Preparation and characterization of P-type zeolite for adsorption of Cr3+, Ni2+, and Co2

Acid-washed coal fly ash (AW-CFA) was subjected to wet grinding activation followed by hydrothermal crystallization to synthesize P zeolite (FAZ-P). The FAZ-P obtained at 120 °C for 24 h exhibited a maximum relative crystallinity of 93.15% and was employed for the adsorption of Cr3+, Ni2+, and Co2+ from aqueous solutions. The zeolitization of coal fly ash (CFA) leads to an increase in specific surface area to 44.00 m2/g, resulting in the formation of nano-sized P zeolite crystals with uniformly narrow fissures and sizes within the range of 10-30 nm. Adsorption experimental results indicate that FAZ-P exhibits maximum adsorption capacities of 49.03 mg/g for Cr3+, 22.20 mg/g for Ni2+, and 27.25 mg/g for Co2+. The adsorption equilibrium data for both mixed and single-metal ion solutions conform to the Langmuir model, with the affinity sequence for heavy metal ions being Cr3+  > Co2+  > Ni2+. The pseudo-first-order and pseudo-second-order kinetic models effectively described the adsorption behavior of Cr3+, Ni2+, and Co2+. Increasing the initial pH value of the solution significantly enhanced the adsorption capacity of the adsorbent for heavy metal ions. The removal mechanism of metal ions involves both adsorption and ion exchange processes. The thermodynamic parameters indicated that the adsorption process was spontaneous and endothermic.

From waste to catalyst: Growth mechanisms of ZSM-5 zeolite from coal fly ash & rice husk ash and its performance as catalyst for tetracycline degradation in fenton-like oxidation

Coal fly ash (CFA), an industrial solid waste, can be utilized to synthesize Zeolite Socony Mobil-5 (ZSM-5) by incorporating an external silica source. In this study, a series of ZSM-5 zeolites were synthesized using rice husk ash (RHA) as the primary silica source and CFA as the primary aluminum source under controlled hydrothermal reaction conditions, and the growth mechanism of ZSM-5 was investigated. The process of ZSM-5 growth was featured by the transformation of hyperpoly silico-aluminate in CFA and RHA into monomers. These monomers formed crystal nuclei connected in a five-membered ring structure under the influence of Tetrapropyl ammonium hydroxide (TPAOH). The surplus monomeric silica-aluminate grew on the nucleus surface due to the addition of the silica source within RHA (RHA-SiO2), ultimately resulting in the development of ZSM-5 zeolite. Characterization results demonstrated that RHA-SiO2 exhibited favorable physical and chemical properties during the ZSM-5 synthesis, with a crystallinity of 99.03%, a specific surface area of 321.19 m2/g, a weight loss of only 3.06% at 800 °C and a total acidity of 0.65 mmol/g. To evaluate the catalytic performance of ZSM-5, Fe/Cu-modified ZSM-5 was developed and used as the catalyst for the degradation of tetracycline (TC) in Fenton-like oxidation. The results indicated that Fe/Cu-ZSM-5 exhibited excellent activity and stability as the catalyst for TC degradation and mineralization. The maximum TC degradation rate reached 99.02% in 10 min and the TOC removal could be up to 69.32% in 2 h. Characterization results indicated that the Fe/Cu ions redox cycle accelerated the generation of active species (1O2 and ˙OH) in Fenton-like systems. The ZSM-5 zeolite synthesized from solid waste demonstrated superb stability and catalytic activity, leading to the effective removal of TC. Since real wastewater generally contains various pollutants, future research efforts should focused on multi-pollutant treatment.

Comparative analysis of enriched flyash based cement-sand compressed bricks under various curing regimes

This study investigates the substitution of traditional burnt clay bricks (BCB), used since 7000 BCE, with environmentally friendly Fly Ash-Cement and Sand Composite Bricks (FCBs), utilizing industrial waste like Coal Fly Ash (CFA) from thermal power plants. The research encompasses two phases: the first involves experimental production of FCBs, while the second focuses on optimizing FCBs by varying CFA (50%, 60%, 70%), Ordinary Portland Cement (OPC) content (9%-21%), and incorporating stone dust (SD) and fine sand. Comprehensive tests under normal and steam curing conditions, adhering to ASTM C 67-05 standards, include X-Ray Diffraction (XRD), Energy Dispersive X-Ray (EDX), and Scanning Electron Microscopy (SEM) analyses. Results indicate that steam curing enhances early strength, with an optimized mix (MD: 5S) achieving a compressive strength of 15.57 MPa, flexural strength of 0.67 MPa, water absorption rate of 20.08%, and initial rate of water absorption of 4.64 g/min per 30 in2, devoid of efflorescence. Notably, a 9% OPC and 50% CFA mix (MD: 1S) shows improved early strength of 4.95 MPa at 28 days. However, excessive CFA replacement (70%) with lesser cement content negatively impacts physio-mechanical properties. This research underscores the potential of FCBs as a sustainable and economically viable alternative to BCBs in the construction industry.

Coal fly ash and bottom ash low-cost feedstocks for CO2 reduction using the adsorption and catalysis processes

Combustion of fossil fuels, industry and agriculture sectors are considered as the largest emitters of carbon dioxide. In fact, the emission of CO2 greenhouse gas has been considerably intensified during the last two decades, resulting in global warming and inducing variety of adverse health effects on human and environment. Calling for effective and green feedstocks to remove CO2, low-cost materials such as coal ashes "wastes-to-materials", have been considered among the interesting candidates of CO2 capture technologies. On the other hand, several techniques employing coal ashes as inorganic supports (e.g., catalytic reduction, photocatalysis, gas conversion, ceramic filter, gas scrubbing, adsorption, etc.) have been widely applied to reduce CO2. These processes are among the most efficient solutions utilized by industrialists and scientists to produce clean energy from CO2 and limit its continuous emission into the atmosphere. Herein, we review the recent trends and advancements in the applications of coal ashes including coal fly ash and bottom ash as low-cost wastes to reduce CO2 concentration through adsorption and catalysis processes. The chemical routes of structural modification and characterization of coal ash-based feedstocks are discussed in details. The adsorption and catalytic performance of the coal ashes derivatives towards CO2 selective reduction to CH4 are also described. The main objective of this review is to highlight the excellent capacity of coal fly ash and bottom ash to capture and selective conversion of CO2 to methane, with the aim of minimizing coal ashes disposal and their storage costs. From a practical view of point, the needs of developing new advanced technologies and recycling strategies might be urgent in the near future to efficient make use of coal ashes as new cleaner materials for CO2 remediation purposes, which favourably affects the rate of global warming.

A comprehensive assessment of superabsorbent resin produced using modified quinoa husk and coal fly ash - Preparation, characterization and application

About 200 million tons of coal fly ash (CFA) is not effectively used in China every year. To enhance the utilization of biomass waste quinoa husk (QH) and solid waste CFA and reduce the preparation cost of superabsorbent resin (SAR), a low-cost, biodegradable modified quinoa husk-g-poly (acrylic acid)/coal fly ash superabsorbent resin (MQH-g-PAA/CFA SAR) was synthesized using modified quinoa husk (MQH), acrylic acid and CFA and used to improve the drought resistance and fertilizer conservation ability of soil. The surface morphology and performance of SAR were characterized by Fourier transform infrared (FTIR) spectrometry, scanning electron microscopy (SEM), and thermogravimetric analysis (TGA), which provided evidence for improving the properties of SAR by grafting MQH and adding CFA. In addition, the synthesis conditions were studied and optimized, together with the contents of initiator, crosslinker, MQH, and CFA to acrylic acid as well as the neutralization degree of acrylic acid. After optimization, the optimum water absorbency of SAR in deionized water, tap water, and physiological saline was 1302, 356, and 91 g/g respectively. The swelling and water-retention mechanisms of SARs were analyzed by a dynamic model and the results were in good agreement with the experimental data. In the soil experiment, the addition of SAR improved the drought resistance ability of soil, and reduced the leaching loss of fertilizer in the soil (from 49.5 % to 36.7 %). Therefore, this material exhibits significant potential in the field of agriculture and offers a novel approach with economic benefit for the utilization of MQH and CFA.

