Controlling ice formation on gradient wettability surface for high-performance bioinspired materials

Guidelines derived from biomineralized tissues for design and construction of high-performance biomimetic materials: from weak to strong

Living organisms in nature have undergone continuous evolution over billions of years, resulting in the formation of high-performance fracture-resistant biomineralized tissues such as bones and teeth to fulfill mechanical and biological functions, despite the fact that most inorganic biominerals that constitute biomineralized tissues are weak and brittle. During the long-period evolution process, nature has evolved a number of highly effective and smart strategies to design chemical compositions and structures of biomineralized tissues to enable superior properties and to adapt to surrounding environments. Most biomineralized tissues have hierarchically ordered structures consisting of very small building blocks on the nanometer scale (nanoparticles, nanofibers or nanoflakes) to reduce the inherent weaknesses and brittleness of corresponding inorganic biominerals, to prevent crack initiation and propagation, and to allow high defect tolerance. The bioinspired principles derived from biomineralized tissues are indispensable for designing and constructing high-performance biomimetic materials. In recent years, a large number of high-performance biomimetic materials have been prepared based on these bioinspired principles with a large volume of literature covering this topic. Therefore, a timely and comprehensive review on this hot topic is highly important and contributes to the future development of this rapidly evolving research field. This review article aims to be comprehensive, authoritative, and critical with wide general interest to the science community, summarizing recent advances in revealing the formation processes, composition, and structures of biomineralized tissues, providing in-depth insights into guidelines derived from biomineralized tissues for the design and construction of high-performance biomimetic materials, and discussing recent progress, current research trends, key problems, future main research directions and challenges, and future perspectives in this exciting and rapidly evolving research field.

Polydopamine-Coated Polymer Nanofibers for In Situ Protein Loading and Controlled Release

Nanofibrous polymeric materials, combined with protein therapeutics, play a significant role in biomedical and pharmaceutical applications. However, the upload of proteins into nanofibers with a high yield and controlled release has been a challenging issue. Here, we report the in situ loading of a model protein (bovine serum albumin) into hydrophilic poly(vinyl alcohol) nanofibers via ice-templating, with a 100% protein drug loading efficiency. These protein-loaded nanofibers were further coated by polydopamine in order to improve the nanofiber stability and achieve a controlled protein release. The mass ratio between poly(vinyl alcohol) and bovine serum albumin influenced the percentage of proteins in composite nanofibers and fiber morphology. More particles and less nanofibers were formed with an increasing percentage of bovine serum albumin. By varying the coating conditions, it was possible to produce a uniform polydopamine coating with tunable thickness, which acted as an additional barrier to reduce burst release and achieve a more sustained release profile.

Mechanically and Thermally Guided, Honeycomb-like Nanocomposites with Strain-Insensitive High Thermal Conductivity for Stretchable Electronics

Thermal management materials have become increasingly crucial for stretchable electronic devices and systems. Drastically different from conventional thermally conductive materials, which are applied at static conditions, thermal management materials for stretchable electronics additionally require strain-insensitive thermal conductivity, as they generally undergo cyclic deformation. However, realizing such a property remains challenging mainly because conventional thermally conductive polymer composites generally lack a mechanically guided design. Here, we report a honeycomb-like nanocomposite with a three-dimensional (3D) thermally conductive network fabricated by an arrayed ice-templating technique followed by elastomer infiltration. The hexagonal honeycomb-like structure with thin, compact walls (≈ 40 μm) endows our composite with a high through-plane thermal conductivity (≈ 1.54 W m-1 K-1) at an ultralow boron nitride nanosheet (BNNS) loading (≈ 0.85 vol %), with an enhancement factor of thermal conductivity up to 820% and thermal-insensitive strain up to 200%, which are 2.7 and 2 times higher than those reported in the literature. We report an intelligent strategy for the development of advanced thermal management materials for high-performance stretchable electronics.

Construction methods and biomedical applications of PVA-based hydrogels

Polyvinyl alcohol (PVA) hydrogel is favored by researchers due to its good biocompatibility, high mechanical strength, low friction coefficient, and suitable water content. The widely distributed hydroxyl side chains on the PVA molecule allow the hydrogels to be branched with various functional groups. By improving the synthesis method and changing the hydrogel structure, PVA-based hydrogels can obtain excellent cytocompatibility, flexibility, electrical conductivity, viscoelasticity, and antimicrobial properties, representing a good candidate for articular cartilage restoration, electronic skin, wound dressing, and other fields. This review introduces various preparation methods of PVA-based hydrogels and their wide applications in the biomedical field.

Self-Assembly of Ultrathin, Ultrastrong Layered Membranes by Protic Solvent Penetration

Flexible membranes with ultrathin thickness and excellent mechanical properties have shown great potential for broad uses in solid polymer electrolytes (SPEs), on-skin electronics, etc. However, an ultrathin membrane (<5 μm) is rarely reported in the above applications due to the inherent trade-off between thickness and antifailure ability. We discover a protic solvent penetration strategy to prepare ultrathin, ultrastrong layered films through a continuous interweaving of aramid nanofibers (ANFs) with the assistance of simultaneous protonation and penetration of a protic solvent. The thickness of a pure ANF film can be controlled below 5 μm, with a tensile strength of 556.6 MPa, allowing us to produce the thinnest SPE (3.4 μm). The resultant SPEs enable Li-S batteries to cycle over a thousand times at a high rate of 1C due to the small ionic impedance conferred by the ultrathin characteristic and regulated ionic transportation. Besides, a high loading of the sulfur cathode (4 mg cm-2) with good sulfur utilization was achieved at a mild temperature (35 °C), which is difficult to realize in previously reported solid-state Li-S batteries. Through a simple laminating process at the wet state, the thicker film (tens of micrometers) obtained exhibits mechanical properties comparable to those of thin films and possesses the capability to withstand high-velocity projectile impacts, indicating that our technique features a high degree of thickness controllability. We believe that it can serve as a valuable tool to assemble nanomaterials into ultrathin, ultrastrong membranes for various applications.

