Thermal treatment of sewage sludge in Germany: A review

Multiscale experimental insights into vacuum drying of sludge for enhanced energy efficiency and emission control

This study provides a comprehensive analysis of the vacuum drying process for sludge drying, with a focus on optimizing energy efficiency and emission control. The study used both lab-scale static and pilot-scale vacuum drying systems to test various parameters like vacuum levels, heat source temperatures, and sludge thicknesses. The results indicated that optimal drying conditions were achieved at a vacuum level of -0.06 MPa, a heat temperature of 140 °C, and a sludge thickness of 3.4 mm, where the drying rate reaches 0.13278 g·g-1·min-1. The study underscores the significant influence of vacuum level, temperature, and sludge thickness on drying rates. The Page model was used to analyze drying kinetics, elucidating how changes in these parameters affect drying characteristics. Furthermore, the study also examined the pollutant emissions and energy efficiency at the pilot scale. It found that high vacuum environments could efficiently dry sludge using low-temperature heat source, leading to average energy consumption per unit evaporation of 3020.29 kJ/kg, which is lower compared to traditional methods. By harnessing low-grade industrial waste heat, this can be further reduced to 875.76 kJ/kg. This study offers valuable insights for sustainable sludge management systems, highlighting the environmental and economic benefits of vacuum drying technology. The detailed experimental approach and thorough analysis make a significant contribution to the field of the sludge drying.

Characteristics of nutrients and heavy metals release from sewage sludge biochar produced by industrial-scale pyrolysis in the aquatic environment and its potential as a slow-release fertilizer and adsorbent

To assess the application potential of sewage sludge biochar produced by industrial-scale pyrolysis (ISB), the release characteristics of nutrients (NH4+, PO43-, K, Ca, Mg and Fe) and heavy metals (Mn, Cu, Zn, Pb, Ni and Cr) were investigated. Their release amounts increased with decreasing initial pH and increasing solid-liquid ratios (RS-L) and temperature. The release types of NH4+, K, Mg, and Mn were diffusion/dissolution, while those of Cu, Zn, Pb, Ni, and Cr were diffusion/resorption. The release types of PO43- and Ca varied with initial pH and RS-L, respectively. The chemical actions played dominant roles in their release, while particle surface diffusion and liquid film diffusion determined the rates of diffusion and resorption phases, respectively. The release of NH4+, PO43-, K, Ca, Mg, Mn and Zn was a non-interfering, spontaneous (except PO43-), endothermic, and elevated randomness process. The release efficiency of NH4+, PO43- and K met the Chinese standard for slow-release fertilizers, while the total risk of ISB was low. The eutrophication and potential ecological risks of ISB were acceptable when the dose was less than 3 g L-1 and the initial pH was no lower than 3. In conclusion, ISB had potential as a slow-release fertilizer and adsorbent.

Sewage sludge management and enhanced energy recovery using anaerobic digestion: an insight

Sewage sludge (SS) is a potential source of bioenergy, yet its management is a global concern. Anaerobic digestion (AD) is applied to effectively valorize SS by reclaiming energy in the form of methane. However, the complex floc structure of SS hinders hydrolysis during AD process, thus resulting in lower process efficiency. To overcome the rate-limiting hydrolysis, various pre-treatment methods have been developed to enhance AD efficiency. This review aims to provide insights into recent advancements in pre-treatment technologies, including mechanical, chemical, thermal, and biological methods. Each technology was critically evaluated and compared, and its relative worth was summarized based on full-scale applicability, along with economic benefits, AD performance improvements, and impact on digested sludge. The paper illuminates the readers about existing research gaps, and the future research needed for successful implementation of these approaches at full scale.

Modelling and techno-economic assessment of possible pathways from sewage sludge to green energy in India

Efficient domestic wastewater management is essential for mitigating the impact of wastewater on human health and the environment. Wastewater management with conventional technologies generates sewage sludge. The present study considered a modelling approach to evaluate various processing pathways to produce energy from the sewage sludge. Anaerobic digestion, gasification, pyrolysis, and hydrothermal liquefaction are analysed in terms of their energy generation potentials with the Aspen Plus software. A techno-economic assessment is performed to assess the economic viability of each pathway. It reveals that gasification appears as the most promising method to produce electricity, with 0.76 kWh/kgdrysludge, followed by anaerobic digestion (0.53 kWh/kgdrysludge), pyrolysis (0.34 kWh/kgdrysludge), and hydrothermal liquefaction (0.13 kWh/kgdrysludge). In contrast, the techno-economic analysis underscores the viability of anaerobic digestion with levelized cost of electricity as 0.02 $/kWh followed by gasification (0.11 $/kWh), pyrolysis (0.14 $/kWh), and hydrothermal liquefaction (2.21 $/kWh). At the same time, if the products or electricity from the processing unit is sold, equivalent results prevail. The present study is a comprehensive assessment of sludge management for researchers and policymakers. The result of the study can also assist policymakers and industry stakeholders in deciding on alternative options for energy recovery and revenue generation from sewage sludge.

Guidelines for efficient nitrogen preservation in sewage sludge-based fertilizers

This study explores sustainable methods to mitigate nitrogen (N) loss in agriculture amid rising food demands and limited arable land. It examines sewage sludge (SS) as an alternative to synthetic N fertilizers. SS is rich in nitrogen (4.21 ± 0.42 %) and phosphorus (3.60 ± 0.72 %), making it suitable for nutrient recovery and soil enhancement. Unfavorable sludge management methods result in the loss of 950,000 tons of nitrogen, meeting almost 10 % of the EU's nitrogen fertilization demand. This research evaluates SS treatment methods, including chemical conversion, thermal treatment, and biological composting, focusing on nitrogen conservation efficiency. Results show nitrogen loss during hydrolysis is minimized at pH 4 to 8 but increases significantly as ammonia (NH3) at pH 9 to 11, ranging from 4.2 % to 9 %. Neutralizing the hydrolysate is crucial; using solid KOH resulted in 13.5 % nitrogen loss, 11 times more than using slightly alkaline ash (1.22 %). Adding ash during drying reduced nitrogen emissions by 30 % compared to traditional drying at 105 °C. Improving the C/N ratio with food residues reduced nitrogen losses by 46.3 % during composting. These findings highlight the importance of pH control in chemical processes and temperature regulation in thermal treatments. Adding residues from other processes, such as biomass combustion waste, enhances SS processing conditions. Understanding nitrogen retention mechanisms is crucial for the environmental sustainability of SS usage. Efficient nitrogen retention strategies improve the fertilization value of SS and reduce its environmental footprint by lowering greenhouse gas emissions, particularly ammonia. Reducing nitrogen loss during SS treatment significantly lowers ammonia emissions, a major contributor to greenhouse gas emissions. These results help determine optimal methods for managing and processing SS to minimize emissions and increase agricultural usability.

Feasibility of sludge deep dewaterability improvement for incineration disposal by combined conditioning of freeze-thaw and sawdust

Sludge incineration is the main strategy for sludge reduction in China. The combined conditioning of lime and chemical agents has been proven to achieve sludge dewatering by disrupting the extracellular polymeric substances (EPS) of sludge and reducing its compressibility. However, when incineration is the intended disposal purpose, this method poses challenges such as incomplete combustion, equipment corrosion, secondary pollution, and decreased calorific value of sludge cake. In contrast, freeze-thaw conditioning, coupled with sawdust as a high-calorific-value bio-waste, emerges as an efficient and clean alternative. The research investigates the synergistic effects of freeze-thaw and sawdust co-conditioning on various sludge properties, including dewaterability, compressibility, consolidation, permeability, microscopicity, and calorific value. The study reveals that the combined conditioning significantly reduces water content and compressibility while increasing void ratio, consolidation, permeability, and enhancing the calorific value of the sludge cake. Specifically, sludge cake conditioned with 60% dried solids (DS) sawdust and freeze-thaw achieved a water content (Wc) of 49.07% and a calorific value of 1422.3 kcal/kg, meeting standards for self-sustained incineration. With heat recovery, the combined conditioning generates an economic revenue of 25.1 $/t DS after deducting costs, thereby reducing the overall cost of sludge reduction treatment. This research offers a clean and practical solution for sludge incineration and reduction, demonstrating great economic value and application potential.

