Selective recovery of gold from waste mobile phone PCBs by hydrometallurgical process

Development of complete hydrometallurgical processes for gold recovery from ICs and CPUs using ionic liquids

Integrated circuits (ICs) and central processing units (CPUs), essential components of electrical and electronic equipment (EEE), are complex composite materials rich in recyclable high-value strategic and critical metals, with many in concentrations higher than in their natural ores. With gold the most valuable metal present, increase in demand for gold for EEE and its limited availability have led to a steep rise in the market price of gold, making gold recycling a high priority to meet demand. To overcome the limitations associated with conventional technologies for recycling e-waste, the use of greener technologies (ionic liquids (ILs) as leaching agents), offers greater potential for the recovery of gold from e-waste components. While previous studies have demonstrated the efficiency and feasibility of using ILs for gold recovery, these works predominantly concentrate on the extraction stage and often utilise simulated solutions, lacking the implementation of a complete process validated with real samples to effectively assess its overall effectiveness. In this work, a simulated Model Test System was used to determine the optimal leaching and extraction conditions before application to real samples. With copper being the most abundant metal in the e-waste fractions, to access the gold necessitated a two-stage pre-treatment (nitric acid leaching followed by aqua regia leaching) to ensure complete removal of copper and deliver a gold-enriched leach liquor. Gold extraction from the leach liquor was achieved by liquid-liquid extraction using Cyphos 101 (0.1 M in toluene with an O:A = 1:1, 20 °C, 150 rpm, and 15 min) and as a second process by sorption extraction with loaded resins (Amberlite XAD-7 with 300 mg of Cyphos 101/g of resins at 20 °C, 150 rpm and 3 h). In both processes, complete stripping and desorption of gold was achieved (0.5 M thiourea in 0.5 M HCl) and gold recovered, as nanoparticles of purity ≥95%, via a reduction step using a sodium borohydride solution (0.1 M NaBH4 in 0.1 M NaOH). These two hydrometallurgical processes developed can achieve overall efficiencies of ≥95% for gold recovery from real e-waste components, permit the reuse of the IL and resins up to five consecutive times, and offer a promising approach for recovery from any e-waste stream rich in gold.

Screening of variables affecting the selective leaching of valuable metals from waste motherboards' PCBs

The presence of valuable and hazardous metals in waste printed circuit boards, especially, motherboards, makes their recovery necessary as implies great economic and environmental advantages and develops urban mining processes. Hence, this research is focused on the selective leaching of Cu, Pb, and Sn as base metals using nitric acid and hydrochloric acid and Au, Ag, and Pd as precious metals using thiourea and sodium thiosulfate from waste motherboards' PCBs in a sequential eco-friendly two-stage process. Previously, thiourea and sodium thiosulfate were used as leaching agents to investigate their applicability for the leaching of metals from PCBs in a single-stage process. Screening experimental design was applied to screen the variables affecting the leaching process in order to evaluate their impact on the recovery of metals and select the significant factors. The results demonstrated that base and precious metals can be leached appropriately in two consecutive stages compared to a single-stage process. Nitric acid was found to be a much more efficient agent to leach Cu and Pb in comparison with hydrochloric acid which was more suitable for the leaching of Sn. In the case of precious metals, higher amounts of Au were leached using thiourea, whereas sodium thiosulfate was able to leach more Pd. Roughly similar results were obtained for the leaching of Ag using these leaching agents. Nitric acid concentration, average particle size, temperature, and leaching time were found to be significant to maximize the leaching of Cu and Pb and minimize that for Au, Ag, and Pd in the first stage. Initial pH was the only variable influencing the second stage, in particular, Au leaching by thiourea.

Selective gold extraction from electronic waste using high-temperature-synthesized reagents

For over two hundred years, cyanide has served as the primary reagent for gold extraction. However, due to its high toxicity, the use of cyanide poses significant risks. Traditional low-toxicity leaching reagents have limitations that restrict their widespread industrial application, leading to the necessity for the development of new, efficient, and low-toxic gold leaching reagents to support sustainable gold production. In this study, a novel, efficient, and low-toxicity gold extraction reagent was synthesized at high temperatures by combining urea, sodium carbonate, and a specific iron salt. The research delved into the leaching ability of the reagent under different synthesis conditions and examined the generation of free cyanide content as a by-product. Findings indicated that reagents synthesized with either potassium ferrocyanide or potassium ferricyanide displayed comparable leaching capabilities. Reagents synthesized at 800 °C exhibited lower levels of free cyanide ions and reduced toxicity. Additionally, this reagent demonstrated exceptional selectivity for gold, while in minimal dissolution of copper, iron, nickel, lead, and iron from computer central processing unit (CPU) pins. Under optimal conditions, the efficiency of gold extraction from CPU pins reached 94.65%. Hence, this reagent holds significant potential for the low-toxicity extraction of gold from electronic waste or auriferous concentrates.

