hydrolysis. Comparative time-course reactions incubated at 40-70 °C showcase enzyme-dependent variations in product distributions and extent of PA6 film depolymerization, with significant nylon deconstruction activity appearing rare. The most active nylonase, a NylCK variant we rationally thermostabilized (an N-terminal nucleophile (Ntn) hydrolase, NylCK-TS, Tm = 87.4 °C, 16.4 °C higher than the wild-type), hydrolyzes 0.67 wt% of a PA6 film. Reactions fail to restart after fresh enzyme addition, indicating that substrate-based limitations, such as restricted enzyme access to hydrolysable bonds, prohibit more extensive deconstruction. Overall, this study expands our understanding of nylonase activity distribution, indicates that Ntn hydrolases may have the greatest potential for further development, and identifies key targets for progressing PA6 enzymatic depolymerization, including improving enzyme activity, product selectivity, and enhancing polymer accessibility.
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Affiliation(s)
- Elizabeth L Bell
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Gloria Rosetto
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
| | - Morgan A Ingraham
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Kelsey J Ramirez
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Clarissa Lincoln
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Ryan W Clarke
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Japheth E Gado
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Jacob L Lilly
- Battelle Memorial Institute, Columbus, OH, 43201, USA
| | | | - Erika Erickson
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
- BOTTLE Consortium, Golden, CO, 80401, USA
| | - Gregg T Beckham
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA.
- BOTTLE Consortium, Golden, CO, 80401, USA.
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17
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Coeck R, De Vos DE. Effective and sustainable depolymerization of Nylon 66 - a transamidation for the complete recycling of polyamides. Chem Commun (Camb) 2024; 60:1444-1447. [PMID: 38206328 DOI: 10.1039/d3cc05462d] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/12/2024]
Abstract
The transamidation of polyamides with short primary amides is reported as an effective recycling technique. This novel depolymerization method is robust and only utilizes cheap and renewable reagents. The process requires a Nb2O5 catalyst, assisted by NH3, and operates at relatively mild reaction conditions (i.e. 200 °C and 3 bar NH3).
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Affiliation(s)
- Robin Coeck
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, 3001 Leuven, Belgium.
| | - Dirk E De Vos
- Centre for Membrane Separations, Adsorption, Catalysis and Spectroscopy for Sustainable Solutions (cMACS), KU Leuven, 3001 Leuven, Belgium.
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18
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Bhattacharjee S, Linley S, Reisner E. Solar reforming as an emerging technology for circular chemical industries. Nat Rev Chem 2024:10.1038/s41570-023-00567-x. [PMID: 38291132 DOI: 10.1038/s41570-023-00567-x] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Accepted: 11/24/2023] [Indexed: 02/01/2024]
Abstract
The adverse environmental impacts of greenhouse gas emissions and persistent waste accumulation are driving the demand for sustainable approaches to clean-energy production and waste recycling. By coupling the thermodynamically favourable oxidation of waste-derived organic carbon streams with fuel-forming reduction reactions suitable for producing clean hydrogen or converting CO2 to fuels, solar reforming simultaneously valorizes waste and generates useful chemical products. With appropriate light harvesting, catalyst design, device configurations and waste pre-treatment strategies, a range of sustainable fuels and value-added chemicals can already be selectively produced from diverse waste feedstocks, including biomass and plastics, demonstrating the potential of solar-powered upcycling plants. This Review highlights solar reforming as an emerging technology that is currently transitioning from fundamental research towards practical application. We investigate the chemistry and compatibility of waste pre-treatment, introduce process classifications, explore the mechanisms of different solar reforming technologies, and suggest appropriate concepts, metrics and pathways for various deployment scenarios in a net-zero-carbon future.
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Affiliation(s)
| | - Stuart Linley
- Yusuf Hamied Department of Chemistry, University of Cambridge, Cambridge, UK
| | - Erwin Reisner
- Yusuf Hamied Department of Chemistry, University of Cambridge, Cambridge, UK.
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19
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Luk J, Oates CL, Fuentes Garcia JA, Clarke ML, Kumar A. Manganese-Catalyzed Hydrogenation of Amides and Polyurethanes: Is Catalyst Inhibition an Additional Barrier to the Efficient Hydrogenation of Amides and Their Derivatives? Organometallics 2024; 43:85-93. [PMID: 38274653 PMCID: PMC10806803 DOI: 10.1021/acs.organomet.3c00399] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/15/2023] [Revised: 12/20/2023] [Accepted: 12/22/2023] [Indexed: 01/27/2024]
Abstract
The hydrogenation of amides and other less electrophilic carbonyl derivatives with an N-C=O functionality requires significant improvements in scope and catalytic activity to be a genuinely useful reaction in industry. Here, we report the results of a study that examined whether such reactions are further disadvantaged by nitrogen-containing compounds such as aliphatic amines acting as inhibitors on the catalysts. In this case, an enantiomerically pure manganese catalyst previously established to be efficient in the hydrogenation of ketones, N-aryl-imines, and esters was used as a prototype of a manganese catalyst. This was accomplished by doping a model ester hydrogenation with various nitrogen-containing compounds and monitoring progress. Following from this, a protocol for the catalytic hydrogenation of amides and polyurethanes is described, including the catalytic hydrogenation of an axially chiral amide that resulted in low levels of kinetic resolution. The hypothesis of nitrogen-containing compounds acting as an inhibitor in the catalytic hydrogenation process has also been rationalized by using spectroscopy (high-pressure infrared (IR), nuclear magnetic resonance (NMR)) and mass spectrometry studies.
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Affiliation(s)
- James Luk
- EaStCHEM, School of Chemistry, University of St. Andrews, North Haugh, St. Andrews KY16 9ST, U.K.
| | - Conor L. Oates
- EaStCHEM, School of Chemistry, University of St. Andrews, North Haugh, St. Andrews KY16 9ST, U.K.
| | - José A. Fuentes Garcia
- EaStCHEM, School of Chemistry, University of St. Andrews, North Haugh, St. Andrews KY16 9ST, U.K.
| | - Matthew L. Clarke
- EaStCHEM, School of Chemistry, University of St. Andrews, North Haugh, St. Andrews KY16 9ST, U.K.
| | - Amit Kumar
- EaStCHEM, School of Chemistry, University of St. Andrews, North Haugh, St. Andrews KY16 9ST, U.K.
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20
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Johnson ML, Fine RL, Stankowski DS, Koch CA, Limoges KA, Robertson NJ. Highly selective pressure-dependent (transfer) hydrogenative depolymerization of polybutylene succinate. Chem Commun (Camb) 2024; 60:702-705. [PMID: 38105706 DOI: 10.1039/d3cc05239g] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2023]
Abstract
Ru-MACHO®-BH is an effective catalyst for controlled depolymerization of polybutylene succinate. Under low pressure hydrogen the catalyst produces gamma-butyrolactone via a novel transfer hydrogenation wherein dehydrogenation and hydrogenation deconstruct the polymer chain. Simply increasing the hydrogen pressure selectively generates 1,4-butanediol.
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Affiliation(s)
- Mary L Johnson
- Northland College, 1411 Ellis Ave., Ashland, Wisconsin, 54806, USA.
| | - Rachel L Fine
- Northland College, 1411 Ellis Ave., Ashland, Wisconsin, 54806, USA.
| | | | - Casey A Koch
- Northland College, 1411 Ellis Ave., Ashland, Wisconsin, 54806, USA.
| | - Kylie A Limoges
- Northland College, 1411 Ellis Ave., Ashland, Wisconsin, 54806, USA.