The state of the art in biosolids gasification

Biosolids is a by-product of wastewater treatment that needs to be further processed. Traditional biosolids treatment and disposal technologies are inefficient under the current demanding standards. Thermochemical conversion technologies have been employed for biosolids management, with gasification being the most promising due to the production of syngas, a gaseous product that may be used for the production of energy or high-added-value substances through reforming reactions. Gasification is a complex thermochemical process; its performance and yield are strongly affected by the type of feedstock, but also by the system configuration and process conditions. Gasification usually takes place at temperatures between 700 and 1,200 °C, but it may also occur at lower temperatures (above 375 °C: supercritical water gasification) or at higher temperatures (above 3,000 °C: plasma gasification). The present review briefly presents the biosolids management practices, focusing on the gasification process and syngas treatment, while the state of the art in biosolids gasification is critically presented and discussed. A number of types of gasifiers (more frequently fluidized bed, but also fixed bed, rotary kiln, downdraft, etc.), gasifying agents, and operational conditions have been used for biosolids gasification. The key results of the study regarding biosolids gasification are: (i) the increase of temperature and equivalence ratio enhances the gasification performance, resulting in high syngas yield and quality, high cold gas efficiency, and low tar and char production; (ii) the calorific value of the obtained syngas tends to decrease with the increase of equivalence ratio; and (iii) the use of catalysts has been proven to substantially improve the gasification performance, compared to non-catalytic gasification. The proper selection of technical parameters determines the effectiveness of biosolids gasification, which is considered as a promising technology for the energy recovery from biosolids, so to upgrade wastewater treatment and improve environmental quality.

A novel approach for sludge deep-dewatering via flowing-out enhancement but not relying on cell lysis and bound water release

Effective deep-dewatering is crucial for wastewater sludge management. Currently, the dominant methods focus on promoting cell lysis to release intracellular water, but these techniques often lead to secondary pollution and require stringent conditions, limiting their practical use. This study explores an innovative method using a commercially available complex quaternary ammonium salt surfactant, known as G-agent. This agent remarkably reduces the sludge water content from 98.6 % to 56.8 % with a low dosage (50 mg/g DS) and under neutral pH conditions. This approach surpasses Fenton oxidation in terms of dewatering efficiency and avoids the necessity for cell lysis and bound water release, thereby reducing the risk of secondary pollution in the filtrate, including heavy metals, nitrogen, phosphorus, and other contaminants. The G-agent plays a significant role in destabilizing flocs and enhancing flocculation during the conditioning and initial dewatering stages, effectively reducing the solid-liquid interfacial affinity of the sludge. In the compression filtration stage, the agent's solidification effect is crucial in forming a robust skeleton that improves pore connectivity within the filter cake, leading to increased water permeability, drainage performance and water flow-out efficiency. This facilitates deep dewatering of sludge without cell lysis. The study reveals that the G-agent primarily improves water flow-out efficiency rather than water flowability, indicating that cell lysis and bound water release are not indispensable prerequisites for sludge deep-dewatering. Furthermore, it presents an encouraging prospect for overcoming the limitations associated with conventional sludge deep-dewatering processes.

Human and ecotoxicological risk assessment of heavy metals in polymer post treatment sludge from Barekese Drinking Water Treatment Plant, Kumasi

The disposal of polymer post-treatment sludge (PTS) from Barekese Water Treatment Plants (WTPs) as organic fertilizer and aquatic feed is a common practice in Ghana, necessitating a thorough evaluation of its ecological and human health risks. This study aims to assess the suitability of PTS samples for soil amendment and fish feed, scrutinizing potential hazards to consumer health and soil. PTS samples were collected from five distinct lateral sections of three clariflocculator tanks. Potentially toxic metals such as Cd, Zn, Pb, Cu, Ni, and Cr were determined using a flame atomic absorption spectrophotometer. The mean concentration of 7.82 ± 2.43, 0.31 ± 0.021, and 0.78 ± 0.042 mg/kg for Mn, Zn, and Pb respectively. The concentrations of Ni, Cr, and Cd were below their detection limits (BDL) in all PTS samples. Upon detailed exposure assessment, ingestion emerged as the primary exposure route for both adults and children, with non-cancer risks (NCR) determined to be below 1 for both age groups. Additionally, an exploration of potential cancer risks (CR) associated with heavy metal exposure in the PTS samples revealed values below the tolerable intake levels ranging from 10-4 to 10-6 for both adults and children (10-8 and 10-9, respectively). This study also employs various ecological indices, such as Nemerow's synthetic pollution index (PN), single factor pollution index (PI), geo-accumulation index (Igeo), contamination factor (CF), potential ecological risk index (PERI), pollution load index (PLI), polymetallic contaminant index (IPD), and ecological risk index (ERI). These indices consistently highlight a low contamination status and ecological sensitivity. Consequently, the study indicates that the presence of metals in the PTS samples does not pose a significant threat to the surrounding environment and human health. Furthermore, this research underscores the inadequacy of relying solely on regulatory limit values in assessing the health risks of waste materials. Such comprehensive assessments are crucial for safeguarding aquatic and human populations.

Utilization of microbial fuel cells as a dual approach for landfill leachate treatment and power production: a review

Landfill leachate, which is a complicated organic sewage water, presents substantial dangers to human health and the environment if not properly handled. Electrochemical technology has arisen as a promising strategy for effectively mitigating contaminants in landfill leachate. In this comprehensive review, we explore various theoretical and practical aspects of methods for treating landfill leachate. This exploration includes examining their performance, mechanisms, applications, associated challenges, existing issues, and potential strategies for enhancement, particularly in terms of cost-effectiveness. In addition, this critique provides a comparative investigation between these treatment approaches and the utilization of diverse kinds of microbial fuel cells (MFCs) in terms of their effectiveness in treating landfill leachate and generating power. The examination of these technologies also extends to their use in diverse global contexts, providing insights into operational parameters and regional variations. This extensive assessment serves the primary goal of assisting researchers in understanding the optimal methods for treating landfill leachate and comparing them to different types of MFCs. It offers a valuable resource for the large-scale design and implementation of processes that ensure both the safe treatment of landfill leachate and the generation of electricity. The review not only provides an overview of the current state of landfill leachate treatment but also identifies key challenges and sets the stage for future research directions, ultimately contributing to more sustainable and effective solutions in the management of this critical environmental issue.

Comparative study of different sewage sludge incineration treatments based on environmental and economic life cycle assessment

Incineration is one of the most widely used treatments in the field of sewage sludge disposal. However, the choice of sewage sludge incineration process is still controversial. In this study, the comparative life cycle assessment of sewage sludge incineration processes, including the mono-incineration, co-incineration in coal-fired power plants and co-incineration in municipal solid waste (MSW) incineration plants, was carried out from the perspective of environment, carbon footprint and economy. The environmental assessment results show that terrestrial ecotoxicity, freshwater ecotoxicity, marine ecotoxicity, human carcinogenic toxicity and human non-carcinogenic toxicity are the most significant environmental impacts. And the environmental performance of co-incineration in coal-fired power plants is the best. Moreover, the environmental impact is most sensitive to the dehydrant, electricity and fly ash chelating agent. Co-incineration in MSW incineration plants has the lowest carbon emissions, with only 70.50% and 82% of the carbon emissions from mono-incineration and co-incineration in coal-fired power plants, respectively. Furthermore, sewage sludge mono-incineration has the highest disposal costs because of the higher depreciation and solid waste disposal costs. The comprehensive evaluation results reveal that the optimization should focus on the selection of dehydrant and fly ash chelating agent, as well as the improvement of the equipment efficiency.