Designed Microbial Biosynthesis of Hierarchical Bone-Mimetic Biocomposites in 3D-Printed Soft Bioreactors

The creation of 3D biomimetic composite structures has important applications in tissue engineering, lightweight structures, drug delivery, and sensing. Previous approaches in fabricating 3D biomimetic composites have relied on blending or assembling chemically synthesized molecules or structures, making it challenging to achieve precise control of the size, geometry, and internal structure of the biomimetic composites. Here, we present a new approach for the creation of 3D bone-mimetic biocomposites with precisely controlled shape, hierarchical structure, and functionalities. Our approach is based on the integration of programmable microbial biosynthesis with 3D printing of gas-permeable and customizable bioreactors. The organic and inorganic components are bacterial cellulose and calcium hydroxyapatite via a mineral precursor, which are generated by Komagataeibacter xylinus and Bacillus simplex P6A, respectively, in 3D-printed silicone bioreactors in consecutive culturing cycles. This study is of high significance to biocomposites, biofabrication, and tissue engineering as it paves the way for the synergistic integration of microbial biosynthesis and additive manufacturing.

Nacre-like ceramic composites: Properties, functions and fabrication in the context of dental restorations

Dental restorations are in increasing demand, yet their success rate strongly decreases after 5-10 years post-implantation, attributed in part to mismatching properties with the surrounding buccal environment that causes failures and wear. Among current research to address this issue, biomimetic approaches are promising. Nacre-like ceramic composites are particularly interesting because they combine multiple antagonistic properties making them more resistant to failure in harsh environment than other materials. With the rapid progress in 3D printing producing nacre-like structures has open up new opportunities not yet realised. In this paper, nacre-like composites of various compositions are reviewed in the context of hypothetical biomimetic dental restorations. Their structural, functional and biological properties are compared with those of dentin, enamel, and bone to determine which composition would be the most suitable for each of the 3 mineralized regions found in teeth. The role of complex microstructures and mineral orientations are discussed as well as 3D printing methods that allow the design and fabrication of such complex architectures. Finally, usage of these processes and anticipated prospects for next generation biomimetic dental replacements are discussed to suggest future research directions in this area. STATEMENT OF SIGNIFICANCE: With the current ageing population, dental health is a major issue and current dental restorations still have shortcomings. For the next generation of dental restorations, more biomimetic approaches would be desirable to increase their durability. Among current materials, nacre-like ceramic composites are interesting because they can approach the various structural properties found in the different parts of our teeth. Furthermore, it is also possible to embed self-sensing functionalities to enable monitoring of oral health. Finally, new recent 3D printing technologies now permit the fabrication of complex shapes with local compositions and local microstructures. With this current status of the research, we anticipate new dental restorations designs and highlight the remaining gaps and issues to address.

Preferential ice growth on grooved surface for crisscross-aligned graphene aerogel with large negative Poisson's ratio

Ice formation on solid surfaces is a ubiquitous process in our daily life, and ice orientation plays a critical role in anti-icing/deicing, organ cryo-preservation, and material fabrication. Although previous studies have shown that surface grooves can regulate the orientation of ice crystals, whether the parallel or perpendicular alignment to the grooves is still under debate. Here, we systematically investigate ice formation and its oriented growth on grooved surfaces through both in situ observation and theoretical simulation, and discover a remarkable size effect of the grooves. With the designability of surface groove patterns, the preferential growth of ice crystals is programmed for the fabrication of a crisscross-aligned graphene aerogel with large negative Poisson's ratio. In addition, the size effect provides guidance for the design and fabrication of solid surfaces where the effective control of ice orientation is highly desired, such as efficient deicing, long time organ cryo-preservation, and ice-templated materials.

Multifunctional nacre-like materials

Nacre, the iridescent inner layer of seashells, displays an exceptional combination of strength and toughness due to its 'brick-wall' architecture. Significant research has been devoted to replicating nacre's architecture and its associated deformation and failure mechanisms. Using the resulting materials in applications necessitates adding functionalities such as self-healing, force sensing, bioactivity, heat conductivity and resistance, transparency, and electromagnetic interference shielding. Herein, progress in the fabrication, mechanics, and multi-functionality of nacre-like materials, particularly over the past three years is systematically and critically reviewed. The fabrication techniques reviewed include 3D printing, freeze-casting, mixing/coating-assembling, and laser engraving. The mechanical properties of the resulting materials are discussed in comparison with their constituents and previously developed nacre mimics. Subsequently, the progress in incorporating multifunctionalities and the resulting physical, chemical, and biological properties are evaluated. We finally provide suggestions based on 3D/4D printing, advanced modelling techniques, and machine elements to make reprogrammable nacre-like components with complex shapes and small building blocks, tackling some of the main challenges in the science and translation of these materials.

Large-scale assembly of isotropic nanofiber aerogels based on columnar-equiaxed crystal transition

Ice-templating technology holds great potential to construct industrial porous materials from nanometers to the macroscopic scale for tailoring thermal, electronic, or acoustic transport. Herein, we describe a general ice-templating technology through freezing the material on a rotating cryogenic drum surface, crushing it, and then re-casting the nanofiber slurry. Through decoupling the ice nucleation and growth processes, we achieved the columnar-equiaxed crystal transition in the freezing procedure. The highly random stacking and integrating of equiaxed ice crystals can organize nanofibers into thousands of repeating microscale units with a tortuous channel topology. Owing to the spatially well-defined isotropic structure, the obtained Al2O3·SiO2 nanofiber aerogels exhibit ultralow thermal conductivity, superelasticity, good damage tolerance, and fatigue resistance. These features, together with their natural stability up to 1200 °C, make them highly robust for thermal insulation under extreme thermomechanical environments. Cascading thermal runaway propagation in a high-capacity lithium-ion battery module consisting of LiNi0.8Co0.1Mn0.1O2 cathode, with ultrahigh thermal shock power of 215 kW, can be completely prevented by a thin nanofiber aerogel layer. These findings not only establish a general production route for nanomaterial assemblies that is conventionally challenging, but also demonstrate a high-energy-density battery module configuration with a high safety standard that is critical for practical applications.