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21
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Wu X, Lee WT, Turnell-Ritson RC, Delannoi PCL, Lin KH, Dyson PJ. Controlling the selectivity of the hydrogenolysis of polyamides catalysed by ceria-supported metal nanoparticles. Nat Commun 2023; 14:6524. [PMID: 37845260 PMCID: PMC10579319 DOI: 10.1038/s41467-023-42246-x] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/13/2023] [Accepted: 10/04/2023] [Indexed: 10/18/2023] Open
Abstract
Catalytic hydrogenolysis is a promising approach to transform waste plastic into valuable chemicals. However, the transformation of N-containing polymers, such as polyamides (i.e. nylon), remains under-investigated, particularly by heterogeneous catalysis. Here, we demonstrate the hydrogenolysis of various polyamides catalysed by platinum-group metal nanoparticles supported on CeO2. Ru/CeO2 and Pt/CeO2 are both highly active but display different selectivity; Ru/CeO2 is selective for the conversion of all polyamides into water, ammonia, and methane, whereas Pt/CeO2 yields hydrocarbons retaining the carbon backbone of the parent polyamide. Density functional theory computations illustrate that Pt nanoparticles require higher activation energy for carbon-carbon bond cleavage than Ru nanoparticles, rationalising the observed selectivity. The high activity and product selectivity of both catalysts was maintained when converting real-world polyamide products, such as fishing net. This study provides a mechanistic basis for heterogeneously catalysed polyamide hydrogenolysis, and a new approach to the valorisation of polyamide containing waste.
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Affiliation(s)
- XinBang Wu
- Institute of Chemical Sciences and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland
| | - Wei-Tse Lee
- Institute of Chemical Sciences and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland
| | - Roland C Turnell-Ritson
- Institute of Chemical Sciences and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland
| | - Pauline C L Delannoi
- Institute of Chemical Sciences and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland
| | - Kun-Han Lin
- Department of Chemical Engineering, National Tsing Hua University (NTHU), Hsinchu, Taiwan.
| | - Paul J Dyson
- Institute of Chemical Sciences and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland.
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22
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Guo B, Lopez-Lorenzo X, Fang Y, Bäckström E, Capezza AJ, Vanga SR, Furó I, Hakkarainen M, Syrén PO. Fast Depolymerization of PET Bottle Mediated by Microwave Pre-Treatment and An Engineered PETase. CHEMSUSCHEM 2023; 16:e202300742. [PMID: 37384425 DOI: 10.1002/cssc.202300742] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 05/24/2023] [Revised: 06/21/2023] [Accepted: 06/27/2023] [Indexed: 07/01/2023]
Abstract
Recycling plastics is the key to reaching a sustainable materials economy. Biocatalytic degradation of plastics shows great promise by allowing selective depolymerization of man-made materials into constituent building blocks under mild aqueous conditions. However, insoluble plastics have polymer chains that can reside in different conformations and show compact secondary structures that offer low accessibility for initiating the depolymerization reaction by enzymes. In this work, we overcome these shortcomings by microwave irradiation as a pre-treatment process to deliver powders of polyethylene terephthalate (PET) particles suitable for subsequent biotechnology-assisted plastic degradation by previously generated engineered enzymes. An optimized microwave step resulted in 1400 times higher integral of released terephthalic acid (TPA) from high-performance liquid chromatography (HPLC), compared to original untreated PET bottle. Biocatalytic plastic hydrolysis of substrates originating from PET bottles responded to 78 % yield conversion from 2 h microwave pretreatment and 1 h enzymatic reaction at 30 °C. The increase in activity stems from enhanced substrate accessibility from the microwave step, followed by the administration of designer enzymes capable of accommodating oligomers and shorter chains released in a productive conformation.
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Affiliation(s)
- Boyang Guo
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
- School of Chemistry, Biotechnology and Health, Science for Life Laboratory, KTH Royal Institute of Technology, Tomtebodavägen 23, 171 65, Solna, Sweden
| | - Ximena Lopez-Lorenzo
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
- School of Chemistry, Biotechnology and Health, Science for Life Laboratory, KTH Royal Institute of Technology, Tomtebodavägen 23, 171 65, Solna, Sweden
| | - Yuan Fang
- Department of Chemistry, KTH Royal Institute of Technology, Teknikringen 30-36, 100 44, Stockholm, Sweden
| | - Eva Bäckström
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
| | - Antonio Jose Capezza
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
| | - Sudarsan Reddy Vanga
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
- School of Chemistry, Biotechnology and Health, Science for Life Laboratory, KTH Royal Institute of Technology, Tomtebodavägen 23, 171 65, Solna, Sweden
| | - István Furó
- Department of Chemistry, KTH Royal Institute of Technology, Teknikringen 30-36, 100 44, Stockholm, Sweden
| | - Minna Hakkarainen
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
| | - Per-Olof Syrén
- Department of Fibre and Polymer Technology, KTH Royal Institute of Technology, Teknikringen 50-58, 100 44, Stockholm, Sweden
- School of Chemistry, Biotechnology and Health, Science for Life Laboratory, KTH Royal Institute of Technology, Tomtebodavägen 23, 171 65, Solna, Sweden
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23
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Liu X, Kobylarski M, Berthet JC, Cantat T. Catalyst-free depolymerization of polycaprolactone to silylated monoesters and iodide derivatives using iodosilanes. Chem Commun (Camb) 2023; 59:11228-11231. [PMID: 37655609 DOI: 10.1039/d3cc03029f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 09/02/2023]
Abstract
The homogeneous depolymerization of polycaprolactone (PCL) with excess iodotrimethylsilane (Me3SiI) proceeds without catalysts and selectively afforded I(CH2)5CO2SiMe3 or a mixture of I(CH2)5CO2SiMe3 and I(CH2)5CO2I depending on the solvent (CH2Cl2, MeCN). The latter mixture can undergo methanolysis or hydrolysis into the valuable ester I(CH2)5CO2Me or the acid I(CH2)5CO2H. In contrast, SiH2I2 depolymerized PCL into the fully deoxygenated species I(CH2)6I and n-hexane.
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Affiliation(s)
- Xin Liu
- NIMBE, CEA Paris-Saclay, Gif-sur-Yvette Cedex 91191, France.
| | | | | | - Thibault Cantat
- NIMBE, CEA Paris-Saclay, Gif-sur-Yvette Cedex 91191, France.
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24
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Minami Y, Inagaki Y, Tsuyuki T, Sato K, Nakajima Y. Hydroxylation-Depolymerization of Oxyphenylene-Based Super Engineering Plastics To Regenerate Arenols. JACS AU 2023; 3:2323-2332. [PMID: 37654597 PMCID: PMC10466334 DOI: 10.1021/jacsau.3c00357] [Citation(s) in RCA: 1] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/06/2023] [Revised: 07/20/2023] [Accepted: 07/21/2023] [Indexed: 09/02/2023]
Abstract
Super engineering plastics, high-performance thermoplastic resins, show high thermal stability and mechanical strength as well as chemical resistance. On the other hand, chemical recycling for these plastics has not been developed due to their stability. This study describes depolymerization of oxyphenylene super engineering plastics via carbon-oxygen main chain cleaving hydroxylation reaction with an alkali hydroxide nucleophile. This method is conducted with cesium hydroxide as a hydroxy source and calcium hydride as a dehydration agent in 1,3-dimethyl-2-imidazolidinone, which provides hydroxylated monomers effectively. In the case of polysulfone, both 4,4'-sulfonyldiphenol (bisphenol S) and 4,4'-(propane-2,2-diyl)diphenol (bisphenol A) were obtained in high yields. Other super engineering plastics such as polyethersulfone, polyphenylsulfone, and polyetheretherketone were also applicable to this depolymerization.
