A General Approach for Lab-to-Manufacturing Translation on Flexible Organic Solar Cells

An ultraflexible energy harvesting-storage system for wearable applications

The swift progress in wearable technology has accentuated the need for flexible power systems. Such systems are anticipated to exhibit high efficiency, robust durability, consistent power output, and the potential for effortless integration. Integrating ultraflexible energy harvesters and energy storage devices to form an autonomous, efficient, and mechanically compliant power system remains a significant challenge. In this work, we report a 90 µm-thick energy harvesting and storage system (FEHSS) consisting of high-performance organic photovoltaics and zinc-ion batteries within an ultraflexible configuration. With a power conversion efficiency surpassing 16%, power output exceeding 10 mW cm-2, and an energy density beyond 5.82 mWh cm-2, the FEHSS can be tailored to meet the power demands of wearable sensors and gadgets. Without cumbersome and rigid components, FEHSS shows immense potential as a versatile power source to advance wearable electronics and contribute toward a sustainable future.

Current State and Future Perspectives of Printable Organic and Perovskite Solar Cells

Photovoltaic technology presents a sustainable solution to address the escalating global energy consumption and a reliable strategy for achieving net-zero carbon emissions by 2050. Emerging photovoltaic technologies, especially the printable organic and perovskite solar cells, have attracted extensive attention due to their rapidly transcending power conversion efficiencies and facile processability, providing great potential to revolutionize the global photovoltaic market. To accelerate these technologies to translate from the laboratory scale to the industrial level, it is critical to develop well-defined and scalable protocols to deposit high-quality thin films of photoactive and charge-transporting materials. Herein, the current state of printable organic and perovskite solar cells is summarized and the view regarding the challenges and prospects toward their commercialization is shared. Different printing techniques are first introduced to provide a correlation between material properties and printing mechanisms, and the optimization of ink formulation and film-formation during large-area deposition of different functional layers in devices are then discussed. Engineering perspectives are also discussed to analyze the criteria for module design. Finally, perspectives are provided regarding the future development of these solar cells toward practical commercialization. It is believed that this perspective will provide insight into the development of printable solar cells and other electronic devices.

Waterproof and ultraflexible organic photovoltaics with improved interface adhesion

Ultraflexible organic photovoltaics have emerged as a potential power source for wearable electronics owing to their stretchability and lightweight nature. However, waterproofing ultraflexible organic photovoltaics without compromising mechanical flexibility and conformability remains challenging. Here, we demonstrate waterproof and ultraflexible organic photovoltaics through the in-situ growth of a hole-transporting layer to strengthen interface adhesion between the active layer and anode. Specifically, a silver electrode is deposited directly on top of the active layers, followed by thermal annealing treatment. Compared with conventional sequentially-deposited hole-transporting layers, the in-situ grown hole-transporting layer exhibits higher thermodynamic adhesion between the active layers, resulting in better waterproofness. The fabricated 3 μm-thick organic photovoltaics retain 89% and 96% of their pristine performance after immersion in water for 4 h and 300 stretching/releasing cycles at 30% strain under water, respectively. Moreover, the ultraflexible devices withstand a machine-washing test with such a thin encapsulation layer, which has never been reported. Finally, we demonstrate the universality of the strategy for achieving waterproof solar cells.

Polymer-Entangled Spontaneous Pseudo-Planar Heterojunction for Constructing Efficient Flexible Organic Solar Cells

Flexible organic solar cells (FOSCs) have attracted considerable attention from researchers as promising portable power sources for wearable electronic devices. However, insufficient power conversion efficiency (PCE), intrinsic stretchability, and mechanical stability of FOSCs remain severe obstacles to their application. Herein, an entangled strategy is proposed for the synergistic optimization of PCE and mechanical properties of FOSCs through green sequential printing combined with polymer-induced spontaneous gradient heterojunction phase separation morphology. Impressively, the toughened-pseudo-planar heterojunction (Toughened-PPHJ) film exhibits excellent tensile properties with a crack onset strain (COS) of 11.0%, twice that of the reference bulk heterojunction (BHJ) film (5.5%), which is among the highest values reported for the state-of-the-art polymer/small molecule-based systems. Finite element simulation of stress distribution during film bending confirms that Toughened-PPHJ film can release residual stress well. Therefore, this optimal device shows a high PCE (18.16%) with enhanced (short-circuit current density) JSC and suppressed energy loss, which is a significant improvement over the conventional BHJ device (16.99%). Finally, the 1 cm2 flexible Toughened-PPHJ device retains more than 92% of its initial PCE (13.3%) after 1000 bending cycles. This work provides a feasible guiding idea for future flexible portable power supplies.

Phenoxy Group-Containing Asymmetric Non-Fullerene Acceptors Achieved Higher VOC over 1.0 V through Alkoxy Side-Chain Engineering for Organic Solar Cells

