Quantitative Analysis of the Physical Properties of Ti6Al4V Powders Used in a Powder Bed Fusion Based on 3D X-ray Computed Tomography Images

The physical properties of Ti6Al4V powder affect the spreadability of the powder and uniformity of the powder bed, which had a great impact on the performance of built parts made by powder bed fusion technology. Micro-computed tomography is a well-established technique used to analyze the non-destructivity of the objects' interior. Ti6Al4V powders were scanned with micro-CT to show the internal and external information of all the particles. The morphology, particle size distribution, hollow particle ratio, density, inclusion, and specific surface area of the powder samples were quantitatively characterized, and the relationship of flowability with these physical properties was analyzed in this work. The research results of this article showed that micro-CT is an effective way to characterize these items, and can be developed as a standard method of powder physical properties in the future.

Experimental Study and Application of Controlled Low-Strength Materials in Trench Backfilling in Suqian City, China

When backfilling narrow spaces, controlled low-strength materials (CLSM) can be used to achieve an effective backfilling effect. The pipeline engineering in Yahnghe Avenue of Suqian, China, provides a favorable on-site condition for the use of CLSM. However, no guidance exists for the determination of the material mixture ratio of CLSM for this geological condition. Laboratory tests were performed to investigate the basic physical parameters of excavated soil and the optimal mixture ratio of CLSM. Results indicate that the sand and silt account for 29.76% and 57.23% of the weight of excavated soil, respectively. As the water content increases (from 40% to 50%), the flowability of the CLSM approximately shows a linear increase (slumps values from 154.3 mm to 269.75 mm for 9% cement content), while its compressive strength shows a linear decreasing trend (from 875.3 KPa to 468.3 KPa after curing for 28 days); as the cement content increases (from 6% to 12%), the flowability approximately shows a linear decreasing trend (from 238.8 mm to 178.5 mm for 45% water content), while the compressive strength shows a linear increasing trend (from 391.6 KPa to 987.6 KPa after curing for 28 days). By establishing the relationship between compressive strength/flowability and the water-cement ratio, the optimal material ratio is determined to be 9% cement content and 40-43% water content. The engineering application results indicate that the use of CLSM can achieve efficient and high-quality backfilling effects for pipeline trenches. The findings of this research may provide a reference for the application of CLSM in fields with similar geological conditions.

Geopolymer Materials for Extrusion-Based 3D-Printing: A Review

This paper examines how extrusion-based 3D-printing technology is evolving, utilising geopolymers (GPs) as sustainable inorganic aluminosilicate materials. Particularly, the current state of 3D-printing geopolymers is critically examined in this study from the perspectives of the production process, printability need, mix design, early-age material features, and sustainability, with an emphasis on the effects of various elements including the examination of the fresh and hardened properties of 3D-printed geopolymers, depending on the matrix composition, reinforcement type, curing process, and printing configuration. The differences and potential of two-part and one-part geopolymers are also analysed. The applications of advanced printable geopolymer materials and products are highlighted, along with some specific examples. The primary issues, outlooks, and paths for future efforts necessary to advance this technology are identified.

Performance of the Cement Grouting Material and Optimization of the Mix Proportion for the Free Section of the Prestressed Anchor Bar

Increasing the water-cement ratio and water-reducer dosage of cement slurry enhances its fluidity. However, a high water-cement ratio diminishes the beneficial effects of water reducers on fluidity. The stone content of the slurry decreases as the water-reducer dosage increases. Additionally, the water-cement ratio significantly affects stone content. However, when the water-cement ratio exceeds a threshold value, stone content decreases. Furthermore, the threshold value of the water-cement ratio decreases with increasing water-reducer dosage. Without the addition of the water reducer, as the water-cement ratio increases the overall integrity of the grout stone decreases. The addition of the water reducer alters the surface pore distribution, wherein "uniform small pores" change to "localized large pores." Based on the multi-objective optimization of Matlab, the recommended optimal mix composition for a slow-setting cement slurry is a water-cement ratio of 0.25 and water-reducer dosage of 1.5%. With the use of this optimized mix composition, the stone content and compressive strength increase by 7.8% and 145.6%, respectively, compared to those obtained using the recommended mix ratio in the specifications. Additionally, all relevant performance parameters meet the requirements specified by previous standards.

Flowability and Strength Characteristics of Binary Cementitious Systems Containing Silica Fume, Fly Ash, Metakaolin, and Glass Cullet Powder

The present study examines the effects of supplementary cementitious materials (SCMs) on the flowability and strength development of binary mixes. This study was primarily motivated by the need to bridge the knowledge gap regarding paste and mortar mixes containing binary cement from a variety of performance perspectives. This study examined the flowability and strength development of binary mixes in their pastes and mortars when they contain various doses of silica fume (SF), fly ash (FA), metakaolin (MK), and glass cullet powder (GP) compared with the control mix. While the presence of SF and MK reduced workability because of the nature of their particles, the addition of FA and GP improved it to a certain extent because of the spherical and glassy nature of their particles, respectively. In addition, GP was used to compare its performance against SF, MK, and FA as an alternative cementitious material. In this study, the GP performed comparably to the other SCMs investigated and was found to be satisfactory. An investigation of the rheological properties, heat of hydration, thermal analysis, and pore systems of these mixes was conducted. Compared to the control mix, the presence of 5% GP improved the rheological properties and reduced the heat of hydration by 10%. The reduced workability in SF and MK mixes resulted in a lower content of pore water, while GP and FA incorporation enhanced it, owing to improved workability. The pore area is related to the pore water, which is directly related to improved workability. According to the following order, SF > MK > GP > FA, the strength was highest for mixes containing SF and MK, whereas, with GP and FA, there was a gradual reduction in the strength proportional to replacement level and improved workability. SF, GP, and FA can be identified as performance enhancers when formulating ternary and quaternary cementitious systems for low-carbon cement.

Investigation of the Effects of Polyurethane-Modified Polycarboxylate at Ambient Temperature on the Characteristics of Cement with Supplementary Cementitious Materials

Via radical polymerization, three polyurethane-modified polycarboxylate molecules of various comb topologies were synthesized. This study investigated the effects of varying types and concentrations of supplementary cementitious materials (SCMs) on the surface tension, flowability, and zeta potential of cement. An elevation in the molar ratio between isoamyl alcohol polyoxyethylene (TPEG) and acrylic acid (AA) from 1:1 to 5:1 reduced the surface tension of the polycarboxylate molecule from 47.70 mN/m to 35.53 mN/m and increased flowability from 280 mm to 310 mm, as the results indicated. An increase in the SCM and polycarboxylate dosage proportionally decreased liquid-phase surface tension and increased flowability. A decrease in the water-to-cement (w/c) ratio from 0.5 to 0.3 corresponded to an observed increase in the zeta potential of cement pastes. However, a rise in the quantity of polycarboxylate and SCMs corresponded to a decrease in the zeta potential at a w/c ratio of 0.3.

The Contribution of Various In Vitro Methodologies to Comprehending the Filling Ability of Root Canal Pastes in Primary Teeth

A void-free obturation during root canal treatment on primary teeth is currently very difficult to attain. In this study, the pulpectomy filling abilities of Bio-C Pulpecto (Angelus, Basil, Londrina, Paraná, Brazil) and of zinc oxide eugenol, or "ZOE" (DenPro, Prevest, New York, NY, USA), were compared using several in vitro techniques. Therefore, 30 primary anterior teeth were used in the present in vitro study. Analysis of variance (ANOVA), including a multiple comparison procedure (Holm-Sidak method, Dunn's Method, or Tukey test), was used. On micro-CT, Bio-C Pulpecto exhibited higher void percentages than did ZOE (10.3 ± 3.8%, and 3.5 ± 1.3%), respectively (p < 0.05). With digital microscopy, higher total void percentages were found in the BC (13.2 ± 26.7%) group compared to the ZOE (2.7 ± 2.8%) group (p < 0.05). With the CLSM, mean tubular penetration depths were higher for Bio-C Pulpecto than for ZOE in all canal thirds (p < 0.05). SEM images demonstrated no tags into dentinal tubules in either group throughout the three thirds. Moreover, higher statistically significant flowability was found for Bio-C (2.657 ± 0.06 mm) compared to ZOE (1.8 ± 0.13 mm) (p < 0.05). The findings of this study indicate that neither ZOE nor Bio-C Pulpecto appears to meet the criteria for an ideal root canal filling paste for primary teeth. This study laid the groundwork for future research by determining how micro-CT, digital microscopy, SEM, and CLSM contribute to our understanding of the filling process of primary teeth. More thorough research on the mechanism of root canal obturation on primary teeth is required to achieve a long-term successful root canal therapy in young children.