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Affiliation(s)
- Yasunori Minami
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
- PRESTO,
Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Yuuki Inagaki
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
- Yoshimoto
Kogyo Holdings, 5-18-21
Shinjuku, Shinjuku-ku, Tokyo 160-0022, Japan
| | - Tomoo Tsuyuki
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Kazuhiko Sato
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
| | - Yumiko Nakajima
- Interdisciplinary
Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology
(AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565, Japan
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25
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Tournier V, Duquesne S, Guillamot F, Cramail H, Taton D, Marty A, André I. Enzymes' Power for Plastics Degradation. Chem Rev 2023; 123:5612-5701. [PMID: 36916764 DOI: 10.1021/acs.chemrev.2c00644] [Citation(s) in RCA: 56] [Impact Index Per Article: 56.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/16/2023]
Abstract
Plastics are everywhere in our modern way of living, and their production keeps increasing every year, causing major environmental concerns. Nowadays, the end-of-life management involves accumulation in landfills, incineration, and recycling to a lower extent. This ecological threat to the environment is inspiring alternative bio-based solutions for plastic waste treatment and recycling toward a circular economy. Over the past decade, considerable efforts have been made to degrade commodity plastics using biocatalytic approaches. Here, we provide a comprehensive review on the recent advances in enzyme-based biocatalysis and in the design of related biocatalytic processes to recycle or upcycle commodity plastics, including polyesters, polyamides, polyurethanes, and polyolefins. We also discuss scope and limitations, challenges, and opportunities of this field of research. An important message from this review is that polymer-assimilating enzymes are very likely part of the solution to reaching a circular plastic economy.
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Affiliation(s)
- Vincent Tournier
- Carbios, Parc Cataroux-Bâtiment B80, 8 rue de la Grolière, 63100 Clermont-Ferrand, France
| | - Sophie Duquesne
- Toulouse Biotechnology Institute, TBI, Université de Toulouse, CNRS, INRAE, INSA, Toulouse, France, 135, avenue de Rangueil, F-31077 Toulouse Cedex 04, France
| | - Frédérique Guillamot
- Carbios, Parc Cataroux-Bâtiment B80, 8 rue de la Grolière, 63100 Clermont-Ferrand, France
| | - Henri Cramail
- Université Bordeaux, CNRS, Bordeaux INP, LCPO, 16 Avenue Pey-Berland, 33600 Pessac, France
| | - Daniel Taton
- Université Bordeaux, CNRS, Bordeaux INP, LCPO, 16 Avenue Pey-Berland, 33600 Pessac, France
| | - Alain Marty
- Carbios, Parc Cataroux-Bâtiment B80, 8 rue de la Grolière, 63100 Clermont-Ferrand, France
| | - Isabelle André
- Toulouse Biotechnology Institute, TBI, Université de Toulouse, CNRS, INRAE, INSA, Toulouse, France, 135, avenue de Rangueil, F-31077 Toulouse Cedex 04, France
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26
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Miura H, Doi M, Yasui Y, Masaki Y, Nishio H, Shishido T. Diverse Alkyl-Silyl Cross-Coupling via Homolysis of Unactivated C(sp 3)-O Bonds with the Cooperation of Gold Nanoparticles and Amphoteric Zirconium Oxides. J Am Chem Soc 2023; 145:4613-4625. [PMID: 36802588 DOI: 10.1021/jacs.2c12311] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/22/2023]
Abstract
Since C(sp3)-O bonds are a ubiquitous chemical motif in both natural and artificial organic molecules, the universal transformation of C(sp3)-O bonds will be a key technology for achieving carbon neutrality. We report herein that gold nanoparticles supported on amphoteric metal oxides, namely, ZrO2, efficiently generated alkyl radicals via homolysis of unactivated C(sp3)-O bonds, which consequently promoted C(sp3)-Si bond formation to give diverse organosilicon compounds. A wide array of esters and ethers, which are either commercially available or easily synthesized from alcohols participated in the heterogeneous gold-catalyzed silylation by disilanes to give diverse alkyl-, allyl-, benzyl-, and allenyl silanes in high yields. In addition, this novel reaction technology for C(sp3)-O bond transformation could be applied to the upcycling of polyesters, i.e., the degradation of polyesters and the synthesis of organosilanes were realized concurrently by the unique catalysis of supported gold nanoparticles. Mechanistic studies corroborated the notion that the generation of alkyl radicals is involved in C(sp3)-Si coupling and the cooperation of gold and an acid-base pair on ZrO2 is responsible for the homolysis of stable C(sp3)-O bonds. The high reusability and air tolerance of the heterogeneous gold catalysts as well as a simple, scalable, and green reaction system enabled the practical synthesis of diverse organosilicon compounds.
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Affiliation(s)
- Hiroki Miura
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan.,Research Center for Hydrogen Energy-Based Society, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan.,Elements Strategy Initiative for Catalysts & Batteries, Kyoto University, Katsura, Nishikyo-ku, Kyoto 615-8520, Japan
| | - Masafumi Doi
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan
| | - Yuki Yasui
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan
| | - Yosuke Masaki
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan
| | - Hidenori Nishio
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan
| | - Tetsuya Shishido
- Department of Applied Chemistry for Environment, Graduate School of Urban Environmental Sciences, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan.,Research Center for Hydrogen Energy-Based Society, Tokyo Metropolitan University, 1-1 Minami-Osawa, Hachioji, Tokyo 192-0397, Japan.,Elements Strategy Initiative for Catalysts & Batteries, Kyoto University, Katsura, Nishikyo-ku, Kyoto 615-8520, Japan
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Zhang Y, Chen X, Cheng L, Gu J, Xu Y. Conversion of Polyethylene to High-Yield Fuel Oil at Low Temperatures and Atmospheric Initial Pressure. INTERNATIONAL JOURNAL OF ENVIRONMENTAL RESEARCH AND PUBLIC HEALTH 2023; 20:ijerph20054048. [PMID: 36901058 PMCID: PMC10001737 DOI: 10.3390/ijerph20054048] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 01/31/2023] [Revised: 02/14/2023] [Accepted: 02/20/2023] [Indexed: 05/10/2023]
Abstract
The transformation of waste plastics into fuels via energy-efficient and low-cost pyrolysis could incentivize better waste plastic management. Here, we report pressure-induced phase transitions in polyethylene, which continue to heat up without additional heat sources, prompting the thermal cracking of plastics into premium fuel products. When the nitrogen initial pressure is increased from 2 to 21 bar, a monotonically increasing peak temperature is observed (from 428.1 °C to 476.7 °C). At 21 bar pressure under different atmosphere conditions, the temperature change driven by high-pressure helium is lower than that driven by nitrogen or argon, indicating that phase transition is related to the interaction between long-chain hydrocarbons and intercalated high-pressure medium layers. In view of the high cost of high-pressure inert gases, the promotion or inhibition effect of low-boiling hydrocarbons (transitioning into the gaseous state with increasing temperature) on phase transition is explored, and a series of light components are used as phase transition initiators to replace high-pressure inert gases to experiment. The reason that the quantitative conversion of polyethylene to high-quality fuel products is realized through the addition of 1-hexene at a set temperature of 340 °C and the initial atmospheric pressure. This discovery provides a method for recycling plastics by low energy pyrolysis. In addition, we envisage recovering some of the light components after plastic pyrolysis as phase change initiators for the next batch of the process. This method is able to reduce the cost of light hydrocarbons or high-pressure gas insertion, reduce heat input, and improve material and energy utilization.
