Characterizing the emission of chlorinated/brominated dibenzo-p-dioxins and furans from low-temperature thermal processing of waste printed circuit board

Mechanochemical debromination of allyl 2,4,6-tribromophenyl ether (TBP-AE): optimization of the operational conditions

Allyl 2,4,6-tribromophenyl ether (TBP-AE) is a flame retardant that is added to plastics to improve their fire resistance. This kind of additive is hazardous to both human health and the environment. As any other BFRs, TBP-AE resists photo-degradation in the environment and hence materials laden with TBP-AE are to be dibrominated to avoid environmental pollution. Mechanochemical degradation of TBP-AE is a promising approach with potential industrial applications since it does not require high temperatures nor it generates any secondary pollutants. A planetary ball milling simulation experiment was designed to study TBP-AE's mechanochemical debromination. To report products from the mechanochemical process, a variety of characterization techniques were used. The characterization methods included gas chromatography-mass spectrometry (GC-MS), X-ray powder diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR), and scanning electron microscopy (SEM) with energy-dispersive X-ray analysis (EDX). The effects of various co-milling reagent types, co-milling reagent concentrations with raw material, time, and revolution speed on mechanochemical debromination efficiency have been thoroughly investigated. The Fe/Al2O3 mixture entails the highest debromination efficiency of 23%. However, when using a Fe/Al2O3 mixture, neither the reagent concentration nor the revolution speed influenced the debromination efficiency. In case of using only Al2O3, the next viable reagent, it was revealed that while increasing the revolution, speed improved debromination efficiency to a certain point, and increasing it any further left the debromination efficiency unchanged. In addition, the results showed that an equal mass ratio of TBP-AE to Al2O3 promoted degradation more than an increase in the ratio of Al2O3 to TBP-AE. The addition of ABS polymer largely inhibits the reaction between Al2O3 and TBP-AE, which hindered alumina's ability to capture organic bromine, causing a significant decrease in the debromination efficiency when model of waste printed circuit board (WPCB) is considered.

Mixed bromine/chlorine transformation products of tetrabromobisphenol A formed in the combustion of printed circuit boards: Emission characteristics and transformation pathways

Recently, mixed bromine/chlorine transformation products of tetrabromobisphenol A (Cl_yBr_xBPAs) were found to be possibly related to the thermal treatment processes of electronic wastes. To explore their emission characteristics and formation mechanism, printed circuit board scraps were combusted in a tube furnace, under the temperature from 25 °C to 600 °C. The emission factor of the debromination products of tetrabromobisphenol A (Br_xBPAs) was the highest, whereas that of Cl_yBr_xBPAs was the lowest. Among three phases, most of the target compounds were partitioned into the oil and particle phases, and only negligible gaseous 2-BrBPA and bisphenol A were detected. The emission rates of most compounds were fastest at 300 °C, although 2-BrBPA, 2,6-Br₂BPA, and 2-Cl-6-BrBPA peaked at 350 °C. Among the chemicals in total emission, 2-BrBPA was the dominant congener in Br_xBPAs, whereas 2-Cl-2',6,6'-Br₃BPA, 2-Cl-2',6^#-Br₂BPA, and Σ₂Cl₁Br₁BPAs shared similar proportions in Cl_yBr_xBPAs. Meanwhile, the composition profiles at 300 °C showed that 2,2',6-Br₃BPA and 2-Cl-2',6,6'-Br₃BPA occupied the largest proportions in Br_xBPAs and Cl_yBr_xBPAs, respectively. To reveal the possible transformation pathways, the Gibbs free energy was calculated based on a radical substitution reaction. After "•Br" removal from tetrabromobisphenol A or other Br_xBPAs, the intermediate was more easily combined with "•H" than with "•Cl." In addition, the Cl_yBr_xBPA formation via "-•H + •Cl" by Br_xBPAs is nonspontaneous, thus limiting the further generation of Cl_yBr_xBPAs. This study not only provides ideas for the study of other mixed halogenated products, but also provides constructive suggestions for environmental source analysis by combining previous research on the occurrence of Cl_yBr_xBPAs in various environmental matrices.

Catalytic degradation of brominated flame retardants in the environment: New techniques and research highlights

Due to the extensive commercial use of brominated flame retardants (BFRs), human beings are chronically exposed to BFRs, causing great harms to human health, which imposes urgent demands to degrade them in the environment. Among various degradation techniques, catalytic degradation has been proven to be outstanding because of its rapidness and effectiveness. Therefore, much attention has been given to catalytic degradation, especially the extensively studied photocatalytic degradation and nanocatalytic reduction techniques. Recently, some novel advanced catalytic techniques have been developed and show excellent catalytic degradation efficiency for BFRs, including natural substances catalytic degradation, new Fenton catalytic degradation, new chemical reagent catalytic degradation, new material catalytic degradation, electrocatalytic degradation, plasma catalytic degradation, and composite catalytic degradation systems. In addition to the common features of traditional catalytic techniques, these novel techniques possess their own specific advantages in various aspects. Therefore, this review summarized the degradation mechanism of BFRs by the above new catalytic degradation methods under the laboratory conditions, simulated real environment, and real environment conditions, and further evaluated their advantages and disadvantages, aiming to provide some research ideas for the catalytic degradation of BFRs in the environment in the future. We suggested that more attention should focus on features of novel catalytic techniques, including eco-friendliness, cost-effectiveness, and pragmatic usefulness.