Alkoxy side chain engineering on the β-position of the thienothiophene units of Y6 derivatives plays a vital role in improving photovoltaic performances with simultaneously increasing open-circuit voltage (Voc) and fill factor (FF). In this work, we prepared a series of asymmetric non-fullerene acceptors (NFAs) by introducing alkoxy side chains and phenoxy groups on the state-of-the-art Y6-derivative BTP-BO-4F. For the comparison, 2O-BO-4F with a symmetric alkoxy side chain on the outer thiophene units and BTP-PBO-4F with an asymmetric N-attached phenoxy alkyl chain on the pyrrole ring are synthesized from BTP-BO-4F. Thereafter, we construct four asymmetric NFAs by introducing different lengths of linear/branched alkoxy chains on the β-position of the thienothiophene units of BTP-PBO-4F. The resulting NFAs, named L10-PBO, L12-PBO, B12-PBO, and B16-PBO (L = linear and B = branched alkoxy side chains), are collectively called OR-PBO-series. Unexpectedly, all OR-PBO NFAs exhibit strong edge-on molecular packing and weaker π-π interactions in the film state, which diminish the charge transfer in organic solar cell (OSC) devices. As a consequence, the optimal devices of OR-PBO-based binary blends show poor photovoltaic performances [power conversion efficiency (PCE) = 6.52-9.62%] in comparison with 2O-BO-4F (PCE = 12.42%) and BTP-PBO-4F (PCE = 15.30%) reference blends. Nevertheless, the OR-PBO-based binary devices show a higher Voc and smaller Vloss. Especially, B12-PBO- and B16-PBO-based devices achieve Voc over 1.00 V, which is the highest value of Y-series OSC devices to the best of our knowledge. Therefore, by utilizing higher Voc of OR-PBO binary blends, B12-PBO and B16-PBO are incorporated into the PM6:BTP-PBO-4F-based binary blend and fabricated ternary devices. As a result, the PM6:BTP-PBO-4F:B12-PBO ternary device delivers the best PCE of 15.60% with an increasing Voc and FF concurrently.

Solution-Processed Semiconductor Materials as Cathode Interlayers for Organic Solar Cells

Cathode interlayers (CILs) play a crucial role in improving the photovoltaic efficiency and stability of OSCs. CILs generally consists of two kinds of materials, interfacial dipole-based CILs and SPS-based CILs. With good charge transporting ability, excellent compatibility with large-area processing methods, and highly tunable optoelectronic properties, the SPS-based CILs exhibit remarkable superiorities to their interfacial dipole-based counterparts in practical use, making them promising candidate in developing efficient CILs for OSCs. This mini-review highlights the great potential of SPS-based CILs in OSC applications and elucidates the working mechanism and material design strategy of SPS materials. Afterward, the SPS-based CIL materials are summarized and discussed in four sections, including organic small molecules, conjugated polymers, nonconjugated polymers, and TMOs. The structure-property-performance relationship of SPS-based CIL materials is revealed, which may provide readers new insight into the molecular design of SPS-based CILs. The mechanisms to endow SPS-based CILs with thickness insensitivity, resistance to environmental erosion, and photo-electric conversion ability are also elucidated. Finally, after a brief summary, the remaining issues and the prospects of SPS-based CILs are suggested.

In Situ Absorption Characterization Guided Slot-Die-Coated High-Performance Large-Area Flexible Organic Solar Cells and Modules

Slot-die coating is recognized as the most compatible method for the roll-to-roll (R2R) processing of large-area flexible organic solar cells (OSCs). However, the photovoltaic performance of large-area flexible OSC lags significantly behind that of traditional spin-coating devices. In this work, two acceptors, Qx-1 and Qx-2, show quite different film-formation kinetics in the slot-die coating process. In situ absorption spectroscopy indicates that the excessive crystallinity of Qx-2 provides early phase separation and early aggregation, resulting in oversized crystal domains. Consequently, the PM6:Qx-1-based 1 cm² flexible device exhibits an excellent power conversion efficiency (PCE) of 13.70%, which is the best performance among the slot-die-coated flexible devices; in contrast, the PM6:Qx-2 blend shows a pretty poor efficiency, which is lower than 1%. Moreover, the 30 cm² modules based on PM6:Qx-1, containing six 5 cm² sub-cells, exhibit a PCE of 12.20%. After being stored in a glove box for over 6000 h, the PCE remains at 103% of its initial values, indicating excellent shelf stability. Therefore, these results show a promising future strategy for the upscaling fabrication of flexible large-area OSCs.

Large-Area Nonfullerene Organic Photovoltaic Modules with a High Certified Power Conversion Efficiency

Achieving large-area organic photovoltaic (OPV) modules with reasonable cost and performance is an important step toward commercialization. In this work, solution-processed conventional and inverted OPV modules with an area of 216 cm² were fabricated by the blade coating method. Film uniformity was controlled by adjusting the fabrication parameters of the blade coating procedure. The influence of the concentration of the solutions of the interfacial materials on OPV module performance was investigated. For OPV modules based on the PM6:Y6 photoactive layer, a certificated power conversion efficiency (PCE) of 9.10% was achieved for the conventional OPV modules based on the TASiW-12 interfacial layer while a certificated PCE of 11.27% was achieved for the inverted OPV modules based on the polyethylenimine (PEI) interfacial layer. As for OPV modules based on a commercially available photoactive layer, PV-X Plus, a PCE of 8.52% was achieved in the inverted OPV modules. A halogen-free solvent, o-xylene, was used as the solvent for PV-X Plus, which makes the industrial production much more environmentally friendly.