Thermal Insulation Mechanism, Preparation, and Modification of Nanocellulose Aerogels: A Review

Energy problems have become increasingly prominent. The use of thermal insulation materials is an effective measure to save energy. As an efficient energy-saving material, nanocellulose aerogels have broad application prospects. However, nanocellulose aerogels have problems such as poor mechanical properties, high flammability, and they easily absorbs water from the environment. These defects restrict their thermal insulation performance and severely limit their application. This review analyzes the thermal insulation mechanism of nanocellulose aerogels and summarizes the methods of preparing them from biomass raw materials. In addition, aiming at the inherent defects of nanocellulose aerogels, this review focuses on the methods used to improve their mechanical properties, flame retardancy, and hydrophobicity in order to prepare high-performance thermal insulation materials in line with the concept of sustainable development, thereby promoting energy conservation, rational use, and expanding the application of nanocellulose aerogels.

Review of Polymer-Based Composites for Electromagnetic Shielding Application

The rapid advancement of electronic communication technology has greatly aided human productivity and quality of life, but it has also resulted in significant electromagnetic pollution issues. Traditional metals and alloys are often used for electromagnetic interference (EMI) shielding due to their excellent electrical conductivity. However, they have drawbacks such as being heavy, expensive, and having low corrosion resistance, which limits their application in electromagnetic shielding. Therefore, it is crucial to develop novel EMI shielding materials. Polymers, being highly flexible, corrosion-resistant, and possessing high specific strength, are frequently employed in electromagnetic shielding materials. In this review, we firstly introduce the basic theory of electromagnetic shielding. Then, we outline the processing methods and recent developments of polymer-based electromagnetic shielding composites, including uniform-, foam-, layered-, and segregated structures. Lastly, we present the challenges and prospects for the field, aiming to provide direction and inspiration for the study of polymer-based electromagnetic shielding composite materials.

High Efficiency of Formaldehyde Removal and Anti-bacterial Capability Realized by a Multi-Scale Micro-Nano Channel Structure in Hybrid Hydrogel Coating Cross-Linked on Microfiber-Based Polyurethane

Inspired by the transpiration in the tree stem having a vertical and porous channel structure, high efficiency of formaldehyde removal is realized by the multi-scale micro-nano channel structure in a hybrid P(AAm/DA)-Ag/MgO hydrogel coating cross-linked on microfiber-based polyurethane. The present multi-scale channel structure is formed by a joint effect of directional freezing and redox polymerization as well as nanoparticles-induced porosity. Due to the large number of vertically aligned channels of micrometer size and an embedded porous structure of nanometer size, the specific surface area is significantly increased. Therefore, formaldehyde from solution can be rapidly adsorbed by the amine group in the hydrogels and efficiently degraded by the Ag/MgO nanoparticles. By only immersing in formaldehyde solution (0.2 mg mL^-1) for 12 h, 83.8% formaldehyde is removed by the hybrid hydrogels with a multi-scale channel structure, which is 60.8% faster than that observed in hydrogels without any channel structure. After cross-linking the hybrid hydrogels with a multi-scale channel structure to microfiber-based polyurethane and exposing to the formaldehyde vapor atmosphere, 79.2% formaldehyde is removed in 12 h, which is again 11.2% higher than that observed in hydrogels without any channel structure. Unlike the traditional approaches to remove formaldehyde by the light catalyst, no external conditions are required in our present hybrid hydrogel coating, which is very suitable for indoor use. In addition, due to the formation of free radicals by the Ag/MgO nanoparticles, the cross-linked hybrid hydrogel coating on polyurethane synthetic leather also shows good anti-bacterial capability. 99.99% of Staphylococcus aureus can be killed on the surface. Based on the good ability to remove formaldehyde and to kill bacteria, the obtained microfiber-based polyurethane cross-linked with a hybrid hydrogel coating containing a multi-scale channel structure can be used in a broad field of applications, such as furniture and car interior parts, to simultaneously solve the indoor air pollution and hygiene problems.

Molecular Orientation-Regulated Bioinspired Multilayer Composites with Largely Enhanced Mechanical Properties

Natural nacre's hierarchical brick-and-mortar architecture motivates intensive studies on inorganic platelet/polymer multilayer composites, targeting mechanical property enhancement only by two strategies: optimizing the size and alignment of inorganic platelets and improving the interfacial interaction between inorganic platelets and polymers. Herein, a new strategy of polymer chain orientation to enhance the property of bioinspired multilayered composites is presented, which facilitates more stress to be transferred from polymer layers to inorganic platelets by simultaneous stiffening of multiple polymer chains. To this end, bioinspired multilayer films consisting of oriented sodium carboxymethyl cellulose chains and alumina platelets are designed and fabricated by three successive steps of water evaporation-induced gelation in glycerol, high-ratio prestretching, and Cu²⁺ infiltration. Regulating the orientation state of sodium carboxymethyl cellulose leads to a large enhancement of mechanical properties, including Young's modulus (2.3 times), tensile strength (3.2 times), and toughness (2.5 times). It is observed experimentally and predicted theoretically that the increased chain orientation induces failure mode transition in the multilayered films from alumina platelet pull-out to alumina platelet fracture because more stress is transferred to the platelets. This strategy opens an avenue toward rational design and manipulation of polymer aggregation states in inorganic platelet/polymer multilayer composites and allows a highly effective increase in modulus, strength, and toughness.

Cuttlefish-Bone-Structure-like Lamellar Porous Fiber-Based Ceramics with Enhanced Mechanical Performances

Porous fiber-based ceramics have been widely applied in various fields because of their excellent thermal insulation property and high thermal stability property. However, designing porous fibrous ceramics with enhanced comprehensive performances, such as low density, low thermal conductivity, and high mechanical properties at both room temperature and high temperature, is still a challenge and the future development trend. Hence, based on the lightweight cuttlefish bone that possesses a "wall-septa" structure with excellent mechanical performance, we design and fabricate a novel porous fibrous ceramic with the unique fiber-based dual structure of lamellas by the directional freeze-casting method and systematically investigate the effects of lamellar components on the microstructure and mechanical performances of the product. For the desired cuttlefish-bone-structure-like lamellar porous fiber-based ceramics (CLPFCs), the porous framework formed by the overlapping of transversely arranged fibers helps to reduce the density and thermal conductivity of the product, and the longitudinally arranged lamellar structure replaces traditional binders and plays an important role in improving the mechanical properties in the direction parallel to the X-Z plane. Compared with traditional porous fibrous materials reported in the literature, the CLPFCs with an Al₂O₃/SiO₂ molar ratio of 1:2 in the lamellar component exhibits prominent comprehensive performances, such as low density, excellent thermal insulation property, and outstanding mechanical performances at both room temperature and high temperature (3.46 MPa at 1300 °C), indicating that the CLPFCs are a promising candidate for applications in high-temperature thermal insulation systems.

