Effects of Different Drying Processes on the Material Properties of Bacterial Cellulose Membranes

Effect of Drying Methods on the Thermal and Mechanical Behavior of Bacterial Cellulose Aerogel

Bacterial cellulose (BC) presents significant promise as a biomaterial, boasting unique qualities such as exceptional cellulose purity, robust mechanical strength, heightened crystalline structure, and biodegradability. Several studies have highlighted specific effects, such as the impact of dehydration/rehydration on BC tensile strength, the influence of polymer treatment methods on mechanical properties, the correlation between microorganism type, drying method, and Young's modulus value, and the relationship between culture medium composition, pH, and crystallinity. Drying methods are crucial to the structure, performance, and application of BC films. Research findings indicate that the method used for drying can influence the mechanical properties of BC films, including parameters such as tensile strength, Young's modulus, and water absorption capacity, as well as the micromorphology, crystallinity, and thermal characteristics of the material. Their versatility makes them potential biomaterials applicable in various fields, including thermal and acoustic insulation, owing to their distinct thermal and mechanical attributes. This review delves into the thermal and mechanical behavior of bacterial cellulose aerogels, which are profoundly impacted by their drying mechanism.

Optimization of bacterial cellulose production by Komagataeibacter sucrofermentans in synthetic media and agrifood side streams supplemented with organic acids and vitamins

The effect of thiamine (TA), ascorbic acid (AA), citric acid, and gallic acid (GA) on bacterial cellulose (BC) production by Komagataeibacter sucrofermentans, in synthetic (Hestrin and Schramm, HS) and natural substrates (industrial raisins finishing side stream extract, FSSE; orange juice, OJ; green tea extract, GTE), was investigated. The Response Surface Methodology was found reliable for BC yield prediction and optimization. Higher yields were achieved in the FSSE substrates, especially those supplemented with AA, TA, and GA (up to 19.4 g BC/L). The yield in the non-fortified substrates was 1.1-5.4 and 11.6-15.7 g/L, in HS and FSSE, respectively. The best yield in the natural non-fortified substrate FSSE-OJ-GTE (50-20-30 %), was 5.9 g/L. The porosity, crystallinity, and antioxidant properties of the produced BC films were affected by both the substrate and the drying method (freeze- or oven-drying). The natural substrates and the process wastewaters can be further exploited towards added value and sustainability. Take Home Message Sentence: Raisin and citrus side-streams can be efficiently combined for bacterial cellulose production, enhanced by other vitamin- and phenolic-rich substrates such as green tea.

Quantitative evaluation of fiber network structure-property relationships in bacterial cellulose hydrogels

The present study attempts to elucidate the network structure-property relationships of bacterial cellulose (BC) hydrogels comprising cellulose nanofibrils with favorable mechanical properties. To achieve this, it is necessary to establish a method based on quantitative evaluation of nanofibril network structure, rather than a simple application of classical polymer network theory. BC hydrogels with various network structures related to their mechanical properties were prepared from seven bacterial strains. The crosslink densities of the gels were determined quantitatively by a combination of fluorescence microscopy and image analysis. The tensile tests showed that the stress-strain curves of BC hydrogels exhibited strain hardening according to the power law for strain, and the power exponent had a linear relationship with the crosslink density. This result provides insight into the structure-property relationships of BC hydrogels, which could be used to inform quality control, process optimization, and high-throughput property prediction during manufacture.

Nata de Cassava Type of Bacterial Cellulose Doped with Phosphoric Acid as a Proton Exchange Membrane

This work aims to encourage the use of natural materials for advanced energy applications, such as proton exchange membranes in fuel cells. Herein, a new conductive membrane produced from cassava liquid waste was used to overcome environmental pollution and the global crisis of energy. The membrane was phosphorylated through a microwave-assisted method with different phosphoric acid, (H₃PO₄) concentrations (10-60 mmol). Scanning electron microscopy (SEM), X-ray diffraction analysis (XRD), dynamic mechanical analysis (DMA), swelling behavior test, and contact angle measurement were carried out on the membrane doped with different H₃PO₄ levels. The phosphorylated NdC (nata de cassava) membrane doped with 20 mmol (NdC20) H₃PO₄ was successfully modified and significantly achieved proton conductivity (maximum conductivity up to 7.9 × 10^-2 S cm^-1 at 80 °C). In addition, the fabricated MEA was assembled using an NdC20 membrane with 60 wt% Pt/C loading of 0.5 mg cm^-2 for the anode and cathode. Results revealed that a high power density of 25 mW cm^-2 was obtained at 40 °C operating temperature for a single-cell performance test. Thus, this membrane has the potential to be used as a proton exchange membrane because it is environment-friendly and inexpensive for fuel cell applications.