Recovery of Ag, Au, and Pt from Printed Circuit Boards by Pressure Leaching

Reclamation of printed circuit boards (PCBs) to recover metals is gaining growing attention due to minerals being non-renewable resources. Currently, metals extraction from PCBs through an efficient and green method is still under investigation. The present investigation concerns the recycling of printed circuit boards using hydrometallurgical processes. First, the basic metals (Cu, Ni, Zn and Fe) were separated using a sulfuric acid solution at moderate temperatures. The remaining solids were characterized by SEM-EDS, whereby a high content of precious metals (Au, Ag and Pt) was observed. In the second stage, solids were leached with a solution of HCl and NaClO in a 1-L titanium reactor with varied oxygen pressure (0.2, 0.34 and 0.55 MPa), temperature (40, 50 and 80 °C) and concentration of HCl (2 and 4 M), obtaining extractions above 95% at [HCl] = 4 M, P = 0.34 MPa and T = 40 °C. The extraction increased depending on the concentration of HCl. Eh–pH diagrams for Ag–Cl–H2O, Au–Cl–H2O and Pt–Cl–H2O were constructed to know the possible species in the solution.

Human Health Risk Assessment of a pilot-plant for catalytic pyrolysis of mixed waste plastics for fuel production

Dioxins, PCBs and VOCs are the main hazardous chemicals emitted by gaseous streams from catalytic pyrolysis of waste plastics. In this work we propose a methodology to assess toxic and cancer risk under uncertainty, due to inhalation and ingestion of these chemicals by considering complex scenarios, as repeated start-ups and short continuous operation that may occur in a pilot-plant. Different simulation tools are combined to evaluate the expected concentration of pollutants in the environmental compartments and food. Hazard Index and Cancer Risk remain under the threshold for both dioxins (HI < 0.012, CR < 5.03 10^-7) and PCBdl (HI < 1.3 10^-7, CR < 2.49 10^-12) in all the simulated scenarios, also for the worst case of children ingesting vegetables and meat and uncertainty factors up to 1000. Different results are obtained for VOCs since repeated leakages during the pilot-plant operation are possible. All the risk indexes for benzene are under the threshold (HI < 0.175, CR < 1.41 10^-7); acute toxic risk due to inhalation and cancer risk due to ingestion of grain/vegetables are over the threshold if all the uncertainties are considered. Lesson learned: HHRA is important also during scale-up; pilot-plants for pyrolysis of waste plastics must always be equipped with all the abatement systems designed for the final plant.

Sequential recovery of gold and copper from bioleached wastewater using ion exchange resins

Numerous studies have sought to address the extraction of metals from printed circuit boards by employing bioleaching process. However, separation and recovery of the bioleached metals have always been a bottleneck. Herein, we demonstrate effective recovery of bioleached Au and Cu via selective separation using ion exchange resins. pH-edge experiments revealed high affinity of Amberjet™ 4200 resin towards Au (adsorption capacity > 98%) over the entire pH range from pH 2-10, whereas Amberlite IRC-86 resin recorded very high Cu adsorption at around pH 5. Therefore, a two-step sequential process was designed for the effective separation and recovery of Au and Cu. In the 1st step, Au was completely recovered by using the Amberjet™ 4200 at the natural pH of 7.5. Subsequently, the Au-free solution was adjusted to pH 5 and Cu was recovered by using Amberlite IRC-86 (2nd step). Consequently, 98.7% Au and 78.9% Cu were successfully recovered. Therefore, this study provides a technical guideline for the selective recovery of Au and Cu from bioleached wastewater, which promotes effective waste minimization and efficient resource recovery.

A review of sustainable e-waste generation and management: Present and future perspectives

Studies on sustainable management of waste from electrical and electronic equipment (or e-waste) have gained increasing attention from researchers around the world in recent years, with investigations into various aspects of e-waste management were investigated. Studies on e-waste generation by previous papers have been reviewed to provide an overview of the current research progress and recommendations for future research. The relevant existing studies were collected from various databases. Using content analysis, three main aspects of the existing studies were evaluated: the distribution and trends of the publications, the scope and boundaries of the studies, and the current research practices and research applications. Although there was a significant increasing trend of the amount of research on the evaluation of e-waste generation, however, the number of publications based on the countries of origin was still small. Another limitation was found related to the differences in the selection of research subjects and the level of analysis resulted in variations in the scopes and boundaries of the existing studies. Various other research areas were investigated further based on their research findings, but the analysis of various methodological aspects was complicated due to the increasing number of newly developed methodologies and the lack of comprehensive and up-to-date reviews on this research area. Additionally, there was also a need to evaluate emerging and/or older technology, which led electrical appliances to be overlooked. We found that comprehensive and up-to-date reviews of the methodological aspects of e-waste generation are still lacking. Based on the research gaps and limitations discussed, recommendations for future research were made.

Efficient low-temperature debromination and high selectivity products recovery from brominated epoxy resin waste by subcritical water-urea treatment

In this study, a subcritical water-urea (SubCW-urea) process was developed for the treatment of brominated epoxy resin powder (BRP) waste. The SubCW-urea process had two significant advantages: efficient low-temperature debromination and highly selective products recovery. The NH₃ and CO₂ released from urea in the SubCW medium had a prominent enhancement effect on the decomposition and debromination of BRP waste when the SubCW temperature was below 300 °C. The debromination efficiency of SubCW-urea treatment was significantly enhanced in comparison with that of SubCW-NH₃ and single SubCW treatments. The debromination efficiency of BRP could reach 38.21%, 85.3%, and 99.92% at 200 °C, 250 °C, and 300 °C, respectively. The debromination rate constant of BRP in SubCW-urea, SubCW-NH₃, and single SubCW system was 0.1363, 0.1254, and 0.0146 min^-1, respectively. No brominated chemical compound could be detected in the oil phase products when the treatment temperature was higher than 250 °C. The decomposition products of BRP waste could be easily regulated by controlling the treatment temperature of SubCW-urea. 2-bromo-phenol with the purity of 72.5% could be selectively prepared from BRP by SubCW-urea process at 200 °C. The purity of the recovered phenol could reach as high as 81.5% at 250 °C. The selectivity of the products decreased greatly at 300 °C due to the secondary reactions. The SubCW-urea process has an application prospect in the safe treatment of BRP waste with the aim of high-efficiency debromination and high selectivity products recovery at low temperature.