Scalable Paper Supercapacitors for Printed Wearable Electronics

Printed paper-based electronics offers solutions to rising energy concerns by supplying flexible, environmentally friendly, low-cost infrastructure for portable and wearable electronics. Herein, we demonstrate a scalable spray-coating approach to fabricate tailored paper poly(3,4-ethylenedioxythiophene):poly(styrene sulfonate) (PEDOT:PSS)/cellulose nanofibril (CNF) electrodes for all-printed supercapacitors. Layer-by-layer spray deposition was used to achieve high-quality electrodes with optimized electrode thickness. The morphology of these electrodes was analyzed using advanced X-ray scattering methods, revealing that spray-coated electrodes have smaller agglomerations, resulting in a homogeneous film, ultimately suggesting a better electrode manufacturing method than drop-casting. The printed paper-based supercapacitors exhibit an areal capacitance of 9.1 mF/cm², which provides enough energy to power electrochromic indicators. The measured equivalent series resistance (ESR) is as low as 0.3 Ω, due to improved contact and homogeneous electrodes. In addition, a demonstrator in the form of a self-powered wearable wristband is shown, where a large-area (90 cm²) supercapacitor is integrated with a flexible solar cell and charged by ambient indoor light. This demonstration shows the tremendous potential for sequential coating/printing methods in the scaling up of printed wearables and self-sustaining systems.

PBDB-T-Based Binary-OSCs Achieving over 15.83% Efficiency via End-Group Functionalization and Alkyl-Chain Engineering of Quinoxaline-Containing Non-Fullerene Acceptors

Molecular backbone modification, alkyl-chain engineering, and end-group functionalization are promising strategies for developing efficient high-performance non-fullerene acceptors (NFAs). Herein, two new NFAs, named TPQ-eC7-4F and TPQ-eC7-4Cl, are designed and synthesized. Both molecules have linear octyl chains on fused quinoxaline-containing heterocyclics as the central backbone and difluorinated (2F)/dichlorinated (2Cl) 1,1-dicyanomethylene-3-indanone (IC) as the end-group units. The influences of alkyl-chains on fused quinoxaline backbone and different halogenated end-groups on optical, electrochemical, and photovoltaic performances of organic solar cells (OSCs) are studied. In comparison with TPQ-eC7-4Cl, TPQ-eC7-4F exhibits blue-shifted absorptions with higher molar extinction coefficients in the film state as well as in the donor/acceptor (D/A) blend film state and up-shifting lowest unoccupied molecular orbital (LUMO) energy level. As a result, the OSC devices based on the PBDB-T:TPQ-eC7-4F display an outstanding power conversion efficiency (PCE) of 15.83% with a simultaneously increased open-circuit voltage (V_oc) of 0.85 V, a short-circuit current-density (J_sc) of 25.89 mA cm^-2, and a fill factor (FF) of 72.20%, whereas the PBDB-T:TPQ-eC7-4Cl-based OSC device shows a decent PCE of 14.48% with a V_oc of 0.84 V, a J_sc of 24.56 mA/cm², and an FF of 69.77%. To the best of our knowledge, this is the highest photovoltaic performance of PBDB-T-based single-junction binary-OSCs. In comparison, ascribed to the high crystallinity and low solubility of BTP-eC7-4Cl, the corresponding PBDB-T:BTP-eC7-4Cl-based OSC device shows poor photovoltaic performance (PCE of 11.87%). The experimental results demonstrate that fine-tuning the fused quinoxaline backbone with alkyl-chain and end-group functionalization are promising strategies to construct high-performance NFAs for PBDB-T-based single-junction binary-OSCs.

Anti-reflection metallic anode-enhanced performance of organic solar cells via cross coupling between Fabry-Perot cavity modes and microcavity modes

An effective anti-reflection metallic anode with the structure of glass/dielectric₂ /Ag (D₁D₂M) is demonstrated both in small-molecule (SM) and conjugated polymer (CP) organic solar cells (OSCs). The anti-reflection mechanism is investigated by the finite-difference time-domain numerical calculation method and the experimental method. By tuning the refractive index and the thickness of the D₂ layer, the reflection light is confined in the Fabry-Perot (F-P) cavity modes, which effectively enhances the transmittance of the D₁D₂M anode in the wavelength range of 420 nm-800 nm. Compared with the conventional glass/Ag (D₁M) anode, the experimental transmittance of the D₁D₂M anode is enhanced by 33.24% at a wavelength of 550 nm. By replacing the D₁M anode with the D₁D₂M anode in the OSCs, the F-P cavity modes cross couple with the microcavity modes in the active layers. As a result, the absorption intensity is obviously increasing in a wide angle range (0≤θ≤85^∘) in the wavelength ranges of 475 nm-650 nm and 540 nm-720 nm for the SM and CP OSCs, respectively. The short circuit current density and power conversion efficiency of the SM OSC is increased by 25.07% and 27.23%, respectively.

Achieving 19% Power Conversion Efficiency in Planar-Mixed Heterojunction Organic Solar Cells Using a Pseudosymmetric Electron Acceptor

A record power conversion efficiency (PCE) of over 19% is realized in planar-mixed heterojunction (PMHJ) organic solar cells (OSCs) by adopting the asymmetric selenium substitution strategy in making a pseudosymmetric electron acceptor, BS3TSe-4F. The combined molecular asymmetry with more polarizable selenium substitution increases the dielectric constant of the D18/BS3TSe-4F blend, helping lower the exciton binding energy. On the other hand, dimer packing in BS3TSe-4F is facilitated to enable free charge generation, helping more efficient exciton dissociation and lowering the radiative recombination loss (ΔE₂ ) of OSCs. As a result, PMHJ OSCs based on D18/BS3TSe-4F achieve a PCE of 18.48%. By incorporating another mid-bandgap acceptor Y6-O into D18/BS3TSe-4F to form a ternary PMHJ, a higher open-circuit voltage (V_OC ) can be achieved to realize an impressive PCE of 19.03%. The findings of using pseudosymmetric electron acceptors in enhancing device efficiency provides an effective way to develop highly efficient acceptor materials for OSCs.