Bacterial Cellulose-Based Biofilm Forming Agent Extracted from Vietnamese Nata-de-Coco Tree by Ultrasonic Vibration Method: Structure and Properties

Bacterial cellulose has recently received more attention in several fields including biology and biomedical applications due to its outstanding physicochemical properties such as thermal stability, biodegradability, good water holding capacity, and high tensile. Cellulose, the most abundant biomolecule on Earth, is available in large amounts in plants. However, cellulose in plants is accompanied by other polymers such as hemicellulose, lignin, and pectin. On the other hand, highly purified bacterial cellulose without impurities is produced by several microorganisms. In which, the most active producer is Acetobacter xylinum. A. This study developed a new process using sonication to isolate bacterial cellulose from nata-de-coco Vietnam. Sonicating time and temperature, two important engineering factors, were considered and discussed (Temperature: 55, 60, 65, 70°C; Time: 15, 30, 60, 90 min). Research results have established that the ultrasonic vibration time of 60 minutes at 65 degrees Celsius gives the best structural properties of BC. The morphology, structural, and thermal properties of the obtained films were investigated by SEM, FTIR, and TGA. Besides, tensile strength was also evaluated. The results show that sonication is not only a favorable technique to isolate cellulose nanofibers but it also enhances their crystallinity.

Bacterial cellulose adhesive composites for oral cavity applications

Topical approaches to oral diseases require frequent dosing due to limited retention time. A mucoadhesive drug delivery platform with extended soft tissue adhesion capability of up to 7 days is proposed for on-site management of oral wound. Bacterial cellulose (BC) and photoactivated carbene-based bioadhesives (PDz) are combined to yield flexible film platform for interfacing soft tissues in dynamic, wet environments. Structure-activity relationships evaluate UV dose and hydration state with respect to adhesive strength on soft tissue mimics. The bioadhesive composite has an adhesion strength ranging from 7 to 17 kPa and duration exceeding 48 h in wet conditions under sustained shear forces, while other mucoadhesives based on hydrophilic macromolecules exhibit adhesion strength of 0.5-5 kPa and last only a few hours. The work highlights the first evaluation of BC composites for mucoadhesive treatments in the buccal cavity.

Characterization of Bacterial Cellulose Produced by Acetobacter xylinum Strain LKN6 Using Sago Liquid Waste as Nutrient Source

<b>Background and Objective:</b> Bacterial Cellulose (BC) is an exopolysaccharide produced by bacteria with unique structural and mechanical properties and is highly pure compared to plant cellulose. This study aimed to produce novel bacterial cellulose using sago liquid waste substrate and evaluate its characteristics as a potential bioplastic.<b>Materials and Methods:</b> Production of BC by static batch fermentation was studied in sago liquid waste substrate usingAcetobacter xylinumLKN6. The BC structure was analyzed by Scanning Electron Microscopy (SEM) and Fourier Transform infrared spectroscopy (FT-IR). Mechanical properties were measured include tensile strength, elongation at break, elasticity (Young's modulus) and Water Holding Capacity (WHC). <b>Results:</b> The BC yield from sago liquid waste as a nutrients source was achieved 12.37 g L<sup>1</sup> and the highest BC yield 14.52 g L<sup>1</sup> in sago liquid waste medium with a sugar concentration of 10% (w/v) after 14 days fermentation period. The existence of bacterial cellulose is proven by FT-IR spectroscopy analysis based on the appearance of absorbance peaks, which are C-C bonding, C-O bonding, C-OH bonding and C-O-C bonding and represents the fingerprints of pure cellulose. The mechanical properties of BC from sago liquid waste were showed a tensile strength of 44.2-87.3 MPa, elongation at break of 4.8-5.8%, Young's Modulus of 0.86-1.64 GPa and water holding capacity of 85.9-98.6 g g<sup>1</sup>. <b>Conclusion:</b> The results suggest that sago liquid waste has great potential to use as a nutrient source in the production of bacterial cellulose and BC's prospect as the bioplastic.