Entrainment and Enrichment of Microplastics in Ice Formation Processes: Implications for the Transport of Microplastics in Cold Regions

Sea ice can serve as a temporary sink for microplastics (MPs), and thus, it too can function as a secondary source of and transport medium for MPs. This study aimed to explore the effect of various MP properties and environmental characteristics on the entrainment and enrichment of MPs in ice under varying turbulence conditions. It was found that high rotation speed in freshwater distinctively enhanced the entrainment of hydrophobic MPs in ice, this being attributable to the combined effects of frazil ice and air bubbles. The hydrophobic nature of these MPs caused them to be attracted to the water/air or water/ice interface. However, in saline water, high turbulence inhibited the entrainment of all of the MP types under study. The ice crystals formed a loose structure in saline water instead of congealing, and this allowed the exchange of MPs between ice and water, leading to the rapid expulsion of MPs from the ice. The enrichment factors of all the MPs under study increased in calm saline water compared to in calm freshwater. The results revealed that the entrainment and enrichment of MPs in ice can be critical pathways affecting their fate in cold regions.

Progress in Research and Application of Graphene Aerogel-A Bibliometric Analysis

In recent years, graphene aerogel (GA) has been widely used as a 3D porous stable network structure material. In order to identify the main research direction of GA, we use the bibliometric method to analyze its hot research fields and applications from the Web of Science database. First, we collected all relevant literature and analyzed its bibliometrics of publication year, country, institution, etc., where we found that China and Chinese Academy of Sciences are the most productive country and institute, respectively. Then, the three hot fields of fabrication, energy storage, and environmental protection are identified and thoroughly discussed. Graphene aerogel composite electrodes have achieved very efficient storage capacity and charge/discharge stability, especially in the field of electrochemical energy storage. Finally, the current challenges and the future development trends are presented in the conclusion. This paper provides a new perspective to explore and promote the related development of GA.

Freeze-casting osteochondral scaffolds: The presence of a nutrient-permeable film between the bone and cartilage defect reduces cartilage regeneration

Microfracture treatment that is basically relied on stem cells and growth factors in bone marrow has achieved a certain progress for cartilage repair in clinic. Nevertheless, the neocartilage generated from the microfracture strategy is limited endogenous regeneration and prone to fibrosis due to the influences of cell inflammation and vascular infiltration. To explore the crucial factor for articular cartilage remodeling, here we design a trilaminar osteochondral scaffold with a selective permeable film in middle isolation layer which can prevent stem cells, immune cells, and blood vessels in the bone marrow from invading into the cartilage layer, but allow the nutrients and cytokines to penetrate. Our findings show that the trilaminar scaffold exhibits a good biocompatibility and inflammatory regulation, but the osteochondral repair is far less effective than the control of double-layer scaffold without isolation layer. These results demonstrate that it is not adequate to rely only on nutrients and cytokines to promote reconstruction of articular cartilage, and the various cells in bone marrow are indispensable. Consequently, the current study illustrates that cell infiltration involving stem cells, immune cells and other cells from bone marrow plays a crucial role in articular cartilage remodeling based on the integrated scaffold strategy. STATEMENT OF SIGNIFICANCE: Clinical microfracture treatment plays a certain role on the restoration of injured cartilage, but the regenerative cartilage is prone to be fibrocartilage due to the modulation of bone marrow cells. Herein, we design a trilaminar osteochondral scaffold with a selective permeable film in middle isolation layer. This specific film made of dense electrospun nanofiber can prevent bone marrow cells from invading into the cartilage layer, but allow the nutrients and cytokines to penetrate. Our conclusion is that the cartilage remodeling will be extremely inhibited when the bone marrow cells are blocking. Owing to the diverse cells in bone marrow, we will further explore the influence of each cell type on cartilage repair in our continuous future work.

Scalable Fabrication of High-Performance Bulk Nacre-Mimetic Materials on a Nanogrooved Surface

The extraordinary structural and mechanical features of nacre have been widely explored and translated into synthetic layered materials through various methods. However, it still remains challenging to achieve scale-up fabrication of these biomimetic layered materials, which is the main hurdle for their real applications. Herein, we report a facile, universal, and scalable strategy to produce bulk materials with nacre-mimetic architecture and performance. This was realized by the ordered nucleation of ice crystals on a nanogrooved surface. After the infiltration of a polymer, both the specific strength and toughness of our artificial nacre outperform those of natural nacre and other nacre-mimetic materials. Due to the scalability and availability of a nanogrooved surface, large-sized, bulk artificial nacre (30 × 20 × 5 cm) was also obtained through the directional freezing process. In addition, this efficient approach can also be extended to assemble various building blocks like functional nanomaterials such as graphene oxide and MXene nanosheets into bulk porous materials with highly ordered three-dimensional architecture, holding great potential for multifunctional applications.

Matrix-Directed Mineralization for Bulk Structural Materials

Mineral-based bulk structural materials (MBSMs) are known for their long history and extensive range of usage. The inherent brittleness of minerals poses a major problem to the performance of MBSMs. To overcome this problem, design principles have been extracted from natural biominerals, in which the extraordinary mechanical performance is achieved via the hierarchical organization of minerals and organics. Nevertheless, precise and efficient fabrication of MBSMs with bioinspired hierarchical structures under mild conditions has long been a big challenge. This Perspective provides a panoramic view of an emerging fabrication strategy, matrix-directed mineralization, which imitates the in vivo growth of some biominerals. The advantages of the strategy are revealed by comparatively analyzing the conventional fabrication techniques of artificial hierarchically structured MBSMs and the biomineral growth processes. By introducing recent advances, we demonstrate that this strategy can be used to fabricate artificial MBSMs with hierarchical structures. Particular attention is paid to the mass transport and the precursors that are involved in the mineralization process. We hope this Perspective can provide some inspiring viewpoints on the importance of biomimetic mineralization in material fabrication and thereby spur the biomimetic fabrication of high-performance MBSMs.