12.42% Monolithic 25.42 cm2 Flexible Organic Solar Cells Enabled by an Amorphous ITO-Modified Metal Grid Electrode

Printed metal nanogrid electrode exhibits superior characteristics for use in flexible organic solar cells (OSCs). However, the high surface roughness and inhomogeneity between grid and blank region is adverse for performance improvement. In this work, a thin amorphous indium tin oxide (ITO) film (α-ITO) is introduced to fill the blank and to improve the charge transporting. The introduction of α-ITO significantly improves the comprehensive properties of metal grid electrode, which exhibits excellent bending resistance and long-term stability under double 85 condition (under 85 °C and 85% relative humidity) for 200 h. Both experimental and simulation results reveal α-ITO with a sheet resistance of 20 000 Ω □^-1 is sufficient to improve the charge transporting within the adjacent grids, leading to a remarkable efficiency of 16.54% for 1 cm² flexible devices. With area increased to 4.00, 9.00, and 25.42 cm² , the devices still display a performance of 16.22%, 14.69%, and 12.42%, respectively, showing less efficiency loss during upscaling. And the 25.42 cm² monolithic flexible device exhibits a certificated efficiency of 12.03%. Moreover, the device shows significantly improved air stability relative to conventional high-conductive poly(3,4-ethylenedioxythiophene):polystyrene sulfonate-modified device. All these make the α-ITO-modified Ag/Cu electrode promise to achieve high-efficient and long-term stable large-area flexible OSCs.

High-Efficiency ITO-Free Organic Photovoltaics with Superior Flexibility and Upscalability

Developing indium-tin-oxide (ITO)-free flexible organic photovoltaics (OPVs) with upscaling capacity is of great significance for practical applications of OPVs. Unfortunately, the efficiencies of the corresponding devices lag far behind those of ITO-based rigid small-area counterparts. To address this issue, an advanced device configuration is designed and fabricated featuring a top-illuminated structure with ultrathin Ag as the transparent electrode. First, a conjugated polyelectrolyte layer, i.e., PCP-Li, is inserted to effectively connect the bottom Ag anode and the hole transport layer, achieving good photon to electron conversion. Second, charge collecting grids are deposited to suppress the increased resistance loss with the upscaling of the device area, realizing almost full retention of device efficiency from 0.06 to 1 cm² . Third, the designed device delivers the best efficiency of 15.56% with the area of 1 cm² on polyimide substrate, representing as the record among the ITO-free, large-area, flexible OPVs. Interestingly, the device exhibits no degradation after 100 000 bending cycles with a radius of 4 mm, which is the best result for flexible OPVs. This work provides insight into device structure design and optimization for OPVs with high efficiency, low cost, superior flexibility, and upscaling capacity, indicating the potential for the future commercialization of OPVs.

Binding Energy of Triplet Excitons in Nonfullerene Acceptors: The Effects of Fluorination and Chlorination

One strategy to improve the photovoltaic properties of nonfullerene acceptors (NFAs), employed in state-of-art organic solar cells, is the rational fluorination or chlorination of these molecules. Although this modification improves important acceptor properties, little is known about the effects on the triplet states. Here, we combine the polarizable continuum model with an optimally tuned range-separated hybrid functional to investigate this issue. We find that fluorination or chlorination of NFAs decreases the degree of the highest occupied molecular orbital-lowest unoccupied molecular orbital (HOMO-LUMO) overlap along these molecules. Consequently, the energy gap between T₁ and S₁ states, ΔE_ST = E_S1 - E_T1, also decreases. This effect reduces the binding energy of triplet excitons, which favors their dissociation into free charges. Furthermore, the reduction of ΔE_ST can contribute to mitigating the losses produced by the nonradiative deactivation of the T₁ excitons. Interestingly, although Cl has a lower electronegativity than F, chlorination is more effective to reduce ΔE_ST. Since the chlorination of NFAs is easier than fluorination, Cl substitution can be a useful approach to enhance solar energy harvesting using triplet excitons.

Kinetics Manipulation Enables High-Performance Thick Ternary Organic Solar Cells via R2R-Compatible Slot-Die Coating

Power conversion efficiency (PCE) of organic solar cells (OSCs) has crossed the 18% mark for OSCs, which are largely fabricated by spin-coating, and the optimal photoactive thickness is limited to 100 nm. To increase reproducibility of results with industrial roll-to-roll (R2R) processing, slot-die coating coupled with a ternary strategy for optimal performance of large-area, thick OSCs is used. Based on miscibility differences, a highly crystalline molecule, BTR-Cl, is incorporated, and the phase-separation kinetics of the D18:Y6 film is regulated. BTR-Cl provides an early liquid-liquid phase separation and early aggregation of Y6, which slightly improves the molecular crystallinity and vertical phase separation of the ternary blends, resulting in high PCEs of 17.2% and 15.5% for photoactive films with thicknesses of 110 and 300 nm, respectively. The ternary design strategy for large-area and thick films is further used to fabricate high-efficiency flexible devices, which promises reproducibility of the lab results from slot-die coating to industrial R2R manufacturing.