Impact of incubation conditions and post-treatment on the properties of bacterial cellulose membranes for pressure-driven filtration

Bacterial cellulose (BC) has shown potential as a separation material. Herein, the performance of BC in pressure-driven separation is investigated as a function of incubation conditions and post-culture treatment. The pure water flux of never-dried BC (NDBC), was found to be 9 to 16 times higher than that for dried BC (DBC), in a pressure range of 0.25 to 2.5 bar. The difference in pressure response of NDBC and DBC was observed both in cross-flow filtration and capillary flow porometry experiments. DBC and NDBC were permeable to polymers with a hydrodynamic radius of ∼60 nm while protein retention was possible by introducing anionic surface charges on BC. The results of this work are expected to expand the development of BC-based filtration membranes, for instance towards the processing of biological fluids.

A dry and fully dispersible bacterial cellulose formulation as a stabilizer for oil-in-water emulsions

Bacterial cellulose (BC) is an emerging alternative to plant cellulose in different applications. Several works demonstrated the potential of never-dried BC; however, envisioning real industrial applications, a dry product retaining its functional properties upon rehydration is preferable. A dry and completely redispersible formulation of BC with carboxymethyl cellulose (CMC) was prepared by Spray-drying. The obtained material showed a Zeta Potential of (-67.0 ± 3.9) mV, a Dv(50) of (601 ± 19.7) μm and was able to decrease the oil/water interface energy. The dry BC:CMC formulation was employed as a stabilizer in oil-in-water emulsions, in parallel with commercial plant celluloses and Xanthan gum. The emulsions were monitored over time by optical microscopy and characterized by rheological measurements. BC:CMC effectively stabilized emulsions against coalescence and creaming, at a concentration of 0.50 % - contrarily to other commercial dry celluloses - due to the Pickering effect and to the structuring of the continuous phase, as seen with Cryo-SEM.

Functionalized Bacterial Cellulose Microparticles for Drug Delivery in Biomedical Applications

Background:

Bacterial cellulose (BC) has recently attained greater interest in various research fields, including drug delivery for biomedical applications. BC has been studied in the field of drug delivery, such as tablet coating, controlled release systems and prodrug design.

Objective:

In the current work, we tested the feasibility of BC as a drug carrier in microparticulate form for potential pharmaceutical and biomedical applications.

Method :

For this purpose, drug-loaded BC microparticles were prepared by simple grinding and injection moulding method through regeneration. Model drugs, i.e., cloxacillin (CLX) and cefuroxime (CEF) sodium salts were loaded in these microparticles to assess their drug loading and release properties. The prepared microparticles were evaluated in terms of particle shapes, drug loading efficiency, physical state of the loaded drug, drug release behaviour and antibacterial properties.

Results:

The BC microparticles were converted to partially amorphous state after regeneration. Moreover, the loaded drug was transformed into the amorphous state. The results of scanning electron microscopy (SEM) showed that microparticles had almost spherical shape with a size of ca. 350-400 μm. The microparticles treated with higher drug concentration (3%) exhibited higher drug loading. Keeping drug concertation constant, i.e., 1%, the regenerated BC (RBC) microparticles showed higher drug loading (i.e., 37.57±0.22% for CEF and 33.36±3.03% for CLX) as compared to as-synthesized BC (ABC) microparticles (i.e., 9.46±1.30% for CEF and 9.84±1.26% for CLX). All formulations showed immediate drug release, wherein more than 85% drug was released in the initial 30 min. Moreover, such microparticles exhibited good antibacterial activity with larger zones of inhibition for drug loaded RBC microparticles as compared to corresponding ABC microparticles.

Conclusion :

Drug loaded BC microparticles with immediate release behaviour and antibacterial activity were fabricated. Such functionalized microparticles may find potential biomedical and pharmaceutical applications.