A novel management strategy for removal and degradation of polybrominated diphenyl ethers (PBDEs) in waste printed circuit boards

Waste printed circuit boards (PCBs) contain a high level of brominated flame retardants (BFRs), among which polybrominated biphenyl ethers (PBDEs) are the most widely used additive BFRs. PBDEs are considered to be a type of persistent organic pollutants (POPs). The efficient removal/degradation of PBDEs in waste PCBs is an urgent problem in electronic waste treatment, but the degradation of PBDEs is a great challenge due to their extreme stability and persistence in nature. In this study, a novel management strategy was developed for removal and degradation of PBDEs in waste PCBs by using a simple subcritical methanol (SubCM) process. The results showed that reaction temperature, residence time, solid-to-liquid ratio, and additive NaOH are key factors influencing the removal of PBDEs from waste PCBs. Under optimal conditions (200 °C, 60 min, 1:20 g/mL), the removal efficiency of ∑₈PBDEs from waste PCBs could reach 91.3% and 98.8% for the proposed process of SubCM and SubCM + NaOH, respectively. When the temperature is below 200 °C, highly brominated PBDEs congeners in waste PCBs were degraded into 2,'3,4',6-Tetrabromodiphenyl ether (BDE71) and 2,4,4'-Tribromodiphenyl ether (BDE28) after SubCM treatment. 4-Bromophenyl ether (BDE4) and diphenyl ether were generated by the further debromination of BDE71 and BDE28 with the increase of treatment temperature. The debromination temperature of PBDEs congeners in SubCM could be markedly lowered by adding 4 g/L of NaOH. The complete debromination of PBDEs congeners in waste PCBs could be achieved at 300 °C and 250 °C for the developed process of SubCM and SubCM + NaOH, respectively.

Emission factors of particulate matter, CO and CO2 in the pyrolytic processing of typical electronic wastes

A self-designed experimental device was employed to simulate the pyrolytic dismantling process of selected electronic wastes (E-wastes), including printed wiring boards (PWBs) and plastic casings. The generated particulate matter (PM) of different particle sizes, carbon monoxide (CO) and carbon dioxide (CO₂) were determined, and the corresponding emission factors (EFs) were estimated. Finer particles with particle sizes of 0.4-2.1 μm accounted for 78.9% and 89.3% of PM emitted by the pyrolytic processing of PWBs and plastic casings, respectively, and the corresponding EFs were 9.68 ± 4.81 and 18.49 ± 7.2 g/kg, respectively. The EFs of CO and CO₂ from PWBs and plastic casings were 55.9 ± 26.9 and 1182 ± 439 g/kg, and 133.6 ± 34.6 and 2827 ± 276 g/kg, respectively. Compared with other emission sources, such as coal, biomass, and traffic exhaust, the EFs of E-wastes were relatively higher, especially for PM. There were significant positive correlations (p < 0.05) of the initial contents of carbon and nitrogen in PWBs with the related EFs of PM, CO, and CO₂, while the correlations for plastic casings were insignificant. The EFs of CO of PWBs were significantly positively correlated with the corresponding EFs of PM and the parent polycyclic aromatic hydrocarbons (PAHs); however, the same result was not observed for plastic casings.

Emission behaviors of nitro- and oxy-polycyclic aromatic hydrocarbons during pyrolytic disposal of electronic wastes

Emission factors (EFs) of polycyclic aromatic hydrocarbon (PAH) derivatives (12 nitro-PAHs and 4 oxy-PAHs) during the pyrolysis of two types of electronic waste (E-waste) were measured. Compositional profile, particle size distribution, gas-particle partitioning, correlations with precursor species and influences of pyrolytic temperature were investigated. The derivative products were dominated by oxy-PAHs. The averaged EFs of oxy-PAHs were 3.37 ± 4.10 μg/g and 32.6 ± 18.1 μg/g for PWBs and plastic casings, respectively, and those of nitro-PAHs were 85.7 ± 92.4 ng/g and 83.3 ± 69.7 ng/g, respectively. Most EFs of derivative species significantly correlated with their corresponding parent PAHs (p < 0.05), except a few cases, indicating formation of derivatives via related reactions of parent species. Most nitro-PAHs occurred in fine particles with the size < 2.1 μm, and oxy-PAHs were prevailing in fine particles with the size between 0.4 μm and 2.1 μm. Proportions of oxy-PAHs in particulate phase, especially those with higher molecular weight, were noticeably greater than those of the corresponding parent species. Below 480 °C, there was no evident difference in the EFs of PAH derivatives, while the EFs noticeably increased from 520 °C. With the increasing temperature, the majority of oxy-PAHs still occurred on finer particles, while the contribution of coarser particles tended to increase.

Emission characteristics and exposure assessment of particulate matter and polybrominated diphenyl ethers (PBDEs) from waste printed circuit boards de-soldering

Heating processes for the removal of electronic components from waste printed circuit boards (WPCBs) is an important step in the chain of electronic waste recycling, and toxic fumes are generated during the de-soldering process, causing environmental pollution and posing health risks for the workers. This study is aimed to characterize emission and deposition fluxes of respirable particulate matter (PM), and assess exposure of workers to particle-bound polybrominated diphenyl ethers (PBDEs). An electrical low-pressure impactor was used to measure the real-time PM concentrations inside and outside the hood during the WPCBs de-soldering process. The results show that PM mass concentration inside the hood (204 mg/m³) was significantly higher than outside the hood (9.4 mg/m³), representing 95.4% PM removal by the hood. According to the International Commission on Radiological Protection model, the total deposition fluxes of PM in head airways region, tracheobronchial region, and alveolar region were determined as 1930, 74.0, and 123 μg/h, respectively. The deposition flux for coarse particles (2.5-10 μm) in the head airways was the largest (1830 μg/h), accounting for 86.1% of total PM deposited in respiratory system. The ∑₈PBDEs concentration in PM₁₀ inside the WPCBs de-soldering workshop was 20,300 pg/m³, and the ∑₈PBDEs inhalation exposure for the worker was 1.46 ng/kg/day. This study improves understanding of PM emission mechanisms and provides fundamental data for health assessments during WPCBs de-soldering process.