Tin Oxide Electron Transport Layers for Air-/Solution-Processed Conventional Organic Solar Cells

Commercialization of organic solar cells (OSC) is imminent. Interlayers between the photoactive film and the electrodes are critical for high device efficiency and stability. Here, the applicability of SnO₂ nanoparticles (SnO₂ NPs) as the electron transport layer (ETL) in conventional OSCs is evaluated. A commercial SnO₂ NPs solution in butanol is mixed with ethanol (EtOH) as a processing co-solvent to improve film formation for spin and slot-die coating deposition procedures. When processed with 200% v/v EtOH, the SnO₂ NPs film presents uniform film quality and low photoactive layer degradation. The optimized SnO₂ NPs ink is coated, in air, on top of two polymer:fullerene-based systems and a nonfullerene system, to form an efficient ETL film. In every case, addition of SnO₂ NPs film significantly enhances photovoltaic performance, from 3.4 and 3.7% without the ETL to 6.0 and 5.7% when coated on top of PBDB-T:PC₆₁BM and PPDT2FBT:PC₆₁BM, respectively, and from 3.7 to 7.1% when applied on top of the PTQ10:IDIC system. Flexible, all slot-die-coated devices, in air, are also fabricated and tested, demonstrating the versatility of the SnO₂ NPs ink for efficient ETL formation on top of organic photoactive layers, processed under ambient condition, ideal for practical large-scale production of OSCs.

Printing fabrication of large-area non-fullerene organic solar cells

Organic solar cells (OSCs) based on a bulk heterojunction structure exhibit inherent advantages, such as low cost, light weight, mechanical flexibility, and easy processing, and they are emerging as a potential renewable energy technology. However, most studies are focused on lab-scale, small-area (<1 cm²) devices. Large-area (>1 cm²) OSCs still exhibit considerable efficiency loss during upscaling from small-area to large-area, which is a big challenge. In recent years, along with the rapid development of high-performance non-fullerene acceptors, many researchers have focused on developing large-area non-fullerene-based devices and modules. There are three essential issues in upscaling OSCs from small-area to large-area: fabrication technology, equipment development, and device component processing strategy. In this review, the challenges and solutions in fabricating high-performance large-area OSCs are discussed in terms of the abovementioned three aspects. In addition, the recent progress of large-area OSCs based on non-fullerene electron acceptors is summarized.

Thermoplastic Elastomer Tunes Phase Structure and Promotes Stretchability of High-Efficiency Organic Solar Cells

Top-performance organic solar cells (OSCs) consisting of conjugated polymer donors and nonfullerene small molecule acceptors (NF-SMAs) deliver rapid increases in efficiencies. Nevertheless, many of the polymer donors exhibit high stiffness and small molecule acceptors are very brittle, which limit their applications in wearable devices. Here, a simple and effective strategy is reported to improve the stretchability and reduce the stiffness of high-efficiency polymer:NF-SMA blends and simultaneously maintain the high efficiency by incorporating a low-cost commercial thermoplastic elastomer, polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene (SEBS). The microstructure, mechanical properties, and photovoltaic performance of PM6:N3 with varied SEBS contents and the molecular weight dependence of SEBS on microstructure and mechanical properties are thoroughly characterized. This strategy for mechanical performance improvement exhibits excellent applicability in some other OSC blend systems, e.g., PBQx-TF:eC9-2Cl and PBDB-T:ITIC. More crucially, the elastic modulus of such complex ternary blends can be nicely predicted by a mechanical model. Therefore, incorporating thermoplastic elastomers is a widely applicable and cost-effective strategy to improve mechanical properties of nonfullerene OSCs and beyond.

Organoboron molecules and polymers for organic solar cell applications

Organic solar cells (OSCs) are emerging as a new photovoltaic technology with the great advantages of low cost, light-weight, flexibility and semi-transparency. They are promising for portable energy-conversion products and building-integrated photovoltaics. Organoboron chemistry offers an important toolbox to design novel organic/polymer optoelectronic materials and to tune their optoelectronic properties for OSC applications. At present, organoboron small molecules and polymers have become an important class of organic photovoltaic materials. Power conversion efficiencies (PCEs) of 16% and 14% have been realized with organoboron polymer electron donors and electron acceptors, respectively. In this review, we summarize the research progress in various kinds of organoboron photovoltaic materials for OSC applications, including organoboron small molecular electron donors, organoboron small molecular electron acceptors, organoboron polymer electron donors and organoboron polymer electron acceptors. This review also discusses how to tune their opto-electronic properties and active layer morphology for enhancing OSC device performance. We also offer our insight into the opportunities and challenges in improving the OSC device performance of organoboron photovoltaic materials.

54 cm2 Large-Area Flexible Organic Solar Modules with Efficiency Above 13

Development of large-area flexible organic solar cells (OSCs) is highly desirable for their practical applications. However, the efficiency of the large-area flexible OSCs severely lags behind small-area devices. Here, efficient large-area flexible single cells with power conversion efficiency (PCE) of 13.1% and 12.6% for areas of 6 and 10 cm² , and flexible modules with a PCE of 13.2% (54 cm² ) based on poly(ethylene terephthalate)/Ag grid/silver nanowires (AgNWs):zinc-chelated polyethylenimine (PEI-Zn) composite electrodes are reported. The solution-processed flexible transparent electrode of AgNWs:PEI-Zn shows low surface roughness and good optoelectronic and mechanical properties. PEI-Zn is conductive and optically transparent. It can adhere to and wrap the AgNWs under electrostatic interaction between the negatively charged surface (AgNWs) and positively charged protonated amine groups (in PEI-Zn). It wraps the AgNWs networks and fills the void space to achieve a smooth surface. The flexible electrode is validated in both flexible OSCs and flexible quantum-dots light-emitting diodes (QLEDs). Small-area flexible OSCs show a PCE of 16.1%, and flexible QLEDs show an external quantum efficiency of 13.3%. In the end, a flexible module is demonstrated to charge a mobile phone as a flexible power source (shown in Video S1, Supporting Information).