Experimental and numerical techniques to evaluate coal/biomass fly ash blend characteristics and potentials

Fossil and renewable fuels are used by industrial units that produce energy-intensive products. Competitive fuel pricing encourages these fuel sources' usage globally, particularly in developing nations, which leads to large volumes of byproducts like fly ash among thermal power plant operators. The elements and compounds found in coal fly ash (CFA) and biomass fly ash (BFA) can be utilized through several engineering applications. This study aims to assess typical CFA and BFA samples quantitatively and qualitatively via techniques such as ultimate analysis (CH-S), Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA), X-ray diffraction (XRD), X-ray fluorescence (XRF) elemental analysis, and ash fusion temperature (AFT), to anticipate the ideal ratios of coal to biomass blends for combustion applications while adhering to environmental regulations. The optimal blend, consisting of 75 % CFA and 25 % BFA, exhibited improved carbon (C%) and hydrogen (H%) percentages, increasing from 2.5 % to 4.67 % and from 0 % to 0.12 %, respectively. These improvements were further confirmed by the observed functional groups in FTIR, indicating a rising trend in both carbon and hydroxyl groups from BFA to CFA. XRF and XRD also confirmed it and TGA also showed optimum mass loss (ML%) behavior of 14.55 % for 75CFA + 25BFA. According to slagging and fouling indices, the values of RB/A, Rs, and Fu indicate a reduction in slagging and fouling issues through the blending of CFA with BFA. Simultaneously, the fusion temperature increased from 1181 °C to 1207 °C. CFA was found to increase the AFT of the BFA from 1197 °C to 1247 °C, mitigating their propensity. This suggests that a blend of 75CFA + 25BFA results in lower to medium range of slagging and fouling. However, AFI and BAI indicate a slightly higher range. AFT analysis further validates the conclusions drawn from the indices. The ternary phase diagram shows that the ash's melting point increases in the optimum blend. This is attributed to a reduced content of K2O (<15 %) and increased proportions of >50 % CaO and SiO2, effectively inhibiting slagging, agglomeration, and deposition. Meanwhile, the blend maintains a medium level of acidity and susceptively to corrosion, as observed in the case of 75CFA + 25BFA. The identification of optimal blend ratios can be anticipated to offer essential solutions for future research, aiming to ensure smooth industrial operations and regulatory compliance in power plants.

Impacts and mechanism of coal fly ash on kitchen waste composting performance: The perspective of microbial community

Aerobic composting is eco-friendly and sustainable practice for kitchen waste (KW) disposal to restore soil fertility and reduce environmental risks. However, KW compact structure, perishable nature, acidification by anaerobic acidogens, inhibits the metabolism of aerobic microbes, insufficient breakdown of organic matters, and prolong the composting duration. This study, co-composted coal fly ash (FA), to regulate bacterial dynamics, co-occurrence patterns and nutrients transformation in KW composting. Our results indicated, FA created suitable environment by increasing pH and temperature, which facilitated the proliferation and reshaping of microbial community. FA fostered the relative abundances of phlya (Proteobacteria, Chloroflexi and Actinobacteriota) and genera (Bacillus, Paenibacillus and Lysinibacillus), which promoted the nutrients transformation (phosphorus and nitrogen) in KW compost. FA enhanced the mutualistic correlations between bacterial communities, promoted the network complexity (nodes & edges) and contains more positive connections, which reflect the FA amendment effects. KW mature compost seed germination index reached >85% of FA treatment, indicated the final products fully met the Chinese national standard for organic fertilizer. These findings might provide opportunity to advance the KW composting and collaborative management of multiple waste to curb the current environmental challenges.

Application of coal fly ash based ceramic membranes in wastewater treatment: A sustainable alternative to commercial materials

The continued increase in the global population has resulted in increased water demand for domestic, agricultural, and industrial purposes. These activities have led to the generation of high volumes of wastewater, which has an impact on water quality. Consequently, more practical solutions are needed to improve the current wastewater treatment systems. The use of improved ceramic membranes for wastewater treatment holds significant prospects for advancement in water treatment and sanitation. Hence, different studies have employed ceramic membranes in wastewater treatment and the search for low-cost and environmentally friendly starting materials has continued to engender research interests. This review focuses on the application of coal fly ash in membrane technology for wastewater treatment. The processes of membrane fabrication and the various limitations of the material. Several factors that influence the properties and performance of coal fly ash ceramic membranes in wastewater treatment are also presented. Some possible solutions to the limitations are also proposed, while cost analysis of coal fly ash-based membranes is explored to evaluate its potential for large-scale applications.

Co-utilization of iron ore tailings and coal fly ash for porous ceramsite preparation: Optimization, mechanism, and assessment

Maximizing the utilization of industrial by-products, such as iron ore tailings (IOTs) and coal fly ash (CFA), is crucial toward sustainable development. This study provides a meticulous insight into the optimization, mechanism, and assessment of the co-utilization of IOTs and CFA for the preparation of porous ceramsite. Micro-CT results revealed that the prepared ceramsite exhibited an exceptional porosity, peaking at 56.98%, with a wide range of pore diameters (3.55-959.10 μm) under optimal conditions (IOTs content at 76%, preheating at 550 °C for 15 min, and sintering at 1177 °C for 14 min), while maintaining good mechanical properties (water adsorption of 1.28%, comprehensive strength of 8.75 MPa, apparent density of 1.37 g/cm3, and bulk density of 0.62 g/cm3). The primary parameters affecting the porosity were identified and ranked as follows: sintering temperature > IOTs content > sintering time. The formation and growth of pores could be attributed to the equilibrium relationship between the liquid-phase surface tension and the gas expansion force, accompanied by pore wall thinning and pore merging. Notably, the prepared ceramsite is both ecologically feasible and economically rewarding, boasting a profit margin of 9.47 $/ton. The comprehensive life cycle assessment (LCA) conducted further highlights the potential of its large-scale implementation for promoting sustainable development. This study provides an innovative strategy for the co-utilization of IOTs and CFA, with advantages such as cost-effectiveness, ecological feasibility and scalability of production.

Analysis of enrichment, correlation, and leaching patterns of rare earth elements in coal fly ash assisted by statistical measures

Coal fly ash (CFA) is a typical industrial solid waste, which has recently been reported to contain rare earth elements (REEs). REEs are important materials in many industrial fields. Therefore, extracting REEs from CFA becomes a win-win strategy to both make full use of CFA and reclaim REEs. However, the stable crystalline structure of CFA is hard to break, which limits the extraction of REEs. The inter-correlation and the leaching patterns of the REEs in CFA also remain unclear. In this work, REEs were enriched by desilication, and the correlation and the influences of multiple acids of the leached REEs were investigated. It was found that desilication could increase the leachable amount of REEs from 137.37 ppm to 346.12 ppm. The light rare earth elements (LREEs) were less inter-correlated than heavy rare earth elements (HREEs) and desilication enhanced the leaching of LREEs more than that of HREEs. The ratio and type of the leaching acids both influenced the extraction of REEs from CFA: HCl and HF played important roles in the extraction from the untreated CFA while HNO3 and HF were more decisive for the desilicated CFA. In addition, we used statistical analysis to quantificationally confirm that desilication and acids both significantly influenced the extraction of REEs. This work provides evidence for the enrichment of REEs in CFA and acid choosing when leaching REEs from CFA.

Recent trends in the use of fly ash for the adsorption of pollutants in contaminated wastewater and soils: Effects on soil quality and plant growth

Fly ash is one of the largest types of industrial wastes produced during the combustion of coal for energy generation. Finding efficient and sustainable solutions for its reuse has been the subject of substantial research worldwide. Here, we review the recent research data related to (i) the use of fly ash as a low-cost adsorbent for pollutants in wastewater and soils and (ii) its implications in soil-plant system. Fly ash showed prominent adsorption capacity for pollutants in water especially when it was activated or applied in composites. In addition to direct pollutant binding in soils, fly ash can enhance the soil pH indirectly increasing metals' immobilization reducing their plant uptake. Its non-selective adsorptive nature may lead to the co-adsorption of nutrients with pollutants which merits to be considered. Owing to its considerable nutrient contents, fly ash can also improve soil fertility and plant growth. The effects of fly ash on soil physico-chemical properties, microbial population and plant growth are critically evaluated. Fly ash can also contain potentially toxic contaminants (toxic metals, hydrocarbons, etc.) which could have harmful impacts on soil health and plant growth. Identifying the levels of inherent pollutants in fly ash is crucial to evaluate its suitability as a soil amendment. Negative effects of fly ash can also be addressed by using co-amendments, biological agents, and most importantly by an adequate calibration (dose and type) of fly ash based on site-specific conditions. Research directions are identified to promote the research regarding its use in wastewater treatment and agriculture.