Morphology and mechanical properties of poly(ethylene brassylate)/cellulose nanocrystal composites

Poly(ethylene brassylate), a novel inexpensive biodegradable polyester, has been reinforced with cellulose nanocrystals (CNCs) with the aim of improving its thermal stability and mechanical properties. The composites have been characterized through calorimetry, tensile tests, thermogravimetry and electron microscopy. The addition of small amounts of CNCs improves both the stiffness and the ductility of the composites, suggesting the existence of some compatibilizing effect. Adding large CNC amounts increases the Young modulus (e.g., 150% for 50 wt% CNCs), but now the material shows brittle behavior. Degradation of the CNCs starts at lower temperature suggesting mutual reactivity. The SEM analysis of the composites with ductile behavior reveals the formation of a percolating network crossing through the interconnected domains that conform a PEB-rich continuous phase. Processing consisting on reinforcement dispersion by sonication followed by melt processing results in composites in which the improvement of mechanical properties does not involve any trade-off.

Dehydration of bacterial cellulose and the water content effects on its viscoelastic and electrochemical properties

Bacterial cellulose (BC) has interesting properties including high crystallinity, tensile strength, degree of polymerisation, water holding capacity (98%) and an overall attractive 3D nanofibrillar structure. The mechanical and electrochemical properties can be tailored upon incomplete BC dehydration. Under different water contents (100, 80 and 50%), the rheology and electrochemistry of BC were evaluated, showing a progressive stiffening and increasing resistance with lower capacitance after partial dehydration. BC water loss was mathematically modelled for predicting its water content and for understanding the structural changes of post-dried BC. The dehydration of the samples was determined via water evaporation at 37 °C for different diameters and thicknesses. The gradual water evaporation observed was well-described by the model proposed (R² up to 0.99). The mathematical model for BC water loss may allow the optimisation of these properties for an intended application and may be extendable for other conditions and purposes.

Bacterial Cellulose Ionogels as Chemosensory Supports

To fully leverage the advantages of ionic liquids for many applications, it is necessary to immobilize or encapsulate the fluids within an inert, robust, quasi-solid-state format that does not disrupt their many desirable, inherent features. The formation of ionogels represents a promising approach; however, many earlier approaches suffer from solvent/matrix incompatibility, optical opacity, embrittlement, matrix-limited thermal stability, and/or inadequate ionic liquid loading. We offer a solution to these limitations by demonstrating a straightforward and effective strategy toward flexible and durable ionogels comprising bacterial cellulose supports hosting in excess of 99% ionic liquid by total weight. Termed bacterial cellulose ionogels (BCIGs), these gels are prepared using a facile solvent-exchange process equally amenable to water-miscible and water-immiscible ionic liquids. A suite of characterization tools were used to study the preliminary (thermo)physical and structural properties of BCIGs, including no-deuterium nuclear magnetic resonance, differential scanning calorimetry, thermogravimetric analysis, scanning electron microscopy, and X-ray diffraction. Our analyses reveal that the weblike structure and high crystallinity of the host bacterial cellulose microfibrils are retained within the BCIG. Notably, not only can BCIGs be tailored in terms of shape, thickness, and choice of ionic liquid, they can also be designed to host virtually any desired active, functional species, including fluorescent probes, nanoparticles (e.g., quantum dots, carbon nanotubes), and gas-capture reagents. In this paper, we also present results for fluorescent designer BCIG chemosensor films responsive to ammonia or hydrogen sulfide vapors on the basis of incorporating selective fluorogenic probes within the ionogels. Additionally, a thermometric BCIG hosting the excimer-forming fluorophore 1,3-bis(1-pyrenyl)propane was devised which exhibited a ratiometric (two-color) fluorescence output that responded precisely to changes in local temperature. The ionogel approach introduced here is simple and has broad generality, offering intriguing potential in (bio)analytical sensing, catalysis, membrane separations, electrochemistry, energy storage devices, and flexible electronics and displays.