Fine-Tuning Miscibility and π-π Stacking by Alkylthio Side Chains of Donor Molecules Enables High-Performance All-Small-Molecule Organic Solar Cells

Optimization of morphology and precise control of miscibility between donors and acceptors play an important role in improving the power conversion efficiencies (PCEs) of all-small-molecule organic solar cells (SM-OSCs). Besides device optimization, methods such as additives and thermal annealing are applied for finely tuning bulk-heterojunction morphology; strategies of molecular design are also the key to achieve efficient phase separation. Here, a series of A-D-A-type small-molecule donors (SM4, SM8, and SM12) based on benzodithiophene units were synthesized with different lengths of alkylthio side chains to regulate crystallinity, and their miscibility with the acceptor (BO-4Cl) was investigated. Consequently, SM4 with a short alkylthio substituent had a high crystallization propensity, leading to the oversized molecular domains and the poor morphology of the active layer. Meanwhile, SM12 with a longer alkylthio substituent showed weak crystallinity, causing a relatively looser π-π stacking and thus adversely affecting charge-carrier transport. The SM-OSC based on the small-molecule donor SM8 with a mid-length alkylthio substituent achieved a better PCE over 13%, which was attributed to a more harmonious blend miscibility without sacrificing carrier-charge transport. Eventually, the modulation of phase separation and miscibility via controlling the lateral side chains has proven its potential in optimizing the blend morphology to aid the development of highly efficient SM-OSCs.

Printable and Semitransparent Nonfullerene Organic Solar Modules over 30 cm2 Introducing an Energy-Level Controllable Hole Transport Layer

For the commercialization of organic solar cells (OSCs), the fabrication of large-area modules via a solution process is important. The fabrication of OSCs via a solution process using a nonfullerene acceptor (NFA)-based photoactive layer is limited by the energetic mismatch and carrier recombination, reducing built-in potential and effective carriers. Herein, for the fabrication of high-performance NFA-based large-area OSCs and modules via a solution process, hybrid hole transport layers (h-HTLs) incorporating WO₃ and MoO₃ are developed. The high bond energies and electronegativities of W and Mo atoms afford changes in the electronic properties of the h-HTLs, which can allow easy control of the energy levels. The h-HTLs show matching energy levels that are suitable for both deep and low-lying highest occupied molecular orbital energy level systems with a stoichiometrically small amount of oxygen vacancies (forming W⁶⁺ and Mo⁶⁺ from the W⁵⁺ and Mo⁵⁺), affording high conductivity and good film forming properties. With the NFA-based photoactive layer, a large-area module fabricated via the all-printing process with an active area over 30 cm² and a high power conversion efficiency (PCE) of 8.1% is obtained. Furthermore, with the h-HTL, the fabricated semitransparent module exhibits 7.2% of PCE and 22.3% of average visible transmittance with high transparency, indicating applicable various industrial potentials.

Effect of Side-Chain Modification on the Active Layer Morphology and Photovoltaic Performance of Liquid Crystalline Molecular Materials

Controlling the nanoscale morphology of the photoactive layer by fine-tuning the molecular structure of semiconducting organic materials is one of the most effective ways to improve the power conversion efficiency of organic solar cells. In this contribution, we investigate the photovoltaic performance of benzodithiophene (BDT)-based p-type small molecules with three different side chains, namely alkyl-thio (BTR-TE), dialkylthienyl (BTR), and trialkylsilyl (BTR-TIPS) moieties substituted on the BDT core, when used alongside a nonfullerene acceptor. The side-chain changes on the BDT core are shown to have a profound effect on energy levels, charge generation, recombination, morphology, and photovoltaic performance of solid-state molecules. Compared with BTR and BTR-TIPS, BTR-TE-based single-junction binary blend solar cells show the best power conversion efficiency (PCE) of 13.2% due to improved morphology and charge transport with suppressed recombination. In addition, we also achieved relatively good performances for ternary blend solar cells with a PCE of 16.1% using BTR-TE as a third component. Our results show that side-chain modification has a significant effect on modulating active layer morphology, and in particular that thioether side-chain modification is an effective way to achieve optimum morphology and performance for organic photovoltaic (OPV) devices.

Thermodynamic Properties and Molecular Packing Explain Performance and Processing Procedures of Three D18:NFA Organic Solar Cells

Organic solar cells (OSCs) based on D18:Y6 have recently exhibited a record power conversion efficiency of over 18%. The initial work is extended and the device performance of D18-based OSCs is compared with three non-fullerene acceptors, Y6, IT-4F, and IEICO-4Cl, and their molecular packing characteristics and miscibility are studied. The D18 polymer shows unusually strong chain extension and excellent backbone ordering in all films, which likely contributes to the excellent hole-transporting properties. Thermodynamic characterization indicates a room-temperature miscibility for D18:Y6 and D18:IT-4F near the percolation threshold. This corresponds to an ideal quench depth and explains the use of solvent vapor annealing rather than thermal annealing. In contrast, D18:IEICO-4Cl is a low-miscibility system with a deep quench depth during casting and poor morphology control and low performance. A failure of ternary blends with PC₇₁ BM is likely due to the near-ideal miscibility of Y6 to begin with and indicates that strategies for developing successful ternary or quaternary solar cells are likely very different for D18 than for other high-performing donors. This work reveals several unique property-performance relations of D18-based photovoltaic devices and helps guide design or fabrication of yet higher efficiency OSCs.