Bioinspired Freeze-Tolerant Soft Materials: Design, Properties, and Applications

In nature, many biological organisms have developed the exceptional antifreezing ability to survive in extremely cold environments. Inspired by the freeze resistance of these organisms, researchers have devoted extensive efforts to develop advanced freeze-tolerant soft materials and explore their potential applications in diverse areas such as electronic skin, soft robotics, flexible energy, and biological science. Herein, a comprehensive overview on the recent advancement of freeze-tolerant soft materials and their emerging applications from the perspective of bioinspiration and advanced material engineering is provided. First, the mechanisms underlying the freeze tolerance of cold-enduring biological organisms are introduced. Then, engineering strategies for developing antifreezing soft materials are summarized. Thereafter, recent advances in freeze-tolerant soft materials for different technological applications such as smart sensors and actuators, energy harvesting and storage, and cryogenic medical applications are presented. Finally, future challenges and opportunities for the rapid development of bioinspired freeze-tolerant soft materials are discussed.

Recent Growth of Wettability Gradient Surfaces: A Review

This review reports the recent progress and future prospects of wettability gradient surfaces (WGSs), particularly focusing on the governing principles, fabrication methods, classification, characterization, and applications. While transforming the inherent wettability into artificial wettability via bioinspiration, topographic micro/nanostructures are produced with changed surface energy, resulting in new droplet wetting regimes and droplet dynamic regimes. WGSs have been mainly classified in dry and wet surfaces, depending on the apparent surface states. Wettability gradient has long been documented as a surface phenomenon inducing the droplet mobility in the direction of decreasing wettability. However, it is herein critically emphasized that the wettability gradient does not always result in droplet mobility. Indeed, the sticky and slippery dynamic regimes exist in WGSs, prohibiting or allowing the droplet mobility, respectively. Lastly, the stringent bottlenecks encountered by WGSs are highlighted along with solution-oriented recommendations, and furthermore, phase change materials are strongly anticipated as a new class in WGSs. In all, WGSs intend to open up new technological insights for applications, encompassing water harvesting, droplet and bubble manipulation, controllable microfluidic systems, and condensation heat transfer, among others.

Freeze-derived heterogeneous structural color films

Structural colors have a demonstrated value in constructing various functional materials. Efforts in this area are devoted to developing stratagem for generating heterogeneous structurally colored materials with new architectures and functions. Here, inspired by icing process in nature and ice-templating technologies, we present freeze-derived heterogeneous structural color hydrogels with multiscale structural and functional features. We find that the space-occupying effect of ice crystals is helpful for tuning the distance of non-close-packed colloidal crystal nanoparticles, resulting in corresponding reflection wavelength shifts in the icing area. Thus, by effectively controlling the growth of ice crystals and photo-polymerizing them, structural color hydrogels with the desired structures and morphologies can be customized. Other than traditional monochromatic structure color hydrogels, the resultant hydrogels can be imparted with heterogeneous structured multi-compartment body and multi-color with designed patterns through varying the freezing area design. Based on these features, we have also explored the potential value of these heterotypic structural color hydrogels for information encryptions and decryptions by creating spatiotemporally controlled icing areas. We believe that these inverse ice-template structural color hydrogels will offer new routes for the construction and modulation of next generation smart materials with desired complex architectures.

Scalable Nano Building Blocks of Waterborne Polyurethane and Nanocellulose for Tough and Strong Bioinspired Nanocomposites by a Self-Healing and Shape-Retaining Strategy

Nature has given us significant inspiration to reproduce bioinspired materials with high strength and toughness. The fabrication of well-defined three-dimensional (3D) hierarchically structured nanocomposite materials from nano- to the macroscale using simple, green, and scalable methods is still a big challenge. Here, we report a successful attempt at the fabrication of multidimensional bioinspired nanocomposites (fiber, films, plates, hollow tubes, chair models, etc.) with high strength and toughness through self-healing and shape-retaining methods using waterborne polyurethane (WPU) and nanocellulose. In our method, the prepared TEMPO oxide cellulose nanofiber (TOCNF)-WPU hybrid films show excellent moisture-induced self-healing and shape-retaining abilities, which can be used to fabricate all sorts of 3D bioinspired nanocomposites with internal aligned and hierarchical architectures just using water as media. The tensile and flexural strength of the self-assembled plate can reach 186.8 and 193.2 MPa, respectively, and it also has a high toughness of 11.6 MJ m^-3. Because of this bottom-up self-assembly strategy, every multidimensional structure we processed has high strength and toughness. This achievement would provide a promising future to realize a large-scale and reliable production of various sorts of bioinspired multidimensional materials with high strength and toughness in a sustainable manner.

A sustainable single-component "Silk nacre"

Synthetic composite materials constructed by hybridizing multiple components are typically unsustainable due to inadequate recyclability and incomplete degradation. In contrast, biological materials like silk and bamboo assemble pure polymeric components into sophisticated multiscale architectures, achieving both excellent performance and full degradability. Learning from these natural examples of bio-based "single-component" composites will stimulate the development of sustainable materials. Here, we report a single-component "Silk nacre," where nacre's typical "brick-and-mortar" structure has been replicated with silk fibroin only and by a facile procedure combining bidirectional freezing, water vapor annealing, and densification. The biomimetic design endows the Silk nacre with mechanical properties superior to those of homogeneous silk material, as well as to many frequently used polymers. In addition, the Silk nacre shows controllable plasticity and complete biodegradability, representing an alternative substitute to conventional composite materials.