Recycling and sustainable applications of waste printed circuit board in concrete application and validation using response surface methodology

The present investigation aims to examine the mechanical and durability properties of concrete that has been reinforced with a waste printed circuit board (WPCB) towards a low-carbon built environment. It assessed the fresh and hardened characteristics of the low-carbon concrete reinforced with WPCB fibres, after a curing period of 7 and 28 days. The evaluation was done by quantifying slump, compressive strength, split tensile strength, flexural strength, sorptivity, rapid, and acid tests. It further analysed eleven discrete concrete mixes with WPCB fibres at a weight percentage ranging from 1 to 5% in the cement mixture. The results indicate that incorporating WPCB fibre into concrete improves its mechanical strength. The results revealed that incorporating 5% WPCB fibre yielded the most favourable outcomes. The properties of WPCB fibre-reinforced concrete have been theoretically validated through Response Surface Methodology (RSM), which employs various statistical and mathematical tools to analyse the experimental data. The results derived from RSM were compared with the experimental results. It was found that the RSM model demonstrated a high level of accuracy (R2 ≥ 0.98) in validating the mechanical properties of WPCB fibre concrete. The statistical model exhibited no indication of prediction bias and demonstrated a statistically significant outcome, with a p-value below 0.5.

Thermally Reduced Graphene Oxide Membranes Revealed Selective Adsorption of Gold Ions from Mixed Ionic Solutions

The recovery of gold from water is an important research area. Recent reports have highlighted the ultrahigh capacity and selective extraction of gold from electronic waste using reduced graphene oxide (rGO). Here, we made a further attempt with the thermal rGO membranes and found that the thermal rGO membranes also had a similarly high adsorption efficiency (1.79 g gold per gram of rGO membranes at 1000 ppm). Furthermore, we paid special attention to the detailed selectivity between Au3+ and other ions by rGO membranes. The maximum adsorption capacity for Au3+ ions was about 16 times that of Cu2+ ions and 10 times that of Fe3+ ions in a mixture solution with equal proportions of Au3+/Cu2+ and Au3+/Fe3+. In a mixed-ion solution containing Au3+:Cu2+:Na+:Fe3+:Mg2+ of printed circuit board (PCB), the mass of Au3+:Cu2+:Na+:Fe3+:Mg2+ in rGO membranes is four orders of magnitude higher than the initial mass ratio. A theoretical analysis indicates that this selectivity may be attributed to the difference in the adsorption energy between the metal ions and the rGO membrane. The results are conducive to the usage of rGO membranes as adsorbents for Au capture from secondary metal resources in the industrial sector.

On the implementation of the circular economy route for E-waste management: A critical review and an analysis for the case of the state of Kuwait

Electronic waste (e-waste) has become one of the major causes of environmental concerns due to its large volume, high generation rate and toxic environmental burdens. Recent estimates put e-waste generation at about 54 million tonnes per annum with figures reaching approximately 75 million tonnes per annum by 2030. In this manuscript, the state-of-the-art technologies and techniques for segregation, recovery and recycling of e-waste with a special focus on the valorisation aspects of e-plastics and e-metals which are critically reviewed. A history and insight into environmental aspects and regulation/legislations are presented including those that could be adopted in the near future for e-waste management. The prospects of implementing such technologies in the State of Kuwait for the recovery of materials and energy from e-waste where infrastructure is lacking still for waste management are presented through Material Flow Analysis. The information showed that Kuwait has a major problem in waste accumulation. It is estimated that e-waste in Kuwait (with no accumulation or backlog) is generated at a rate of 67,000 tpa, and the imports of broadcasting electronics generate some 19,428 tonnes. After reviewing economic factors of potential recovered plastics, iron and glass from broadcasting devices in Kuwait as e-waste, a total revenue of $399,729 per annum is estimated from their valorisation. This revenue will open the prospect of ventures for other e-waste and fuel recovery options as well as environmental benefits and the move to a circular economy.