Facile and Cost-Effective Approach for Copper Recovery from Waste Printed Circuit Boards via a Sequential Mechanochemical/Leaching/Recrystallization Process

The recovery of copper (Cu⁰) from waste printed circuit boards (WPCBs) is a great challenge as a result of its heterogeneous structural properties, with a mixture of metals, epoxy resin, and fiberglass. In this study, a three-step sequential process, including mechanochemical processing, water leaching, and recrystallization, for Cu⁰ recovery from WPCB powder is reported. Potassium persulfate (K₂S₂O₈), instead of acid/alkali reagents, was employed as the sole reagent in the cupric sulfate (CuSO₄) regeneration process. Complete oxidation of Cu⁰ in the WPCBs to copper oxide (CuO) and CuSO₄ was first achieved during mechanochemical processing with K₂S₂O₈ as the solid oxidant, and the K₂S₂O₈ was simultaneously converted to sulfate compounds [K₃H(SO₄)₂] via a solid-solid reaction with epoxy resin (C _nH _mO _y) as the hydrogen donator under mechanical force. The rapid leaching of Cu species in the forms of CuO and CuSO₄ was therefore easily realized with pure water as a nontoxic leaching reagent. The kinetics of the leaching process of Cu species was confirmed to follow the shrinking nucleus model controlled by solid-film diffusion. Finally, CuSO₄·5H₂O was successfully separated by cooling crystallization of the hot saturated solution of sulfate salt [K₂Cu(SO₄)₂·6H₂O]. An efficient conversion of Cu⁰ to CuSO₄·5H₂O product, for WPCB recycling, was therefore established.

Characterization of PBDD/F emissions from simulated polystyrene insulation foam via lab-scale programmed thermal treatment testing

Accidental fires and open combustion are regarded as major potential contributors to the environmental release of polybrominated dibenzo-p-dioxins and dibenzofurans (PBDD/Fs). The characterization of PBDD/Fs emitted from thermal treatment of simulated polystyrene (PS) foam is reported in this study. PS, hexabromocyclododecane (HBCDD) and metals (or metallic compounds) composed the test samples, which imitated real extruded (XPS) and expanded (EPS) polystyrene thermal insulation foams. Test samples were subjected to thermal treatments under different experimental conditions. This study shows that the temperature, metal (metallic compound) content, and type of atmosphere are the key factors in the formation of congeners and PBDD/Fs during thermal processes. The total yield of polybrominated dibenzofurans (PBDFs) was greater than that of the polybrominated dibenzo-p-dioxins (PBDDs) during the test, and 1,2,3,7,8-PeBDF and 2,3,7,8-TBDF were the predominant congeners emitted during the thermal treatment experiments.

Emission characteristics of polycyclic aromatic hydrocarbons from pyrolytic processing during dismantling of electronic wastes

Two typical types of electronic waste (E-waste) were selected to investigate the emission characteristics of polycyclic aromatic hydrocarbons (PAHs) during pyrolytic processing, including emission factor, compositional profile, size distribution and gas-particle partitioning. The mean emission factors (EFs) of total PAHs were measured to be 2.77 ± 1.41 μg/g and 23.65 ± 14.52 μg/g for printed wiring boards and plastic casings, respectively, lower than those for coal combustion and biomass burning. Low molecular weight species were predominant in exhaust fumes, with overwhelming amounts of naphthalene (NAP) and phenanthrene (PHE) in the gaseous phase and particulate phase, respectively. The particle-size distribution exhibited the largest enrichment of total PAHs in finer particles less than 2.1 μm. Similarly, the distributions of individual species were dominated by finer particles. Most freshly emitted PAHs were liable to exist in particulate phase relative to gaseous phase. Based on the benzo[a]pyrene equivalent carcinogenic power, PAHs in particulate phase may have much stronger toxicity compared with those present in gaseous phase. The gas-particle partitioning behaviors of freshly emitted PAHs from pyrolytic processing of E-wastes were mainly regulated by absorption rather than adsorption, and the gas-particle partitioning did not reach equilibrium.

PBDE emission from E-wastes during the pyrolytic process: Emission factor, compositional profile, size distribution, and gas-particle partitioning

Polybrominated diphenyl ether (PBDE) pollution in E-waste recycling areas has garnered great concern by scientists, the government and the public. In the current study, two typical kinds of E-wastes (printed wiring boards and plastic casings of household or office appliances) were selected to investigate the emission behaviors of individual PBDEs during the pyrolysis process. Emission factors (EFs), compositional profile, particle size distribution and gas-particle partitioning of PBDEs were explored. The mean EF values of the total PBDEs were determined at 8.1 ± 4.6 μg/g and 10.4 ± 11.3 μg/g for printed wiring boards and plastic casings, respectively. Significantly positive correlations were observed between EFs and original addition contents of PBDEs. BDE209 was the most abundant in the E-waste materials, while lowly brominated and highly brominated components (excluding BDE209) were predominant in the exhaust fumes. The distribution of total PBDEs on different particle sizes was characterized by a concentration of finer particles with an aerodynamic diameter between 0.4 μm and 2.1 μm and followed by less than 0.4 μm. Similarly, the distribution of individual species was dominated by finer particles. Most of the freshly emitted PBDEs (via pyrolysis) were liable to exist in the particulate phase with respect to the gaseous phase, particularly for finer particles. In addition, a linear relationship between the partitioning coefficient (K_P) and the subcooled liquid vapor pressure (P_L⁰) of the different components indicated non-equilibrium gas-particle partitioning during the pyrolysis process and suggested that absorption by particulate organic carbon, rather than surface adsorption, governed gas-particle partitioning.