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Affiliation(s)
- Yuanjia Zhang
- Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
- School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
- CAS Key Laboratory of Renewable Energy, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
- Correspondence:
| | - Xueru Chen
- Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
- School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
- CAS Key Laboratory of Renewable Energy, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
| | - Leilei Cheng
- Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
- School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
- CAS Key Laboratory of Renewable Energy, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
| | - Jing Gu
- Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
- School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
- CAS Key Laboratory of Renewable Energy, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
| | - Yulin Xu
- Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
- School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
- CAS Key Laboratory of Renewable Energy, Guangzhou 510640, China
- Guangdong Provincial Key Laboratory of New and Renewable Energy Research and Development, Guangzhou 510640, China
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28
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Wang X, Huo Z, Xie X, Shanaiah N, Tong R. Recent Advances in Sequence-Controlled Ring-Opening Copolymerizations of Monomer Mixtures. Chem Asian J 2023; 18:e202201147. [PMID: 36571563 DOI: 10.1002/asia.202201147] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/13/2022] [Revised: 12/14/2022] [Accepted: 12/23/2022] [Indexed: 12/27/2022]
Abstract
Transforming renewable resources into functional and degradable polymers is driven by the ever-increasing demand to replace unsustainable polyolefins. However, the utility of many degradable homopolymers remains limited due to their inferior properties compared to commodity polyolefins. Therefore, the synthesis of sequence-defined copolymers from one-pot monomer mixtures is not only conceptually appealing in chemistry, but also economically attractive by maximizing materials usage and improving polymers' performances. Among many polymerization strategies, ring-opening (co)polymerization of cyclic monomers enables efficient access to degradable polymers with high control on molecular weights and molecular weight distributions. Herein, we highlight recent advances in achieving one-pot, sequence-controlled polymerizations of cyclic monomer mixtures using a single catalytic system that combines multiple catalytic cycles. The scopes of cyclic monomers, catalysts, and polymerization mechanisms are presented for this type of sequence-controlled ring-opening copolymerization.
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Affiliation(s)
- Xiaoqian Wang
- Department of Chemical Engineering, Virginia Polytechnic Institute and State University, 635 Prices Fork Road, 24061, Blacksburg, VA, USA
| | - Ziyu Huo
- Department of Chemical Engineering, Virginia Polytechnic Institute and State University, 635 Prices Fork Road, 24061, Blacksburg, VA, USA
| | - Xiaoyu Xie
- Department of Chemical Engineering, Virginia Polytechnic Institute and State University, 635 Prices Fork Road, 24061, Blacksburg, VA, USA
| | - Narasimhamurthy Shanaiah
- Department of Chemistry, Virginia Polytechnic Institute and State University, 1040 Drillfield Drive, 24061, Blacksburg, VA, USA
| | - Rong Tong
- Department of Chemical Engineering, Virginia Polytechnic Institute and State University, 635 Prices Fork Road, 24061, Blacksburg, VA, USA
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29
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A circular polyester platform based on simple gem-disubstituted valerolactones. Nat Chem 2023; 15:278-285. [PMID: 36344817 DOI: 10.1038/s41557-022-01077-x] [Citation(s) in RCA: 25] [Impact Index Per Article: 25.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/12/2021] [Accepted: 09/27/2022] [Indexed: 11/09/2022]
Abstract
Geminal disubstitution of cyclic monomers is an effective strategy to enhance the chemical recyclability of their polymers, but it is utilized for that purpose alone and often at the expense of performance properties. Here we present synergistic use of gem-α,α-disubstitution of available at-scale, bio-based δ-valerolactones to yield gem-dialkyl-substituted valerolactones ([Formula: see text]), which generate polymers that solve not only the poor chemical recyclability but also the low melting temperature and mechanical performance of the parent poly(δ-valerolactone); the gem-disubstituted polyesters ([Formula: see text]) therefore not only exhibit complete chemical recyclability but also thermal, mechanical and transport properties that rival or exceed those of polyethylene. Through a fundamental structure-property study that reveals intriguing impacts of the alkyl chain length on materials performance of [Formula: see text], this work establishes a simple circular, high-performance polyester platform based on [Formula: see text] and highlights the importance of synergistic utilization of gem-disubstitution for enhancing both chemical recyclability and materials performance of sustainable polyesters.
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30
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Xu WM, Yu YD, Ma MX, Xu HD, Wang RQ, Pan YP, Wu KQ, Yang WR, Yao CG. Green Synthesis of Chemically Recyclable Polyesters via Dehydrogenative Copolymerization of Diols. CHINESE JOURNAL OF POLYMER SCIENCE 2023. [DOI: 10.1007/s10118-023-2903-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/07/2023]
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31
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Minami Y, Matsuyama N, Takeichi Y, Watanabe R, Mathew S, Nakajima Y. Depolymerization of robust polyetheretherketone to regenerate monomer units using sulfur reagents. Commun Chem 2023; 6:14. [PMID: 36697710 PMCID: PMC9873933 DOI: 10.1038/s42004-023-00814-8] [Citation(s) in RCA: 4] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/19/2022] [Accepted: 01/05/2023] [Indexed: 01/26/2023] Open
Abstract
Super engineering plastics, high-performance thermoplastic resins such as polyetheretherketone, and polyphenylene sulfide have been utilized in industries, owing to their high thermal stability and mechanical strength. However, their robustness hinders their depolymerization to produce monomers and low-weight molecules. Presently, chemical recycling for most super engineering plastics remains relatively unexplored. Herein, we report the depolymerization of insoluble polyetheretherketone using sulfur nucleophiles via carbon-oxygen bond cleavages to form benzophenone dithiolate and hydroquinone. Treatment with organic halides converted only the former products to afford various dithiofunctionalized benzophenones. The depolymerization proceeded as a solid-liquid reaction in the initial phase. Therefore, this method was not affected by the shape of polyetheretherketone, e.g., pellets or films. Moreover, this depolymerization method was applicable to carbon- or glass fiber-enforced polyetheretherketone material. The depolymerized product, dithiofunctionalized benzophenones, could be converted into diiodobenzophenone, which was applicable to the polymerization.