Revealing and Quantifying the Three-Dimensional Nano- and Microscale Structures in Self-Assembled Cellulose Microfibrils in Dispersions

Cellulose microfibrils (CMFs) are an important nanoscale building block in many novel biobased functional materials. The spatial nano- and microscale organization of the CMFs is a crucial factor for defining the properties of these materials. Here, we report for the first time a direct three-dimensional (3D) real-space analysis of individual CMFs and their networks formed after ultrahigh-shear-induced transient deagglomeration and self-assembly in a solvent. Using point-scanning confocal microscopy combined with tracking the centerlines of the fibrils and their junctions by a stretching open active contours method, we reveal that dispersions of the native CMFs assemble into highly heterogeneous networks of individual fibrils and bundles. The average network mesh size decreases with increasing CMF volume fraction. The cross-sectional width and the average length between the twists in the ribbon-shaped CMFs are directly determined and compared well with that of fibrils in the dried state. Finally, the generality of the fluorescent labeling and imaging approach on other CMF sources is illustrated. The unique ability to quantify in situ the multiscale structure in CMF dispersions provides a powerful tool for the correlation of process-structure-property relationship in cellulose-containing composites and dispersions.

Highly Nitrogen-Doped Three-Dimensional Carbon Fibers Network with Superior Sodium Storage Capacity

Inspired by the excellent absorption capability of spongelike bacterial cellulose (BC), three-dimensional hierarchical porous carbon fibers doped with an ultrahigh content of N (21.2 atom %) (i.e., nitrogen-doped carbon fibers, NDCFs) were synthesized by an adsorption-swelling strategy using BC as the carbonaceous material. When used as anode materials for sodium-ion batteries, the NDCFs deliver a high reversible capacity of 86.2 mAh g^-1 even after 2000 cycles at a high current density of 10.0 A g^-1. It is proposed that the excellent Na⁺ storage performance is mainly due to the defective surface of the NDCFs created by the high content of N dopant. Density functional theory (DFT) calculations show that the defect sites created by N doping can strongly "host" Na⁺ and therefore contribute to the enhanced storage capacity.

The Effect of Thickness of Resorbable Bacterial Cellulose Membrane on Guided Bone Regeneration

This study introduces the effect of the thickness of a bacterial cellulose membrane by comparing the bone regeneration effect on rat skulls when using a collagen membrane and different thicknesses of resorbable bacterial cellulose membranes for guided bone regeneration. Barrier membranes of 0.10 mm, 0.15 mm, and 0.20 mm in thickness were made using bacterial cellulose produced as microbial fermentation metabolites. Mechanical strength was investigated, and new bone formation was evaluated through animal experimental studies. Experimental animals were sacrificed after having 2 weeks and 8 weeks of recovery, and specimens were processed for histologic and histomorphometric analyses measuring the area of bone regeneration (%) using an image analysis program. In 2 weeks, bone-like materials and fibrous connective tissues were observed in histologic analysis. In 8 weeks, all experimental groups showed the arrangement of osteoblasts surrounding the supporting body on the margin and center of the bone defect region. However, the amount of new bone formation was significantly higher (p < 0.05) in bacterial cellulose membrane with 0.10 mm in thickness compared to the other experimental groups. Within the limitations of this study, a bacterial cellulose membrane with 0.10 mm thickness induced the most effective bone regeneration.

Using In situ Dynamic Cultures to Rapidly Biofabricate Fabric-Reinforced Composites of Chitosan/Bacterial Nanocellulose for Antibacterial Wound Dressings

Bacterial nano-cellulose (BNC) is considered to possess incredible potential in biomedical applications due to its innate unrivaled nano-fibrillar structure and versatile properties. However, its use is largely restricted by inefficient production and by insufficient strength when it is in a highly swollen state. In this study, a fabric skeleton reinforced chitosan (CS)/BNC hydrogel with high mechanical reliability and antibacterial activity was fabricated by using an efficient dynamic culture that could reserve the nano-fibrillar structure. By adding CS in culture media to 0.25-0.75% (w/v) during bacterial cultivation, the CS/BNC composite hydrogel was biosynthesized in situ on a rotating drum composed of fabrics. With the proposed method, BNC biosynthesis became less sensitive to the adverse antibacterial effects of CS and the production time of the composite hydrogel with desirable thickness could be halved from 10 to 5 days as compared to the conventional static cultures. Although, its concentration was low in the medium, CS accounted for more than 38% of the CS/BNC dry weight. FE-SEM observation confirmed conservation of the nano-fibrillar networks and covering of CS on BNC. ATR-FTIR showed a decrease in the degree of intra-molecular hydrogen bonding and water absorption capacity was improved after compositing with CS. The fabric-reinforced CS/BNC composite exhibited bacteriostatic properties against Escherichia coli and Staphylococcus aureus and significantly improved mechanical properties as compared to the BNC sheets from static culture. In summary, the fabric-reinforced CS/BNC composite constitutes a desired candidate for advanced wound dressings. From another perspective, coating of BNC or CS/BNC could upgrade the conventional wound dressings made of cotton gauze to reduce pain during wound healing, especially for burn patients.