Droplet motion on a wrinkled PDMS surface with a gradient structural length scale shorter than the droplet diameter

Droplet transportation using a wettability gradient surface has attracted much attention owing to applications such as in microfluidic devices. A surface with a spatial structural gradient was prepared through a simple and cost-effective process even though understanding of droplet behavior on the structure was still limited. Here, we report impinging droplet motion on a gradient wrinkled surface. Surfaces were prepared through hard film deposition on soft pre-strained polydimethylsiloxane (PDMS) with a mask installed with a slit to control the amount of deposition, which is related to the wavelength of the wrinkles. Droplets were impinged with varying position with respect to the structure, and the droplet motion was observed in the direction away from the region under the slit. We found an asymmetric contact angle and alternate motion on both sides of the three-phase contact line during the motion according to the gradient of the wrinkle wavelength. These results may help not only to understand the behavior of droplet impingement on a gradient structural surface but also to further develop applications using directional droplet transfer.

All-Ceramic and Elastic Aerogels with Nanofibrous-Granular Binary Synergistic Structure for Thermal Superinsulation

High-performance thermally insulating ceramic materials with robust mechanical properties, high-temperature resistance, and excellent thermal insulation characteristics are highly desirable for thermal management systems under extreme conditions. However, the large-scale application of traditional ceramic granular aerogels is still limited by their brittleness and stiff nature, while ceramic fibrous aerogels often display high thermal conductivity. To meet the above requirements, in this study, ceramic nanofibrous-granular composite aerogels with lamellar multiarch cellular structure and leaf-like fibrous-granular binary networks are designed and fabricated. The resulting composite aerogels possess ultralow weight, superelasticity with recoverable compression strain up to 80%, and large mechanical strength. Furthermore, excellent fatigue resistance with 1.2% plastic deformation after 1000 cyclic compressions, temperature-invariant dynamic mechanical stability from -100 to 500 °C, and an operational temperature range from -196 to 1100 °C are successfully achieved in the proposed composites. The nanosized silica granular aerogels are assembled into a leaf-like shape and wrapped around the fibrous cell walls, endowing low thermal conductivity (0.024 W m^-1 K^-1) as well as favorable high-temperature thermal superinsulation properties. Benefiting from the favorable compatibility, the present strategy for nanofiber-granular composite ceramic aerogels provides a dominant route to produce thermally insulated and mechanically robust composite cellular materials for use in harsh environments.

Bioinspired Techniques in Freeze Casting: A Survey of Processes, Current Advances, and Future Directions

Freeze casting, popularly known as ice templating or freeze gelation, is a mechanical method to fabricate scaffolds of desirable properties and materials. Aerospace engineering, the healthcare sector, manufacturing department, and automotive industries are the different fields where freeze casting has been used. Bioinspiration refers to the translation of biological systems into new and innovative creations. Bioinspired materials are extensively used in freeze casting methods such as ceramide, spines of porcupine fish, and collagen. Due to the tunable properties and production of complex structures with ease, biomaterials have found numerous applications in the ice templating method. This review rigorously explains the freeze casting process and the effect of thermal conductivity, stress, and electrostatic repulsion on the porous materials. Also, we have discussed the different biomaterial polymers used in freeze casting along with different methods involved.

Silk-based bioinspired structural and functional materials

Natural biological materials provide a rich source of inspiration for building high-performance materials with extensive applications. By mimicking their chemical compositions and hierarchical architectures, the past decades have witnessed the rapid development of bioinspired materials. As a very promising biosourced raw material, silk is drawing increasing attention due to excellent mechanical properties, favorable versatility, and good biocompatibility. In this review, we provide an overview of the recent progress in silk-based bioinspired structural and functional materials. We first give a brief introduction of silk, covering its sources, features, extraction, and forms. We then summarize the preparation and application of silk-based materials mimicking four typical biological materials including bone, nacre, skin, and polar bear hair. Finally, we discuss the current challenges and future prospects of this field.

Bioinspired 2D Isotropically Fatigue-Resistant Hydrogels

Engineering conventional hydrogels with muscle-like anisotropic structures can efficiently increase the fatigue threshold over 1000 J m^-2 along the alignment direction; however, the fatigue threshold perpendicular to the alignment is still as low as ≈100-300 J m^-2 , making them nonsuitable for those scenarios where isotropic properties are desired. Here, inspired by the distinct structure-properties relationship of heart valves, a simple yet general strategy to engineer conventional hydrogels with unprecedented yet isotropic fatigue resistance, with a record-high fatigue threshold over 1,500 J m^-2 along two arbitrary in-plane directions is reported. The two-step process involves the formation of preferentially aligned lamellar micro/nanostructures through a bidirectional freeze-casting process, followed by compression annealing, synergistically contributing to extraordinary resistance to fatigue crack propagation. The study provides a viable means of fabricating soft materials with isotropically extreme properties, thereby unlocking paths to apply these advanced soft materials toward applications including soft robotics, flexible electronics, e-skins, and tissue patches.

Controlled Vertically Aligned Structures in Polymer Composites: Natural Inspiration, Structural Processing, and Functional Application

Vertically aligned structures, which are a series of characteristic conformations with thickness-direction alignment, interconnection, or assembly of filler in polymeric composite materials that can provide remarkable structural performance and advanced anisotropic functions, have attracted considerable attention in recent years. The past two decades have witnessed extensive development with regard to universal fabrication methods, subtle control of morphological features, improvement of functional properties, and superior applications of vertically aligned structures in various fields. However, a systematic review remains to be attempted. The various configurations of vertical structures inspired from biological samples in nature, such as vertically aligned structures with honeycomb, reed, annual ring, radial, and lamellar configurations are summarized here. Additionally, relevant processing methods, which include the transformation of oriented direction, external-field inducement, template method, and 3D printing method, are discussed in detail. The diverse applications in mechanical, thermal, electric, dielectric, electromagnetic, water treatment, and energy fields are also highlighted by providing representative examples. Finally, future opportunities and prospects are listed to identify current issues and potential research directions. It is expected that perspectives on the vertically aligned structures presented here will contribute to the research on advanced multifunctional composites.