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Affiliation(s)
- Yasunori Minami
- grid.208504.b0000 0001 2230 7538Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan ,grid.419082.60000 0004 1754 9200PRESTO, Japan Science and Technology Agency (JST), 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan
| | - Nao Matsuyama
- grid.208504.b0000 0001 2230 7538Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan
| | - Yasuo Takeichi
- grid.136593.b0000 0004 0373 3971Department of Applied Physics, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 Japan
| | - Ryota Watanabe
- grid.208504.b0000 0001 2230 7538Research Institute for Sustainable Chemistry, National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan
| | - Siby Mathew
- grid.208504.b0000 0001 2230 7538Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan
| | - Yumiko Nakajima
- grid.208504.b0000 0001 2230 7538Interdisciplinary Research Center for Catalytic Chemistry (IRC3), National Institute of Advanced Industrial Science and Technology (AIST), Tsukuba Central 5, 1-1-1 Higashi, Tsukuba, Ibaraki 305-8565 Japan
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32
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Wursthorn L, Beckett K, Rothbaum JO, Cywar RM, Lincoln C, Kratish Y, Marks TJ. Selective Lanthanide-Organic Catalyzed Depolymerization of Nylon-6 to ϵ-Caprolactam. Angew Chem Int Ed Engl 2023; 62:e202212543. [PMID: 36441664 DOI: 10.1002/anie.202212543] [Citation(s) in RCA: 11] [Impact Index Per Article: 11.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/24/2022] [Revised: 10/31/2022] [Accepted: 11/28/2022] [Indexed: 11/30/2022]
Abstract
Nylon-6 is selectively depolymerized to the parent monomer ϵ-caprolactam by the readily accessible and commercially available lanthanide trisamido catalysts Ln(N(TMS)2 )3 (Ln=lanthanide). The depolymerization process is solvent-free, near quantitative, highly selective, and operates at the lowest Nylon-6 to ϵ-caprolactam depolymerization temperature reported to date. The catalytic activity of the different lanthanide trisamides scales with the Ln3+ ionic radius, and this process is effective with post-consumer Nylon-6 as well as with Nylon-6+polyethylene, polypropylene or polyethylene terephthalate mixtures. Experimental kinetic data and theoretical (DFT) mechanistic analyses suggest initial deprotonation of a Nylon terminal amido N-H bond, which covalently binds the catalyst to the polymer, followed by a chain-end back-biting process in which ϵ-caprolactam units are sequentially extruded from the chain end.
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Affiliation(s)
- Lukas Wursthorn
- Department of Chemistry, Northwestern University, 2145 Sheridan Road, Evanston, IL, 60208-3113, USA
| | - Kristen Beckett
- Department of Chemistry, Northwestern University, 2145 Sheridan Road, Evanston, IL, 60208-3113, USA
| | - Jacob O Rothbaum
- Department of Chemistry, Northwestern University, 2145 Sheridan Road, Evanston, IL, 60208-3113, USA
| | - Robin M Cywar
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
| | - Clarissa Lincoln
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, CO, 80401, USA
| | - Yosi Kratish
- Department of Chemistry, Northwestern University, 2145 Sheridan Road, Evanston, IL, 60208-3113, USA
| | - Tobin J Marks
- Department of Chemistry, Northwestern University, 2145 Sheridan Road, Evanston, IL, 60208-3113, USA
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33
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Woroch CP, Cox IW, Kanan MW. A Semicrystalline Furanic Polyamide Made from Renewable Feedstocks. J Am Chem Soc 2023; 145:697-705. [PMID: 36573894 DOI: 10.1021/jacs.2c11806] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/28/2022]
Abstract
Semi-aromatic polyamides (SAPs) synthesized from petrochemical diacids and diamines are high-performance polymers that often derive their desirable properties from a high degree of crystallinity. Attempts to develop partially renewable SAPs by replacing petrochemical diacids with biobased furan-2,5-dicarboxylic acid (FDCA) have resulted in amorphous materials or polymers with low melting temperatures. Herein, we report the development of poly(5-aminomethyl-2-furoic acid) (PAMF), a semicrystalline SAP synthesized by the polycondensation of CO2 and lignocellulose-derived monomer 5-aminomethyl-2-furoic acid (AMF). PAMF has glass-transition and melting temperatures comparable to that of commercial materials and higher than that of any previous furanic SAP. Additionally, PAMF can be copolymerized with conventional nylon 6 and is chemically recyclable. Molecular dynamics (MD) simulations suggest that differences in intramolecular hydrogen bonding explain why PAMF is semicrystalline but many FDCA-based SAPs are not.
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Affiliation(s)
- Cristian P Woroch
- Department of Chemistry, Stanford University, 337 Campus Drive, Stanford, California 94305, United States
| | - India W Cox
- Department of Chemistry, Stanford University, 337 Campus Drive, Stanford, California 94305, United States
| | - Matthew W Kanan
- Department of Chemistry, Stanford University, 337 Campus Drive, Stanford, California 94305, United States
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34
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Li F, Li Y, Novoselov KS, Liang F, Meng J, Ho SH, Zhao T, Zhou H, Ahmad A, Zhu Y, Hu L, Ji D, Jia L, Liu R, Ramakrishna S, Zhang X. Bioresource Upgrade for Sustainable Energy, Environment, and Biomedicine. NANO-MICRO LETTERS 2023; 15:35. [PMID: 36629933 PMCID: PMC9833044 DOI: 10.1007/s40820-022-00993-4] [Citation(s) in RCA: 7] [Impact Index Per Article: 7.0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Subscribe] [Scholar Register] [Received: 11/03/2022] [Accepted: 11/29/2022] [Indexed: 06/17/2023]
Abstract
We conceptualize bioresource upgrade for sustainable energy, environment, and biomedicine with a focus on circular economy, sustainability, and carbon neutrality using high availability and low utilization biomass (HALUB). We acme energy-efficient technologies for sustainable energy and material recovery and applications. The technologies of thermochemical conversion (TC), biochemical conversion (BC), electrochemical conversion (EC), and photochemical conversion (PTC) are summarized for HALUB. Microalgal biomass could contribute to a biofuel HHV of 35.72 MJ Kg-1 and total benefit of 749 $/ton biomass via TC. Specific surface area of biochar reached 3000 m2 g-1 via pyrolytic carbonization of waste bean dregs. Lignocellulosic biomass can be effectively converted into bio-stimulants and biofertilizers via BC with a high conversion efficiency of more than 90%. Besides, lignocellulosic biomass can contribute to a current density of 672 mA m-2 via EC. Bioresource can be 100% selectively synthesized via electrocatalysis through EC and PTC. Machine learning, techno-economic analysis, and life cycle analysis are essential to various upgrading approaches of HALUB. Sustainable biomaterials, sustainable living materials and technologies for biomedical and multifunctional applications like nano-catalysis, microfluidic and micro/nanomotors beyond are also highlighted. New techniques and systems for the complete conversion and utilization of HALUB for new energy and materials are further discussed.