Application of CO2-loaded geopolymer in Zn removal from water: A multi-win strategy for coal fly ash disposal, CO2 emission reduction, and heavy metal-contaminated water treatment

Coal fly ash accumulation, global warming, and heavy metal-contaminated water environments are three primary environmental concerns. Porous geopolymers are economical porous adsorbents that can be produced using coal fly ash as a raw material and employed for heavy metal removal from water. However, residual alkalis on the geopolymer can lead to extreme increases in pH and cause environmental stresses, which limits the large-scale production and application of geopolymers in industries and environments. A green approach to alleviating the high basicity of geopolymers through CO2 exposure is proposed, with CO2 adsorption experiments as well as Zn removal batch and column experiments conducted to evaluate the practicality of the synergistic strategy. CO2 adsorption experiments show the CO2 capture capacity of fresh geopolymer (F@PG) is 0.80 mmol g-1, greater than that of the conventionally washed geopolymer (W@PG, 0.26 mmol g-1), with the pH of the geopolymer decreasing after both washing and CO2 exposure. Batch experiments suggest neither washing nor CO2 exposure cause a significant change in the Zn adsorption capacity of the geopolymer; column experiments show the CO2-exposed geopolymer (C@PG) has a pH < 9.5 and a satisfactory Zn removal performance similar to W@PG, but F@PG with a pH ∼12 results in a conversion of Zn to anionic forms and a decrease in Zn removal efficiency. These results indicate CO2 exposure is a practical method to decrease the pH of geopolymers for applications related to heavy metal-contaminated water treatment and provide a large-scale industrial option for coal fly ash consumption and CO2 emission reduction.

A novel and economical approach for the synthesis of short rod-shaped mesoporous silica nanoparticles from coal fly ash waste by Bacillus circulans MTCC 6811

Coal fly ash (CFA) is an industrial byproduct produced during the production of electricity in thermal power plants from the burning of pulverized coal. It is considered hazardous due to the presence of toxic heavy metals while it is also considered valuable due to the presence of value-added minerals like silicates, alumina, and iron oxides. Silica nanoparticles' demands and application have increased drastically in the last decade due to their mesoporous nature, high surface area to volume ratio, etc. Here in the present research work, short rod-shaped, mesoporous silica nanoparticles (MSN) have been synthesized from coal fly ash by using Bacillus circulans MTCC 6811 in two steps. Firstly, CFA was kept with the bacterial culture for bioleaching for 25 days in an incubator shaker at 120 rpm. Secondly, the dissolved silica in the medium was precipitated with the 4 M sodium hydroxide to obtain a short rod-shaped MSN. The purification of the synthesized silica particle was done by treating them with 1 M HCl at 120 °C, for 90 min. The synthesized short rod-shaped MSN were characterized by UV-vis spectroscopy (UV-Vis), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), Particle size analyzer (PSA), Field emission scanning electron microscopy (FESEM), and transmission electron microscope. The microscopic techniques revealed the short rod-shaped mesoporous silica nanoparticles (MSN) for the final nano-silica, whose size varies from 40 to 80 nm, with an average size of 36 ± 5 nm. The XRD shows the crystalline nature of the synthesized MSN having a crystallite size of 36 nm. The FTIR showed the three characteristic bands in the range of 400-1100 cm-1, indicating the purity of the sample. The energy dispersive X-ray (EDX) showed 53.04 wt% oxygen and 43.42% Si along with 3.54% carbon in the final MSN. The particle size analyzer revealed that the average particle size is 368.7 nm in radius and the polydispersity index (PDI) is 0.667. Such a novel and economical approach could be helpful in the synthesis of silica in high yield with high purity from coal fly ash and other similar waste.

Marine oil spill remediation by Candelilla wax modified coal fly ash cenospheres

Biodegradable candelilla wax (CW) was creatively used for hydrophobic modification of coal fly ash cenospheres (FACs), a waste product from thermal power plants, and a new spherical hollow particulate adsorbent with fast oil adsorption rate and easy agglomeration was prepared. CW was confirmed to physically coat FACs and the optimum mass of wax added to 3 g of FACs was 0.05 g. From a series of batch scale experiments, CW-FACs were found to adsorb oil, reaching adsorption efficiency of 80.6% within 10 s, and aggregate into floating clumps which were easily removed from the water's surface. The oil adsorption efficiency was highly dependent on hydrophobicity of the used adsorbent, the adsorption of Venezuela oil onto CW-FACs was found to be a homogenous monolayer, and the capacity and intensity of the adsorption decreased as temperature increased from 10 to 40 °C. The Langmuir isotherm model was the best fit, with the maximum adsorption capacity achieved at 649.38 mg/g. CW-FACs were also found to be highly stable in concentrated acid, alkaline and salt solutions, as well as for spills of different oil products. Furthermore, the retention rate of the oil adsorption capacity of the CW-FACs after 6 cycles of adsorption-extraction was as high as 93.2%. Therefore, CW-FACs can be widely used, easily recycled, and reused for marine oil spill remediation, which is also a good alternative disposal solution for FACs.

Immobilization of chromium in real tannery sludge via heat treatment with coal fly ash

The secure and harmless disposal for Cr-bearing tannery sludge (Cr-TS) has attracted an increasing concern, due to potentially adverse effect on ecosystem and human health. A greener alternative method about "waste treatment with waste" for thermally stabilizing real Cr-TS was developed via employing coal fly ash (CA) as dopants in this research. The co-heat treatment of Cr-TS and CA was carried out at the temperature range of 600-1200 °C to investigate the oxidation of Cr(III), immobilization of chromium and leaching risk of the sintered products, and the mechanism of chromium immobilization was further explored. The results indicate that the doping of CA can significantly inhibit the oxidation of Cr(III) and immobilize chromium by incorporating chromium into spinel and uvarovite microcrystal. At the temperature higher than 1000 °C, most of chromium can be converted into stable crystalline phases. Furthermore, a prolonged leaching test was conducted to study the leaching toxicity of chromium in sintered products, indicating that leaching content of chromium is much less than the regulatory limit. This process is a feasible and promising alternative for immobilization of chromium in Cr-TS. The research findings are supposed to offer a theoretical foundation and strategy choice for thermal stabilization of chromium, as well as safety and harmless disposal of Cr-containing hazardous waste.

Hydrothermal synthesis and formation mechanism of controllable magnesium silicate nanotubes derived from coal fly ash

A novel controllable magnesium silicate nanotube material derived from coal fly ash was successfully synthesized via a hydrothermal process for the first time, and the reaction conditions and mechanism of synthesizing magnesium silicate nanotube materials from magnesium oxide and sodium silicate extracted from the fly ash were studied. The optimal preparation conditions are temperature = 220°C, pH = 13.5, and Mg: Si molar ratio = 3:2, and the tubular structure gradually appeared and showed controllable and regular growth with the increase of synthesis time. The mechanism revealed that with the gradual dissolution of brucite into the sodium silicate solution, the reaction product begins to crystallize and transform from an initial sheet-like structure to a tubular structure, and finally becomes a uniformly arranged nanotube. The formation process of magnesium silicate nanotube follows Pauling's fourth rule, Si-O tetrahedral coordination and Mg-OH octahedral coordination is further condensed to form a two-layer structure by the action of active oxygen, then the sheet is rolled into a tube under its structural stress. The growth of both outer tubular diameter and inner tubular diameter has good linear law and controllable, and the growth rate are 0.289 nm/h and 0.071 nm/h, respectively.

A green and multi-win strategy for coal fly ash disposal by CO2 fixation and mesoporous silica synthesis

Coal combustion provides plenty of energy, along with enormous coal fly ash (CFA) and CO₂ emission. CFA could be recycled for mesoporous silica synthesis, but expensive templates are usually needed. In this work, we proposed a multi-win strategy using CO₂ as the precipitator and template. Mesoporous silica powders, with a maximum specific surface area of 355.45 m²/g, a pore volume of 0.73 cm³/g, and an average pore size of around 7.67 nm, were synthesized. The influences of silicon concentration, CO₂ flow rate, and ultrasound were investigated. In addition, the Na₂CO₃ by-product was produced with a purity of over 92 %. By averagely calculating, 1 ton CFA could generate 285 kg mesoporous silica and 1.02 t crude Na₂CO₃. Around 433 kg of CO₂ could be absorbed. Therefore, multi-goals of CFA disposal, CO₂ storage, and valuable silica materials production were realized, and the study could pave the way for large-scale industrial applications.