Preparation and Micromechanics of Red Sandstone-Phosphogypsum-Cement Composite Cementitious Materials

Based on the physical and chemical properties of red sandstone (RS), RS is used to produce composite cementitious materials. The flowability, mechanical strength, and micromechanics of a red sandstone-cement binary cementitious material (RS-OPC) were investigated as functions of the amount of RS replacing the cement (OPC). Additionally, the feasibility of producing red sandstone-phosphogypsum-cement composite materials (RS-PG-OPC) using the phosphogypsum (PG)- enhanced volcanic ash activity of RS was investigated. The products of hydration and microstructures of RS-OPC and RS-PG-OPC were analyzed by XRD, FTIR, TG-DTG, and SEM. RS enhanced the flowability of RS-OPC relative to the unmodified cement slurry but lowered its mechanical strength, according to the experiments. When the quantity of OPC replaced was greater than 25%, the compressive strength after 28 days was substantially reduced, with a maximum reduction of 78.8% (RS-60). The microscopic mechanism of RS-OPC suggested that the active SiO₂ in the RS can react with Ca(OH)₂ to produce C-S-H but can only utilize small quantities of Ca(OH)₂, confirming the low volcanic ash activity of RS. RS was responsible for dilution and filling. The incorporation of 5% PG into RS-PG-OPC slowed the hydration process compared with RS-OPC without PG but also increased the flowability and aided in the later development of the mechanical strength. This was primarily because the addition of PG provided the system with sufficient Ca²⁺ and SO₄^2- to react with [Al(OH)6]^3- to form ettringite (AFt), therefore accelerating the dissolution of Al³⁺ in RS to generate more AFt and C-(A)-S-H gels. To some extent, this excites the volcanic ash of RS. Therefore, if there is an abundance of waste RS in the region and a lack of other auxiliary cementitious materials, a sufficient quantity of PG and a finely powdered waste RS component can be used to replace cementitious materials prepared with OPC to reduce the mining of raw OPC materials.

Comprehensive powder flow characterization with reduced testing

Powder flow is a critical attribute of pharmaceutical blends to ensure tablet weight uniformity and production of tablets with consistent and reproducible properties. This study aims at characterizing different powder blends with a number of different rheologic techniques, in order to understand how particles' attributes and interaction between components within the formulation generate different responses when analysed by different rheological tests. Furthermore, this study intends on reducing the number of tests in early development phases, by selecting the ones that provide the best information about the flowability attributes of the pharmaceutical blends. This work considered two cohesive powders - spray-dried hydroxypropyl cellulose (SD HPMC) and micronized indomethacin (IND) - formulated with other four commonly used excipients [(lactose monohydrated (LAC), microcrystalline cellulose (MCC), magnesium stearate (MgSt) and colloidal silica (CS)]. The experimental results showed that powder flowability may be affected by materials particles' size, bulk density, morphology, and interactions with lubricant. In detail, parameters, such as angle of repose (AoR), compressibility percentage (CPS), and flow function coefficient (ff_c) have shown to be highly affected by the particle size of the materials present in the blends. On the other hand, the Specific Energy (SE) and the effective angle of internal friction (φe) showed to be more related with particle morphology and materials interaction with the lubricant. Since both ff_c and φe parameters are generated from the yield locus test, data suggest that a number of different powder flow features may be understood only by applying this test, avoiding redundant powder flow characterization, as well as extensive time and material spent in early development formulation stages.

Study on Dispersion, Adsorption, and Hydration Effects of Polycarboxylate Superplasticizers with Different Side Chain Structures in Reference Cement and Belite Cement

To investigate the effects of Reference cement (RC) and Belite cement (LC) systems, different molecular structures of polycarboxylate ether (PCE) were prepared through the free radical polymerization reaction and designated as PC-1 and PC-2. The PCE was characterized and tested using a particle charge detector, gel permeation chromatography, a rotational rheometer, a total organic carbon analyzer, and scanning electron microscopy. The results showed that compared to PC-2, PC-1 exhibited higher charge density and better molecular structure extension, with smaller side-chain molecular weight and molecular volume. PC-1 demonstrated enhanced adsorption capacity in cement, improved initial dispersibility of cement slurry, and a reduction in slurry yield stress of more than 27.8%. LC, with its higher C2S content and smaller specific surface area compared to RC, could decrease the formation of flocculated structures, resulting in a reduction in slurry yield stress of over 57.5% and displaying favorable fluidity in cement slurry. PC-1 had a greater retarding effect on the hydration induction period of cement compared to PC-2. RC, which had a higher C3S content, could adsorb more PCE, leading to a greater retarding effect on the hydration induction period compared to LC. LC and PC-2, on the other hand, exhibited inhibition during the hydration acceleration period. The addition of PCE with different structures did not significantly affect the morphology of hydration products in the later stage, which was consistent with the trend of KD variation. This indicates that the analysis of hydration kinetics can better reflect the final hydration morphology.

Application of co-processed excipients for developing fast disintegrating tablets: A review

The introduction of tablet dosage forms has brought a revolution in the pharmaceutical drug delivery system. Different forms of tablets have been developed based on the target site, the onset of action, and therapeutic drug delivery methods. Fast-disintegrating tablets (FDTs) are the most promising pharmaceutical dosage form, especially for pediatric and geriatric patients having difficulty swallowing. The key feature of FDTs is quick drug release soon after their administration through the oral cavity. With innovations in the formulation of FDTs, the demand for excipients with better functionalities, particularly in terms of flow and compression characteristics, has increased. Co-processed excipients are a mixture of 2 or more conventional excipients that provides significant benefits over the individual excipients while minimizing their shortcomings. Such multifunctional co-processed excipients minimize the number of excipients that are to be incorporated into tablets during the manufacturing process. The present review discusses FTDs formulated from co-processed excipients, their manufacturing techniques, and the latest research, patents and commercially available co-processed FDTs.

Influence of Anticaking Agents and Storage Conditions on Quality Characteristics of Spray Dried Apricot Powder: Shelf Life Prediction Studies Using Guggenheim-Anderson-de Boer (GAB) Model

Apricot powder was developed through spray drying using gum arabic as an encapsulating material at a concentration of 19%. Inlet air temperature, feed total soluble solids (TSS), feed flow rate, and atomization speed were 190 °C, 23.0 °C, 300.05 mL/h, and 17,433 rpm, respectively. This study was therefore conducted to investigate the influence of anticaking agents (tricalcium phosphate and silicon dioxide) and storage conditions (ambient and accelerated) on physicochemical, micrometric, and thermal characteristics of spray-dried apricot powder (SDAP) packaged in aluminum laminates. Both tricalcium phosphate (TCP) and silicon dioxide (SiO2) improved the shelf life and quality of SDAP, with TCP being more effective, since a lower increase in water activity (aw), moisture content, degree of caking, hygroscopicity, and rehydration time was observed in TCP-treated samples followed by SiO2-treated samples than the control. Furthermore, flowability, glass transition temperature (Tg), and sticky-point temperature (Ts) of SDAP tended to decrease in a significant manner (p < 0.05) under both storage conditions. However, the rate of decrease was higher during accelerated storage. The water activity of treated samples under ambient conditions did not exceed 0.60 and had a total plate count within the permissible range of 40,000 CFU/g, indicating shelf stability of the powder. The predicted shelf life of powder obtained from the Guggenheim−Anderson−de Boer (GAB) model and experimental values were very similar, with TCP-treated samples having a predicted shelf life of 157 days and 77 days under ambient and accelerated storage conditions, respectively. However, the respective experimental shelf life under the same conditions was 150 and 75 days, respectively. Similarly, the predicted shelf life of SiO2-treated samples under ambient and accelerated storage was 137 and 39 days, respectively, whereas the experimental values were 148 and 47 days, respectively. In conclusion, TCP proved more effective than SiO2 at preserving shelf life by preventing moisture ingress.