Impact of temperature and residence time on sewage sludge pyrolysis for combined carbon sequestration and energy production

Environmental challenges related to sewage sludge call for urgent sustainable management of this resource. Sludge pyrolysis might be considered as a sustainable technology and is anticipated to support measures for mitigating climate change through carbon sequestration. The end products of the process have various applications, including the agricultural utilization of biochar, as well as the energy exploitation of bio-oil and syngas. In this research, sewage sludge was pyrolyzed at 500 °C, 600 °C, 750 °C, and 850 °C. At each temperature, pyrolysis was explored at 1hr, 2hrs, and 3hrs residence times. The ratio (H/Corg)at was tapped to imply organic carbon stability and carbon sequestration potential. Optimum operating conditions were achieved at 750 °C and 2hrs residence time. Produced biochar had (H/Corg)at ratio of 0.54, while nutrients' contents based on dry weight were 3.99%, 3.2%, and 0.6% for total nitrogen (TN), total phosphorus (TP), and total potassium (TK), respectively. Electrical conductivity of biochar was lesser than the feed sludge. Heavy metals in biochar aligned with the recommended values of the International Biochar Initiative. Heat content of condensable and non-condensable volatiles was sufficient to maintain the temperature of the furnace provided that PYREG process is considered. However, additional energy source is demanded for sludge drying.

Synergistic consideration of co-treatment of sewage sludge, low-rank coal, and straw for sustainable resource utilization and enhanced energy efficiency: a review

This article provides a comprehensive exploration of the imperative necessity for coupling the utilization of low-rank coal, sewage sludge, and straw. It studies the challenges and limitations of individual utilization methods, addressing the unique hurdles associated with feedstocks. It focused on achieving integrated and sustainable resource management, emphasizing efficient resource utilization, waste minimization, and environmental impact reduction. The investigation extends to the intricate details of reaction processes in co-processing, with a specific emphasis on the drying of raw materials to enhance combustion characteristics. The molding and preparation of feedstock are dissected, encompassing raw material selection, mixing, and the crucial addition of additives and binders. The proportions and homogenization of these feedstocks are intricately examined for uniformity and effectiveness. Furthermore, it presents theoretical approaches for investigating the co-combustion of these diverse feedstocks, contributing a solid foundation for future studies in this dynamic field. The findings presented in it offer valuable insights for researchers, practitioners, and policymakers seeking sustainable solutions in the co-disposal technology of these feedstocks. Therefore, it provides a holistic understanding of the challenges and opportunities in coupling the utilization of these selected feedstocks. By addressing individual limitations and emphasizing integrated resource management, the article establishes the groundwork for sustainable and efficient co-processing practices. The exploration of reaction processes gives a comprehensive framework for future research and application in the field of co-combustion technology. The insights gleaned from this study contribute significantly to advancing knowledge in the sustainable utilization of diverse feedstocks, guiding efforts towards environmentally responsible and resource-efficient practices.

Drying characteristics of sewage sludge pre-conditioned by CaO and sawdust under low-temperature drying conditions

Heat pump drying is a low-carbon method of sludge drying. The operating temperature of a heat pump is generally not more than 70℃. To improve the drying efficiency of heat pump dryers, the effects of air parameters and additives on sludge drying characteristics at low temperatures were studied. The sludge drying experiments were conducted at an air temperature 50-70℃ and an air velocity of 0.5-1.7 m/s. The experimental results showed that the increase of air temperature, velocity and the addition ratio of additives can accelerate the sludge drying process. The average and maximum drying rates of sludge pre-conditioned by CaO and sawdust increased by 14.23% and 25.71%, respectively, compared with those of pure sludge. The two-way analysis of variance (ANOVA) revealed that the influence of air temperature on the sludge drying was higher than that of air velocity. Five reference models were fitted by the drying experiment data. The Page model has the highest R2, so it is the most suitable model to predict the drying time of sludge at low temperatures.

Occurrence, spatiotemporal trends, fate, and treatment technologies for microplastics and organic contaminants in biosolids: A review

This review provides a comprehensive overview of the occurrence, fate, treatment and multi-criteria analysis of microplastics (MPs) and organic contaminants (OCs) in biosolids. A meta-analysis was complementarily analysed through the literature to map out the occurrence and fate of MPs and 10 different groups of OCs. The data demonstrate that MPs (54.7% occurrence rate) and linear alkylbenzene sulfonate surfactants (44.2% occurrence rate) account for the highest prevalence of contaminants in biosolids. In turn, dioxin, polychlorinated biphenyls (PCBs) and phosphorus flame retardants (PFRs) have the lowest rates (<0.01%). The occurrence of several OCs (e.g., dioxin, per- and polyfluoroalkyl substances, polycyclic aromatic hydrocarbons, pharmaceutical and personal care products, ultraviolet filters, phosphate flame retardants) in Europe appear at higher rates than in Asia and the Americas. However, MP concentrations in biosolids from Australia are reported to be 10 times higher than in America and Europe, which required more measurement data for in-depth analysis. Amongst the OC groups, brominated flame retardants exhibited exceptional sorption to biosolids with partitioning coefficients (log Kd) higher than 4. To remove these contaminants from biosolids, a wide range of technologies have been developed. Our multicriteria analysis shows that anaerobic digestion is the most mature and practical. Thermal treatment is a viable option; however, it still requires additional improvements in infrastructure, legislation, and public acceptance.

New multi-source waste co-incineration and clustering park operating model for small- and medium-sized city: A case study in China

With improvements in urban waste management to promote sustainable development, an increasing number of waste types need to be sorted and treated separately. Due to the relatively low amount of waste generated in small- and medium-sized cities, separate treatment facilities for each waste type lack scale, waste is treated at a high cost and low efficiency. Therefore, industrial symbiosis principles are suggested to be used to guide collaborative waste treatment system of multi-source solid wastes, and co-incineration is the most commonly used technology. Most existing studies have focused on co-incineration of one certain waste type (such as sludge or medical waste) with municipal solid waste (MSW), but the systematic design and the comprehensive benefits on a whole city and park level have not been widely studied. Taking the actual operation of a multi-source waste co-incineration park in south-central China as an example, this study conducted a detailed analysis of the waste-energy-water metabolism process of MSW, sludge, food waste, and medical waste co-incineration. The environmental and economic benefits were evaluated and compared with the single decentralized waste treatment mode. The results showed that the multi-source waste co-incineration and clustering park operating model was comprehensively superior to the single treatment mode, greenhouse gases and human toxicity indicators were decreased by 11.87% and 295.74%, respectively, and the internal rate of return of the project was increased by 29.35%. This mainly benefits from the synergy of technical system and the economies of scale. Finally, this research proposed policy suggestions from systematic planning and design, technical route selection, and an innovative management mode in view of the potential challenges.

A Review of Automation and Sensors: Parameter Control of Thermal Treatments for Electrical Power Generation

This review delves into the critical role of automation and sensor technologies in optimizing parameters for thermal treatments within electrical power generation. The demand for efficient and sustainable power generation has led to a significant reliance on thermal treatments in power plants. However, ensuring precise control over these treatments remains challenging, necessitating the integration of advanced automation and sensor systems. This paper evaluates the pivotal aspects of automation, emphasizing its capacity to streamline operations, enhance safety, and optimize energy efficiency in thermal treatment processes. Additionally, it highlights the indispensable role of sensors in monitoring and regulating crucial parameters, such as temperature, pressure, and flow rates. These sensors enable real-time data acquisition, facilitating immediate adjustments to maintain optimal operating conditions and prevent system failures. It explores the recent technological advancements, including machine learning algorithms and IoT integration, which have revolutionized automation and sensor capabilities in thermal treatment control. Incorporating these innovations has significantly improved the precision and adaptability of control systems, resulting in heightened performance and reduced environmental impact. This review underscores the imperative nature of automation and sensor technologies in thermal treatments for electrical power generation, emphasizing their pivotal role in enhancing operational efficiency, ensuring reliability, and advancing sustainability in power generation processes.

Machine learning for municipal sludge recycling by thermochemical conversion towards sustainability

The sustainable disposal of high-moisture municipal sludge (MS) has received increasing attention. Thermochemical conversion technologies can be used to recycle MS into liquid/gas bio-fuel and value-added solid products. In this review, we compared energy recovery potential of common thermochemical technologies (i.e., incineration, pyrolysis, hydrothermal conversion) for MS disposal via statistical methods, which indicated that hydrothermal conversion had a great potential in achieving energy recovery from MS. The application of machine learning (ML) in MS recycling was discussed to decipher complex relationships among MS components, process parameters and physicochemical reactions. Comprehensive ML models should be developed considering successive reaction processes of thermochemical conversion in future studies. Furthermore, challenges and prospects were proposed to improve effectiveness of ML for energizing thermochemical conversion of MS regarding data collection and preprocessing, model optimization and interpretability. This review sheds light on mechanism exploration of MS thermochemical recycling by ML, and provide practical guidance for MS recycling.