Combustion conditions and feed coals regulating the Fe- and Ti-containing nanoparticles in various coal fly ash

Quantitative characteristics and sizes of nanoparticles (NPs) in coal fly ash (CFA) produced in coal-fired power plants as a function of coal type and plant design will help reveal the NP emission likelihood and their environmental implications. However, little is known about how combustion conditions and types of coal regulate the NP abundance in CFAs. In this study, based on single particle (SP)-ICP-MS technology, particle number concentrations (PNCs) and sizes of Fe- and Ti-containing NPs in CFAs were determined for samples collected from power plants of different designs and burning different types of coal. The PNCs of Fe- and Ti-containing NPs in all CFAs measured were in the range of 1.3 × 10⁷ - 3.4 × 10⁸ and 6.8 × 10⁶ - 2.2 × 10⁸ particles/mg, with the average particle sizes of 111 nm and 87 nm, respectively. The highest Fe-NP PNCs likely relate to the highest contents of Fe and pyrite in the feed coal. In addition, high TOC in CFAs are associated with metal-containing NPs, resulting in elevated abundances of these NPs with relatively large sizes. Moreover, elevated PNCs of NPs were found in CFAs produced by coal-fired power plants burning low-rank coals and with small installed capacity (especially those under 100-MW units). Compared to cyclone filters, ESPs and FFs with higher removal efficiency typically retain more Fe-/Ti- containing NPs with smaller sizes. Based on a structural equation (SE) model, raw coal properties (coal rank and Fe/Ti content), boiler types, and efficiency of particulate emission control devices likely indirectly affect PNCs of Fe- and Ti-containing NPs by influencing TOC contents and their corresponding metal concentrations of CFAs. This study provides the first analytic and comprehensive information concerning the direct and indirect regulating factors on NPs in various CFAs.

Synthesis of zeolite A from fly ash and its application in the slow release of urea

The study focused on the transformation of coal fly ash to zeolite A (ZA) as a potential carrier for the slow release of urea. After being treated with HCl aqueous solution and NaOH successively, SiO₂ and Al₂O₃ were converted into sodium silicoaluminate. The obtained silicoaluminate was then heated with NaAlO₂ in an aqueous NaOH solution at 70-110 °C for 3-18 h and zeolite A was successfully prepared according to the X-ray diffraction measurements. By changing the hydrothermal temperature and time, ZA could reach 237.3 mmol/100 g in maximum cation exchange capacity. ZA impregnated with urea (ZA-U) at a mass ratio of more than 5:1 exhibited slow release of urea and the kinetics release mechanism of ZA-U was proposed. The plant growth test proved that the slow release of urea from ZA-U can promote the growth of maize seedling.

Combined effect of silica fume and fly ash as cementitious material on strength characteristics, embodied carbon, and cost of autoclave aerated concrete

Aerated concrete (AAC) or lightweight concrete is primarily used for non-load bearing structures in construction work. Generally, it is produced with cement as a main binding ingredient, and the production of cement is blamed to contribute 7 to 8% of CO₂ emission in the environment. In addition, the dumping of industrial wastes is also a great environmental concern. This research is an attempt to produce low-cost and sustainable aerated concrete utilizing silica fume and fly ash as partial substitution to cement without compromising the fundamental properties of aerated concrete. The current study was divided into two phases: in the first phase, the silica fume was substituted up to 20% with a variation of 5% in each mix. In the second phase, the fly ash was replaced with cement in three variations, i.e., 10%, 20%, and 30% containing an optimum proportion of silica fume obtained in phase 1. The aluminum powder was added at 0.4% by weight of binder to introduce aeration in concrete. Before testing, samples of aerated concrete were cured with steam in an autoclaving machine for 9 h at a pressure and temperature of 1.5 bars and 127 °C respectively and oven-dried at a temperature of 105 °C for 24 h after steam curing. From the experimental results, the highest compressive and split tensile strength of AAC was recorded when 15% of the cement was replaced with silica fume and 30% of the cement was replaced with fly ash combined. At this proportion the least density was also recorded which showed the lightweight of AAC without compromising the strength characteristics. In addition, the reduction of 42.64% and 32.4% of embodied carbon and cost was observed respectively.

Iron-rich coal fly ash-polydopamine-silver nanocomposite (IRCFA-PDA-Ag NPs): tailored material for remediation of methylene blue dye from aqueous solution

Water pollution has become one of the most acute environmental problems. One of the pollutants coming to water bodies from industries are dyes, which are harmful to human health, living organisms, and the esthetic appearance of water. Most dyes are toxic, carcinogenic, rarely biodegradable, and highly soluble in water. Therefore, industrial wastewater treatment has become important. Adsorption technique of removal of dyes from water is simple, efficient, and inexpensive as compared to other techniques. Adsorption efficiency depends on the type and surface area of adsorbents. Iron-rich coal fly ash (IRCFA)-Polydopamine (PDA)@ Silver (Ag) nanocomposite was prepared by separating the iron-rich part (IRCFA) from coal fly ash and coated with polydopamine. IRCFA was mixed with 10 mM tris buffer solution containing 1 g dopamine. The prepared IRCFA-PDA was added to an aqueous solution of silver nitrate, heated at 60 °C, and then 30 mL of flower waste extract was added to this solution. Solid IRCFA-PDA@Ag was obtained, and the prepared nanocomposite was used for the removal of methylene blue (MB) dye from water. The nanocomposite used was prepared by a cost-effective method and has high reusability, separability, and fast regeneration ability. The mechanism of removal of MB dye has been discussed in detail.

Process optimization for enhanced carbon capture and cyclic stability using adsorbents derived from coal fly ash

Zeolites and metal-organic frameworks (MOFs) are popular adsorbents when it comes to capturing CO₂ from the gaseous feed stream. In this study, a hybrid of zeolite and ZIF-8 adsorbent was synthesized from coal fly ash via fusion-hydrothermal process and then in-situ aqueous ZIF-8 synthesis technique. This technique of in-situ synthesis is highly cost-effective as it is done at room temperature. The hybrid adsorbent showed an enhanced microporosity as compared to zeolites synthesized from coal fly ash due to the in-situ synthesis of ZIF-8 upon coal fly ash zeolite. It was designated as CFAZ/ZIF-8. At 298 K, a maximum CO₂ uptake value of 2.83 mmol/g was observed with a constant decrease with an increase in temperature. BET surface area value of 426 m²/g was obtained for this adsorbent. Kinetics fit for the best uptake value was performed with the Avrami model kinetics, describing the adsorption well at an R² value of 0.997 for the fit. The adsorbent also showed impressive cyclic stability after five cycles of carbonation and decarbonation. The cyclic stability studies show that the as-synthesized hybrid adsorbent shows promise in CO₂ uptake studies.

Zeolite fly ash-enhanced coagulation treatment of oil recovery wastewater from polymer flooding

Herein, an enhanced coagulation model is proposed in which zeolite is used as a crystal nucleus to promote flocs. The zeolite is prepared from fly ash by microwave-assisted hydrothermal synthesis. Scanning electron microscopy (SEM), X-ray diffraction (XRD), and specific surface area and pore size analysis (BET) characterization confirmed the successful synthesis of ZFA, and improved the surface properties. Thus, the adsorption capacity of ZFA as crystal nucleus was improved, which enabled it to achieve better results in the process of enhanced coagulation. Compared with those of conventional coagulation, the oil content and SS removal rate of ZFA-enhanced coagulation increased by 85% and 44%, respectively. Compared with that of CFA-enhanced coagulation, the oil removal efficiency increased by 4%, and the SS removal efficiency increased by 9%. The optimal conditions of ZFA-enhanced coagulation were as follows: ZFA dosage of 100 mg/L, pH value of 5-8, ZFA particle size range of 60-75 μm, temperature of 40-50 ℃, and precipitation time of 30 min.

The dewatering performance and cracking-flocculation-skeleton mechanism of bioleaching-coal fly ash combined process for sewage sludge

High water content in sludge will affect the transportation and subsequent disposal of sludge. Bioleaching is a biological sludge conditioning technology, which can effectively improve the dewatering performance of sludge and reduce the content of heavy metals in sludge. Coal fly ash, as a skeleton builder, can also improve the dewatering performance of sludge. In this study, bioleaching combined with coal fly ash (BL-CFA) process was employed to improve sludge dewatering performance. Based on the results of response surface methodology (RSM), the capillary suction time (CST) and water content (WC) of sludge decreased by 52.27% and 38.92%, respectively. The dewatering effect of BL-CFA is superior compared with single process. For extracellular polymeric substances (EPS), the content of protein and polysaccharide in tightly and loosely EPS (TB-EPS and LB-EPS) of sludge decreased after BL-CFA process, while that in soluble EPS (S-EPS) increased. Three-dimensional fluorescence indicated that the weakened fluorescent areas of proteinoid and soluble microbial by-product-like (SMP) organic in LB-EPS and TB-EPS, which is beneficial to the improvement of sludge dewatering performance. Fourier transform infrared (FTIR) spectroscopy showed that the polysaccharides and proteins in the sludge were cleaved and released into the supernatant after BL-CFA process. The variation of particle size revealed that flocculation occurred after adding CFA into acidified sludge, and a supporting structure was formed in the sludge with the assist of CFA through the analysis of the scanning electron microscopy (SEM). Based on the above results, a triple dehydration mechanism was proposed for BL-CFA process, namely, cracking-flocculation-skeleton construction, which endows the combined process with superior sludge dewatering effect and application potential.