Characterization of the Orange Juice Powder Co-Product for Its Valorization as a Food Ingredient

The citrus juice industry produces a large amount of fiber-rich waste and other bioactive compounds of great interest for their potential health benefits. This study focuses on the valorization of the co-product resulting from the extraction of orange juice to offer it as a versatile, healthy, high-quality, and stable natural food ingredient in powder form. To this end, the vitamin C (VC) content (ascorbic and dehydroascorbic acid, AA and DHAA), major flavonoids (hesperidin and narirutin, HES and NAT), and techno-functional properties (angle of repose, AoR; hygroscopicity and wettability; density and porosity; mean particle size, MPS; water retention capacity, WRC; oil holding capacity, ORC; emulsifying and foaming capacity, EC and FC; and emulsion and foam stability, ES and FS) have been characterized. In addition, considering that dehydrated foods with high sugar content require the incorporation of high molecular weight biopolymers for their physical stabilization, the influence of starch modified with octenyl succinic acid (OSA) and gum Arabic (GA) on these properties has been studied. The results obtained confirm the high quality of this co-product to be offered as a powdered food ingredient with nutraceutical potential. The addition of the studied biopolymers is recommended as it does not modify the flowability of the powder and favors both the encapsulation of the bioactive compounds, especially in the presence of GA, and the rehydration capacity.

Improving the Manufacturability of Cohesive and Poorly Compactable API for Direct Compression of Mini-tablets at High Drug Loading via Particle Engineering

PURPOSE

To utilize a particle engineering strategy to improve the manufacturability of a cohesive and poorly compactable API at high drug loading for direct compression of mini-tablets.

METHODS

A high-shear mixer was used for wet milling during the API manufacturing process to obtain target particle size distributions. The targeted particles were characterized and formulated into blends by mixing with excipients. The formulated blends were compressed directly into mini-tablets using a compaction simulator. The tablet hardness, weight variation, and friability of the mini-tablets were characterized and compared with mini-tablets prepared with hammer milled APIs.

RESULTS

Compared to the hammer milled APIs, the wet milled APIs, had smoother surface, narrower particle size distributions and demonstrated a better flow properties. Moreover, the mini-tablets produced with the wet milled APIs exhibited better weight uniformity, robust tablet mechanical strength and ultimately better friability. In addition, unlike the hammer milled process, the wet milling process is controllable and easy to scale up.

CONCLUSIONS

This study successfully implemented API particle engineering through a high shear wet milling process to produce particles suitable for robust drug product manufacturing.

Evaluation of a Laboratory-Scale Gas-Atomized AlSi10Mg Powder and a Commercial-Grade Counterpart for Laser Powder Bed Fusion Processing

Laser powder bed fusion (LPBF) is an additive manufacturing technology that implies using metal powder as a raw material. The powders suitable for this kind of technology must respect some specific characteristics. Controlled gas atomization and post-processing operations can strongly affect the final properties of the powders, and, as a consequence, the characteristics of the bulk components. In fact, a complete characterization of the powders is mandatory to fully determine their properties. Beyond the most used tests, such as the volume particle size distribution (PSD) and flowability, the PSD number, the Hausner ratio and the oxidation level can give additional information otherwise not detectable. The present work concerns the complete characterization of two AlSi10Mg powders: a commercial-grade gas atomized powder and a laboratory-scale gas atomized counterpart. The laboratory-scale gas atomization allows to better manage the amount of the fine particles and the oxidation level. As a consequence, a higher particle packing can be reached with an increase in the final density and tensile strength of the LPBF bulk samples.

Basalt Fibers Reinforced Concrete: Strength and Failure Modes

The low tensile capacity of concrete often results in brittle failure without any warning. One way to cope with this issue is to add fibers and essentially improve the tensile strength (TS) behavior of concrete and offset its undesirable brittle failure. In recent investigations, basalt fibers (BFs), as compared to a variety of other kinds of fiber, have attracted the attention of researchers. In that respect, BFs exhibit several benefits, such as excellent elastic properties, great strength, high elastic modulus, higher thermal stability, and decent chemical stability. Although many researchers have reported that BFs can be embedded in concrete to improve the tensile capacity, a more profound understanding of its contribution is still needed. However, the information is scattered and it is difficult for the reader to identify the benefits of BFs. Therefore, a detailed assessment is essential to summarize all relevant information and provide an easy path for the reader. This review (part Ⅰ) summarizes all the relevant information, including flow properties, strength properties, and failure modes. Results reveal that BFs can greatly enhance the strength properties and change the brittle nature of concrete to one of ductility. However, it unfavorably impacts the flowability of concrete. Furthermore, the optimal proportion is shown to be important as a higher dose can adversely affect the strength of concrete, due to a deficiency of flowability. The typical range of the ideal incorporation of BFs varies from 0.5 to 1.5%. Finally, the review also indicates the research gap for future research studies that must be cautiously explored before being used in the real world.

Overviews on the Progress of Flowable Dental Polymeric Composites: Their Composition, Polymerization Process, Flowability and Radiopacity Aspects

A review article has been conducted including the main research results and comments referring to flowable dental polymeric materials. To begin with, the synthesis and composition of this category of composites is discussed, revealing the major components of the commercial products in terms of chemistry and proportion. Later, the polymerization characteristics are unfolded regarding the reaction time and rate, volumetric shrinkage and depth of cure for both photocurable and self-curable composites. To continue, some perspectives of the pre-treatment or accompanying processes that a clinician may follow to enhance the materials' performance are described. Fluidity is certainly associated with the progress of polymerization and the in-depth conversion of monomers to a polymeric network. Last, the aspects of radiopacity and translucency are commented on, showing that all flowable polymeric composites satisfy the radiography rule, while the masking ability depends on the fillers' properties and specimen thickness. The reviewing article is addressed to all field scientists and practitioners dealing with flowable dental composites studies or applications.

Investigating particle-size-induced changes in composition, physical, rheological, and bioactive properties of black tea powder

BACKGROUND

People brew tea to drink an infusion that only contains 25% water-soluble constituents, leading to most of the insoluble materials being wasted. Tea powder could be drunk directly by mixing with water without producing any waste. Tea powder can also be used as a natural additive to improve the flavour and taste in beverages and foods. Much detailed information on the particle properties of tea powder is required with its increasing consumption. The aim of this study was to investigate the effects of particle size ranging from median diameter D₅₀  = 4.32 to 26.59 μm on the composition, physical, rheological, and bioactive properties of black tea powder.

RESULTS

The results indicate that large powder sizes had high bulk density and flowability, whereas small powder sizes possessed good swelling ability and wettability. The contents of water extract, total polyphenols, crude fibre, catechins, and thearubigins reduced with a decrease in particle size. To change the particle size and concentration could adjust the elastic modulus and the viscous modulus of the black tea powder suspension. Moreover, black tea powder with small particle size could regulate blood lipids in a hyperlipidaemic rat model by lowering triacylglycerols and elevating high-density lipoprotein cholesterol, whereas large particles presented an advantage in reducing body weight.

CONCLUSION

Our investigation extended the knowledge of commercial black tea powder in composition, physical, rheological, and bioactive properties. These results lay the foundation for future exploration of the use of tea powder in the food industry. © 2022 Society of Chemical Industry.