Airborne PCDD/Fs in two e-waste recycling regions after stricter environmental regulations

Since the 2010s, the authorities of Guangdong province and local governments have enhanced law enforcement and environmental regulations to abolish open burning, acid washing, and other uncontrolled e-waste recycling activities. In this study, ambient air and indoor dust near different kinds of e-waste recycling processes were collected in Guiyu and Qingyuan to investigate the pollution status of particles and polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) after stricter environmental regulations. PM_2.5 and PCDD/Fs both showed significantly reduced levels in the two regions compared with the documented data. The congener distribution and principal component analysis results also confirmed the significant differences between the current PCDD/Fs pollution characterizations and the historical ones. The estimated total intake doses via air inhalation and dust ingestion of children in the recycling region of Guiyu ranged from 10 to 32pgTEQ/(kg•day), which far exceeded the tolerable daily intake (TDI) limit (1-4pgTEQ/(kg•day). Although the measurements showed a significant reduction of the release of PCDD/Fs, the pollution status was still considered severe in Guiyu town after stricter regulations were implemented.

Characterization and inventory of PBDD/F emissions from deca-BDE, polyethylene (PE) and metal blends during the pyrolysis process

The thermal treatment of waste electrical and electronic equipment (WEEE) is regarded as the largest potential contributor to the environmental release of polybrominated dibenzo-p-dioxins/dibenzofurans (PBDD/Fs). Herein, the pyrolysis of decabromodiphenyl ether (deca-BDE), polyethylene (PE) and metal blends was conducted to investigate the emission characteristics of PBDD/Fs at different thermal treatment conditions. The total yield of polybrominated dibenzo-p-dioxins (PBDDs) was less than that of polybrominated dibenzofurans (PBDFs) during the pyrolysis of the PE matrix and metal blends. 2,3,7,8-TBDF and 1,2,3,7,8-PBDF were the dominant congeners emitted from the pyrolysis. Temperature, presence of oxygen and type of added metal were the critical influencing factors for the PBDD/F formation rates and speciation in the pyrolysis process.

Characterization of polybrominated dibenzo-p-dioxins and dibenzo-furans (PBDDs/Fs) in environmental matrices from an intensive electronic waste recycling site, South China

Information on environmental distribution and human exposures of polybrominated dibenzo-p-dioxins and dibenzo-furans (PBDDs/Fs) are little reported. In the present study, workshop dust, soil and sediment samples from Longtang and Shijiao, the intensive e-waste recycling sites within Qingyuan City, southern China, were collected and analyzed following the standard method. PBDD/F concentrations (sum of eight 2378-substituted PBDD/F congeners) in different environmental matrices were in the range of 122-4667 ng kg(-1) dry wt (dw) for workshop dust, 19.6-3793 ng kg(-1) dw for the top soils, and 527 ng kg(-1) dw for the surface sediment, which were substantially higher than those of reference sites. The long-distance transport of PBDDs/Fs also impacted the adjacent areas. Contribution of the most two toxic congeners (2,3,7,8-TBDD and 1,2,3,7,8-PeBDD) to the total toxic equivalent quantity (TEQ) increased significantly from "source" (dust) to "sink" (sediment). Dismantling and open burning were the two procedures contributing relatively higher level PBDDs/Fs to the atmosphere, while acid leaching would contaminate soils and waters directly. The estimated daily intakes of eight PBDD/F congeners via soil/dust ingestion and dermal absorption for local residents were higher than those contributed by seventeen PCDD/F congeners in the same set of samples. Children and e-waste processing workers were the most affected groups by the low-tech recycling activities there.

Systematic characterization of generation and management of e-waste in China

Over the last decade, there has been much effort to promote the management of e-waste in China. Policies have been affected to prohibit imports and to control pollution. Research has been conducted in laboratories and on large-scale industrial operations. A subsidy system to support sound e-waste recycling has been put in place. However, the handling of e-waste is still a concern in China and the issue remains unresolved. There has been relatively little work to follow up this issue or to interpret continuing problems from the perspective of sustainable development. This paper first provides a brief overview of conventional and emerging environmental pollution in Chinese "famous" e-waste dismantling areas, including Guiyu in Guangdong and Wenling in Zhejiang. Environmentalists have repeatedly proven that these areas are significantly polluted. Importing and backyard recycling are decreasing but are ongoing. Most importantly, no work is being done to treat or remediate the contaminated environmental media. The situation is exacerbated by the rising tide of e-waste generated by domestic update of various electronics. This study, therefore, employs a Sales Obsolescence Model approach to predict the generation of e-waste. When accounting for weight, approximately 8 million tons of e-waste will be generated domestically in 2015, of which around 50% is ferrous metals, followed by miscellaneous plastic (30%), copper metal and cables (8%), aluminum (5%), and others (7%). Of this, 3.6% will come from scrap PCBs and 0.2% from lead CRT glass. While more and more end-of-life electronics have been collected and treated by formal or licensed recyclers in China in terms of our analysis, many of them only have dismantling and separation activities. Hazardous e-wastes, including those from PCBs, CRT glass, and brominated flame retardant (BFR) plastics, have become problematic and probably flow to small or backyard recyclers without environmentally sound management. Traditional technologies are still being used to recover precious metals--such as cyanide method of gold hydrometallurgy--from e-waste. While recovery rates of precious metals from e-waste are above 50%, it has encountered some challenges from environmental considerations. Worse, many critical metals contained in e-waste are lost because the recovery rates are less than 1%. On the other hand, this implies that there is opportunity to develop the urban mine of the critical metals from e-waste.