Integral evaluation of effective conversion of sewage sludge from WWTP into highly porous activated carbon

Urban sewage sludge (SL) is a major concern due to the number of environmental problems it causes. Its application for different purposes is strictly regulated, limiting the possibilities of recycling and reusing this material. Thus, in this work, a complete study of a simple method to convert SL into activated carbon (AC) was carried out. The comprehensive study involves an evaluation of the main process parameters, such as the activating agent (AA) content (25 %, 33 %, 50 %), using the lowest amount of AA as novelty, different pyrolysis temperatures (600 and 800 °C), and purification conditions (6 M HCl:AC ratio, v:w). Under controlled and optimised conditions and through a single combined activation and pyrolysis step followed by acid purification, ACs with well-developed porosity can be obtained. Surface area values of around 870 m2/g and over 60 % carbon content were achieved, demonstrating that the prepared ACs could have applications in a wide variety of fields as high-value products. As an innovative aspect in this research, the gases streams and liquid effluents generated during the global process were analysed, achieving elimination of over 63 % of the concentration of the chemical elements contained in the SL during the chemical purification stage. Finally, mass, energy, and economic balances were carried out to estimate the production cost of AC derived from SL (<€ 8/kg AC).

Assessing emerging and priority micropollutants in sewage sludge: environmental insights and analytical approaches

The application of sewage sludge (SS) in agriculture, as an alternative to manufactured fertilizers, is current practice worldwide. However, as wastewater is collected from households, industries, and hospitals, the resulting sludge could contaminate land with creeping levels of pharmaceuticals, pesticides, heavy metals, polycyclic aromatic hydrocarbons, and microplastics, among others. Thus, the sustainable management of SS requires the development of selective methods for the identification and quantification of pollutants, preventing ecological and/or health risks. This study presents a thorough evaluation of emerging and priority micropollutants in SS, through the lens of environmental insights, by developing and implementing an integrated analytical approach. A quick, easy, cheap, effective, rugged, and safe (QuEChERS) extraction method, coupled with gas chromatography and liquid chromatography, was optimized for the determination of 42 organic compounds. These include organophosphorus pesticides, organochlorine pesticides, pyrethroid pesticides, organophosphate ester flame retardants, polybrominated diphenyl ethers, polychlorinated biphenyls, and polycyclic aromatic hydrocarbons. The optimization of the dispersive-solid phase for clean-up, combined with the optimization of chromatographic parameters, ensured improved sensitivity. Method validation included assessments for recovery, reproducibility, limit of detection (LOD), and limit of quantification (LOQ). Recoveries ranged from 59.5 to 117%, while LODs ranged from 0.00700 to 0.271 µg g-1. Application of the method to seven SS samples from Portuguese wastewater treatment plants revealed the presence of sixteen compounds, including persistent organic pollutants. The quantification of α-endosulfan, an organochlorine pesticide, was consistently observed in all samples, with concentrations ranging from 0.110 to 0.571 µg g-1. Furthermore, the study encompasses the analysis of agronomic parameters, as well as the mineral and metal content in SS samples. The study demonstrates that the levels of heavy metals comply with legal limits. By conducting a comprehensive investigation into the presence of micropollutants in SS, this study contributes to a deeper understanding of the environmental and sustainable implications associated with SS management.

Tracing COVID-19 drugs in the environment: Are we focusing on the right environmental compartment?

The Coronavirus Disease 2019 (COVID-19) pandemic led to over 770 million confirmed cases, straining public healthcare systems and necessitating extensive and prolonged use of synthetic chemical drugs around the globe for medical treatment and symptom relief. Concerns have arisen regarding the massive release of active pharmaceutical ingredients (APIs) and their metabolites into the environment, particularly through domestic sewage. While discussions surrounding this issue have primarily centered on their discharge into aquatic environments, particularly through treated effluent from municipal wastewater treatment plants (WWTPs), one often overlooked aspect is the terrestrial environment as a significant receptor of pharmaceutical-laden waste. This occurs through the disposal of sewage sludge, for instance, by applying biosolids to land or non-compliant disposal of sewage sludge, in addition to the routine disposal of expired and unused medications in municipal solid wastes. In this article, we surveyed sixteen approved pharmaceuticals for treating COVID-19 and bacterial co-infections, along with their primary metabolites. For this, we delved into their physiochemical properties, ecological toxicities, environmental persistence, and fate within municipal WWTPs. Emphasis was given on lipophilic substances with log Kow >3.0, which are more likely to be found in sewage sludge at significant factions (25.2%-75.0%) of their inputs in raw sewage and subsequently enter the terrestrial environment through land application of biosolids, e.g., 43% in the United States and as high as 96% in Ireland or non-compliant practices of sewage sludge disposal in developing communities, such as open dumping and land application without prior anaerobic digestion. The available evidence underscores the importance of adequately treating and disposing of sewage sludge before its final disposal or land application in an epidemic or pandemic scenario, as mismanaged sewage sludge could be a significant vector for releasing pharmaceutical compounds and their metabolites into the terrestrial environment.

Multicriteria analysis of sewage sludge-based biodiesel production

There is increasing attention on developing efficient processes including circular economy principles, and obtaining fuels from wastewater treatment feedstocks is among the most promising. As a wastewater treatment byproduct, sewage sludge is a source of lipids that can be converted to biodiesel in a transesterification process. Economic and environmental analysis have been applied to a 60 m3/h sewage sludge plant, exploring 32 process alternatives. Using solvent extraction from wet sewage sludge, the high cost associated with the drying step is skipped. The wet alternatives with low amounts of solvent and acid usage depicted higher performance compared to the dry ones. Incorporating additional extraction stages increases both the financial gains and environmental impacts. As a result, a multicriteria analysis is implemented to ascertain the optimum process based on different priorities. The case with 0.5:1 (v/v) of hexane to biomass ratio, 3-stage extractor, 60 min residence time and pH 4 was the optimum alternative in most criteria.

The effect of an acid catalyst on the hydrothermal carbonization of sewage sludge

This research is focused on the addition of a catalyst, sulphuric acid (VI), to sewage sludge, and its effect on solid and liquid products resulting from the hydrothermal carbonization process. Consequently, for hydrochars, proximate and ultimate analyses, higher heating value and specific surface area were determined. Additionally, Fourier-transform infrared spectrophotometric and thermogravimetric analyses were conducted. The heavy metal contents in the ash composition of hydrochars were identified by X-ray fluorescence spectrometry. It was confirmed that the catalyst addition changed the structure as well as the physical and chemical properties of hydrochars and their ashes. Regarding post-processing water, both pH value and conductivity were determined and the element composition, including heavy metals, was conducted by the inductively coupled plasma optical emission and mass spectrometry analyses. It was found that the addition of the catalyst caused a decrease in heavy metal contents and an increase of phosphorus compound in filtrates.

Fine particles removal of pyrolysis gasification flue gas from rural domestic waste: Laboratory research, molecular dynamics simulation, and applications

Chinese rural domestic waste has increased considerably with the modernization of agriculture and urbanization. Pyrolysis gasification is a common high-temperature waste treatment method. However, this method is usually accompanied by a large amount of particle emission. In this study, a rural domestic waste pyrolysis gasification station in Gansu Province, Northwest China, was selected for research. The particle emission characteristics of this station were analyzed, and the results showed that the original particle removal technologies were inefficient in fine particles. Hence, a new method of fine particle treatment, i.e., Cloud-Air-Purifying (CAP) technology, was explored herein. In CAP, fine particles grow in size via heterogeneous condensation in a supersaturated water vapor environment and are then collected efficiently using a supergravity field. A laboratory-scale pyrolysis gasifier and CAP equipment were built. Moreover, the CAP removal efficiency for particles generated from four typical rural domestic waste categories was studied. The results showed that CAP technology considerably increased the efficiency of fine particle removal. However, the removal efficiency for particles released owing to the incineration of wood was only ∼75%. This was because the tar substances formed during wood pyrolysis were attached to the surface of escaping particles, which led to a decrease in their hydrophilicity and particle condensation growth. To address this issue, the improvement in particle hydrophilicity using different surfactants was studied via molecular dynamic simulations. When the increase in water molecule adsorption, surface polarity, and the solid-liquid interaction energy for different surfactants were compared, alkylphenol ethoxylate (OP10) proved to be the most effective surfactant. Finally, the improved CAP technology combined with OP10 was applied to the on-site pyrolysis gasification flue gas treatment. Long term monitoring of the proposed technology revealed that particle removal efficiency remained >94%, exhibiting excellent fine particle removal. The successful application of the proposed technology demonstrates its potential for further application.