Concrete Made with Partially Substitutions of Copper Slag (CPS): A State Art of Review

Copper slag (CPS) is a large amount of waste material produced during the manufacture of copper. The disposal of this waste material becomes a problem for environmental concerns. Therefore, it is necessary to explore feasible alternate disposal options. They may also be utilized in concrete manufacturing to cut down on the usage of cement and natural aggregates. A lot of researchers focus on utilizing CPS in concrete, either as a cement replacement or as a filler material. This article aims to summarize the literature already carried out on CPS in conventional concrete to identify the influence of CPS on the fresh, hardened and durability performance of cement concrete. Results indicate that CPS improved the strength and durability performance of concrete but simultaneously decreased the slump value of concrete. Furthermore, an increase in the durability performance of concrete was also observed with CPS. However, the higher dose results declined in mechanical and durability aspects owing to a scarcity of flowability. Therefore, it is suggested to use the optimum dose of CPS. However, a different researcher recommends a different optimum dose ranging from 50 to 60% by weight of fine aggregate depending on the source of CPS. The review also recommends future researcher guidelines on CPS in concrete.

Increasing the Batch Size of a QESD Crystallization by Using a MSMPR Crystallizer

Quasi-emulsion solvent diffusion (QESD) crystallizations can improve the micromeritic properties of drugs and excipients. A solution is dispersed in a miscible antisolvent as a transient emulsion. Using this technique, substances that normally crystallize in the form of e.g., needles, agglomerate into spherical, hollow particles. A disadvantage of QESD crystallizations is that the particle size of the agglomerates decreases with an increased solvent fraction of the mother liquor. Therefore, in batch production, many consecutive runs have to be performed, which is a time- and material-intensive process. The aim of this study was to convert a previously used lab-scale batch crystallizer into a mixed-suspension, mixed-product removal (MSMPR) crystallizer, since the batch size could be simply increased by increasing the run time of the system. The mean residence time (MRT) and solvent fraction in the system was predicted and verified using actual measurement curves. The experiments showed that >50 g QESD metformin hydrochloride could be crystallized in a single run, without observing a large shift in the particle size, while maintaining good flowability. Observations regarding the effect of the MRT on the particle size distribution could be verified for the production on a larger scale than previously described.

Waste Foundry Sand in Concrete Production Instead of Natural River Sand: A Review

The by-product of the foundry industry is waste foundry sand (WFS). The use of WFS in building materials will safeguard the ecosystem and environmental assets while also durable construction. The use of industrial waste in concrete offsets a shortage of environmental sources, solves the waste dumping trouble and provides another method of protecting the environment. Several researchers have investigated the suitability of WFS in concrete production instead of natural river sand in the last few decades to discover a way out of the trouble of WFS in the foundry region and accomplish its recycling in concrete production. However, a lack of knowledge about the progress of WFS in concrete production is observed and compressive review is required. The current paper examines several properties, such as the physical and chemical composition of WFS, fresh properties, mechanical and durability performance of concrete with partially substituting WFS. The findings from various studies show that replacing WFS up to 30% enhanced the durability and mechanical strength of concrete to some extent, but at the same time reduced the workability of fresh concrete as the replacement level of WFS increased. In addition, this review recommended pozzolanic material or fibre reinforcement in combination with WFS for future research.

Effects of Particle Size Distribution with Efficient Packing on Powder Flowability and Selective Laser Melting Process

The powder bed-based additive manufacturing (AM) process contains uncertainties in the powder spreading process and powder bed quality, leading to problems in repeatability and quality of the additively manufactured parts. This work focuses on identifying the uncertainty induced by particle size distribution (PSD) on powder flowability and the laser melting process, using Ti6Al4V as a model material. The flowability test results show that the effect of PSDs on flowability is not linear, rather the PSDs near dense packing ratios cause significant reductions in flowability (indicated by the increase in the avalanche angle and break energy of the powders measured by a revolution powder analyzer). The effects of PSDs on the selective laser melting (SLM) process are identified by using in-situ high-speed X-ray imaging to observe the melt pool dynamics during the melting process. The results show that the powder beds made of powders with dense packing ratios exhibit larger build height during laser melting. The effects of PSD with efficient packing on powder flowability and selective laser melting process revealed in this work are important for understanding process uncertainties induced by feedstock powders and for designing mitigation approaches.

Development of a Virtual Sensor for Real-Time Prediction of Granule Flow Properties

We report progress of an ongoing work to develop a virtual sensor for flowability, which is a critical tool for enabling real time process monitoring in a granulation line. The sensor is based on camera imaging to measure the size and shape distribution of granules produced by wet granulation. Then, statistical methods were used to correlate them with flowability measurements such as ring shear tests, drained angle of repose, dynamic angle of repose, and tapped density. The virtual sensor addresses the issue with these flowability measurements, which are based on off-line characterization methods that can take hours to perform. With a virtual sensor based on real-time measurement methods, the prediction of granule flowability become faster, allowing for timely decisions regarding process control and the supply chain.

Distrontium Cerate as a Radiopaque Component of Hydraulic Endodontic Cement

This study aimed to synthesize distrontium cerate (2SrO·CeO2: S2Ce) and evaluate its properties as an alternative component of the endodontic cement. S2Ce cement was prepared through calcination of strontium hydroxide and cerium carbonate. Subsequently, the crystal phase was confirmed using X-ray diffraction. S2Ce cement exhibited a rapid setting time (121 min) and achieved a high compressive strength (72.1 MPa) at 1 d after mixing, comparable to the compressive strength of a commercial mineral trioxide aggregate (MTA) cement (ProRoot MTA) after 28 d post mixing. However, the compressive strength decreased after 28 d of storage when the W/P ratio was 0.30-0.40 (p < 0.05). Ion dissolution test of the S2Ce cement showed that strontium ions were released after immersion in water (5.27 mg/mL after 1 d), whereas cerium dissolution was not detected. S2Ce exhibited approximately three times higher radiopacity (9.0 mm aluminum thickness equivalent) compared to the commercial MTA (p < 0.05). These findings suggest that S2Ce is a possible component for hydraulic endodontic cement that demonstrates a rapid setting and high radiopacity.

Production of &lsquo;kedondong&rsquo; (Spondias cytherea Sonnerat) powder as affected by different drying methods

BACKGROUND

&lsquo;Kedondong&rsquo; fruit is regarded as an exotic fruit that is gaining popularity due to its deliciousness and pleasant flavour. However, this fruit has a short shelf life, leading to problems with postharvest loss. In order to prevent losses, the fruit could be produced as a value-added product. In this study, the &lsquo;kedondong&rsquo; fruit was preserved by drying into powder using different drying methods.

METHODS

The kedondong powder was dried using five methods: convection oven drying, vacuum drying, spray drying, drum drying and freeze drying. The physical properties, flowability and DPPH radical scavenging ability of dried kedondong powder were examined.

RESULTS

Spray-dried powder provided the significantly (p &le; 0.05) highest process yield, which was 54.93%. All the powder produced had a low moisture content (3.03 to 5.66%) and water activity (0.19&ndash;0.37). Visually, whitish and fine powders were observed on spray-dried and freeze-dried samples, while convection oven-dried and vacuum-dried powder appeared yellowish and coarse. The pH of the reconstituted powders varied from 2.71 to 2.83, where drum-dried powder was the most acidic. Spray-dried powder showed the highest wettability and shortest dissolution time, which was 172.65 s and 10.55 s, respectively. With the exception of drum-dried powder, all the dried powders were classified as non-caking powders. The bulk and tapped density of the powders ranged from 0.32 to 0.70 g/mL and 0.38 to 0.86 g/mL, respectively. Vacuum-dried powder had very good flowability, convection oven-dried and drum-dried powder had good flowability, while spray-dried and drum-dried powder had fair flowability. Antioxidant assay showed that freeze-dried powder exhibited the highest free radical scavenging activity (IC50 = 701.29 &mu;g/mL).

CONCLUSIONS

This study indicates that spray-dried kedondong powder has great potential in the food industry due to its high process yield and better powder quality. Meanwhile, freeze drying best preserved the antioxidant properties of the powder, which could potentially be used as a functional ingredient as a result. This study is important for the fruit processing industry as it offers an alternative for the farmer to produce kedondong fruit powder because the fruit has a short shelf life. Converting the fruit into powder can diversify the resulting produce into different applications, such as fruit juice, beverages, jam and other food products.