Performance and mechanism of lanthanum-modified zeolite as a highly efficient adsorbent for fluoride removal from water

Defluoridation of water is still challenging due to the fluoride pollution of both groundwater and surface water worldwide. In this study, lanthanum-modified zeolite (LMZ) was synthesized from coal fly ash and was investigated for fluoride removal from water by conducting batch and column experiments. Our results indicated that the process of fluoride adsorption was endothermic and the adsorption kinetics on LMZ followed the pseudo-second-order model. A higher temperature increased both the capacity and the rate of adsorption. The maximum fluoride adsorption capacity of LMZ reached 141.5 mg/g with a F/La molar ratio of 4.21, as estimated from the Langmuir model which best fitted the isotherm data. Fluoride adsorption greatly depended on pH, with optimal performance being achieved within ∼5.0-∼7.0. The point of zero charge of LMZ was pH 8.8, at which only bicarbonate ions greatly affected fluoride removal. However, no competing effect was observed at pH 6.3 for all tested anions including chloride, sulphate, nitrate, bicarbonate and acetate. The dominant adsorption mechanism was the ligand exchange of fluoride with hydroxyls on LMZ, as illustrated by the rise in pH due to fluoride adsorption and by the molecular scale spectroscopic FTIR, Raman and XPS studies. Fluoride adsorbed on LMZ was successfully desorbed using NaOH solution, and regenerated LMZ could be reused. The results of column studies showed that LMZ granulated with alginate performed well in treating F^--containing water. In conclusion, LMZ is a promising material for efficient defluoridation from water.

Geochemical, mineralogical and toxicological characteristics of coal fly ash and its environmental impacts

Coal and coal-based products (by-products), along with other fossil fuels should be used with caution because of their impact on human health and the global climate. In the light of the environmental impact these fossil fuels cause, it's essential to understand the elemental configuration of coal-derived samples and their impact on the ecosystem. Some reports in past have described, geochemical and mineralogical physiognomies of fly-ash and their impact on the environment. However, a comprehensive investigation of various aspects of fly ash like geochemistry, mineralogy, morphology, and toxicological effects has been very sparse and the present study reports the above aspects. The ICP-OES studies confirm the presence of various elements (Al, Ca, Fe, Mg, Na, P, S, Si, and Ti) in the samples. The XRD analysis exposed the presence of minerals like Quartz, H-Hematite, Anatase, Muscovite, and Rutile, in addition to the various phases such as amorphous and crystalline in the fly-ash. Specific samples also possessed Ilmenite which is uncommon in many other samples. Chromium and lead, the well-known heavy metals to cause soil and water pollution in the neighbourhood were found to be existing in higher concentrations in the fly-ash samples, whereas cadmium was found to be the least among the toxic elements found in the samples. The samples were subjected to FE-SEM analysis, which reveals the presence of irregularly shaped minerals and unburnt carbon known to reduce the burning efficiency of coal, especially in power plants. Toxicology studies reported in the work suggested that fly-ash is toxic to the environment at higher concentrations than at lower concentrations.

Fresh and hardened properties of alkali-activated slag concrete: The effect of fly ash as a supplementary precursor

The present study explores the possibility of replacing blast furnace slag (BFS) with coal fly ash (FA) to produce alkali-activated material (AAM) concrete with hybrid precursors. With an increased FA replacement ratio, the reaction kinetics, fresh and hardened properties of AAM mixtures have been investigated. The retardation effect on the reaction kinetics with an increased FA content has been observed, which not only extended the induction period along with the heat flow evolution but also reduced the cumulative heat release up to 24 h. Spherical FA particles can provide a ball-bearing effect to improve the workability of the hybrid AAM mixtures, while FA also slows down the deterioration of fresh properties since they are less reactive compared to BFS particles. Regarding the strength development, FA results in the reduction at all curing ages in the mixtures with a low silicate modulus (Ms0.25). Similarly, reduction in 1-day compressive strength has been detected in high silicate modulus mixtures (Ms0.5) with FA replacement, while the mixture with 10% FA exhibits the highest compressive strength among Ms0.5 concretes at later curing ages. Bigger capillary pores have been detected in AAM mixtures with an increase in FA content. However, AAM with 10% FA shows the lowest porosity in Ms0.5 mixtures, which is in agreement with the compressive strength results.

Vast emission of Fe- and Ti-containing nanoparticles from representative coal-fired power plants in China and environmental implications

Coal combustion is considered an important source of atmospheric nanoparticles (NPs). However, the underlying information on the emission of NPs from coal-fired power plants (CFPPs) is still lacking. Along these lines, in this study, coal fly ashes (CFAs) were collected from different multi-stage particulate emission control devices (PECDs) in three representative CFPPs in China. The particle size and particle number concentration (PNC) of typical metal-containing NPs (Fe- and Ti-containing NPs) were analyzed by using the single-particle inductively coupled plasma mass (SP-ICP-MS) technology. By increasing the stage of PECDs, the mean particle sizes of NPs gradually declined and the PNCs of Fe- and Ti-containing NPs increased significantly. Specifically, the PNC of final-stage CFA was 3 - 8 times that of the first-stage CFA. A comparison of the electrostatic precipitators (ESPs), fabric filters (FFs), and electrostatic-fabric-integrated precipitators (EFIPs) showed that the state-of-the-art EFIPs exhibited a relatively good NP-removal efficiency with the highest PNCs. In addition, NP hourly emissions in all coal combustion by-products (CCPs) were further calculated in a typical CFPP. The total emissions of Fe- and Ti-containing NPs in all CCPs were 1.87 × 10¹⁸ and 1.57 × 10¹⁸ particles/h, respectively. NPs were mainly enriched in CFA trapped by PECDs (80% of total emissions). Although the mass of the CFA that escaped through the stack was extremely low, it contained the highest PNCs of Fe- and Ti-containing NPs of all CCPs, accounting for 3.41% and 1.67% of the corresponding total NP emissions. These NPs may also coexist with various toxic metals, such as Zn and Pb, and be released directly into the atmosphere, where they pose a potential risk to human health.

Enhanced precipitation performance for treating high-phosphorus wastewater using novel magnetic seeds from coal fly ash

Magnetic coagulation is a promising approach for treating high phosphorous (high-P) wastewater by enhancing precipitation efficiency using magnetic particles. In this study, a cost-effective and environmentally friendly magnetic seed from coal fly ash (MS-CFA) was used as an alternative material for Fe₃O₄ magnetic seed (MS) coagulation. The potential effect of MS-CFA was explored to reduce the settling time and the dosage of coagulant aid of polyacrylamide (PAM) in treating high-phosphorous (high-P) simulated wastewater at 100 and 200 mg P/L. The physicochemical characteristics of MS-CFA were analysed through particle size distribution (20-100 μm), pore size distribution (14-30 nm), specific surface area (1.654 m²/g), X-ray diffraction (XRD), specific gravity (4.2), and magnetic induction intensity (49.8 emu/g). The characteristics met the requirements as magnetic coagulation material. MS-CFA was combined with polyaluminum chloride (PAC) and polyacrylamide (PAM) to improve phosphorous precipitation performance. The synergised magnetic coagulation effect using MS-CFA and PAM reduced the settling time of flocs to less than 1 min due to the high specific gravity. This represents a reduction of 90% of the settling time compared to the control using PAM alone (15 min) without MS-CFA. MS-CFA efficiently reduced PAM dosage by 83% and 87% for treating 100 and 200 mg P/L, respectively. The presence of PAM (1 mg/L for 100 mg P/L and 2 mg/L for 200 mg P/L) was imperative for binding the MS-CFA and flocs, hence increasing the particle size of the magnetic flocs. The characteristics of the magnetic flocs were analysed through microscopy, particle size distribution, zeta potential measurements, and magnetic induction intensity. The characteristics of the magnetic flocs confirmed that MS-CFA could be an alternative material for Fe₃O₄ as the magnetic seeds in the magnetic coagulation process for treating high-P wastewater.