Study on the Effect of Hydrothermal Carbonization Parameters on Fuel Properties of Sewage Sludge Hydrochar

In the wake of economic and population growth, increased wastewater production poses a challenge related to sewage sludge treatment, which is problematic given its high moisture content, amount, and hazardous characteristics. This study focuses on the hydrothermal carbonization of sewage sludge to produce carbonous material-hydrochar, which may be an alternative to fossil fuels. The effect of process parameters, namely, temperature (180, 240, 300 °C) and duration time (30, 90, 180 min), on hydrochar properties (proximate and ultimate analysis, heating values) and process performance were studied. Obtained results indicate and confirm that hydrothermal carbonization, especially temperature increase, improves the fuel properties of carbonized sewage sludge. The highest low heating value was obtained for hydrochar derived at 300 °C in 180 min (~23 MJ × kg-1). The highest energy gain was noted for hydrochar derived at 240 °C in 180 min (~23%). As well as relatively high mass and energy yield in comparison to other hydrochars, these parameters are considered the most favorable for sewage sludge hydrothermal carbonization. However, high energy consumption (over 1300 kJ × g-1) suggests that more research on the process's economical efficacy is required.

Introducing hydrothermal carbonization to sewage sludge treatment systems-a way of improving energy recovery and economic performance?

Hydrothermal carbonization (HTC) can mitigate the disposal costs of sewage sludge in a wastewater treatment plant. This study analyzes the impact of integrating HTC with anaerobic digestion (AD) and combustion from a combined energy and economic performance perspective. Net energy balance and investment opportunity are investigated for a number of technical scenarios considering i) different combinations of the technologies: AD + HTC, AD + thermal dryer + combustion, and AD + HTC + combustion, ii) different options for HTC process water treatment: wet oxidation (WO) + AD, and direct return to AD, and iii) different products: heat-only, heat and electricity, hydrochar, and phosphorus. The results show trade-offs between investment cost, self-supplement of heat, and output electricity when WO is used. In AD + HTC, net heat output decreases compared to the reference plant, but avoided disposal costs and hydrochar revenue result in profitable investment when the process water is directly returned to the AD. Although HTC has a lower heat demand than the thermal dryer, replacing the thermal dryer with HTC is only possible when AD, HTC, and combustion are connected, or when WO covers HTC's heat demand. HTC may impair the electricity production because of the necessity for a high-temperature heat source, whereas the thermal dryer can utilize a low-temperature heat source. In conclusion, energy advantages of HTC in AD + HTC + combustion are insufficient to provide a promising investment opportunity due to high investment costs of HTC. The investment opportunity improves by co-combustion of hydrochar and external sludge.

Advances in sewage sludge application and treatment: Process integration of plasma pyrolysis and anaerobic digestion with the resource recovery

Sewage sludge (SS) is an environmental issue due to its high organic content and ability to release hazardous substances. Most of the treatments available are biological, thermal hydrolysis, mechanical (ultrasound, high pressure, and lysis), chemical with oxidation (mainly ozonation), and alkali pre-treatments. Other treatment methods include landfill, wet oxidation, composting, drying, stabilization, incineration, pyrolysis, carbonization, liquefaction, gasification, and torrefaction. Some of these SS disposal methods damage the ecosystem and underutilize the potential resource value of SS. These challenges must be overcome with an innovative technique for the improvement of SS's nutritional value, energy content, and usability. This review proposes plasma pyrolysis and anaerobic digestion (AD) as promising SS treatment technologies. Plasma pyrolysis pre-treats SS to make it digestible by AD bacteria and immobilizes the heavy metals. The addition of Char to the upstream AD process increases the quantity and quality of biogas produced while enhancing the nutrients in the digestate. These two processes are integrated at high temperatures, thus creating concerns about their energy demand. These challenges are offset by the generated energy that can run the treatment plant or be sold to the grid, generating additional cash. Plasma pyrolysis wastes can also be converted into biochar, organic fertilizer, or soil conditioner. These combined technologies' financial sustainability depends on the treatment facility's circumstances and location. Plasma pyrolysis and AD can treat SS sustainably and provide nutrients and resources. This paper explains the co-process treatment route's techno-economic prospects, challenges, and recommendations for the future application of SS valorization and resource recovery.

Microplastics in soils during the COVID-19 pandemic: Sources, migration and transformations, and remediation technologies

The COVID-19 pandemic has led to a notable upsurge of 5-10 % in global plastic production, which could have potential implications on the soil quality through increased microplastics (MPs) content. The elevated levels of MPs in the soil poses a significant threat to both the environment and human health, hence necessitating the remediation of MPs in the environment. Despite the significant attention given to MPs remediation in aqueous environments, less consideration has been given to MPs remediation in the soil. Consequently, this review highlights the major sources of MPs in the soil, their migration and transformation behaviors during the COVID-19 pandemic, and emphasizes the importance of utilizing remediation technologies such as phytoremediation, thermal treatment, microbial degradation, and photodegradation for MPs in the soil. Furthermore, this review provides a prospective outlook on potential future remediation methods for MPs in the soil. Although the COVID-19 pandemic is nearing its end, the long-term impact of MPs on the soil remains, making this review a valuable reference for the remediation of MPs in the post-pandemic soil.

Ash Transformation during Fixed-Bed Co-combustion of Sewage Sludge and Agricultural Residues with a Focus on Phosphorus

This work investigates the ash transformation during fixed-bed co-combustion of sewage sludge mixtures with the agricultural residues wheat straw and sunflower husks, focusing on the fate of phosphorus (P) in the resulting ash fractions. The study aims to determine suitable process parameters for fixed-bed combustion of fuels previously investigated in single-pellet experiments. The pure fuels and fuel mixtures were combusted in a 20 kW_th residential pellet burner while monitoring the flue gas composition, temperature, and particulate matter formation. Subsequently, the different ash fractions were collected and characterized by CHN, SEM/EDS, and XRD analysis. The results showed that co-combustion of sewage sludge and agricultural residues reduced the formation of particulate matter as well as the formation of slag. Co-combustion of sewage sludge with either agricultural residue resulted in a change in phosphate speciation, displaying higher shares of Ca and lower shares of Fe and Al in the formed orthophosphates as well as amorphous phases containing higher shares of K. The formation of K-bearing phosphates was hindered by the spatial association of P with Ca and Fe in the sewage sludge, the incorporation of available K in K-Al silicates, and the depletion of K in the P-rich melt phase. Compared to mono-combustion, co-combustion experiments showed the potential for improving the combustion performance and reducing the risk of slag formation. The outcome suggests that co-combustion is a feasible path to integrate waste streams in fixed-bed energy conversion with simultaneous formation of phosphates enabling P recovery.

Co-pyrolysis technology for enhancing the functionality of sewage sludge biochar and immobilizing heavy metals

Sewage sludge (SS) is a frequent and challenging issue for countries with big populations, due to its massive output, significant hazard potential, and challenging resource utilization. Pyrolysis can simultaneously realize the reduction, harmlessness and recycling of SS. Co-pyrolysis offers a wide range of potential in terms of increasing product quality and immobilizing heavy metals (HMs), thanks to its capacity to use additives to address the mismatch between SS characteristics and pyrolysis. High-value utilization potential of SS biochar is the key to evaluating the advancement of treatment technology. A further requirement for using biochar resources is the immobilization and bioavailability reduction of HMs. Due to the catalytic and synergistic effects in the co-pyrolysis process, co-pyrolysis SS biochar exhibits enhanced functionality and has been applied in soil improvement, pollutant adsorption and catalytic reactions. This review focuses on the research progress of different additives in improving the functionality of biochar and influencing the behavior of HMs. The key limitation and challenges in SS co-pyrolysis are then discussed. Future research prospects are detailed from seven perspectives, including pyrolysis process optimization, co-pyrolysis additive selection, catalytic mechanism research of process and product, biochar performance improvement and application field expansion, cooperative immobilization of HMs, and life cycle assessment. This review will offer recommendations and direction for future research paths, while also assist pertinent researchers in swiftly understanding the current state of SS pyrolysis research field.