Impacts of Ethanol Production and Drying Conditions on the Chemical, Physical, and Flowability Properties of Distillers Dried Grains With Solubles

The production of corn-based ethanol in the U.S. has dramatically increasied in recent years, and consequently so has the quantity of coproduct feed ingredients generated from this segment of the grain processing industry. These streams are almost exclusively utilized as livestock feed, which partially offsets the need for corn in feed rations, but other value-added applications do exist. Because of its use as an animal feed, considerable research has been conducted into the nutritional properties, but to a lesser extent the physical and flowability properties of commercially-produced distillers dried grains with solubles (DDGS). There can be occasions when the quality of coproducts is not consistent. Thus questions regarding the influence of processing operations on the resulting coproduct characteristics must be examined. The objective of this research was to conduct extensive physical and flowability property analyses on DDGS samples which were produced under varying conditions in a pilot plant-scale ethanol plant, in order to investigate the effects of various manufacturing operations (specifically ethanol production and drying conditions) on the resulting properties of the DDGS. Using various laboratory methods, a variety of properties, including bulk density and angle of repose, were determined. DDGS fat content was highly correlated with aerated and packed bulk densities, which indicates that fat level plays a key role in flowability behavior. Future studies should examine this potential relationship in more depth, especially as the industry has moved to fat reduction via oil separation processes.

Influence of Polypropylene Fibre Factor on Flowability and Mechanical Properties of Self-Compacting Geopolymer

The possibility of using geopolymer instead of Portland cement could effectively reduce carbon dioxide emissions from cement manufacturing. Fibre-reinforced self-compacting geopolymers have great potential in civil engineering applications, such as chord member grouting for concrete-filled steel tubular truss beams. However, to the best of the authors’ knowledge, the quantitative relationship between FF and the properties of the fibre-reinforced geopolymer has been rarely reported. In this research, 26 groups of mixtures were used to study the influence of the polypropylene fibre factor (FF) on the flowability and mechanical properties and also the compactness of the fibre-reinforced self-compacting geopolymer. At the same volume fraction, geopolymers with long fibres present worse flowability than those having short fibres due to the easier contacting of long fibres. By growing the FF the influence of fibre addition on the V-funnel flow rate is more significant than the slump spread. This can be ascribed to the consequence of fibre addition and friction by the V-funnel which estimates the restrained deformability. For FF lesser than critical factor Fc = 100, influence of fibres is negligible and fibres are far apart from each other and, thus, they cannot restrict cracking under load and transfer the load to improve the mechanical properties. For FF between the Fc = 100 and density factor Fd = 350, a noteworthy enhancement of mechanical properties was obtained and the geopolymer was still adequately workable to flow by weight of self, without any symbols of instability and fibre clumping. Under this condition, better fibre dispersal and reinforcing productivity can lead to better hardened properties. For FF higher than Fd = 350, fibres tend to come to be entwined together and form clumping resulting from the fibre balling, resulting in worse hardened properties. This research offers a sensible basis for the application of the workability regulator of the fresh properties of fibre-reinforced geopolymer as an operative way to basically obtain ideal mechanical properties.

Powder Reuse Cycles in Electron Beam Powder Bed Fusion-Variation of Powder Characteristics

A path to lowering the economic barrier associated with the high cost of metal additively manufactured components is to reduce the waste via powder reuse (powder cycled back into the process) and recycling (powder chemically, physically, or thermally processed to recover the original properties) strategies. In electron beam powder bed fusion, there is a possibility of reusing 95-98% of the powder that is not melted. However, there is a lack of systematic studies focusing on quantifying the variation of powder properties induced by number of reuse cycles. This work compares the influence of multiple reuse cycles, as well as powder blends created from reused powder, on various powder characteristics such as the morphology, size distribution, flow properties, packing properties, and chemical composition (oxygen and nitrogen content). It was found that there is an increase in measured response in powder size distribution, tapped density, Hausner ratio, Carr index, basic flow energy, specific energy, dynamic angle of repose, oxygen, and nitrogen content, while the bulk density remained largely unchanged.

Effect of Mixer Type on Particle Coating by Magnesium Stearate for Friction and Adhesion Modification

Glidants and lubricants are often used to modify interparticle friction and adhesion in order to improve powder characteristics, such as flowability and compactability. Magnesium stearate (MgSt) powder is widely used as a lubricant. Shear straining causes MgSt particles to break, delaminate, and adhere to the surfaces of the host particles. In this work, a comparison is made of the effect of three mixer types on the lubricating role of MgSt particles. The flow behaviour of α-lactose monohydrate, coated with MgSt at different mass percentages of 0.2, 0.5, 1, and 5 is characterised. The mixing and coating process is carried out by dry blending using Turbula, ProCepT, and Mechanofusion. Measures have been taken to operate under equivalent mixing conditions, as reported in the literature. The flow resistance of the coated samples is measured using the FT4 rheometer. The results indicate that the flow characteristics of the processed powders are remarkably similar in the cases of samples treated by Turbula and Mechanofusion, despite extreme conditions of shear strain rate. The least flow resistance of samples is observed in the case of samples treated by the ProCepT mixer. High-velocity collisions of particles round off the sharp corners and edges, making them less resistant to flow. The optimal percentage of magnesium stearate is found to be approximately 1% by weight for all mixer types, as the addition of higher amounts of lubricant does not further improve the flowability of the material.

The Potential of Macroporous Silica-Nanocrystalline Cellulose Combination for Formulating Dry Emulsion Systems with Improved Flow Properties: A DoE Study

The objective of this study was to explore the possible use of a new combination of two excipients, i.e., nanocrystalline cellulose (NCC) and macroporous silica (MS), as matrix materials for the compounding of dry emulsion systems and the effects these two excipients have on the characteristics of dry emulsion powders produced by the spray drying process. A previously developed liquid O/W nanoemulsion, comprised of simvastatin, 1-oleoyl-rac-glycerol, Miglyol 812 and Tween 20, was employed. In order to comprehend the effects that these two matrix formers have on the spray drying process and on dry emulsion powder characteristics, alone and in combination, a DoE (Design of Experiment) approach was used. The physicochemical properties of dry emulsion samples were characterised by atomic force microscopy, scanning electron microscopy, mercury intrusion porosimetry, energy-dispersive X-ray spectroscopy and laser diffraction analysis. Additionally, total release and dissolution experiments were performed to assess drug release from multiple formulations. It was found that the macroporous silica matrix drastically improved flow properties of dry emulsion powders; however, it partially trapped the oil—drug mixture inside the pores and hindered complete release. NCC showed its potential to reduce oil entrapment in MS, but because of its rod-shaped particles deposited on the MS surface, powder flowability was deteriorated.

Fluidized-Bed Granulation of Probiotics-Encapsulated Spray-Dried Skim Milk Powder: Effects of a Fluidizing Aid, Moisture-Activation and Dehydration

A probiotic powder of poor flowability with high dust content, prepared by spray drying reconstituted skim milk fermented with Lactobacillus rhamnosus GG (LGG), was granulated by fluidized-bed granulation (FBG). The effects of the addition of skim milk powder (SMP) as a fluidizing aid, and of simple moisture-activation with or without dehydration, were investigated with respect to the performance of the FBG process. A fine, poorly fluidizable LGG powder (Geldart Group C) could be fluidized and granulated, with a 4- to 5-fold increase in particle size (d_4,3 = 96-141 μm), by mixing with SMP (30-50%), which has larger, fluidizable particles belonging to Geldart Group A. Moisture-activation after the mixing, followed by fluidized-bed dehydration with hot air to remove excess moisture, further improved the FBG; the yield of the granules increased from 42% to 61% and the particle size distribution became much narrower, although the average particle size remained almost the same (d_4,3 = 142 μm). These granules showed a popcorn-type structure in scanning electron microscopy images and encapsulated a sufficient level of viable LGG cells (1.6 × 10⁸ CFU g^-1). These granules also exhibited much better flowability and dispersibility than the spray-dried LGG powder.