Selective extraction of precious metals in the polar aprotic solvent system: Experiment and simulation

The traditional hydrometallurgical process is the mainstream technology to recover precious metals from e-waste, which usually adopts strong acid/base and strong oxide with high environmental cost and energy consumption. In the present study, the selective extraction of precious metals was simulated and experimented with DMF as the solvent and Cl^- ions provided by CaCl₂ and CuCl₂ (oxidizing agent). The leaching and precipitation rates of precious metals (Au, Ag, Pd) can reach more than 98% under optimization conditions. Kinetic data shows that the control model of the leaching process on precious metals was determined by linear fitting of the shrinkage model. The complex trace precious metals were extracted selectively using dimethylglyoxime and deionized water as precipitators by the leaching-precipitation-cycle method. Meanwhile, the waste liquid produced by this reaction process could be cyclically utilized. Furthermore, the leaching mechanism of precious metals was proposed. DMF could be complexed with the metals as well as coordination ions (Cl^-), which can reduce the redox potentials. Cu(II) could be easily reduced to Cu(I) in the DMF system due to the higher second ionization energy of copper, which is not influenced by the hydration effect, thus shifting the equilibrium to the metal leach side. Oppositely, the addition of water promoted the conversion of Cu(I) to Cu(II) since the higher hydration energy of Cu(II) compensates for the second ionization energy. This research opens up a new path of sustainable development and provides basic theory and practical experience for environmentally friendly recovery of precious metals from e-waste.

Improved leaching of Cu, Sn, Pb, Zn, and Al from waste printed circuit boards by electro-generated Cl2 in HCl solution

This paper investigated the improved leaching of Cu, Sn, Pb, Zn, and Al from waste printed circuit boards (WPCBs) by electro-generated Cl₂ in HCl solution through multiple leaching cells in series, double intake pipes, and bubble stone for leaching. The leaching agents in the leaching cell include Cl₂(aq), HCl, HClO, and Cl₃^-. The leaching rate and leaching speed of Zn, Sn, Al, and Pb exceeded that of Cu. Leaching time and HCl concentration have a strong impact on the dissolution of Cu, whereas the effect of the electrolytic current and the leaching temperature is comparably weak. The series of leaching cells improved the effective utilization of Cl₂ and increased the treatment capacity of the WPCBs. Bubble stones significantly enhanced the efficiency and rate of leaching. Reduction of the size of the Cl₂ gas bubbles improved the leaching kinetics. The leaching rate of Cu reached 87.22%, whereas the leaching rate of Zn, Sn, Al, and Pb exceeded 90% after 100 min. Our experimental data provide a reference for electrolytic leaching recovery of metals from WPCBs, and our method improves the metal leaching and electrolytic efficiency in practice.

Photocatalytic Materials Obtained from E-Waste Recycling: Review, Techniques, Critique, and Update

Waste-derived materials obtained from the recovery and recycling of electronic waste (e-waste) such as batteries and printed circuit boards have attracted enormous attention from academia and industry in recent years, especially due to their eco-friendly nature and the massive increment in e-waste due to technological development. Several investigations in the literature have covered the advances achieved so far. Meanwhile, photocatalytic applications are especially of interest since they maintain mutual benefits and can be used for H2 production from solar water splitting based on semiconductor processing as a proper environmentally friendly technique for solar energy conversion. In addition, they can be utilized to degrade a variety of organic and non-organic contaminations. Nonetheless, to the best of the authors’ knowledge, there has not been any comprehensive review that has specifically been focused on e-waste-derived photocatalytic materials. In this regard, the present work is dedicated to thoroughly discussing the related mechanisms, strategies, and methods, as well as the various possible photocatalysts synthesized from e-wastes with some critiques in this field. This brief overview can introduce modern technologies and promising possibilities for e-waste valorization, photocatalytic processes, and new photocatalytic degradation methods of eco-friendly nature. This paper discusses various e-waste-obtained photocatalytic materials, synthesis procedures, and applications, as well as several types of e-waste, derived materials such as TiO2, ZnO, indium tin oxide, and a variety of sulfide- and ferrite-based photocatalytic materials.