Hydrothermal synthesis of sewage sludge biochar for activation of persulfate for antibiotic removal: Efficiency, stability and mechanism

The use of biochar materials as catalysts to activate persulfate (PS) for the degradation of antibiotics has attracted much attention. In this study, a carbonaceous material (Cu/Zn-SBC) was prepared from sewage sludge by hydrothermal modification. The efficiency of PS activation by Cu/Zn-SBC was investigated using tetracycline (TC) as the model antibiotic. In the Cu/Zn-SBC + PS system, the TC removal rate reached 90.13% at 10 min and exceeded 99% within 4 h. This not only met the requirement of removing large amounts of pollutants in a short time but also achieved the complete removal of pollutants in the subsequent time. Additionally, the Cu/Zn-SBC + PS system was found to be dominated by radical and nonradical pathways. Cu, hydroxyl and carboxyl groups on the surface of Cu/Zn-SBC promoted the production of free radicals and non-free radicals. Under several changes in reaction conditions and water environment factors, the TC removal rate remained above 85% within 10 min. Furthermore, the removal rate of TC was still 85.79% when Cu/Zn-SBC combined with PS was reused twice and 77.14% when reused four times. This study provides an ideal solution for the treatment of sewage sludge, and offers a stable and efficient material for removing antibiotics from wastewater.

Fifty years of sewage sludge management research: Mapping researchers' motivations and concerns

Sewage sludge management is torn between a desire for pollution prevention and reuse of a valuable resource. Reconciling these interests in sustainable management is a challenge for researchers. This study focuses on how research on sewage sludge management practices has evolved and scrutinizes how this research is interlinked with concerns and societal issues such as contaminants, economic efficiency, and legislation. Based on published academic papers on sewage sludge management between 1971 and 2019, this study found four trends in research focused on sewage sludge management: a decreasing interest in disposal (landfilling and sea dumping), a dominant interest in land application, a growing interest in sewage sludge as product, and a stable interest in energy recovery. Research on disposal focuses on increasing sludge volumes, legislative changes, and economic challenges with an interest in waste co-treatment. Research on land application concerns nutrient use and contaminants, mainly heavy metals. Research on sewage sludge as a product focuses on the extraction of certain resources and less on use of sewage sludge specifically. Research on energy recovery of sewage sludge focuses on volume reduction rather than contaminants. Two-thirds of the papers are detailed studies aiming to improve single technologies and assessing single risks or benefits. As management of sewage sludge is multifaceted, the narrow focus resulting from detailed studies promotes some concerns while excluding others. Therefore, this study highlights potential gaps such as the combination of nutrient use and disposal and energy recovery and nutrient use.

Recycling of municipal sewage sludge incineration fly ash based on (NH4) 2SO4 roasting-acid leaching and filling PP matrix process

Sludge incineration is one of the most efficient sludge treatment methods. The fly ash produced by incineration must be handled further since it has a significant number of heavy metals. In this study, the chemical composition of sewage sludge incineration fly ash (SSA) generated from Zhejiang in various months was identified by XRD, X-ray fluorescence spectrometer (XRF), and SEM analyzes. The SSA were treated by a (NH₄)₂SO₄ roasting-acid leaching process to determine its effect on the elimination performance of heavy metals. The SSA content on the mechanical properties and heavy metal leaching of modified SSA-filled PP composite were also studied. Results show (NH₄)₂SO₄ roasting-acid leaching process has a good effect of eliminating heavy metals, with the highest leaching of Zn of 86.4%. The presence of sodium stearate modifier increases activation index of SSA and then improves the compatibility of SSA particles in PP, resulting for the composites have relatively excellent mechanical properties. For the toxicity characteristic leaching procedure (TCLP) test, modified SSA particles can be effectively encapsulated with PP resins, which have a considerable inhibitory effect on heavy metal leaching. This process from this study provides a reference for sewage sludge treatment by using modified SSA as a polymer filler to achieve the immobilization of heavy metals and the resource recycling.

The fate of microplastic in sludge management systems

Sewage sludge (SS) from wastewater treatment plants (WWTPs) is commonly used as a soil amendment on agricultural land; however, this sludge contains microplastics (MPs) which harm soil ecosystems and can leach into aquatic environments. This review aims to assess the fate of MPs in SS systems and, in the context of a changing agricultural scene, present alternatives for sustainable SS disposal that are consistent with the practices of a clean, circular economy. Anaerobic digestion and composting, which are commonly used to stabilize SS before land application, were not reported to substantially affect MP removal, although process efficiency and the microbiome were affected by MPs. Alternatively, MPs can be destroyed or removed by mono-incineration or combustion, but unfortunately, some MPs may remain in the ash after these processes. Therefore, the most desirable solutions would prevent MPs from entering the environment and remove them before they enter the biological part of a WWTP, where they build up in SS. Additionally, the management of MP-containing sludge must be adapted to the geographical context and the local economy, and it should begin with legislation addressing MPs in SS. The information presented here will help to develop good practices in waste management for preventing or decreasing the transfer of MPs into the environment.

Systematic data-driven exploration of Austrian wastewater and sludge treatment - implications for phosphorus governance, costs and environment

Within the new policy framework shaped by the EU Green Deal and the Circular Economy Action Plans, the field of wastewater and sludge treatment in Europe is subject to high expectations and new challenges related to mitigation of greenhouse gas emissions, micropollutant removal and resource recovery. With respect to phosphorus recovery, several technologies and processes have been thoroughly investigated. Nevertheless, a systemic and detailed understanding of the existing infrastructure and of the related environmental and economic implications is missing. Such basis is essential to avoid unwanted consequences in designing new strategies, given the long lifespan of any infrastructural change. This study couples a newly collected and highly detailed database for all wastewater treatment plants in Austria bigger than 2000 population equivalent with a combination of analyses, namely Substance Flow Analysis with focus on nutrient and metal distribution in different environmental and anthropogenic compartments, Energy Flow Analysis, Life Cycle Assessment and cost estimation. The case study of Austria is of special interest, given its highly autonomous administration in federal states and its contrasting traits, ranging from flat metropolitan areas like Vienna to low-populated alpine areas. The significant impact of electricity demand of wastewater treatment on the overall Cumulative Energy Demand (CED) shows the importance of optimization measures. Further, the current system of wastewater and sludge disposal have a low efficiency in recovering nutrients and in directing pollutants as heavy metals into final sinks. Sludge composting with subsequent use in landscaping does not only show an unfavorable environmental balance, but it is the only relevant route leading to additional CED and Global Warming Potential emissions and to the highest transport volume. Altogether, the outcomes of this study provide a sound basis to further develop national strategies for resource recovery aimed to optimize trade-offs between different economic and environmental objectives.

A critical review on utilization of sewage sludge as environmental functional materials

Sewage sludge (SS) is increasingly used as an environment functional material to reduce or control pollution and improve plant growth because of the large amounts of carbon and essential plant nutrients in it. To achieve the best application results, it is essential to comprehensively review recent progress in SS utilization. This review aims to fill the gaps in knowledge by describing the properties of SS, and its usage as adsorbents, catalysts and fertilizers, and certain application mechanisms. Although SS generates several benefits for the environment and humans, many challenges still exist to limit the application, including the risks posed by potentially toxic substances (e.g., heavy metals) in SS. Therefore, future research directions are discussed and how to make SS applications more feasible in terms of technology and economy.