Deconstruction and Reassembly of Renewable Polymers and Biocolloids into Next Generation Structured Materials

This review considers the most recent developments in supramolecular and supraparticle structures obtained from natural, renewable biopolymers as well as their disassembly and reassembly into engineered materials. We introduce the main interactions that control bottom-up synthesis and top-down design at different length scales, highlighting the promise of natural biopolymers and associated building blocks. The latter have become main actors in the recent surge of the scientific and patent literature related to the subject. Such developments make prominent use of multicomponent and hierarchical polymeric assemblies and structures that contain polysaccharides (cellulose, chitin, and others), polyphenols (lignins, tannins), and proteins (soy, whey, silk, and other proteins). We offer a comprehensive discussion about the interactions that exist in their native architectures (including multicomponent and composite forms), the chemical modification of polysaccharides and their deconstruction into high axial aspect nanofibers and nanorods. We reflect on the availability and suitability of the latter types of building blocks to enable superstructures and colloidal associations. As far as processing, we describe the most relevant transitions, from the solution to the gel state and the routes that can be used to arrive to consolidated materials with prescribed properties. We highlight the implementation of supramolecular and superstructures in different technological fields that exploit the synergies exhibited by renewable polymers and biocolloids integrated in structured materials.

Preparation and Machine-Learning Methods of Nacre-like Composites from the Self-Assembly of Magnetic Colloids Exposed to Rotating Magnetic Fields

Composite materials designed by nature, such as nacre, can display unique mechanical properties and have therefore been often mimicked by scientists. In this work, we prepared composite materials mimicking the nacre structure in two steps. First, we synthesized a silica gel skeleton with a layered structure using a bottom-up approach by modifying a sol-gel synthesis. Magnetic colloids were added to the sol solution, and a rotating magnetic field was applied during the sol-gel transition. When exposed to a rotating magnetic field, magnetic colloids organize in layers parallel to the plane of rotation of the field and template the growing silica phase, resulting in a layered anisotropic silica network mimicking the nacre's inorganic phase. Heat treatment has been applied to further harden the silica monoliths. The final nacre-inspired composite is created by filling the porous structure with a monomer, leading to a soft elastomer upon polymerization. Compression tests of the platelet-structured composite show that the mechanical properties of the nacre-like composite material far exceed those of nonstructured composite materials with an identical chemical composition. Increased toughness and a nearly 10-fold increase in Young's modulus were achieved. The natural brittleness and low elastic deformation of silica monoliths could be overcome by mimicking the natural architecture of nacre. Pattern recognition obtained with a classification of machine learning algorithms was applied to achieve a better understanding of the physical and chemical parameters that have the highest impact on the mechanical properties of the monoliths. Multivariate statistical analysis was performed to show that the structural control and the heat treatment have a very strong influence on the mechanical properties of the monoliths.

3DICE coding matrix multidirectional macro-architecture modulates cell organization, shape, and co-cultures endothelization network

Natural extracellular matrix governs cells providing biomechanical and biofunctional outstanding properties, despite being porous and mostly made of soft materials. Among organs, specific tissues present specialized macro-architectures. For instance, hepatic lobules present radial organization, while vascular sinusoids are branched from vertical veins, providing specific biofunctional features. Therefore, it is imperative to mimic such structures while modeling tissues. So far, there is limited capability of coupling oriented macro-structures with interconnected micro-channels in programmable long-range vertical and radial sequential orientations. Herein, a three-directional ice crystal elongation (3DICE) system is presented to code geometries in cryogels. Using 3DICE, guided ice crystals growth templates vertical and radial pores through bulky cryogels. Translucent isotropic and anisotropic architectures of radial or vertical pores are fabricated with tunable mechanical response. Furthermore, 3D combinations of vertical and radial pore orientations are coded at the centimeter scale. Cell morphological response to macro-architectures is demonstrated. The formation of endothelial segments, CYP450 activity, and osteopontin expression, as liver fibrosis biomarkers, present direct response and specific cellular organization within radial, linear, and random architectures. These results unlock the potential of ice-templating demonstrating the relevance of macro-architectures to model tissues, and broad possibilities for drug testing, tissue engineering, and regenerative medicine.

Versatile Ice Microneedles for Transdermal Delivery of Diverse Actives

Microneedles are regarded as an emerging and promising transdermal drug delivery strategy. Great efforts are devoted to getting rid of their material restrictions and imparting them with abilities to carry various drugs. Here, inspired by ice formation in nature and based on characteristics of different frozen materials, the authors present novel ice microneedles made from versatile soft materials using a simple freezing template-based fabrication stratagem for effective transdermal delivery of diverse actives. Their strategy can convert microneedles with almost all water-containing components from softness into hardness for guaranteeing satisfactory penetration, thus removing their material component limitations. As all fabrication procedures are mild and actives can maintain activity during these processes, the ice microneedles can carry and deliver various actives from small molecules and macromolecules to even living organisms. They have demonstrated that these ice microneedles can easily penetrate mouse and swine skins using a microneedle injector, with their active-carried tips left inside after their ice base melts. Thus, by loading heparin, erythropoietin, or biosafe Bacillus subtilis (B. subtilis) inside the ice microneedles to treat mouse models, the practical values of these microneedles are well displayed, indicating their bright prospects in universal drug delivery systems.

Anisotropic hair keratin-dopamine composite scaffolds exhibit strain-stiffening properties

Human hair keratin (HHK) has been successfully explored as raw materials for three-dimensional scaffolds for soft tissue regeneration due to its excellent biocompatibility and bioactivity. However, none of the reported HHK based scaffolds is able to replicate the strain-stiffening capacity of living tissues when responding to large deformations. In the present study, strain-stiffening property was achieved in scaffolds fabricated from HHK via a synergistic effect of well-defined, aligned microstructure and chemical crosslinking. Directed ice-templating method was used to fabricate HHK-based scaffolds with highly aligned (anisotropic) microstructure while oxidized dopamine (ODA) was used to crosslink covalently to HHKs. The resultant HHK-ODA scaffolds exhibited strain-stiffening behavior characterized by the increased gradient of the stress-strain curve after the yield point. Both ultimate tensile strength and the elongation at break were enhanced significantly (~700 kPa, ~170%) in comparison to that of HHK scaffolds lacking of aligned microstructure or ODA crosslinking. In vitro cell culture studies indicated that HHK-ODA scaffolds successfully supported human dermal fibroblasts (HDFs) adhesion, spreading and proliferation. Moreover, anisotropic HHK-ODA scaffolds guided cell growth in alignment with the defined microstructure as shown by the highly organized cytoskeletal networks and nuclei distribution. The findings suggest that HHK-ODA scaffolds, with strain-stiffening properties, biocompatibility and bioactivity, have the potential to be applied as biomimetic matrices for soft tissue regeneration.