Structural and physico-mechanical characterization of bio-cellulose produced by a cell-free system

This study was aimed to characterize the structural and physico-mechanical properties of bio-cellulose produced through cell-free system. Fourier transform-infrared spectrum illustrated exact matching of structural peaks with microbial cellulose, used as reference. Field-emission scanning electron microscopy revealed that fibrils of bio-cellulose were thicker and more compact than microbial cellulose. The specific positions of peaks in the X-ray diffraction and nuclear magnetic resonance spectra indicated that bio-cellulose possessed cellulose II polymorphic structure. Bio-cellulose presented superior physico-mechanical properties than microbial cellulose. The water holding capacity of bio-cellulose and microbial cellulose were found to be 188.6 ± 5.41 and 167.4 ± 4.32 times their dry-weights, respectively. Tensile strengths and degradation temperature of bio-cellulose were 17.63 MPa and 352 °C, respectively compared to 14.71 MPa and 327 °C of microbial cellulose. Overall, the results indicated successful synthesis and superior properties of bio-cellulose that advocate its effectiveness for various applications.

Bacterial Cellulose Production from Industrial Waste and by-Product Streams

The utilization of fermentation media derived from waste and by-product streams from biodiesel and confectionery industries could lead to highly efficient production of bacterial cellulose. Batch fermentations with the bacterial strain Komagataeibacter sucrofermentans DSM (Deutsche Sammlung von Mikroorganismen) 15973 were initially carried out in synthetic media using commercial sugars and crude glycerol. The highest bacterial cellulose concentration was achieved when crude glycerol (3.2 g/L) and commercial sucrose (4.9 g/L) were used. The combination of crude glycerol and sunflower meal hydrolysates as the sole fermentation media resulted in bacterial cellulose production of 13.3 g/L. Similar results (13 g/L) were obtained when flour-rich hydrolysates produced from confectionery industry waste streams were used. The properties of bacterial celluloses developed when different fermentation media were used showed water holding capacities of 102-138 g · water/g · dry bacterial cellulose, viscosities of 4.7-9.3 dL/g, degree of polymerization of 1889.1-2672.8, stress at break of 72.3-139.5 MPa and Young's modulus of 0.97-1.64 GPa. This study demonstrated that by-product streams from the biodiesel industry and waste streams from confectionery industries could be used as the sole sources of nutrients for the production of bacterial cellulose with similar properties as those produced with commercial sources of nutrients.

Hierarchical structure in microbial cellulose: what happens during the drying process

We present a time-resolved investigation of the natural drying process of microbial cellulose (MC) by means of simultaneous small-angle neutron scattering (SANS), intermediate-angle neutron scattering (IANS) and weighing techniques. SANS was used to elucidate the microscopic structure of the MC sample. The coherent scattering length density of the water penetrating amorphous domains varied with time during the drying process to give a tunable scattering contrast to the water-resistant cellulose crystallites, thus the contrast variation was automatically performed by simply drying. IANS and weighing techniques were used to follow the macroscopic structural changes of the sample, i.e., the composition variation and the loss of the water. Thus, both the structure and composition changes during the whole drying process were resolved. In particular, the quantitative crosscheck of composition variation by IANS and weighing provides a full description of the drying process. Our results show that: i) The natural drying process could be divided into three time regions: a 3-dimensional shrinkage in region I, a 1-dimensional shrinkage along the thickness of the sample in region II, and completion in region III; ii) the further crystallization and aggregation of the cellulose fibrils are observed in both the rapid drying and natural drying methods, and the rapid drying even induces obvious structural changes in the length scale of 7-125 nm; iii) the amount of "bound water", which is an extremely thin layer of water surrounding the surfaces of cellulose fibrils, was estimated to be ∼ 0.35 wt% by the weighing measurement and was verified by the quantitative analysis of SANS results.