Systematic characterization of generation and management of e-waste in China

Over the last decade, there has been much effort to promote the management of e-waste in China. Policies have been affected to prohibit imports and to control pollution. Research has been conducted in laboratories and on large-scale industrial operations. A subsidy system to support sound e-waste recycling has been put in place. However, the handling of e-waste is still a concern in China and the issue remains unresolved. There has been relatively little work to follow up this issue or to interpret continuing problems from the perspective of sustainable development. This paper first provides a brief overview of conventional and emerging environmental pollution in Chinese "famous" e-waste dismantling areas, including Guiyu in Guangdong and Wenling in Zhejiang. Environmentalists have repeatedly proven that these areas are significantly polluted. Importing and backyard recycling are decreasing but are ongoing. Most importantly, no work is being done to treat or remediate the contaminated environmental media. The situation is exacerbated by the rising tide of e-waste generated by domestic update of various electronics. This study, therefore, employs a Sales Obsolescence Model approach to predict the generation of e-waste. When accounting for weight, approximately 8 million tons of e-waste will be generated domestically in 2015, of which around 50% is ferrous metals, followed by miscellaneous plastic (30%), copper metal and cables (8%), aluminum (5%), and others (7%). Of this, 3.6% will come from scrap PCBs and 0.2% from lead CRT glass. While more and more end-of-life electronics have been collected and treated by formal or licensed recyclers in China in terms of our analysis, many of them only have dismantling and separation activities. Hazardous e-wastes, including those from PCBs, CRT glass, and brominated flame retardant (BFR) plastics, have become problematic and probably flow to small or backyard recyclers without environmentally sound management. Traditional technologies are still being used to recover precious metals--such as cyanide method of gold hydrometallurgy--from e-waste. While recovery rates of precious metals from e-waste are above 50%, it has encountered some challenges from environmental considerations. Worse, many critical metals contained in e-waste are lost because the recovery rates are less than 1%. On the other hand, this implies that there is opportunity to develop the urban mine of the critical metals from e-waste.

Layer modeling of zinc removal from metallic mixture of waste printed circuit boards by vacuum distillation

A layer model was established to elucidate the mechanism of zinc removal from the metallic mixture of waste printed circuit boards by vacuum distillation. The removal process was optimized by response surface methodology, and the optimum operating conditions were the chamber pressure of 0.1Pa, heating temperature of 923K, heating time of 60.0min, particle size of 70 mesh (0.212mm) and initial mass of 5.25g. Evaporation efficiency of zinc, the response variable, was 99.79%, which indicates that the zinc can be efficiently removed. Based on the experimental results, a mathematical model, which bears on layer structure, evaporation, mass transfer and condensation, interprets the mechanism of the variable effects. Especially, in order to reveal blocking effect on the zinc removal, the Blake-Kozeny-Burke-Plummer equation was introduced into the mass transfer process. The layer model can be applied to a wider range of metal removal by vacuum distillation.

Emissions of PBDD/Fs, PCDD/Fs and PBDEs from flame-retarded high-impact polystyrene under thermal stress

The emissions of polybrominated diphenyl ethers (PBDEs), polybrominated dibenzo-p-dioxins and dibenzofurans (PBDD/Fs) and their chlorinated analogues (PCDD/Fs) during the thermal treatment of a high impact polystyrene (HIPS) TV casing were investigated. The halogenated compounds were analyzed in the original material and in the gases emitted during its treatment at temperatures between 50 °C and 250 °C. DecaBDE was the primary PBDE in the TV casing, which also contained high levels of PBDFs (ppm range). At the lower treatment temperatures, non-modified PBDEs evaporated from the samples. Conversely, at 200 °C or above, debromination reactions led to the formation of additional tri- through nonaBDE. The formation of new PBDD/Fs was also detected in the gas phase when the plastic was heated to 200 °C or 250 °C, with higher yields of furans than dioxins. This appreciably increased the toxic equivalent (TEQ) levels of the gas phase relative to those seen in the untreated sample. In all cases, the levels and TEQ contributions from PCDD/Fs were negligible compared to those for brominated analogues.

Disposing and recycling waste printed circuit boards: disconnecting, resource recovery, and pollution control

Over the past decades, China has been suffering from negative environmental impacts from distempered e-waste recycling activities. After a decade of effort, disassembly and raw materials recycling of environmentally friendly e-waste have been realized in specialized companies, in China, and law enforcement for illegal activities of e-waste recycling has also been made more and more strict. So up to now, the e-waste recycling in China should be developed toward more depth and refinement to promote industrial production of e-waste resource recovery. Waste printed circuit boards (WPCBs), which are the most complex, hazardous, and valuable components of e-waste, are selected as one typical example in this article that reviews the status of related regulations and technologies of WPCBs recycling, then optimizes, and integrates the proper approaches in existence, while the bottlenecks in the WPCBs recycling system are analyzed, and some preliminary experiments of pinch technologies are also conducted. Finally, in order to provide directional guidance for future development of WPCBs recycling, some key points in the WPCBs recycling system are proposed to point towards a future trend in the e-waste recycling industry.

Toward environmentally-benign utilization of nonmetallic fraction of waste printed circuit boards as modifier and precursor

Electronic waste, including printed circuit boards, is growing at an alarming rate due to the accelerated technological progress and the shorter lifespan of the electronic equipment. In the past decades, due to the lack of proper economic and environmentally-benign recycling technologies, a major fraction of e-waste generated was either destined to landfills or incinerated with the sole intention of its disposal disregarding the toxic nature of this waste. Recently, with the increasing public awareness over their environment and health issues and with the enaction of more stringent regulations, environmentally-benign recycling has been driven to be an alternative option partially replacing the traditional eco-unfriendly disposal methods. One of the most favorable green technologies has been the mechanical separation of the metallic and nonmetallic fraction of the waste printed circuit boards. Although metallic fraction, as the most profitable component, is used to generate the revenue of the separation process, the nonmetallic fraction (NMF) has been left isolated. Herein, the recent developments in the application of NMF have been comprehensively reviewed and an eco-friendly emerging usage of NMF as a value-added material for sustainable remediation has been introduced.