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Affiliation(s)
- Fanghua Li
- Center for Nanofibers and Nanotechnology, National University of Singapore, Singapore, 119260, Singapore
- State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin, 150090, People's Republic of China
| | - Yiwei Li
- School of Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
- John A Paulson School of Engineering and Applied Sciences, Harvard University, Cambridge, MA, 02138, USA
- The Key Laboratory for Biomedical Photonics of MOE at Wuhan National Laboratory for Optoelectronics - Department of Biomedical Engineering, College of Life Science and Technology, Huazhong University of Science and Technology, Wuhan, Hubei, 430074, People's Republic of China
| | - K S Novoselov
- Centre for Advanced 2D Materials, National University of Singapore, Singapore, 117546, Singapore
- School of Physics and Astronomy, The University of Manchester, Manchester, M13 9PL, UK
| | - Feng Liang
- Department of Anesthesia, Critical Care and Pain Medicine, Massachusetts General Hospital and Harvard Medical School, Boston, MA, 02114, USA
| | - Jiashen Meng
- School of Engineering, Massachusetts Institute of Technology, Cambridge, MA, 02139, USA
| | - Shih-Hsin Ho
- State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin, 150090, People's Republic of China
| | - Tong Zhao
- State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin, 150090, People's Republic of China
| | - Hui Zhou
- Department of Energy and Power Engineering, Tsinghua University, Beijing, 100084, People's Republic of China
| | - Awais Ahmad
- Departamento de Quimica Organica, Universidad de Cordoba, Edificio Marie Curie (C-3), Ctra Nnal IV-A, Km 396, 14014, Cordoba, Spain
| | - Yinlong Zhu
- Department of Chemical Engineering, Monash University, Clayton, VIC, 3800, Australia
| | - Liangxing Hu
- School of Mechanical and Aerospace Engineering, Nanyang Technological University, Singapore, 639798, Singapore
| | - Dongxiao Ji
- Center for Nanofibers and Nanotechnology, National University of Singapore, Singapore, 119260, Singapore
| | - Litao Jia
- State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin, 150090, People's Republic of China
| | - Rui Liu
- State Key Laboratory of Urban Water Resource and Environment, Harbin Institute of Technology, Harbin, 150090, People's Republic of China
| | - Seeram Ramakrishna
- Center for Nanofibers and Nanotechnology, National University of Singapore, Singapore, 119260, Singapore
| | - Xingcai Zhang
- John A Paulson School of Engineering and Applied Sciences, Harvard University, Cambridge, MA, 02138, USA.
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35
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Ribeiro Gouveia L, Ison EA. Well-Defined ENENES Re and Mn Complexes and Their Application in Catalysis: The Role of Potassium tert-Butoxide. Organometallics 2022. [DOI: 10.1021/acs.organomet.2c00261] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Liana Ribeiro Gouveia
- Department of Chemistry, North Carolina State University, 2620 Yarbrough Drive, Raleigh, North Carolina 27695-8204, United States
| | - Elon A. Ison
- Department of Chemistry, North Carolina State University, 2620 Yarbrough Drive, Raleigh, North Carolina 27695-8204, United States
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36
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Rong H, Zhang Y, Ai X, Li W, Cao F, Li L. Theoretical Study on the Hydrogenolysis of Polyurethanes to Improve the Catalytic Activities. Inorg Chem 2022; 61:14662-14672. [PMID: 36062933 DOI: 10.1021/acs.inorgchem.2c02027] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Abstract
The metal-catalyzed hydrogenolysis of polymers is important in waste recycling; however, it is limited by the harsh reaction conditions and the low activities of catalysts, especially for earth-abundant metal-based catalysts. Herein, we perform a comprehensive study on the hydrogenolysis of polyurethane model catalyzed by Fe-, Mn-, Ru-, and Ir-iPrMACHO pincer complexes and propose a cascade mechanism comprising two-level hydrogenolysis and the hydrogenation of formaldehyde. In addition, the substrates and ligands are modulated to improve the activities of chemical recycling to monomer. It is found that the pincer ligands could dissociate from the metal centers at high reaction temperatures and further result in the deactivation of catalysts. The rigid Fe and Mn catalysts with tetradentate cyclic ligands are designed following the guidance, and the computations suggest that those designed catalysts could have high stabilities and activities.
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Affiliation(s)
- Hongli Rong
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
| | - Yahui Zhang
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
| | - Xinliang Ai
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
| | - Wan Li
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
| | - Fei Cao
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
| | - Longfei Li
- College of Pharmacy, Key Laboratory of Pharmaceutical Quality Control of Hebei Province, Key Laboratory of Medicinal Chemistry and Molecular Diagnosis of Ministry of Education, Hebei University, Baoding 071002, Hebei, P. R. China
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37
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Yang K, Liu Y, Zheng Z, Lu G, Tang Z, Chen X. Synthesis and thermal degradation mechanism of a semi-aromatic copolyamide from renewable sources. Polym Degrad Stab 2022. [DOI: 10.1016/j.polymdegradstab.2022.110089] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/16/2022]
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38
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Zhang MQ, Wang M, Sun B, Hu C, Xiao D, Ma D. Catalytic strategies for upvaluing plastic wastes. Chem 2022. [DOI: 10.1016/j.chempr.2022.08.004] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/25/2022]
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Abstract
Originating from the desire to improve sustainability, producing fuels and chemicals from the conversion of biomass and waste plastic has become an important research topic in the twenty-first century. Although biomass is natural and plastic synthetic, the chemical nature of the two are not as distinct as they first appear. They share substantial structural similarities in terms of their polymeric nature and the types of bonds linking their monomeric units, resulting in close relationships between the two materials and their conversions. Previously, their transformations were mostly studied and reviewed separately in the literature. Here, we summarize the catalytic conversion of biomass and waste plastics, with a focus on bond activation chemistry and catalyst design. By tracking the historical and more recent developments, it becomes clear that biomass and plastic have not only evolved their unique conversion pathways but have also started to cross paths with each other, with each influencing the landscape of the other. As a result, this Review on the catalytic conversion of biomass and waste plastic in a unified angle offers improved insights into existing technologies, and more importantly, may enable new opportunities for future advances. ![]()
Biomass and plastic share structural similarities in their composition and types of bond linkage between their monomeric units. Reviewing their catalytic conversion technologies in a unified angle provides new insights and opportunities for future advances.
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40
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Hu Z, Xu N, An Z, Wang B, Lu F, Tian B, Yao G, Liu Y, Liu L, Huang Y. γ-Ray-driven degradation of robust epoxy thermosets. MATERIALS HORIZONS 2022; 9:1495-1502. [PMID: 35315458 DOI: 10.1039/d1mh01971f] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 06/14/2023]
Abstract
The γ ray is a promising candidate for thermoset material degradation owing to its high energy, strong penetrability, low carbon emission and economy. However, the development of irradiation degradation technology is limited by irradiation cross-linking and irradiation degradation simultaneously, and a controllable degradation remains a considerable challenge. Herein, we exploit stable conjugated linkages, phenyl imine conjugated N-N bonds, for the γ-ray-induced controllable cleavage of polymer chains. Using this distinctive conjugated structure, we design γ-ray-responsive epoxy networks that can be readily degraded at a dose of 40 kGy at room temperature and show mechanical properties, thermal properties and chemical resistance comparable to commodity epoxy resins. Additionally, the incorporation of a radical scavenger can reduce the uncontrolled recombination of degradation segments, which further accelerates the degradation of the epoxy thermosets.
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Affiliation(s)
- Zhen Hu
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Ningdi Xu
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Ziqiang An
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Baolong Wang
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Fei Lu
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Bo Tian
- Technical Physics Institute of Heilongjiang Academy of Sciences, Harbin 150086, China
| | - Gang Yao
- Technical Physics Institute of Heilongjiang Academy of Sciences, Harbin 150086, China
| | - Yingying Liu
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Li Liu
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
| | - Yudong Huang
- School of Chemistry and Chemical Engineering, MIIT Key Laboratory of Critical Materials Technology for New Energy Conversion and Storage, Harbin Institute of Technology, Harbin 150001, China.