The drivers of collaborative innovation of the comprehensive utilization technologies of coal fly ash in China: a network analysis

Coal consumption brings a lot of coal fly ash (CFA). It requires interdisciplinary efforts in research, policy, and practice to improve the utilization of CFA. Although there have been a lot of achievements in technological innovation, the utilization of CFA is still difficult to match its output. So, it is urgent to explore how to guide its effective innovation. This paper uses social network analysis to discuss the characteristics of the collaborative innovation network of CFA comprehensive utilization technology in China. Then, this paper uses regression analysis to explore the differences in innovation performance under different research and development (R&D) backgrounds. The results show that (1) based on the network-level indicators, the collaborative innovation scale has an obvious trend of expanding. Partnerships increased from 20 to 574. Meanwhile, the network shows obvious scale-free and "small-world" characteristics, indicating that innovation resources are concentrated in a few organizations. (2) Based on the node-level indicators, the major contributor has shifted from universities and research institutions to enterprises. Enterprises account for the highest proportion (73%) and have the highest centrality (8.3). The betweenness centrality of the universities is 265, and only 14% of the organizations are universities which means universities play an important role in connecting different organizations in the network, but their participation in the collaborative innovation is insufficient. (3) Based on the collaborative relationship-level indicators, the cooperation is lack of depth. Only a small number of organizations, especially enterprises, have stable partners, showing the characteristic of "low cooperation width and high cooperation depth," which means fewer partners but more frequently collaborative innovation. (4) Based on the innovation performance, the innovation performance under the category of cooperative R&D, especially industry-academy cooperation, is better than that of independent R&D. But, industry-academy cooperation only occupied 43% of collaborative relationships in the network. Finally, this paper puts forward suggestions for governments from five aspects: decentralization, defining roles of enterprise and university, encouraging collaboration, changing the idea of the patent application, and promoting deeper cooperation.

Enrichment and occurrence form of rare earth elements during coal and coal gangue combustion

Coal ash has emerged as an important alternative source for rare earth elements (REEs). The enrichment and occurrence form of REEs among coal combustion products are of great significance for both technical design and economic evaluation of recovering REEs from the coal ash. Here, the enrichment and occurrence form of REEs in the ash were investigated. Compared with ashes from muffle furnace, coal fly ash (CFA) from power plants involved higher enrichment ratio of REEs, which was explained by the fractionation of coal ashes to concentrate REEs in finer CFA, higher combustion temperature to vaporize more volatile elements, and longer residence time of fly ash to absorb REEs in the gas. In addition, CFA samples were analyzed by sequence chemical extraction procedure (SCEP) and scanning electron microscope with an energy dispersive spectrometer (SEM-EDX), which revealed the important role of aluminum in the occurrence form of REEs compared with Si in aluminosilicates of CFA. This conclusion was further confirmed by thermodynamic equilibrium calculation, which also agreed qualitatively with the observation that REEs mainly existed in the solid phase. Both experimental and computational results of this work provided insights to understand the distribution of REEs in CFA and optimize their extraction processes.

Stabilization of heavy metals in municipal solid waste incineration fly ash via hydrothermal treatment with coal fly ash

The environmental risk of heavy metals in hazardous municipal solid waste incineration fly ash (FA) is one of the most important concerns for its safely treating and disposing. This study investigated the stabilization behavior of heavy metals in FA using coal fly ash (CFA) as an additive via hydrothermal treatment. The effects of water washing pre-treatment and FA/CFA ratio on leaching behavior, speciation evolution, and risk assessment of heavy metals were studied. The results showed that 96.6-98.0 % of Cl can be effectively removed by water washing pre-treatment and hydrothermal treatment. Most heavy metals (Cr, Cu, Ni, Pb and Zn) (>91.5 %) were stabilized in the hydrothermal product, rather than transferred to liquid phase. Tobermorite can be synthesized by adjusting Ca/Si ratio with the addition of CFA. The heavy metals were transferred into more stable residue fractions with increasing CFA addition, which resulted in the significant reduction of leaching concentrations and risk assessment code (RAC) of heavy metals. Among, the product with 30% CFA exhibited the most superior performance with the lowest leaching concentrations of heavy metals and RAC was at no risk level (<1). In addition, the economic performance of hydrothermal treatment exhibited a potential advantage by comparing with FA-to-cement, FA-to-glass slags and FA-to-chelating agent & cement solidification/stabilization. Therefore, the hydrothermal treatment coupled with water washing pre-treatment would be a promising method for the detoxification of FA, as well as synergistic treatment of FA and CFA.

The influence of redox conditions on aqueous-solid partitioning of arsenic and selenium in a closed coal ash impoundment

A closed coal ash impoundment case study characterized the effects of field redox conditions on arsenic and selenium partitioning through monitoring of porewater and subsurface gas in conjunction with geochemical speciation modeling. When disposed coal ash materials and porewater were recovered for testing, oxidation led to lower arsenic and higher selenium concentrations in leaching test extracts compared to porewater measurements. Multiple lines of evidence suggest multiple mechanisms of arsenic retention are plausible and the concurrent presence of several redox processes and conditions (e.g., methanogenesis, sulfate reduction, and Fe(III)-reduction) controlled by spatial gradients and dis-equilibrium. Geochemical speciation modeling indicated that, under reducing field conditions, selenium was immobilized through the formation of insoluble precipitates Se(0) or FeSe while arsenic partitioning was affected by a progression of reactions including changes in arsenic speciation, reduction in adsorption due to dissolution and recrystallization of hydrous ferric oxides, and precipitation of arsenic sulfide minerals.

Comparative lead adsorptions in synthetic wastewater by synthesized zeolite A of recycled industrial wastes from sugar factory and power plant

Increasing of industrializations causes of waste management problems, so use of industrial wastes for other purposes is an alternative option not only reducing industrial wastes but also providing benefit applications. Water contaminated by heavy metals is concerned because of their toxicity, so the water treatment is required. Sugar factory and power plant create big loads of wastes which are bagasse fly ash (BFA) and coal fly ash (CFA). Since BFA and CFA have good chemical properties, they are possible to apply as raw materials for synthesis of zeolite-type adsorbents. Thus, use of these industrial wastes for heavy metal adsorptions is a good idea to accomplish for the waste management and water quality. This study presented the modified method of zeolite A synthesis by BFA and CFA for lead removals, characteristic identifications of synthesized zeolite A adsorbents, their lead adsorption efficiencies, and their adsorption isotherm and kinetics were investigated. ZBG and ZCF were synthesized, and all analytic characterizations were determined that ZBG and ZCF corresponded to zeolite A standard (STD). ZBG and ZCF were demonstrated lead removal efficiencies of 100%. The highest negatively charged of ZBG and ZCF were found at pH of 5 matched to the highest lead removal efficiencies of both zeolite A adsorbents. Adsorption isotherms and kinetics of ZBG and ZCF were corresponded to Langmuir isotherm and pseudo-second-order kinetic model. Therefore, ZBG and ZCF are potential adsorbents for environmental applications along with reducing of industrial wastes.

Removal of fluoride from water using aluminum hydroxide-loaded zeolite synthesized from coal fly ash

The removal of fluoride from wastewater is essential as the excess accumulation of fluoride in environment is harmful to the health of humans. In this study, the defluorination of water by aluminum hydroxide-coated zeolite (AHZ), which was synthesized from coal fly ash, was investigated in batches. The Langmuir maximum adsorption capacity of fluoride by AHZ reached 18.12 mg/g. Aluminum hydroxide was shown to be the major component that adsorbed fluoride. More than 92% removal of fluoride was achieved within 2 h, and the fluoride adsorption kinetics were well fitted to a pseudo-second-order model. The point of zero charge (pH_pzc) of the AHZ was determined to be 5.52. Fluoride adsorption by AHZ depended greatly on pH, and maximum performance was obtained at pH 5.5-6.5. The AHZ showed good selectivity for the adsorption of fluoride in the presence of chloride, nitrate, sulfate, bicarbonate, and acetate ions, and the fluoride was nearly exhausted at a sufficiently high dose. The release of OH^- due to fluoride adsorption was confirmed. FTIR and XPS studies further illustrated that the adsorption mechanism of fluoride adsorption on AHZ was ligand exchange with hydroxyl groups and the formation of F-Al bonds.

Simultaneous separation of Fe & Al and extraction of Fe from waste coal fly ash: Altering the charge sequence of ions by electrolysis

A significant amount of coal fly ash is generated and this type of waste material causes severe environmental hazards. Metal (Al and Fe) extraction from coal fly ash is beneficial to the resource utilization of waste coal fly ash. However, the coexistence of Al and Fe in coal fly ash means that the separation of Al and Fe is required, which is a key and difficult step to prepare high value-added products from coal fly ash. This work presents a novel electrolysis method to alter the charge sequence of Al³⁺, Fe³⁺, and H₂O, leading to a process different from their natural tendency for simultaneous separation of Fe³⁺ and Al³⁺, and extraction of Fe. The single iron removal efficiency was 43.48%, and the aluminum extraction efficiency was <0.30% under optimal conditions. The iron product had a purity of 98.3 wt% Fe, 0.45 wt% Al, and 0.18 wt% S. This process occurs without chemical additions and expensive membranes, avoiding impurity introduction, slag generation, and membrane limitations. Fe(s), H₂(g), Al₂(SO₄)₃(aq), and O₂(g) are the main products during the electrolysis. Flake Fe is selectively produced instead of colloidal Fe(OH)₃. Fe is a magnetic substance and is easier to remove from the solution by magnets than colloidal Fe(OH)₃. H₂ is a green fuel. Wastewater (Al₂(SO₄)₃(aq)) can be directly used to further extract alumina. Therefore, this study provides an alternative method of zero pollution discharge for simultaneous separation of Fe³⁺ and Al³⁺, and extraction of Fe from coal fly ash leachate.