Pollutant emissions during pyrolysis and combustion of waste printed circuit boards, before and after metal removal

The constant increase in the production of electronic devices implies the need for an appropriate management of a growing number of waste electrical and electronic equipment. Thermal treatments represent an interesting alternative to recycle this kind of waste, but particular attention has to be paid to the potential emissions of toxic by-products. In this study, the emissions from thermal degradation of printed circuit boards (with and without metals) have been studied using a laboratory scale reactor, under oxidizing and inert atmosphere at 600 and 850 °C. Apart from carbon oxides, HBr was the main decomposition product, followed by high amounts of methane, ethylene, propylene, phenol and benzene. The maximum formation of PAHs was found in pyrolysis at 850 °C, naphthalene being the most abundant. High levels of 2-, 4-, 2,4-, 2,6- and 2,4,6-bromophenols were found, especially at 600 °C. Emissions of PCDD/Fs and dioxin-like PCBs were quite low and much lower than that of PBDD/Fs, due to the higher bromine content of the samples. Combustion at 600 °C was the run with the highest PBDD/F formation: the total content of eleven 2,3,7,8-substituted congeners (tetra- through heptaBDD/Fs) was 7240 and 3250 ng WHO2005-TEQ/kg sample, corresponding to the sample with and without metals, respectively.

Pyrolysis characteristics of the mixture of printed circuit board scraps and coal powder

Thermogravimetric (TG) analysis and infrared spectroscopy were used to analyze the pyrolysis characteristics of printed circuit board scraps (PCBs), coal powder and their mixtures under nitrogen atmosphere. The experimental results show that there is a large difference between waste PCBs and coal powder in pyrolysis processing. The pyrolysis properties of the mixing samples are the result of interaction of the PCBs and coal powder, which is influenced by the content of mixture. The degree of pyrolysis and pyrolysis properties of the mixture are much better than that of the single component. The TG and the differential thermogravimetric (DTG) curves of the PCBs mixed with coal powder move towards the high-temperature zone with increasing amount of coal powder and subsequently the DTG peak also becomes wider. The Coats-Redfern integral method was used to determine the kinetic parameters of pyrolysis reaction mechanism with the different proportion of mixture. The gas of pyrolysis mainly composes of CO2, CO, H2O and some hydrocarbon. The bromide characteristic absorption peak has been detected obviously in the pyrolysis gas of PCBs. On the contrary, the absorption peak of the bromide is not obvious in pyrolysis gas of the PCBs samples adding 40% coal powder.

Waste printed circuit board recycling techniques and product utilization

E-waste, in particular waste PCBs, represents a rapidly growing disposal problem worldwide. The vast diversity of highly toxic materials for landfill disposal and the potential of heavy metal vapors and brominated dioxin emissions in the case of incineration render these two waste management technologies inappropriate. Also, the shipment of these toxic wastes to certain areas of the world for eco-unfriendly "recycling" has recently generated a major public outcry. Consequently, waste PCB recycling should be adopted by the environmental communities as an ultimate goal. This article reviews the recent trends and developments in PCB waste recycling techniques, including both physical and chemical recycling. It is concluded that the physical recycling techniques, which efficiently separate the metallic and nonmetallic fractions of waste PCBs, offer the most promising gateways for the environmentally-benign recycling of this waste. Moreover, although the reclaimed metallic fraction has gained more attention due to its high value, the application of the nonmetallic fraction has been neglected in most cases. Hence, several proposed applications of this fraction have been comprehensively examined.

Formation of brominated pollutants during the pyrolysis and combustion of tetrabromobisphenol A at different temperatures

Tetrabromobisphenol A (TBBPA) is the most widely used brominated flame retardant worldwide. A detailed examination of the degradation products emitted during thermal decomposition of TBBPA is presented in the study. Runs were performed in a laboratory furnace at different temperatures (650 and 800 °C) and in different atmospheres (nitrogen and air). More than one hundred semivolatile compounds have been identified by GC/MS, with special interest in brominated ones. Presence of HBr and brominated light hydrocarbons increased with temperature and in the presence of oxygen. Maximum formation of PAHs is observed at pyrolytic condition at the higher temperature. High levels of 2,4-, 2,6- and 2,4,6- bromophenols were found. The levels of polybrominated dibenzo-p-dioxins and furans have been detected in the ppm range. The most abundant isomers are 2,4,6,8-TeBDF in pyrolysis and 1,2,3,7,8-PeBDF in combustion. These results should be considered in the assessment of thermal treatment of materials containing brominated flame retardants.

Hazardous substances in indoor dust emitted from waste TV recycling facility

Various hazardous substances contained in waste TV sets might be released into environment via dust during recycling activities. Two brominated flame retardants (BFRs), polybrominated diphenyl ethers (PBDEs), and tetrabromobisphenol A (TBBPA), and five kinds of heavy metals (Cu, Pb, Cd, Cr, and Ni) were detected in indoor dust collected from two workshops (TV dismantling workshop and subsequent recycling workshop). PBDEs concentrations in dust from waste wires recycling line (722,000 ng/g) were the highest among the studied sites, followed by those in manual dismantling-sorting line (117,000 ng/g), whereas TBBPA concentrations were the highest in manual dismantling-sorting line (557 ng/g) and printed circuit board (PCB) recycling line (428 ng/g). For heavy metals, Cu and Pb were the most enriched metals in all dust samples. The highest concentration of Pb (22,900 mg/kg) was found in TV dismantling workshop-floor dust. Meanwhile, Cu was the predominant metal in dust from the PCB recycling line, especially in dust collected from electrostatic separation area (42,700 mg/kg). Occupational exposure assessment results showed that workers were the most exposed to BDE-209 among the four PBDE congeners (BDE-47, BDE-99, BDE-153, and BDE-209) in both workshops. The hazard quotient (HQ) indicated that noncancerous effects were unlikely for both BFRs and heavy metals (HQ < 1), and carcinogenic risks for Cd, Cr, and Ni (risk < 10(-6)) on workers in two workshops were relatively low.