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41
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Cywar RM, Rorrer NA, Mayes HB, Maurya AK, Tassone CJ, Beckham GT, Chen EYX. Redesigned Hybrid Nylons with Optical Clarity and Chemical Recyclability. J Am Chem Soc 2022; 144:5366-5376. [PMID: 35290039 DOI: 10.1021/jacs.1c12611] [Citation(s) in RCA: 31] [Impact Index Per Article: 15.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/22/2022]
Abstract
Aliphatic polyamides, or nylons, are typically highly crystalline and thermally robust polymers used in high-performance applications. Nylon 6, a high-ceiling-temperature (HCT) polyamide from ε-caprolactam, lacks expedient chemical recyclability, while low-ceiling temperature (LCT) nylon 4 from pyrrolidone exhibits complete chemical recyclability, but it is thermally unstable and not melt-processable. Here, we introduce a hybrid nylon, nylon 4/6, based on a bicyclic lactam composed of both HCT ε-caprolactam and LCT pyrrolidone motifs in a hybridized offspring structure. Hybrid nylon 4/6 overcomes trade-offs in (de)polymerizability and performance properties of the parent nylons, exhibiting both excellent polymerization and facile depolymerization characteristics. This stereoregular polyamide forms nanocrystalline domains, allowing optical clarity and high thermal stability, however, without displaying a melting transition before decomposition. Of a series of statistical copolymers comprising nylon 4/6 and nylon 4, a 50/50 copolymer achieves the greatest synergy in both reactivity and polymer properties of each homopolymer, offering an amorphous nylon with favorable properties, including optical clarity, a high glass transition temperature, melt processability, and full chemical recyclability.
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Affiliation(s)
- Robin M Cywar
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872, United States.,Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Nicholas A Rorrer
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Heather B Mayes
- Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Anjani K Maurya
- SLAC National Accelerator Laboratory, Stanford Synchrotron Radiation Lightsource, Menlo Park, California 94025, United States
| | - Christopher J Tassone
- SLAC National Accelerator Laboratory, Stanford Synchrotron Radiation Lightsource, Menlo Park, California 94025, United States
| | - Gregg T Beckham
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872, United States.,Renewable Resources and Enabling Sciences Center, National Renewable Energy Laboratory, Golden, Colorado 80401, United States
| | - Eugene Y-X Chen
- Department of Chemistry, Colorado State University, Fort Collins, Colorado 80523-1872, United States
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42
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Recycling of Plastic Waste, with Particular Emphasis on Thermal Methods—Review. ENERGIES 2022. [DOI: 10.3390/en15062114] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 12/13/2022]
Abstract
The civilization development requires improvement of technologies and satisfaction of people’s needs on the one side, but on the other one it is directly connected with the increasing production of waste. In this paper, the authors dealt with the second of these aspects, reviewing the recycling of plastic waste, which can be processed without changing its chemical structure (mechanical recycling), and with changing its chemical structure (chemical recycling, of which thermal recycling). Mechanical recycling involves shredding the waste in order to obtain recyclate or regranulate that meets specific quality requirements. Chemical recycling consists of the degradation of the material into low-molecular compounds, and it can take place in the processes of hydrolysis, glycolysis, methanolysis by means of chemical solvents, and during thermal processes of hydrocracking, gasification, pyrolysis, combustion, enabling the recovery of gaseous and liquid hydrocarbons foundings in application as a fuel in the energy and cement-lime industry and enabling the recovery of thermal energy contained in plastics. The paper focuses on thermal methods of plastics recycling that become more important due to legal regulations limiting the landfilling of waste. The authors also took up the properties of plastics and their production in European conditions.
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43
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Du P, Zhang J, Wang J, Cai Z, Ge F. A washable and breathable metallized fabric designed by silane bionic. Colloids Surf A Physicochem Eng Asp 2022. [DOI: 10.1016/j.colsurfa.2021.128232] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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44
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Kobylarski M, Berthet JC, Cantat T. Reductive depolymerization of polyesters and polycarbonates with hydroboranes by using a lanthanum(III) tris(amide) catalyst. Chem Commun (Camb) 2022; 58:2830-2833. [PMID: 35133392 DOI: 10.1039/d2cc00184e] [Citation(s) in RCA: 7] [Impact Index Per Article: 3.5] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
The homogeneous reductive depolymerization of polyesters and polycarbonates with hydroboranes is achieved with the use of an f-metal complex catalyst. These polymeric materials are transformed into their value-added alcohol equivalents. Catalysis proceeds readily, under mild conditions, with La[N(SiMe3)2]3 (1 mol%) and pinacolborane (HBpin) and shows high selectivity towards alcohols and diols, after hydrolysis.
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Affiliation(s)
| | | | - Thibault Cantat
- NIMBE, CEA Paris-Saclay, Gif-sur-Yvette Cedex 91191, France.
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45
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Cheng L, Zhang Y, Wang Y, Gu J, Yuan H, Chen Y. Pyrolysis of long chain hydrocarbon-based plastics via self-exothermic effects: The origin and influential factors of exothermic processes. JOURNAL OF HAZARDOUS MATERIALS 2022; 424:127476. [PMID: 34736180 DOI: 10.1016/j.jhazmat.2021.127476] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/21/2021] [Revised: 09/22/2021] [Accepted: 10/07/2021] [Indexed: 06/13/2023]
Abstract
Converting plastic wastes into value-added products through energy-efficient pyrolysis is essential, and it requires lower pyrolysis temperatures and shorter processing times than that of other processes. An exothermic phenomenon was observed during the process high-pressure polyethylene pyrolysis. It was proven for the first time that the exotherm is caused by a pressure-induced phase transition, in which colossal heat release can be driven by relatively small pressures. A large temperature change (> 100 °C) leads to the deep cracking of polyethylene, although the set temperature is far lower than the required temperature for thermal cracking. Importantly, the heat input stops immediately when the set temperature is reached; thus, the external heating time is short. Polyethylene can be completely converted into liquid products in ~90 wt% yield and with a small number of gases. The self-exothermic phase transition only occurs within a certain range of material thickness, which is related to the corresponding phase behavior. In the self-exothermic pyrolysis process, with an increase in the thickness of polyethylene, the proportion of low-value olefins in oil products decreases gradually, while alkanes, isoalkanes and aromatics show an increasing trend, making the product composition closer to the fuel standard. This work provides a viable approach for plastic recycling at low pyrolysis temperatures and short external heating times with the help of a self-exothermic phase transition in the absence of a catalyst.