Puerarin-Na Chelate Hydrate Simultaneously Improves Dissolution and Mechanical Behavior

Puerarin monohydrate (PUEM), as the commercial solid form of the natural anti-hypertension drug puerarin (PUE), has low solubility, poor flowability, and mechanical properties. In this study, a novel solid form as PUE-Na chelate hydrate was prepared by a reactive crystallization method. Crystal structure analysis demonstrated that PUE-Na contains PUE^-, Na⁺, and water in a molar ratio of 1:1:7. It crystallizes in the monoclinic space group P2₁, and Na⁺ is linked with PUE^- and four water molecules through Na⁺ ← O coordination bonds. Another three crystal water molecules occupy channels along the crystallographic b-axis. Observing along the b-axis, the crystal structure features a distinct tubular helix and a DNA-like twisted helix. The complexation between Na⁺ and PUE^- in aqueous solution was confirmed by the Na⁺ selective electrode, indicating that PUE-Na chelate hydrate belongs to a type of chelate rather than organic metal salt. Compared with PUEM, PUE-Na exhibited a superior dissolution rate (i.e., ∼38-fold increase in water) owing to its lower solvation free energy and clear-enriched exposed polar groups. Moreover, PUE-Na enhanced the tabletability and flowability of PUEM, attributing to its better elastoplastic deformation and lower-friction crystal habit. The unique PUE-Na chelate hydrate with significantly enhanced pharmaceutical properties is a very promising candidate for future product development of PUE.

Development of an Age-Appropriate Mini Orally Disintegrating Carvedilol Tablet with Paediatric Biopharmaceutical Considerations

Owing to considerable differences observed in anatomy and physiology between paediatric subsets, it has been well established that children respond to drugs differently compared to adults. Furthermore, from a formulation perspective, there is a distinct challenge to develop a dosage form that is capable of safely, accurately, and reliably delivering the dose across the whole paediatric population. Orally disintegrating mini-tablets (ODMT) have widely been considered as an age-appropriate formulation option that possess the ability for adequate dose flexibility, avoids swallowing difficulties, and exhibits superior stability due to its solid state. Within this study, two strengths (0.5 mg and 2 mg) of carvedilol ODMT formulations were developed using an excipient composition and load that is appropriate for paediatric use. The formulations demonstrated adequate mechanical strength (>20 N) and fast disintegration times (<30 s). Dissolution profiles observed were robust and comparable to the marketed conventional tablet formulation across various parts of the gastrointestinal (GI) tract in both the fed and fasted state, signifying appropriate efficacy, quality, and performance. As such, the formulations developed in this study show potential to address the need of an 'age-appropriate' formulation of carvedilol, as highlighted by the European Medicines Agency (EMA) Inventory of the Needs for Paediatric Medicine.

Modeling Food Particle Systems: A Review of Current Progress and Challenges

For many years, food engineers have attempted to describe physical phenomena such as heat and mass transfer in food via mathematical models. Still, the impact and benefits of computer-aided engineering are less established in food than in most other industries today. Complexity in the structure and composition of food matrices are largely responsible for this gap. During processing of food, its temperature, moisture, and structure can change continuously, along with its physical properties. We summarize the knowledge foundation, recent progress, and remaining limitations in modeling food particle systems in four relevant areas: flowability, size reduction, drying, and granulation and agglomeration. Our goal is to enable researchers in academia and industry dealing with food powders to identify approaches to address their challenges with adequate model systems or through structural and compositional simplifications. With advances in computer simulation capacity, detailed particle-scale models are now available for many applications. Here, we discuss aspects that require further attention, especially related to physics-based contact models for discrete-element models of food particle systems.

The Role of Supplementary Cementitious Materials (SCMs) in Ultra High Performance Concrete (UHPC): A Review

Although ultra high-performance concrete (UHPC) has great performance in strength and durability, it has a disadvantage in the environmental aspect; it contains a large amount of cement that is responsible for a high amount of CO₂ emissions from UHPC. Supplementary cementitious materials (SCMs), industrial by-products or naturally occurring materials can help relieve the environmental burden by reducing the amount of cement in UHPC. This paper reviews the effect of SCMs on the properties of UHPC in the aspects of material properties and environmental impacts. It was found that various kinds of SCMs have been used in UHPC in the literature and they can be classified as slag, fly ash, limestone powder, metakaolin, and others. The effects of each SCM are discussed mainly on the early age compressive strength, the late age compressive strength, the workability, and the shrinkage of UHPC. It can be concluded that various forms of SCMs were successfully applied to UHPC possessing the material requirement of UHPC such as compressive strength. Finally, the analysis on the environmental impact of the UHPC mix designs with the SCMs is provided using embodied CO₂ generated during the material production.

Assessment of High Performance Self-Consolidating Concrete through an Experimental and Analytical Multi-Parameter Approach

High-performance self-consolidating concrete is one of the most promising developments in the construction industry. Nowadays, concrete designers and ready-mix companies are seeking optimum concrete in terms of environmental impact, cost, mechanical performance, as well as fresh-state properties. This can be achieved by considering the mentioned parameters simultaneously; typically, by integrating conventional concrete systems with different types of high-performance waste mineral admixtures (i.e., micro-silica and fly ash) and ultra-high range plasticizers. In this study, fresh-state properties (slump, flow, restricted flow), hardened-state properties (density, water absorption by immersion, compressive strength, splitting tensile strength, flexural strength, stress-strain relationship, modulus of elasticity, oven heating test, fire-resistance, and freeze-thaw cycles), and cost of high-performance self-consolidating concrete (HPSCC) prepared with waste mineral admixtures, were examined and compared with three different reference mixes, including normal strength-vibrated concrete (NSVC), high-strength self-compacted concrete (HSSCC), and high-performance highly-viscous concrete (HPVC). Then, a multi parameter analytical approach was considered to identify the optimum concrete mix in terms of cost, workability, strength, and durability.

Preparation and optimization of multi-functional directly compressible excipient: an integrated approach of principal component analysis and design of experiments

Developing a new excipient and obtaining its market approval is an expensive, time-consuming, and complex process. The application of a multivariate analytical approach - principal component analysis (PCA) - in combination with the design of experiments (DoE) approach can make the process of developing co-processed excipient cost-effective and rapid. The present investigation was aimed to demonstrate the applicability of the DoE approach and PCA in developing a co-processed excipient by using the spray drying technique. The preliminary studies suggested a significant effect of inlet air temperature (X ₁) and polymer ratio [chitosan chlorhydrate (CC): mannitol - X ₂) on critical product characteristics so they were selected as independent variables in 3² full factorial design. The result of regression analysis suggested a significant effect of both independent variables on all response variables. The PCA of practically obtained value suggested a strong effect of all the selected response variables on the model. The prepared co-processed excipient had better tableting properties compared to the physical mixture of excipients and was able to accommodate more than 80% drug without compromising the flow property and compressibility. The present investigation successfully proved the applicability PCA and DoE approach as an effective and rapid tool for optimizing process parameters and formulation composition for preparing a directly compressible co-processed excipient.

Beneficial Use of MIBC in Metakaolin-Based Geopolymers to Improve Flowability and Compressive Strength

Superplasticizers (cement concrete water reducers) are applied to improve the flowability of calcium-rich, alkali-activated materials, with inconsistent results. However, superplasticizer applications are limited in metakaolin-based geopolymers. The possibility of using polycarboxylate superplasticizers and methyl isobutyl carbinol (MIBC) to ameliorate the flowability of metakaolin-based geopolymers was investigated. The ratio of metakaolin, fumed silica, NaOH or KOH, and water in geopolymers at a Na₂O or K₂O:Al₂O₃:SiO₂:H₂O ratio = 1:1:4:10 or 1:1:4:11 was maintained in the formulations. In this study, ether- or ester-based polycarboxylate superplasticizers did not improve the workability of fresh metakaolin-based Na-geopolymers. A low MIBC dose (0.5 wt.% of metakaolin) improved the flowability by 19% and additionally increased the 7-day compressive strength by 22% from 68 to 83 MPa for plain Na-geopolymers. The entrained fine froths produced by adding MIBC during mixing likely reduced friction between metakaolin particles, and the slurry became more workable. Hence, the geopolymer mixture with an improved flowability became more homogenous, which ensured more extensive metakaolin dissolution and hydrolysis. A low MIBC dose could be effective for Na-geopolymers with dual benefits of improved workability and enhanced compressive strength.