Synergistic Optimization Enables Large-Area Flexible Organic Solar Cells to Maintain over 98% PCE of the Small-Area Rigid Devices

Slot-die coating is generally regarded as the most effective large-scale methodology for the fabrication of organic solar cells (OSCs). However, the corresponding device performance significantly lags behind spin-coated devices. Herein, the active layer morphology, flexible substrate properties, and the processing temperature are optimized synergistically to obtain high power conversion efficiency (PCE) for both the flexible single cells and the modules. As a result, the 1 cm² flexible devices produce an excellent PCE of 12.16% as compared to 12.37% for the spin-coated small-area (0.04 cm² ) rigid devices. Likewise, for modules with an area of 25 cm² , an extraordinary PCE of 10.09% is observed. Hence, efficiency losses associated with the upscaling are significantly reduced by the synergistic optimization. Moreover, after 1000 bending cycles at a bending radius of 10 mm, the flexible devices still produce over 99% of their initial PCE, whereas after being stored for over 6000 h in a glove box, the PCE reaches 103% of its initial value, indicating excellent device flexibility as well as superior shelf stability. These results, thus, are a promising confirmation the great potential for upscaling of large-area OSCs in the near future.

Progress in Materials, Solution Processes, and Long-Term Stability for Large-Area Organic Photovoltaics

Organic solar cells based on bulk heterojunctions (BHJs) are attractive energy-conversion devices that can generate electricity from absorbed sunlight by dissociating excitons and collecting charge carriers. Recent breakthroughs attained by development of nonfullerene acceptors result in significant enhancement in power conversion efficiency (PCEs) exceeding 17%. However, most of researches have focused on pursuing high efficiency of small-area (<1 cm² ) unit cells fabricated usually with spin coating. For practical application of organic photovoltaics (OPVs) from lab-scale unit cells to industrial products, it is essential to develop efficient technologies that can extend active area of devices with minimized loss of performance and ensured operational stability. In this progress report, an overview of recent advancements in materials and processing technologies is provided for transitioning from small-area laboratory-scale devices to large-area industrial scale modules. First, development of materials that satisfy requirements of high tolerability in active layer thickness and large-area adaptability is introduced. Second, morphology control using various coating techniques in a large active area is discussed. Third, the recent research progress is also underlined for understanding mechanisms of OPV degradation and studies for improving device long-term stability along with reliable evaluation procedures.

Universal and versatile morphology engineering via hot fluorous solvent soaking for organic bulk heterojunction

After explosive growth of efficiency in organic solar cells (OSCs), achieving ideal morphology of bulk heterojunction remains crucial and challenging for advancing OSCs into consumer market. Herein, by utilizing the amphiphobic nature and temperature-dependent miscibility of fluorous solvent, hot fluorous solvent soaking method is developed to optimize the morphology with various donor/acceptor combinations including polymer/small-molecule, all-polymer and all-small-molecule systems. By immersing blend film into hot fluorous solvent which is utilized as liquid medium with better thermal conductivity, the molecular reorganization is accelerated. Furthermore, fluorous solvent can be miscible with the residue of chloroform and chloronaphthalene above upper critical solution temperature. This mixed solvent diffuses around inside the active layer and selectively promotes molecular reorganization, leading to optimized morphology. Compared to widely-used thermal annealing, this approach processed under mild conditions achieves superior photovoltaic performance, indicating the practicality and universality for morphological optimization in OSCs as well as other optoelectronic devices.

Hot Hydrocarbon-Solvent Slot-Die Coating Enables High-Efficiency Organic Solar Cells with Temperature-Dependent Aggregation Behavior

Organic solar cells (OSCs) have made rapid progress in terms of their development as a sustainable energy source. However, record-breaking devices have not shown compatibility with large-scale production via solution processing in particular due to the use of halogenated environment-threatening solvents. Here, slot-die fabrication with processing involving hydrocarbon-based solvents is used to realize highly efficient and environmentally friendly OSCs. Highly compatible slot-die coating with roll-to-roll processing using halogenated (chlorobenzene (CB)) and hydrocarbon solvents (1,2,4-trimethylbenzene (TMB) and ortho-xylene (o-XY)) is used to fabricate photoactive films. Controlled solution and substrate temperatures enable similar aggregation states in the solution and similar kinetics processes during film formation. The optimized blend film nanostructures for different solvents in the highly efficient PM6:Y6 blend is adopted to show a similar morphology, which results in device efficiencies of 15.2%, 15.4%, and 15.6% for CB, TMB, and o-XY solvents. This approach is successfully extended to other donor-acceptor combinations to demonstrate the excellent universality of this method. The results combine a method to optimize the aggregation state and film formation kinetics with the fabrication of OSCs with environmentally friendly solvents by slot-die coating, which is a critical finding for the future development of OSCs in terms of their scalable production and high-performance.