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Affiliation(s)
- Leilei Cheng
- Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China; Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China; School of Energy Science and Engineering, University of Science and Technology of China, Hefei 230026, China
| | - Yuyuan Zhang
- College of Materials Science and Energy Engineering, Foshan University, Foshan, Guangdong 528000, China
| | - Yazhuo Wang
- Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China; Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
| | - Jing Gu
- Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China; Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
| | - Haoran Yuan
- Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China; Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China.
| | - Yong Chen
- Southern Marine Science and Engineering Guangdong Laboratory (Guangzhou), Guangzhou 511458, China; Guangzhou Institute of Energy Conversion, Chinese Academy of Sciences, Guangzhou 510640, China
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46
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Kumar A, Daw P, Milstein D. Homogeneous Catalysis for Sustainable Energy: Hydrogen and Methanol Economies, Fuels from Biomass, and Related Topics. Chem Rev 2022; 122:385-441. [PMID: 34727501 PMCID: PMC8759071 DOI: 10.1021/acs.chemrev.1c00412] [Citation(s) in RCA: 100] [Impact Index Per Article: 50.0] [Reference Citation Analysis] [Abstract] [MESH Headings] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/16/2021] [Indexed: 02/08/2023]
Abstract
As the world pledges to significantly cut carbon emissions, the demand for sustainable and clean energy has now become more important than ever. This includes both production and storage of energy carriers, a majority of which involve catalytic reactions. This article reviews recent developments of homogeneous catalysts in emerging applications of sustainable energy. The most important focus has been on hydrogen storage as several efficient homogeneous catalysts have been reported recently for (de)hydrogenative transformations promising to the hydrogen economy. Another direction that has been extensively covered in this review is that of the methanol economy. Homogeneous catalysts investigated for the production of methanol from CO2, CO, and HCOOH have been discussed in detail. Moreover, catalytic processes for the production of conventional fuels (higher alkanes such as diesel, wax) from biomass or lower alkanes have also been discussed. A section has also been dedicated to the production of ethylene glycol from CO and H2 using homogeneous catalysts. Well-defined transition metal complexes, in particular, pincer complexes, have been discussed in more detail due to their high activity and well-studied mechanisms.
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Affiliation(s)
- Amit Kumar
- School
of Chemistry, University of St. Andrews, North Haugh, Fife, U.K., KY16 9ST
| | - Prosenjit Daw
- Department
of Chemical Sciences, Indian Institute of
Science Education and Research Berhampur, Govt. ITI (transit Campus), Berhampur 760010, India
| | - David Milstein
- Department
of Molecular Chemistry and Materials Science, Weizmann Institute of Science, Rehovot 76100, Israel
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47
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Gausas L, Donslund BS, Kristensen SK, Skrydstrup T. Evaluation of Manganese Catalysts for the Hydrogenative Deconstruction of Commercial and End-of-Life Polyurethane Samples. CHEMSUSCHEM 2022; 15:e202101705. [PMID: 34510781 DOI: 10.1002/cssc.202101705] [Citation(s) in RCA: 8] [Impact Index Per Article: 4.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/11/2021] [Revised: 09/08/2021] [Indexed: 06/13/2023]
Abstract
Polyurethane (PU) is a thermoset plastic that is found in everyday objects, such as mattresses and shoes, but also in more sophisticated materials, including windmills and airplanes, and as insulation materials in refrigerators and buildings. Because of extensive inter-cross linkages in PU, current recycling methods are somewhat lacking. In this work, the effective catalytic hydrogenation of PU materials is carried out by applying a catalyst based on the earth-abundant metal manganese, to give amine and polyol fractions, which represent the original monomeric composition. In particular, Mn-Ph MACHO is found to catalytically deconstruct flexible foam, molded foams, insulation, and end-of-life materials at 1 wt.% catalyst loading by applying a reaction temperature of 180 °C, 50 bar of H2 , and 0.9 wt.% of KOH in isopropyl alcohol. The protocol is showcased in the catalytic deconstruction of 2 g of mattress foam using only 0.13 wt.% catalyst, resulting in 90 % weight recovery and a turnover number of 905.
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Affiliation(s)
- Laurynas Gausas
- Carbon Dioxide Activation Center (CADIAC), Interdisciplinary Nanoscience Center (iNANO) and, Department of Chemistry, Aarhus University, Gustav Wieds Vej 14, 8000, Aarhus C, Denmark
| | - Bjarke S Donslund
- Carbon Dioxide Activation Center (CADIAC), Interdisciplinary Nanoscience Center (iNANO) and, Department of Chemistry, Aarhus University, Gustav Wieds Vej 14, 8000, Aarhus C, Denmark
| | - Steffan K Kristensen
- Carbon Dioxide Activation Center (CADIAC), Interdisciplinary Nanoscience Center (iNANO), Aarhus University, Gustav Wieds Vej 14, 8000, Aarhus C, Denmark
| | - Troels Skrydstrup
- Carbon Dioxide Activation Center (CADIAC), Interdisciplinary Nanoscience Center (iNANO) and, Department of Chemistry, Aarhus University, Gustav Wieds Vej 14, 8000, Aarhus C, Denmark
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48
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Zubar V, Haedler AT, Schütte M, Hashmi ASK, Schaub T. Hydrogenative Depolymerization of Polyurethanes Catalyzed by a Manganese Pincer Complex. CHEMSUSCHEM 2022; 15:e202101606. [PMID: 34342135 DOI: 10.1002/cssc.202101606] [Citation(s) in RCA: 11] [Impact Index Per Article: 5.5] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/30/2021] [Indexed: 06/13/2023]
Abstract
Chemical recycling, in particular hydrogenative depolymerization, offers a promising way to utilize plastic waste. This report covers the manganese-catalyzed hydrogenation of polyurethane materials to the corresponding monomeric units. The key to success is a Mn pincer complex as a potent hydrogenation catalyst in combination with elevated temperatures (up to 200 °C) and appropriate solvents to ensure sufficient solubility of the polymers. A wide range of polyurethane samples of varying polyol and isocyanate compositions, some of which feature significant amounts of urea functionalities, are depolymerized, releasing polyetherols and diaminotoluene (TDA) in yields of up to 89 % and 76 %, respectively.
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Affiliation(s)
- Viktoriia Zubar
- Catalysis Research Laboratory (CaRLa), University of Heidelberg, Im Neuenheimer Feld 584, 69120, Heidelberg, Germany
| | | | - Markus Schütte
- BASF Polyurethanes GmbH, Elastogranstr. 60, 49448, Lemfoerde, Germany
| | - A Stephen K Hashmi
- Catalysis Research Laboratory (CaRLa), University of Heidelberg, Im Neuenheimer Feld 584, 69120, Heidelberg, Germany
- Organisch-Chemisches Institut, Heidelberg University, Im Neuenheimer Feld 270, 69120, Heidelberg, Germany
| | - Thomas Schaub
- Catalysis Research Laboratory (CaRLa), University of Heidelberg, Im Neuenheimer Feld 584, 69120, Heidelberg, Germany
- BASF SE, Carl-Bosch-Straße 38, 67056, Ludwigshafen, Germany
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49
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Kondo MY, Montagna LS, Morgado GFDM, Castilho ALGD, Batista LAPDS, Botelho EC, Costa ML, Passador FR, Rezende MC, Ribeiro MV. Recent advances in the use of Polyamide-based materials for the automotive industry. POLIMEROS 2022. [DOI: 10.1590/0104-1428.20220042] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/06/2022]
Affiliation(s)
| | | | | | | | | | | | - Michelle Leali Costa
- Universidade Estadual Paulista, Brasil; Instituto de Pesquisas Tecnológicas, Brasil
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50
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Liu X, Zuo Y, Kallmeier F, Mejía E, Tin S, de Vries JG, Barath E. Hydrogenative Depolymerization of Silicon-modified Polyureas. Chem Commun (Camb) 2022; 58:5415-5418. [DOI: 10.1039/d2cc01063a] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
Abstract
Silicon-modified polyureas were depolymerized by hydrogenation in the presence of Ru and Mn catalysts. Yields of up to 84% of the aliphatic diamine and 81% of silicon-containing diamine were achieved...
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