A Novel Organic-Inorganic Hybrid Admixture for Increasing Flowability and Reducing Viscosity of Ultra-High Performance Paste

The low flowability and high viscosity of ultra-high performance concrete (UHPC), which is mainly caused by the silica fume (SF) agglomeration and low water–binder ratio, is a severe defect in its engineering applications. Herein, a novel organic–inorganic hybrid (OIH) admixture was synthesized by grafting comb-like polycarboxylate ether (PCE) onto the surface of SF. On the one hand, PCE-grafting could effectively prevent SF agglomeration and improve the dispersion of SF core. The reason being the consumption of polar silicon hydroxyl (Si-OH) groups on the surface of SF and the steric hindrance effect generated from PCE arms. On the other hand, OIH admixture could adsorb onto the surface of cement and SF particles by electrostatic interaction, exhibiting stronger steric hindrance effect than traditional comb-like PCE. As a result, UHPC system with this star-like OIH admixture presented high flowability and low viscosity at low water–binder ratio (0.18).

Comparison Study on the Adsorption Behavior of Chemically Functionalized Graphene Oxide and Graphene Oxide on Cement

Chemical functionalization of graphene oxide (GO) is one kind of advanced strategy to eliminate the negative effects on the flowability of cement with GO. The adsorption behavior of admixture on cement plays a vital role in the flowability of cement-based materials. Herein, the comparison study on the adsorption behavior (including adsorption amount, adsorption kinetics, adsorption isotherms and adsorption layer thickness) of three kinds of chemically functionalized graphene oxides (CFGOs) with different polyether amine branched-chain lengths and GO on cement is reported. The results of CFGOs and GO adsorption data on cement particles were all best fitted with the pseudo-second-order kinetic model, and also conformed to the Freundlich isothermal model, indicating that the adsorption of CFGOs and GO on cement both were multilayer type and took place in a heterogeneous manner. The adsorption of CFGOs and GO on cement was not just physical adsorption, but also engaged chemical adsorption. In contrast to GO, the adsorption behavior of CFGOs on cement represented a lesser adsorption amount, weaker adsorption capacity and thinner adsorption layer thickness. Moreover, the longer the branched-chain length of CFGOs, the greater the decreasing degrees of adsorption amount, adsorption capacity and adsorption layer thickness. Due to the consumption of the carboxyl group (-COOH) by chemical functionalization, the anchoring effect of CFGOs was weaker than GO, and the steric hindrance effect generated from branched-chains which weakened the van der Waals forces among CFGOs layers. Moreover, the steric hindrance effect strengthened with the increasing branched-chain length, thus preventing the cement particles from aggregation, which resulted in satisfactory flowability of CFGOs with incorporation of cement rather than GO.

High-Molecular-Weight Hypromellose from Three Different Suppliers: Effects of Compression Speed, Tableting Equipment, and Moisture on the Compaction

Use of higher tableting speeds is gaining increasing importance for pharmaceutical industry. There is a profound lack of new studies of mechanical properties of hypromellose, and none of them evaluate different suppliers. Thus, the objective of this study was to investigate flow and compaction properties of different grades of hypromellose (type 2208) from three different suppliers, with particular focus on the effect of the compression speed. The flow properties were determined using flow time, shear cell, Carr index, and constant B from initial part of Heckel profile. Compaction properties were quantified using "out-of-die" Heckel, Walker, and Kuentz-Leuenberger models; two tensile strength profiles (tabletability and compactibility); and elastic recovery. Compaction was performed by both an instrumented single-punch press and a high-speed rotary press simulator. Due to larger, rounder, and smoother particles, both Methocel™ DC grades together with Benecel™ K4M showed better flow properties compared with other materials, with Metolose® K100M having the worst flow. Overall, Benecel™ K100M and Metolose® K100M showed the best compaction properties, closely followed by Metolose® K4M. Heckel analysis showed the highest compressibility of Benecel™ K100M, followed by both Methocel™ DC grades. Kuentz-Leuenberger model showed to have no practical superiority in comparison with Heckel model in the compression pressure range used. Results of strain rate sensitivity showed that Methocel™ K4M DC was the least susceptible to change of tableting speed, followed by Methocel™ K100M DC and both grades of Benecel™, and in contrast, both grades of Metolose® were the most sensitive. Effect of moisture on compaction was also studied.

The Fundamental and Functional Property Differences Between HPMC and PVP Co-Processed Herbal Particles Prepared by Fluid Bed Coating

Core-shell composite particles (CPs) are the most preferred choice for direct compaction (DC), but their application in herbal tablets is limited. Hydroxypropyl methylcellulose (HPMC) and polyvinylpyrrolidone (PVP) are usually employed as the shell materials, but there are few, if any, researches exploring the different effects of HPMC and PVP on the properties of herbal CPs. In this study, the CPs containing HPMC (CP X-H) and CPs containing PVP (CP X-P) were prepared based on herbal powders (X). Their physical properties were characterized comprehensively. The differences in properties between CP X-H and CP X-P were explored, and their mechanism analysis was also performed profoundly. The results demonstrated that (i) CP X-H and CP X-P exhibited similar flowability; (ii) CP X-H generally exhibited better compactibility, larger particle size, and more uniform particle size distribution, and lower bulk density, tap density, and hygroscopicity than CP X-P; (iii) compared with the tablets produced with CP X-P, ones with CP X-H exhibited similar weight variation (%), lower friability, and longer disintegration time. The mechanism analysis manifested that the differences in physical properties between HPMC and PVP were the important and fundamental factors, which led to the differences in structure and surface morphology of particles, and in fundamental properties of CPs. These findings are beneficial to the development of herbal core-shell CPs for DC.

The combined effects of different fat replacers and rennet casein on the properties of reduced-fat processed cheese

Reduced-fat food products can help to prevent obesity and other diet-related diseases. However, the removal of fat often impairs the sensory and textural properties of foods, leading to low consumer acceptance. In this study, we tested various concentrations of fat replacers (inulin, corn dextrin, polydextrose, and microparticulated whey protein) combined with rennet casein to investigate their effects on the melting behavior, dynamic rheological properties, and hardness of reduced-fat processed cheese. We found that increasing concentrations of inulin and corn dextrin reduced the flowability of cheese in the melting test and can thus be used to inhibit flow during heating. Microparticulated whey protein did not affect flowability but caused an increase in the storage and loss moduli as well as the temperature at gel-sol transition. A similar effect was also shown for rennet casein, whereas inulin and polydextrose had little or no effect on these rheological parameters. Corn dextrin had no effect on the storage and loss moduli, but affected the gel-sol transition temperature. No changes in hardness were detected for any concentration of the fat replacers, but increasing the rennet casein content also increased the hardness of the samples, regardless of the fat replacer used. Our results indicate the different concentrations and combinations of fat replacers and rennet casein that can be included in reduced-fat processed cheese to develop products with specific rheological properties, thus meeting future demand for reduced-fat products with attractive sensory attributes.