Effect of copper on in vivo fate of BDE-209 in pumpkin

A 60-day growth chamber experiments were performed to investigate the effect of Cu stress on the uptake, translocation and metabolism of decabromodiphenyl ether (BDE-209) by pumpkin. A total of nine debrominated metabolites (de-PBDEs), two hydroxylated PBDEs (OH-PBDEs) and one methoxylated PBDEs (MeO-PBDEs) were detected in the tested plants. Concentrations of the total debrominated, hydroxylated or methoxylated metabolites generally followed the order of roots>stems>leaves, and de-PBDEs>OH-PBDEs>MeO-PBDEs. These results indicate that metabolism occurred preferentially in roots than in stems and leaves. The addition of moderate dosage of Cu (50mg/kg) resulted in increment in OH-PBDE concentrations in plant tissues, whereas higher concentrations of Cu could inhibit uptake and metabolism of BDE-209. No in vivo mineralization of BDE-209 was detected in the plants. These results provide valuable information about the behavior of BDE-209 in plant tissues under heavy metal exposure.

A review of environmental fate, body burdens, and human health risk assessment of PCDD/Fs at two typical electronic waste recycling sites in China

This paper reviews the levels of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in different environmental media, human body burdens and health risk assessment results at e-waste recycling sites in China. To provide an indication of the seriousness of the pollution levels in the e-waste recycling sites in China, the data are compared with guidelines and available existing data for other areas. The comparison clearly shows that PCDD/Fs derived from the recycling processes lead to serious pollution in different environmental compartments (such as air, soil, sediment, dust and biota) and heavy body burdens. Of all kinds of e-waste recycling operations, open burning of e-waste and acid leaching activities are identified as the major sources of PCDD/Fs. Deriving from the published data, the estimated total exposure doses via dietary intake, inhalation, soil/dust ingestion and dermal contact are calculated for adults, children and breast-fed infants living in two major e-waste processing locations in China. The values ranged from 5.59 to 105.16 pg WHO-TEQ/kg bw/day, exceeding the tolerable daily intakes recommended by the WHO (1-4 pg WHO-TEQ/kg bw/day). Dietary intake is the most important exposure route for infants, children and adults living in these sites, contributing 60-99% of the total intakes. Inhalation is the second major exposure route, accounted for 12-30% of the total exposure doses of children and adults. In order to protect the environment and human health, there is an urgent need to control and monitor the informal e-waste recycling operations. Knowledge gaps, such as comprehensive dietary exposure data, epidemiological and clinical studies, body burdens of infants and children, and kinetics about PCDD/Fs partitions among different human tissues should be addressed.

A novel dismantling process of waste printed circuit boards using water-soluble ionic liquid

Recycling processes for waste printed circuit boards (WPCBs) have been well established in terms of scientific research and field pilots. However, current dismantling procedures for WPCBs have restricted the recycling process, due to their low efficiency and negative impacts on environmental and human health. This work aimed to seek an environmental-friendly dismantling process through heating with water-soluble ionic liquid to separate electronic components and tin solder from two main types of WPCBs-cathode ray tubes and computer mainframes. The work systematically investigates the influence factors, heating mechanism, and optimal parameters for opening solder connections on WPCBs during the dismantling process, and addresses its environmental performance and economic assessment. The results obtained demonstrate that the optimal temperature, retention time, and turbulence resulting from impeller rotation during the dismantling process, were 250 °C, 12 min, and 45 rpm, respectively. Nearly 90% of the electronic components were separated from the WPCBs under the optimal experimental conditions. This novel process offers the possibility of large industrial-scale operations for separating electronic components and recovering tin solder, and for a more efficient and environmentally sound process for WPCBs recycling.

Environmental and human exposure to soil chlorinated and brominated polycyclic aromatic hydrocarbons in an urbanized region

Nine chlorinated and brominated polycyclic aromatic hydrocarbons (Cl/BrPAHs) and five parent polycyclic aromatic hydrocarbons (PAHs) were measured in urban surface soil and fly ash samples collected from Shenzhen, south China in winter 2010. The concentrations of total Cl/BrPAHs and PAHs in soil ranged from below the reporting limit to 142 ng/g and from 4.34 to 158 µg/g, respectively, and in fly ash they ranged from 17.7 to 19.5 ng/g and 26.1 to 28.3 µg/g, respectively. Concentrations of Cl/BrPAHs and parent PAHs were not significantly correlated with each other in soil or in fly ash, suggesting that Cl/BrPAHs were formed mainly by mechanisms other than direct halogenation of parent PAHs. Estimated mass inventories of 2-BrFlu varied from 68.1 kg in commercial land to 669 kg in countryside land, the highest among all Cl/BrPAHs. Loss fluxes via soil erosion accounted for only small proportions of total soil mass inventories of Cl/BrPAHs. Average daily human intake via soil ingestion decreased with increasing age, with 2-BrFlu as the main contributor. Children of 0 to 8 years old were the most sensitive subgroup (13.7 pg/kg body wt/d for total Cl/BrPAHs), and females were more sensitive than males in the same age group. The mean dioxin-like toxic equivalency quotient (TEQ) concentration of total Cl/BrPAHs (0.008 ng-TEQ/g) was lower in soil than in fly ash (0.06 ng-TEQ/g). Conversely, the mean TEQ concentration of total parent PAHs (2.23 ng-TEQ/g) was higher in soil than in fly ash.