High-Performance Nonfullerene Organic Photovoltaics Applicable for Both Outdoor and Indoor Environments through Directional Photon Energy Transfer

With the advent of the smart factory and the Internet of Things (IoT) sensors, organic photovoltaics (OPVs) gained attention because of their ability to provide indoor power generation as an off-grid power supply. To satisfy these applications, OPVs must be capable of power generation in both outdoor and indoor at the same time for developing environmentally independent devices. For high performances in indoor irradiation, a strategy that maximizes photon utilization is essential. In this study, graphene quantum dots (GQDs), which have unique emitting properties, are introduced into a ZnO layer for efficient photon utilization of nonfullerene-based OPVs under indoor irradiation. GQDs exhibit high absorption properties in the 350-550 nm region and strong emission properties in the visible region due to down-conversion from lattice vibration. Using these properties, GQDs provide directional photon energy transfer to the bulk-heterojunction (BHJ) layer because the optical properties overlap. Additionally, the GQD-doped ZnO layer enhances shunt resistance (R_Sh) and forms good interfacial contact with the BHJ layer that results in increased carrier dissociation and transportation. Consequently, the fabricated device based on P(Cl-Cl)(BDD = 0.2) and IT-4F introduces GQDs exhibiting a maximum power conversion efficiency (PCE) of 14.0% with a superior enhanced short circuit current density (J_SC) and fill factor (FF). Furthermore, the fabricated device exhibited high PCEs of 19.6 and 17.2% under 1000 and 200 lux indoor irradiation of light emitting diode (LED) lamps, respectively.

Organic photovoltaic cell with 17% efficiency and superior processability

The development of organic photoactive materials, especially the newly emerging non-fullerene electron acceptors (NFAs), has enabled rapid progress in organic photovoltaic (OPV) cells in recent years. Although the power conversion efficiencies (PCEs) of the top-performance OPV cells have surpassed 16%, the devices are usually fabricated via a spin-coating method and are not suitable for large-area production. Here, we demonstrate that the fine-modification of the flexible side chains of NFAs can yield 17% PCE for OPV cells. More crucially, as the optimal NFA has a suitable solubility and thus a desirable morphology, the high efficiencies of spin-coated devices can be maintained when using scalable blade-coating processing technology. Our results suggest that optimization of the chemical structures of the OPV materials can improve device performance. This has great significance in larger-area production technologies that provide important scientific insights for the commercialization of OPV cells.

Single-Junction Organic Photovoltaic Cells with Approaching 18% Efficiency

Optimizing the molecular structures of organic photovoltaic (OPV) materials is one of the most effective methods to boost power conversion efficiencies (PCEs). For an excellent molecular system with a certain conjugated skeleton, fine tuning the alky chains is of considerable significance to fully explore its photovoltaic potential. In this work, the optimization of alkyl chains is performed on a chlorinated nonfullerene acceptor (NFA) named BTP-4Cl-BO (a Y6 derivative) and very impressive photovoltaic parameters in OPV cells are obtained. To get more ordered intermolecular packing, the n-undecyl is shortened at the edge of BTP-eC11 to n-nonyl and n-heptyl. As a result, the NFAs of BTP-eC9 and BTP-eC7 are synthesized. The BTP-eC7 shows relatively poor solubility and thus limits its application in device fabrication. Fortunately, the BTP-eC9 possesses good solubility and, at the same time, enhanced electron transport property than BTP-eC11. Significantly, due to the simultaneously enhanced short-circuit current density and fill factor, the BTP-eC9-based single-junction OPV cells record a maximum PCE of 17.8% and get a certified value of 17.3%. These results demonstrate that minimizing the alkyl chains to get suitable solubility and enhanced intermolecular packing has a great potential in further improving its photovoltaic performance.

Realizing Ultrahigh Mechanical Flexibility and >15% Efficiency of Flexible Organic Solar Cells via a "Welding" Flexible Transparent Electrode

The power conversion efficiencies (PCEs) of flexible organic solar cells (OSCs) still lag behind those of rigid devices and their mechanical stability is unable to meet the needs of flexible electronics at present due to the lack of a high-performance flexible transparent electrode (FTE). Here, a so-called "welding" concept is proposed to design an FTE with tight binding of the upper electrode and the underlying substrate. The upper electrode consisting of solution-processed Al-doped ZnO (AZO) and silver nanowire (AgNW) network is well welded by utilizing the capillary force effect and secondary growth of AZO, leading to a reduction of the AgNWs junction site resistance. Meanwhile, the poly(ethylene terephthalate) is modified by embedding the AgNWs, which are then used to link with the AgNWs in the upper hybrid electrode, thus enhancing the adhesion of the electrode to the substrate. By this welding strategy, critical bottleneck issues relating to the FTEs in terms of optoelectronic and mechanical properties are comprehensively addressed. The single-junction flexible OSCs based on this welded FTE show a high performance, achieving a record high PCE of 15.21%. In addition, the PCEs of the flexible OSCs are less influenced by the device area and display robust bending durability even under extreme test conditions.

A wrinkled structure with broadband and omnidirectional light-trapping abilities for improving the performance of organic solar cells with low defect density

Fabricating thin film solar cells on the light-trapping structures is an effective way to improve the absorption of the active layer. Here, we report a non-fullerene organic solar cell based on a PBDB-T:ITIC active layer, a wrinkled metal rear electrode, and a MoO3/Ag/ZnS front transparent electrode. Optical characterization shows that the wrinkled metal structure can remarkably increase the absorption of the active layer in a broadband range. The resulting device shows a power conversion efficiency of 8.2%, which increases by 4.6% compared to that of the flat counterpart. Apart from higher absorption, the improved performance can also be ascribed to the efficient charge transport and collection in the device due to the lower defect density, larger interfacial area, and smaller active layer thickness. A device with a power conversion efficiency of 10.19% based on the flat ITO/glass substrate is also achieved. Accordingly, a power conversion efficiency of about 10.66% is predicted under the condition where the wrinkled rear electrode and the ITO front electrode are employed. In addition, the power conversion efficiency of the wrinkled device could increase by about 50.48% compared to that of the flat device under an incident angle of 60 °C, illustrating that a better omnidirectional ability is achieved.