Effect of Irradiated and Non-Irradiated Waste PET Based Cementitious Grouts on Flexural Strength of Semi-Flexible Pavement

In this study the effect of irradiated and non-irradiated waste polyethylene terephthalate (PET) as replacement of cement and fly-ash in ordinary Portland cement (OPC) and geopolymeric cement (GPC) based cementitious grouts on flexural strength of semi-flexible pavement specimens were evaluated. The porous asphalt gradation was selected based on Malaysian specifications for semi-flexible pavements with a target of 30% air voids. The cement content in the OPC grouts and the fly-ash content in the GPC based grouts were partially replaced with 1.25% PET (using both irradiated and non-irradiated PET). Beam specimens were prepared and tested for flexural strength properties using center point loading configuration. The grouts modified with recycled waste plastic (PET) showed approximately the same results as obtained from the control specimens. Although the replacement amount was low (1.25% by weight of cement), nonetheless, significant impact on reducing CO2 emissions is expected when preparing grouts for mass construction of semi-flexible pavement surfaces. Similarly, effective recycling of waste plastics in road construction and replacing OPC with plastic and geopolymers will have a positive effect on the environment and will furthermore contribute to sustainable pavement construction.

Characterization of Composite Powder Feedstock from Powder Bed Fusion Additive Manufacturing Perspective

This research aims at evaluating the characteristics of the 5 wt.% B₄C/Ti-6Al-4V composite powder feedstock prepared by two different categories of mechanical mixing for powder bed fusion (PBF) additive manufacturing (AM) of metal matrix composites (MMCs). Microstructural features, particle size, size distribution, sphericity, conditioned bulk density and flow behavior of the developed powders were examined. The flowability of the regularly mixed powders was significantly lower than that of the Ti-6Al-4V powder. However, the flowability of the ball-milled systems was a significant function of the milling time. The decrease in the flowability of the 2 h ball-milled powder compared to the Ti-6Al-4V powder was attributed to the mechanical interlocking and the entangling caused by the B₄C particles fully decorating the Ti-6Al-4V particles. Although the flattened/irregular shape of powder particles in the 6 h milled system acted to reduce the flowability, the overall surface area reduction led to higher flowability than that for the 2 h milling case. Regardless of the mixing method, incorporation of B₄C particles into the system decreased the apparent density of the Ti-6Al-4V powder. The composite powder obtained by 2 h of ball milling was suggested as the best possible condition, meeting the requirements of PBF–AM processes.

Fresh Properties of EVA-Modified Cementitious Mixtures for Use in Additive Construction by Extrusion

In this study, the fresh properties of ethylene–vinyl acetate (EVA)-modified cementitious mixtures were experimentally investigated to evaluate the feasibility of this type of material being used in additive construction by extrusion (ACE). The EVA/cement ratio was a main variable to determine the properties, including flowability, extrudability, buildability, and open time. According to the flow test results, the optimized flow of the EVA-modified cementitious mixtures was found to be 65% for buildability. This excellent flowability could be achieved because the flow increased as the EVA/cement ratio increased; conversely, the extrudability was slightly reduced when the EVA/cement ratio increased. However, if the flow of the EVA-modified cementitious mixtures was maintained at 65%, ACE could be achieved without significant issues. In addition, the height of the additive concrete walls created was not substantially reduced after printing of these mixtures, even though different EVA/cement ratios were applied. Plus, ACE can be operated longer with such mixtures because the open time becomes longer as the EVA/cement ratio increases. In summary, the results clearly demonstrated that EVA-modified cementitious mixtures were feasible for use as ACE materials.

Trans-scale relationship analysis between the pore structure and macro parameters of backfill and slurry

The characteristics of the porous structure of backfill are directly related to the macro parameters of the flowability of the filling slurry and the mechanical features of the backfill, which are fundamental to the study of multiscale mechanics of backfill. Based on the geometry and fractal theory, scanning electron microscopy images of backfill were analysed by image analysis methods such as OTSU and box counting. The fractal dimension of the pore structure was calculated. By quantitatively characterizing the pore structure, the trans-scale relationships between the fractal dimension of the pore structure and the macro parameters of the filling slurry were established in terms of equilibrium shear stress (ESS) and equilibrium apparent viscosity (EAV). In addition, the correlations between the fractal dimension and macro parameters of backfill were obtained in terms of uniaxial compressive strength (UCS), water content (WC) and porosity. The influence of the microstructure on the macro parameters was discussed. The results show the following: (i) the fractal dimension of the backfill pore structure can characterize the complexity of the structure; (ii) the fractal dimension of the pore structure is negatively correlated with the ESS and EAV of the filling slurry. The UCS of the backfill is positively correlated with the flowability parameter; (iii) the fractal dimension of the pore structure has a certain correlation with some macro parameters of the backfill, i.e. the fractal dimension is negatively correlated with the UCS and positively correlated with the WC and (iv) the linear correlations between the pore fractal dimension and UCS and WC are established. The correlation coefficient between the fractal dimension and UCS has an R ² value of -0.638, while the corresponding value of the fractal dimension and WC is 0.604. UCS and WC can be predicted by the fractal dimension of pores.

Exploring the influence of particle shape and air velocity on the flowability in the respiratory tract: a computational fluid dynamics approach

Dry powder inhalers (DPIs) are considered a main drug delivery system through pulmonary route. The main objective of this work is to study the flow of differently shaped microparticles in order to find the optimum shape of drug particles that will demonstrate the best flow to the deep lung. The flowability of particles in air or any fluid depends particularly on the drag force which is defined as the resistance of the fluid molecules to the particle flow. One of the most important parameters that affect the drag force is the particles' shape. Computational simulations using COMSOL Multi Physics 5.2 software were performed for investigating the particles flow in the air pathways of lung, and the drag force was calculated for different particles shapes. This was accomplished by screening a set of 17 possible shapes that are expected to be synthesized easily in the micro-scale. In addition, the macro-scale behavior of the investigated shapes was also simulated so as to compare the behavior of the flowing particles in both cases. A very big difference was found between the behavior of particles' flow in the micro and macro scales, but a similar behavior can be obtained if the flow velocity of the microparticles is very high. It was also found that the micro-triangle with aspect ratio 2:1 has the least drag force in both deep and upper lung; so, it should be the shape of choice during the process of particle synthesis for pulmonary drug delivery.

Tailoring bilberry powder functionality through preprocessing and drying

Berry powders are popular as ingredients in a range of food products, where they naturally provide flavor, color, texture, polyphenols, fiber, and other nutrients. The choices regarding processing techniques and conditions influence the quality attributes of berry powders. The aim of this study was to study the effects on bilberry powder functionalities of applying different preprocessing techniques (purée mixing and juice pressing vs. untreated whole berries) prior to hot air drying and milling. Drying of press cake reduced the drying time by 72% and increased the total apparent phenolic content of the final powder by 44%, as compared to the powder of dried whole berries. The press cake powder showed an easier flowing behavior than the powders from whole berries and puréed berries. Dispersibility (in water and dairy cream) was 60% higher for powders from whole berries and puréed berries, as compared to press cake. The total phenolic content of the dispersed powders was highest for whole berries and puréed berries. Bilberry powder functionality can be modulated through the selection of an appropriate preprocessing technique before drying and milling. This tailors the powder properties into food ingredients ready for different applications, without the need for additives.

Autogenous Shrinkage, Microstructure, and Strength of Ultra-High Performance Concrete Incorporating Carbon Nanofibers

The mix design of ultra-high performance concrete (UHPC) is complicated by the presence of many “ingredients.” The fundamental packing density allows a simpler mix design with fewer ingredients to achieve optimum packing density and dense microstructure. The optimum particle grading increases the flowability of UHPC and eliminates entrapped air. This study presents a simplified particle grading design approach that positively influences the strength, autogenous shrinkage, and microstructure characteristics of UHPC. Carbon nanofibers (CNFs) of superior mechanical properties were added to enhance the strength of UHPC and to reduce its autogenous shrinkage. In addition, ground granulated blast-furnace slag (GGBS) was used as a cement replacement material to reduce the amount of cement in UHPC mixes. Test results showed that the presence of homogeneously dispersed CNF increased the compressive strength and compensated the autogenous shrinkage of UHPC. The findings indicated that an ideal particle distribution, which is close to the modified Andreasen and Andersen grading model, contributed to achieving high compressive strength and CNFs were capable of providing nano-bridges to compensate the shrinkage caused by GGBS.