Anisotropically Fatigue-Resistant Hydrogels

Nature builds biological materials from limited ingredients, however, with unparalleled mechanical performances compared to artificial materials, by harnessing inherent structures across multi-length-scales. In contrast, synthetic material design overwhelmingly focuses on developing new compounds, and fails to reproduce the mechanical properties of natural counterparts, such as fatigue resistance. Here, a simple yet general strategy to engineer conventional hydrogels with a more than 100-fold increase in fatigue thresholds is reported. This strategy is proven to be universally applicable to various species of hydrogel materials, including polysaccharides (i.e., alginate, cellulose), proteins (i.e., gelatin), synthetic polymers (i.e., poly(vinyl alcohol)s), as well as corresponding polymer composites. These fatigue-resistant hydrogels exhibit a record-high fatigue threshold over most synthetic soft materials, making them low-cost, high-performance, and durable alternatives to soft materials used in those circumstances including robotics, artificial muscles, etc.

Macroscopic-Scale Preparation of Aramid Nanofiber Aerogel by Modified Freezing-Drying Method

Aerogel has been widely known as a low-density and highly porous material and is closely connected with the complex processing methods, such as freeze-drying or supercritical drying. In this work, using the polymerization-induced aramid nanofiber (PANF) as a building block, we put forward a modified freezing-drying method for the high-efficiency preparation of all-para-aromatic-amide aerogels. In the preparation process, PANF hydrogel is first frozen at -18 °C and then dried at 20-150 °C for the formation of PANF aerogel. The PANF framework formed during the freezing process is crucial for the formation of the PANF aerogel. Moreover, the space-occupying effect of ice crystals is also helpful for the formation of the macroscopic pore structure in the aerogel. Aerogels with large size or well-controlled shape could be successfully obtained by this method. Through the variation of PANF concentration in the hydrogel and drying temperature, aerogels with different densities (20-185 mg/cm³) could be achieved, and the lowest density is reached at 150 °C, with the PANF concentration of 0.7%. The low-density PANF aerogels show high specific compressive strengths and low thermal conductivities, which are comparable to those resulting from the freeze-drying or supercritical drying method. Furthermore, the shrinkage phenomenon in the drying process could be skillfully utilized for the preparation of PANF aerogel-coated objects. The PANF aerogels could be applied as a thermal insulating material or shock absorption material in practical applications.

Programmable Local Orientation of Micropores by Mold-Assisted Ice Templating

Pore geometry plays a crucial role in determining the properties and functions of porous materials. Various methods have been developed to prepare porous materials that have randomly distributed or well-aligned pores. However, a technique capable of fine regulation of local pore orientation is still highly desired but difficult to attain. A technique, termed mold-assisted ice templating (MIT), is reported to control and program the local orientation of micropores. MIT employs a copper mold of a particular shape (for instance a circle, square, hexagon, or star) and a cold finger to regulate the 3D orientation of a local temperature gradient, which directs the growth of ice crystals; this approach results in the formation of finely regulated patterns of lamellar pore structures. Moreover, the lamellar thickness and spacing can be tuned by controlling the solution concentration.

Fabrication of patterned solid surfaces with highly controllable wettability

Precisely controlling the wettability of a solid surface is vital for a wide range of applications such as control of liquid droplet motion, water collection and the directional transport of fluids. However, fabricating a large-area solid surface with highly controllable wettability in a low-cost way is still challenging. Here we present a cost-effective method to fabricate patterned solid surfaces with highly controllable wettability by combining chemical etching technique, chemical vapor deposition technique and laser direct writing technique. We experimentally demonstrated that the contact angle of water droplets on the patterned surfaces of a porous nanofilm fabricated using the presented fabrication method can be adjusted from 94.4° to 168.2° by changing the duty ratio of the periodic pattern on the patterned surfaces. Furthermore, we experimentally demonstrated that the contact angle of water droplets on the patterned surfaces is almost independent of the shape of the unit cell of the patterns. In addition, we propose an effective surface model to accurately calculate the contact angle of water droplets on patterned solid surfaces. Using the effective surface model, the wettability of a patterned solid surface can be precisely controlled by designing the duty ratio of its periodic patterns.

Precisely controlling the wettability of a solid surface is vital for a wide range of applications such as control of liquid droplet motion, water collection and the directional transport of fluids.

Characterization of Anisotropic Human Hair Keratin Scaffolds Fabricated via Directed Ice Templating

Human hair keratin (HHK) is successfully exploited as raw materials for 3D scaffolds for soft tissue regeneration owing to its excellent biocompatibility and bioactivity. However, most HHK scaffolds are not able to achieve the anisotropic mechanical properties of soft tissues such as tendons and ligaments due to lack of tunable, well-defined microstructures. In this study, directed ice templating method is used to fabricate anisotropic HHK scaffolds that are characterized by aligned pores (channels) in between keratin layers in the longitudinal plane. In contrast, pores in the transverse plane maintain a homogenous rounded morphology. Channel widths throughout the scaffolds range from ≈5 to ≈15 µm and are tunable by varying the freezing temperature. In comparison with HHK scaffolds with random, isotropic pore structures, the tensile strength of anisotropic HHK scaffolds is enhanced significantly by up to fourfolds (≈200 to ≈800 kPa) when the tensile load is applied in the direction parallel to the aligned pores. In vitro results demonstrate that the anisotropic HHK scaffolds are able to support human dermal fibroblast adhesion, spreading, and proliferation. The findings suggest that HHK scaffolds with well-defined, aligned microstructure hold promise as templates for soft tissues regeneration by mimicking their anisotropic properties.