Effect of CaO and montmorillonite additive on heavy metals behavior and environmental risk during sludge combustion

Serious pollution is caused by heavy metals (HMs) emission during sludge combustion treatment, but the addition of minerals has the ability to alleviate the migration of HMs to the gaseous state. In this study, HMs (As, Cr, Zn and Cu) behavior, speciation, and environmental risk during sludge combustion with CaO and montmorillonite (MMT) additive was investigated in the lab-scale tube furnace. The results showed that the sludge combustion was mainly determined by volatile matter. In general, CaO inhibited the volatilization of Cr, Zn, and Cu, but promoted As volatilization. MMT inhibited the volatilization of HMs, but the effect was not obvious at high temperatures. Besides, the improvement of retention effect was not found for Cr and Cu with the increase of CaO at 1000 °C, there might exist threshold value for CaO on HMs retention process. Meanwhile, CaO increased acid-soluble fraction of As significantly at high temperatures, decreased residual fraction of Cr by oxidation, converted Zn and Cu to residual fraction. MMT increased the acid-soluble fraction of As and residual fraction of Cr. In view of the HMs environmental risk in ash, the combustion temperature of sludge was necessary to control under 1000 °C and minerals additive amount was needed to manage above 1000 °C.

Feasibility of using different hydrothermal processes for sewage sludge management in China

Due to its tremendous volume and severe environmental concern, sewage sludge (SS) management and treatment are significant in China. The recent prohibition (June 2021) of reusing SS as organic fertilizers makes it urgent to develop alternative processes. However, there is currently little research analyzing the applicability of using HP for sewage SS treatment in China. The significant difference in SS composition and the much less land supply in urban areas might invalidate most previous localized suggestions. In this paper, the development of emerging hydrothermal processes (HPs) for SS treatment will be reviewed, focusing on their decomposition mechanisms and the benefits of HPs compared with current SS treatment technologies. The SS volume, composition, and regulatory regime in China will also be evaluated. Those efforts could address the potential SS treatment capacity shortage and provide an opportunity to recover nutrients, organics and energy embedded in SS. The results show that HPs' high investment cost is mainly limited by the process scale, while their operating costs are comparable to incineration. Minimizing equipment erosion, ensuring process safety, and designing a more efficient heat recovery system are recommended for the future commercialization of HPs in China.

Evolution and Prospects in Managing Sewage Sludge Resulting from Municipal Wastewater Purification

Municipal sewage sludge is the residual material produced as a waste of municipal wastewater purification. It is a sophisticated multi-component material, hard to handle. For many years, it has been landfilled, incinerated, and widely used in agriculture practice. When unproperly discharged, it is very polluting and unhealthy. The rapidly increasing global amount of municipal sewage sludge produced annually depends on urbanization, degree of development, and lifestyle. Some diffused traditional practices were banned or became economically unfeasible or unacceptable by the communities. In contrast, it has been established that MSS contains valuable resources, which can be utilized as energy and fertilizer. The objective of the review was to prove that resource recovery is beneficially affordable using modern approaches and proper technologies and to estimate the required resources and time. The open sources of information were deeply mined, critically examined, and selected to derive the necessary information regarding each network segment, from the source to the final point, where the municipal sewage sludge is produced and disposed of. We found that developed and some developing countries are involved with ambitious and costly plans for remediation, the modernization of regulations, collecting and purification systems, and beneficial waste management using a modern approach. We also found that the activated sludge process is the leading technology for wastewater purification, and anaerobic digestion is the leading technology for downstream waste. However, biological technologies appear inadequate and hydrothermal carbonization, already applicable at full scale, is the best candidate for playing a significant role in managing municipal sewage sludge produced by big towns and small villages.

Sewage sludge treatment methods and P-recovery possibilities: Current state-of-the-art

With the growing emphasis on environmental protection, the ways of sewage sludge treatment are changing. In this review, we analyse different methods of sewage sludge treatment in terms of potential environmental risk and raw materials recovery. The review begins with a comparison and assessment of existing reviews on this topic. Then, it focuses on the properties and current utilisation of sewage sludge in agriculture and a brief description of sludge thermal treatment methods (mono- and co-incineration, pyrolysis, and gasification). The final part of the review is devoted to technologies for treating sludge ash from mono-incinerators to recover phosphorus, a substance listed as a critical raw material by the EU. Our results show that direct use of sewage sludge likewise composts containing sewage sludge should no longer be considered as a direct source of nutrients and organic matter in agriculture, because of its pollutant content. Co-incineration and landfilling represent a dead-end in sludge treatment due to the loss of raw materials, whereas pyrolysis is sustainable for remote locations with low heavy metal content sludge. Heavy metals also pose a problem for the direct use of sludge ash and must be therefore removed. There are already sludge ash processing technologies that are capable of processing ash to form a variety of raw materials such as phosphorus. These regeneration approaches are currently in their infancy, but are gradually being introduced. The sewage sludge treatment industry is rapidly evolving, and we have attempted to summarise and discuss the current state of knowledge in this review, which will provide a baseline towards the future of sewage sludge suitable treatment.

Biochars modify the degradation pathways of dewatered sludge by regulating active microorganisms during gut digestion of earthworms

Biochar can accelerate the degradation and mineralization of organic matter during vermicomposting of sludge and the resulted vermicompost is termed as vermi-char containing active enzymes and microorganisms. However, the mechanisms by which biochars affect vermicomposting of the dewatered sludge during gut digestion of earthworms remain unclear. This study aimed to investigate the effects of biochar on the degradation pathways of organic matter and the involved active microorganisms in dewatered sludge during gut digestion of earthworms. The earthworms Eisenia fetida were fed on three sludge substrates; 1) sludge mixed with 5% corncob biochar, 2) sludge mixed 5% rice husk biochar, and 3) sludge without biochar. The results showed that dissolved organic carbon significantly decreased by 5.65%-21.81% after the 5-day gut digestion of earthworms (P < 0.05) and that biochar addition could accelerate the decomposition of aromatic protein-like substances. Contrarily, the nitrate in earthworms casting with biochars significantly increased by 47.32%-122.64% (P < 0.05) compared with the control. The numbers of active bacteria and eukaryotes in earthworm castings with biochars significantly enhanced by 1.34-1.45 times and 0.45-5.91 times, respectively, than the control (P < 0.05). Active Actinobacteria and Bacteroidetes dominated the castings with biochars significantly enriched by 76.18%-88.83% and 4.02%-18.59% (P < 0.05), respectively, compared to control. As for eukaryotes, the biochars amendment increased Cercozoa abundance by 114.23%-136.31% but decreased Annelida by 55.61%-75.88% in the castings. The partial least squares path model revealed that the biochars could change the content and structure of organic matter in earthworm castings during vermicomposting of sludge by affecting environmental factors, microbial abundance, and microbial community composition.

Iron-based advanced oxidation processes for enhancing sludge dewaterability: State of the art, challenges, and sludge reuse

The increasing amount of sewage sludge produced in wastewater treatment plants (WWTPs) poses a great challenge to both environment and economy globally. As a requisite process during sludge treatment, sludge dewatering can significantly minimize the sludge volume and lower the operational cost for downstream transportation and disposal. Iron-based advanced oxidation process (AOP), a robust and cost-effective technique with relatively low technical barriers for high-level sludge dewatering, has been widely explored in the past 20 years. The development was mainly driven by the demands of efficient and sustainable sludge conditioning technology and the flexible sludge management approaches. The application of iron-based AOPs in sludge dewatering process attracts more and more attention. In this work, we discussed the current application of iron-based AOPs technology in the sludge dewatering processes in a holistic manner, summarized the factors affecting the sludge dewaterability in the treatment processes, and analyzed the mechanisms of iron-based AOPs to improve dewatering processes. Furthermore, we elaborated potential advantages, limitations, and challenges associated with implementing iron-based AOPs in the full-scale plants and shared the opportunities for sludge reutilization. This review aims to contribute to the development of highly efficient iron-based AOPs for sludge dewatering and offer perspectives and directions towards the new-generation of WWTPs with the sustainable and eco-friendly benefits.

Chemical stabilization of heavy metals in municipal solid waste incineration fly ash: a review

Sufficient attention should be attached to the large amount of fly ash containing high levels of toxic heavy metals generated after municipal solid waste incineration. Because heavy metals could be leached out of the fly ash under specific conditions, it is necessary to stabilize the heavy metals in fly ash before landfill disposal. Processing technologies of incineration fly ash include solidification/stabilization technology, thermal treatments, and separation processes. This study reviewed the current treatment technologies of municipal solid waste incineration (MSWI) fly ash, with the main focus on the treatment of heavy metals in fly ash with chemical stabilization. Chemical stabilization processes involve chemical precipitation of heavy metal and chelation of heavy metals. In multiple studies, chemical stabilization technology has shown practical feasibility in terms of technology, economy, and effect. In addition, the combination of two or more stabilization agents broadens the general applicability of the agents to heavy metals and reduces the cost. The application of joint processing technology realizes the remove of soluble salt from fly ash. To minimize pollutants while increase their usable value, effective use of waste and co-disposal of several kinds of wastes have gradually become the research hotspots. New developments in chemical stabilization are progressively moving towards the sustainable direction of harmlessness and resource utilization of MSWI fly ash.