Utilization of coal fly ash waste for effective recapture of phosphorus from waters

Reutilization of the waste by-products from industrial and agricultural activities is crucially important towards attainment of environmental sustainability and the 'circular economy'. In this study, we have developed and evaluated a sustainably-sourced adsorbent from coal fly ash, which was modified by a small amount of lanthanum (La-FA), for the recapture of phosphorous (P) from both synthetic and real natural waters. The prepared La-FA adsorbent possessed typical characteristic diffraction peaks similar to zeolite type Na-P1, and the BET surface area of La-FA was measured to be 10.9 times higher than that of the original FA. Investigation of P adsorption capability indicated that the maximum adsorption (10.8 mg P g^-1) was 6.14 times higher than that (1.8 mg P g^-1) of the original fly ash material. The ζ potentials measurement and P K-edge X-ray Absorption Near Edge Structure (XANES) spectra demonstrated that P was bonded on La-FA surfaces via an adsorption mechanism. After applying the proposed adsorbent to real lake water with La/P molar ratios in the range from 0.5:1 to 3:1, the La-FA adsorbent showed the highest phosphate removal ability with a La/P molar ratio 1:1, and the P adsorption was similar to that performance with the synthetic solution. Moreover, the La-FA absorbent produced a negligible effect on the concentrations of total dissolved nitrogen (TDN), NH₄⁺-N and NO₃^--N in water. This study thus provides a potential material for effective P recapture and details of its operation.

Multi-element Interactive Improvement Mechanism of Coal Fly Ash-Based Soil Conditioner on Wheat

Globally, coal fly ash (CFA) is a bulk industrial solid waste that is difficult to be disposed of, which posed serious environmental risks to the atmosphere, water, and soil. Besides, the food crisis outbreaks worldwide. In this case, the utilization of CFA to produce soil amendments is expected to improve the soil quality and to increase the grain yield. This paper took the soil conditioner prepared by chemical activation method as the research object, analyzed, and found out its mechanism when increasing the yield and improving the quality of crops. First, the simulated hydroponics method was used to identify the key yield-increasing factors in the soil conditioner as well as the effects of those factors by taking the plant height, stem thickness, dry weight, and fresh weight of wheat as indicators at the early stage of growth. Then, SPSS was used to analyze the interaction among K, P, and other four middle trace elements in the stem and the leaf of wheat. The results showed that for wheat seedlings, there were strong interactions between Fe and Mg, Mg and Ca, and Ca and Si. Fe had a significant enhancement effect on the fresh weight of wheat seedlings. Mg had a significant enhancement effect on both the fresh weight and dry weight of wheat seedlings. Si can greatly enhance the dry weight and plant height, and Ca can greatly increase the stem thickness. It was also found that the soil conditioner and the basic N, P, and K fertilizer had a good mutual promotion effect. Among the four elements, Mg and Si are the key growth factors. When the nutrient elements were relatively poor, the increase of Mg by 50% would lead to the growth of the fresh weight of wheat seedlings by 65%; when the content of active Si increased by 50%, the fresh weight would increase by 52%. Therefore, the soil conditioner prepared by modified treatment of CFA owns a good application prospect to increase the yield and quality of crops.

Effect and mechanisms of synthesis conditions on the cadmium adsorption capacity of modified fly ash

In this study, modified coal fly ash (NMFA) was prepared by sodium hydroxide (NaOH) with low-temperature hydrothermal method. The differences of the ash to alkali mass ratio (5:3, 5:4, 5:5, 5:6), calcination temperature (100 ℃, 200 ℃, 300 ℃), and calcination time (1 h, 3 h, 5 h) were investigated. The adsorption experiments obtained the optimal result with the ash to base ratio of 5:5, calcination temperature of 200 ℃, and calcination time of 3 h, adsorbing 90.27 mg/g of Cd²⁺. The characterization results (SEM-EDS, FTIR, XRD, and XPS) also confirmed the effective adsorption of Cd²⁺ by NMFA. The functional groups of Si-O, Al-O, and Fe-O played an important role in Cd²⁺ removal. Meanwhile, the influences of dosage, different pH, and co-existing cations were also investigated. Quasi-secondary adsorption kinetics and Langmuir isotherm model were also referred to the Cd²⁺ adsorption by NMFA. Therefore, the good adsorption of NMFA-3 on Cd²⁺ provided new ideas for the safe utilization of fly ash and heavy metal purification in wastewater.

Rapid-in-house composting of organic solid wastes with fly ash supplementation: Performance evaluation at thermophilic exposures

The present work was envisaged to design, fabricate, and evaluate the performance of rapid in-house composters (RICs) for composting of organic wastes comprising kitchen waste and brown waste with fly ash supplementation in the fixed combination. The prime objective of the present study was to evaluate the ideal operating temperature suitable for rapid action of pro-composting microorganisms in indigenously developed RIC. Four identical RICs were exposed to temperatures of 40 ℃, 45  ℃, 55 ℃, and 65 ℃, respectively. The factors governing the composting process were regulated through specifically designed components. Qualitative parameters like pH, moisture content (MC), C/N ratio and heavy metals were analyzed at regular intervals. Principal component analysis was used to evaluate the relationship between the obtained results. The RIC with 55 ℃ temperature exposure, 70% MC for nine days and aeration at 4 L per minute exhibited the best results with 15.13C/N ratios of compost.

Utilization of NaP zeolite synthesized with different silicon species and NaAlO2 from coal fly ash for the adsorption of Rhodamine B

NaP zeolite was successfully synthesized by using various commercial silicon sources and NaAlO₂ extracted from coal fly ash as raw materials. Multiple characterization methods were employed to investigate the effect of silicon sources on NaP zeolite. Adsorption performance and mechanism of NaP zeolite for Rhodamine B were surveyed. The product synthesized by fumed SiO₂ at n(Na₂O)/n(SiO₂) = 0.70 presented single spherical morphology with the average grain size of 3.22 µm. The shearing of NaOH resulted in the formation of silicates with different polymerization degrees and silicates occurring in the forms of monomeric, dimeric, trimeric, long-chain, and cyclic oligomers, initiating an improvement in pore structure and morphology. The introduction of dynamic crystallization mode (with the rotating speed of 150 r/min) not only reduced grain size (from 3.22 µm to 1.78 µm) but also shortened crystallization time (from 12 h to 10 h) of NaP-fumed SiO₂. NaP zeolite had excellent adsorption performance for Rhodamine B with the removal rate of 98.26%. Adsorption behavior fitted well with pseudo-second-order kinetics and Langmuir isotherm adsorption equations. Adsorption process was endothermic and feasible. NaP zeolite had good regeneration and alkali resistance capacities. Adsorption manners mainly contained pore filling, electrostatic attraction, and hydrogen bonding, focused on physisorption.

A kinetic and thermodynamic investigation into the removal of methyl orange from wastewater utilizing fly ash in different process configurations

The removal of methyl orange using coal fly ash, which is a widely available low-cost adsorbent, has been investigated. Adsorption studies for dye removal were conducted using various configurations such as batch, column and heap adsorption at various temperatures and adsorbent dosages at neutral pH. The Langmuir, Freundlich and Tempkin isotherm models were used to describe the process. The Freundlich model best represented the adsorption. Kinetic studies show the adsorption followed pseudo-second-order kinetics. Thermodynamic studies show that the process is spontaneous, endothermic and random. Column configuration was found to be the most efficient with a dye removal percentage of 99.95%, followed by heap adsorption at 99.25% removal and lastly batch configuration with 96.68% removal. Economic analysis shows that column operation would be the most effective for practical implementation.

Utilization of coal fly ash in China: a mini-review on challenges and future directions

The rapid economic development in China places a large demand for energy, and as a result, thermal power plants in China are producing an enormous amount of coal fly ash (CFA) which causes severe environmental pollution. This paper briefly describes the current production and utilization status of CFA in China and identifies the challenges confronting sustainable CFA utilization as the Chinese economy is being transformed. These issues include a regional imbalance in supply and demand, reducing demand in the real estate industry as well as stricter laws for environmental protection. Viable directions for future CFA utilization are proposed, for example, production of CFA-based ceramic tiles, recovery of elemental resources, agricultural melioration, treatment of wastewater and flue gas, and production of high-volume CFA concretes. This paper has some guiding significance for sustainable and cleaner utilization of CFA in China and even worldwide. Graphical abstract.