Thermal treatment of sewage sludge: A comparative review of the conversion principle, recovery methods and bioavailability-predicting of phosphorus

Phosphorus is a nutrient that is essential to nature and human life and has attracted attention because of its very limited reserves. Dwindling phosphorus reserves and soaring prices have made the recovery of phosphorus from waste biosolids even more urgent. Waste activated sludge, as the final destination of most of the phosphorus in human domestic and industrial water, has been considered as a reliable source of phosphorus recovery. The thermal treatment method of sewage sludge is currently a relatively environmentally friendly disposal method, which mainly includes incineration, pyrolysis and hydrothermal carbonization. This paper reviews the methods for the recovery of different forms of phosphorus (wet chemical, thermochemical and electrodialysis) from solid products obtained from different sludge thermal treatment methods (incinerated sewage sludge ash, pyrolysis of sewage sludge char and hydrochar) and the bioavailability of the recovered phosphorus products. Incineration of sewage sludge is currently the most established and effective method for recovering phosphorus from the thermal treatment products of sewage sludge. One of the wet chemical methods has been applied on a commercial scale and is expected to be further developed for future industrial applications. Pyrolysis and hydrothermal carbonation still have many research gaps in this field. Based on their principles and laboratory performance, both of them have the potential to recover phosphorus and should be further explored.

Current solid waste management strategies and energy recovery in developing countries - State of art review

Solid waste generation has rapidly increased due to the worldwide population, urbanization, and industrialization. Solid waste management (SWM) is a significant challenge for a society that arises local issues with global consequences. Thus, solid waste management strategies to recycle waste products are promising practices that positively impact sustainable goals. Several developed countries possess excellent solid waste management strategies to recycle waste products. Developing countries face many challenges, such as municipal solid waste (MSW) sorting and handling due to high population density and economic instability. This mismanagement could further expedite harmful environmental and socioeconomic concerns. This review discusses the current solid waste management and energy recovery production in developing countries; with statistics, this review provides a comprehensive revision on energy recovery technologies such as the thermochemical and biochemical conversion of waste with economic considerations. Furthermore, the paper discusses the challenges of SWM in developing countries, including several immediate actions and future policy recommendations for improving the current status of SWM via harnessing technology. This review has the potential of helping municipalities, government authorities, researchers, and stakeholders working on MSW management to make effective decisions for improved SWM for achieving sustainable development.

PFAS fate and destruction mechanisms during thermal treatment: a comprehensive review

Per- and polyfluoroalkyl substances (PFAS) are persistent chemicals and have been detected throughout the environment. Thermal treatment is the most common remediation approach for PFAS-contaminated solid wastes. Although various thermal treatment techniques have demonstrated the potential to destruct PFAS, the fate of PFAS, removal efficacy, potential emissions, and the formation of incomplete combustion products during thermal treatment are little known. This study provides a critical review on the behavior of PFAS based on different types of thermal treatment technologies with various PFAS-impacted environmental medias that include water, soil, sewage sludge, pure PFAS materials, and other PFAS-containing wastes. Different extents of PFAS thermal destruction are observed across various thermal treatment techniques and operating conditions. PFAS removal and destruction efficiencies rely heavily on PFAS structures, the complex combustion chemistry, the presence or absence of oxygen, temperature, and other operational conditions. This review also covers proposed PFAS thermal destruction mechanisms. Different thermal destruction mechanisms for perfluorooctanoic acid (PFOA) and perfluorooctanesulfonate (PFOS), and other PFAS are reviewed and compared. The majority of studies about PFAS thermal destruction mechanisms were focused on a specific list of PFAS and based mostly on the pyrolysis treatment. The basic pathway for PFAS destruction during pyrolysis is hydrodefluorination, which could be largely influenced by the alkaline condition. Future field-scale research that involves the characterization of PFAS destruction products and incomplete combustion products is needed to address public concerns and better emission control.

Techno-Economic Analysis of Scenarios on Energy and Phosphorus Recovery from Mono- and Co-Combustion of Municipal Sewage Sludge

This study evaluates the techno-economic feasibility of energy and phosphorus (P) fertilizer (PF) recovery from municipal sewage sludge (MSS) through incineration in new combustion plants. We evaluated the economic impact of five critical process design choices: (1) boiler type, (2) fuel (MSS mono-combustion/co-combustion with wheat straw), (3) production scale (10/100 MW), (4) products (heat, electricity, PF), and (5) ash destination. Aspen Plus modeling provided mass and energy balances of each technology scenario. The economic feasibility was evaluated by calculating the minimum selling price of the products, as well as the MSS gate fees required to reach profitability. The dependency on key boundary conditions (operating time, market prices, policy support) was also evaluated. The results showed a significant dependency on both energy and fertilizer market prices and on financial support in the form of an MSS gate fee. Heat was preferred over combined heat and power (CHP), which was feasible only on the largest scale (100 MW) at maximum annual operating time (8000 h/y). Co-combustion showed lower heat recovery cost (19–30 €/MWh) than mono-combustion (29–66 €/MWh) due to 25–35% lower energy demand and 17–25% higher fuel heating value. Co-combustion also showed promising performance for P recovery, as PF could be recovered without ash post-treatment and sold at a competitive price, and co-combustion could be applicable also in smaller cities. When implementing ash post-treatment, the final cost of ash-based PF was more than four times the price of commercial PF. In conclusion, investment in a new combustion plant for MSS treatment appears conditional to gate fees unless the boundary conditions would change significantly.

Thermophilic Composting of Human Feces: Development of Bacterial Community Composition and Antimicrobial Resistance Gene Pool

In times of climate change, practicing sustainable, climate-resilient, and productive agriculture is of primordial importance. Compost from different resources, now treated as wastes, could be one form of sustainable fertilizer creating a resilience of agriculture to the adverse effects of climate change. However, the safety of the produced compost regarding human pathogens, pharmaceuticals, and related resistance genes must be considered. We have assessed the effect of thermophilic composting of dry toilet contents, green cuttings, and straw, with and without biochar, on fecal indicators, the bacterial community, and antibiotic resistance genes (ARGs). Mature compost samples were analyzed regarding fecal indicator organisms, revealing low levels of Escherichia coli that are in line with German regulations for fertilizers. However, one finding of Salmonella spp. exceeded the threshold value. Cultivation of bacteria from the mature compost resulted in 200 isolates with 36.5% of biosafety level 2 (BSL-2) species. The majority is known as opportunistic pathogens that likewise occur in different environments. A quarter of the isolated BSL-2 strains exhibited multiresistance to different classes of antibiotics. Molecular analysis of total DNA before and after composting revealed changes in bacterial community composition and ARGs. 16S rRNA gene amplicon sequencing showed a decline of the two most abundant phyla Proteobacteria (start: 36-48%, end: 27-30%) and Firmicutes (start: 13-33%, end: 12-16%), whereas the abundance of Chloroflexi, Gemmatimonadetes, and Planctomycetes rose. Groups containing many human pathogens decreased during composting, like Pseudomonadales, Bacilli with Bacillus spp., or Staphylococcaceae and Enterococcaceae. Gene-specific PCR showed a decline in the number of detectable ARGs from 15 before to 8 after composting. The results reveal the importance of sufficiently high temperatures lasting for a sufficiently long period during the thermophilic phase of composting for reducing Salmonella to levels matching the criteria for fertilizers. However, most severe human pathogens that were targeted by isolation conditions were not detected. Cultivation-independent analyses also indicated a decline in bacterial orders comprising many pathogenic bacteria, as well as a decrease in ARGs. In summary, thermophilic composting could be a promising approach for producing hygienically safe organic fertilizer from ecological sanitation.