Leaching of As and Se from coal fly ash: fundamental study for coal fly ash recycling

Coal fly ash (CFA) is a useful recycled resource for uses such as cement raw material. To manage and evaluate safety for effective utilization of CFA, the leaching concentration and amounts of toxic elements in CFA need to be determined. In this study, 38 types of CFA and aged CFA generated in Japan were used to measure the occurrence and leaching concentration range of As and Se. In addition, the leaching characteristics over the long term were examined using statistical analysis. Leaching concentrations of As and Se from CFAs were in the range of 0.001-0.163 mg/L (average: 0.025 mg/L, median: 0.014 mg/L) and 0.001-0.189 mg/L (average: 0.071 mg/L, median: 0.055 mg/L), respectively. In general, the concentrations of aged CFAs were less than those of the CFAs with a few exceptions. Leaching concentrations of As and Se in the tank leaching test changed with time, and As and Se concentrations in the dispersions increased with stirring time. In contrast, pH of the dispersion decreased with time. The relation between As or Se and CFA factors showed that As or Se and pH or Ca were highly correlated. However, in aged CFAs for long-term use, the correlation coefficient for the relation between As and other factors was low while that for Se-S was high. Considering the effective utilization of CFA as a long-term recyclable resource, the leaching processes of As and Se in CFA would change with time depending on the environmental conditions.

Adsorption of phosphate onto lanthanum-doped coal fly ash-Blast furnace cement composite

We develop a high-performance adsorbent for phosphate removal from water or wastewater by impregnating lanthanum (La) on a coal fly ash-blast furnace cement composite (La-FACC). The optimized impregnation percentage of La and calcination conditions of the La-FACC were 1% and 800 ℃ for 2 h, respectively. The adsorption kinetics of phosphate onto the La-FACC was well fit by the intra-particle diffusion model, indicating that film and intra-particle diffusion were the rate-controlling step in the adsorption process of phosphate onto the La-FACC. The pseudo second-order kinetic model could also describe the adsorption kinetics of phosphate. Hence, adsorption of phosphate onto the La-FACC occurred mainly via chemisorption. The Langmuir isotherm was appropriate for describing the phosphate adsorption behavior onto the La-FACC. The monolayer maximum adsorption capacity was 24.9 mg-P g^-1. The La-FACC showed high adsorption capacity and selectivity for phosphate with a wide range of pH, and with high concentrations of coexisting ions attributed to both formation of inner sphere complexes and electrostatic interaction. Magnesium ion slightly inhibited the adsorption of phosphate. Hence, the La-FACC developed in this study is a promising adsorbent for water treatment with a wide pH range and high ion strength.

Beneficial utilization of Al/Si/O-rich solid wastes for environment-oriented ceramic membranes

Wide application of traditional multilayer ceramic membrane has been severely restricted by high costs associated with rare membrane materials and high sintering temperature. In this study, typical solid wastes (coal fly ash, river sediment and sewage sludge) were adopted as raw materials to provide an Al-Si-O matrix for single-layer ceramic membranes. Phase identification shows anorthite as major crystalline phase, while bulk density and pore characteristics of the membranes varied with different raw material compositions, with flexural strengths of 40.82-71.46 MPa, and average pore size of 0.23 μm, 0.28 μm, 0.32 μm and 0.84 μm. When the membranes were applied in an oily water treatment, the oil rejection reached >98 % when using any of the four membranes with oil/water emulsion permeate flux remaining at ∼1200 L/m²·h. Furthermore, the stability of ceramic membranes in harsh environmental conditions was confirmed, with negligible weight loss ratios after being corroded in acidic/alkalic media. In addition, more than 95 % of original flux can be achieved even after six cycles, which confirmed the excellent recyclability of the membranes. The successful fabrication and application of the environment-oriented single layer ceramic membranes from the Al-Si-O solid waste matrix provided a promising "waste-to-resource" strategy for beneficial utilization of typical solid wastes as ceramic raw materials.

Utilisation of ultrasonic treatment to improve the soil amelioration property of coal fly ash

Environment-friendly disposal of coal fly ash (CFA) is essential for sustainable development and cleaner production of electricity in thermal power plants. Although CFA has been employed for soil amelioration, direct application of CFA to soil may pose risks such as heavy metal contamination. This study investigated recycling of CFA through a novel method, which employs the ultrasonic treatment of CFA before its application. Physico-chemical properties of refuse dump soil and CFA were analysed. Subsequently, the effect of ultrasonic treatment on the physico-chemical properties of CFA was investigated. Different ultrasonic parameters (ultrasonic frequency, time interval, and temperature) were studied using response surface methodology. Finally, plant growth experiments were conducted to verify the feasibility of using ultrasonically treated CFA (UTCFA) for soil amelioration. The results show that untreated CFA cannot be used for soil amelioration due to its unsuitable high pH (10.20) and threatening concentrations of trace elements (6.80 mg/kg for Cadmium and 109.75 mg/kg for Arsenic). Ultrasonic treatment increases the soil amelioration properties of CFA by decreasing pH (to 8.50-9.20), decreasing concentrations of Cadmium and Arsenic (satisfying GB 15618-2018), and improving the water-holding capacity of CFA (reducing water loss). Plant indicators confirm the feasibility of using UTCFA for soil amelioration and suggest that the optimum UTCFA proportion is 20%. This study is a benchmark for the utilisation of ultrasonic treatment to improve the soil amelioration properties of CFA.

Remediation of lead polluted soil by active silicate material prepared from coal fly ash

To improve the effect of coal fly ash on the remediation of heavy metal polluted soils, the active silicate material (ASM) was prepared by coal fly ash and the remediation of lead polluted soils by ASM was investigated in this study. To study the reaction mechanism between ASM and Pb(II) in soil, the Pb(II) adsorption by ASM was investigated by a series of batch experiments. The result shows that the maximum adsorption capacity of ASM was 300.62 mg g^-1 according to the Langmuir isotherm model. The average adsorption energy obtained from the D-K model revealed that the adsorption process of ASM is the ion-exchange process. To apply the ASM to the remediation of lead polluted soils, the soil stabilization experiment and pot experiment were carried out. The results reveal that ASM can reduce the mobility and bioavailability of lead in the soils by transforming the lead from exchangeable fraction, carbonate fraction and reducible fraction to oxidizable fraction and residual fraction. Moreover, ASM can improve the growth of pakchoi by promoting the production of chlorophyll. Furthermore, ASM can reduce the Pb accumulation of pakchoi by inhibiting the absorption of lead in the roots. It is anticipated that this study can provide a novel active silicate material for the application of coal fly ash in heavy metal pollution treatment.

Leachability and adverse effects of coal fly ash: A review

Coal fly ash (CFA) is a valuable industrial solid waste, but conventional methods used for its disposal can lead to serious and long-lasting environmental issues. The study of technologies for CFA recycling has been of major concern, while the harm caused by CFA is only partially understood, limiting its reuse. In this review, the basic physico-chemical properties of CFA are introduced, followed by a systematic summary and discussion of the leachability of CFA via different leaching methods and the chemical speciation of some typical metal elements in CFA, which is related to its harmful effects. The specific harm that CFA causes to humans, wild animals, and plants and the study status of magnetic property of CFA are presented. Because of the pervasive concerns of many people, the utilisation of CFA in the USA and Europe and an economic and environmental analysis of its disposal is provided and discussed. Finally, some possible directions for future research involving CFA are proposed.

Trace element release from combustion ash co-disposed with municipal solid waste

Ash products from coal and municipal solid waste combustion constitute a waste stream with characteristics that, unless recycled, require specific disposal practices. Although traditional disposal involves ash placement in a cell dedicated solely for the ash (monofill), new regulations for the management of coal combustion residues in the US might lead to more co-disposal of these residues with unburned municipal solid waste (MSW) that has not been combusted or otherwise processed. Both monofill and co-disposal practices are currently utilized for MSW incineration ash in the US. Column tests were performed using landfill leachate as a leaching solution to simulate co-disposal conditions of ash with MSW, while DI water was used to simulate monofilling. Mobility of As, B and V from coal fly ash was enhanced in the presence of landfill leachate in both batch and column tests, and a similar trend was observed for Cd and Mo release from MSW incineration ash. For several elements, release was greater with the column procedure relative to the batch procedure. The results suggest that long-term implications of co-disposal should be factored into decisions regarding which disposal scenario to pursue.