Pyrolysis Characteristics and Non-Isothermal Kinetics of Integrated Circuits

Due to the complexity of components and high hazard of emissions, thermochemical conversions of plastics among waste-integrated circuits (ICs) are more favorable compared with the common treatment options of electronic waste (E-waste), such as chemical treatment and burning. In this study, the waste random-access memory, as the representative IC, was used to investigate the thermal degradation behaviors of this type of E-waste, including a quantitative analysis of pyrolysis characteristics and non-isothermal kinetics. The results show that the pyrolysis of the ICs can be divided into three different decomposition stages. The pyrolysis temperature and gas atmosphere play an important role in the pyrolysis reaction, and the heating rate greatly affects the rate of the pyrolysis reaction. The non-isothermal kinetic parameters and reaction mechanisms of ICs are determined using the Friedman method, Coats and Redfern (CR) method, and Kissinger method. The results show that the actual average activation energy of the pyrolysis reaction of ICs should be between 170 and 200 kJ·mol⁻¹. The optimally fitting model for the ICs pyrolysis is the three-step parallel model consisting of the random nucleation model (A_m) and reaction order model (C_n).

Simple and near-zero-waste processing for recycling gold at a high purity level from waste printed circuit boards

This work proposes an efficient and simple hydrometallurgical process based on a chlorination step followed by an ion-exchange step for recycling gold (Au) from a waste printed circuit boards (WPCBs) enriched in Au resulting from a first leaching step under mild oxidizing conditions for extracting Cu and other base metals. Under optimized [3.5 mol/L HCl and 0.46 mol/L NaClO, with a liquid/solid (L/S) ratio of 40, at 40 °C for 3 h with agitation] leaching conditions, 95% Au was extracted from the residue originating a multi-metal solution containing 1.0% Au. Subsequently, Au (initial concentration: 38 µmol/L) present in the multimetal-leached solution was purified in continuous mode using two strong anionic exchange resins: DOW™ XZ-91419.00 and Purogold™ A194. Both resins were suitable in purifying Au from the multimetal-leaching solution, with at least 70% of Au recovered relative to the initial residue. When the DOW™ XZ-91419.00 resin was used, a solution containing 1.7 mmol/L Au with a purity grade of 94% was obtained, with Pb and Sn being the major contaminants (3.3 and 2.4%, respectively). For Purogold™ A194 resin, a solution containing 0.73 mmol/L Au with a purity grade of 92% was achieved; Ag, Pb and Pd were the major contaminants (1.4, 3.6 and 1.8%, respectively). In conclusion, this work demonstrates a novel hydrometallurgical strategy for recycling Au with a high grade from WPCBs, minimizing the number of leaching and purification steps and the amount of waste created.

Full Factorial Design for Gold Recovery from Industrial Solutions

Gold is one of the precious metals with multiple uses, whose deposits are much smaller than the global production needs. Therefore, extracting maximum gold quantities from industrial diluted solutions is a must. Am-L-GA is a new material, obtained by an Amberlite XAD7-type commercial resin, functionalized through saturation with L-glutamic acid, whose adsorption capacity has been proved to be higher than those of other materials utilized for gold adsorption. In this context, this article presents the results of a factorial design experiment for optimizing the gold recovery from residual solutions resulting from the electronics industry using Am-L-GA. Firstly, the material was characterized using atomic force microscopy (AFM), to emphasize the material’s characteristics, essential for the adsorption quality. Then, the study showed that among the parameters taken into account in the analysis (pH, temperature, initial gold concentration, and contact time), the initial gold concentration in the solution plays a determinant role in the removal process and the contact time has a slightly positive effect, whereas the pH and temperature do not influence the adsorption capacity. The maximum adsorption capacity of 29.27 mg/L was obtained by optimizing the adsorption process, with the control factors having the following values: contact time ~106 min, initial Au(III) concentration of ~164 mg/L, pH = 4, and temperature of 25 °C. It is highlighted that the factorial design method is an excellent instrument to determine the effects of different factors influencing the adsorption process. The method can be applied for any adsorption process if it is necessary to reduce the number of experiments, to diminish the resources or time consumption, or for expanding the investigation domain above the experimental limits.

The brighter side of e-waste-a rich secondary source of metal

This article details the electronic waste (e-waste) generation, their composition, health, and environment hazards, and legal rules for disposal as well as their significance as a potential secondary source of metals and other components. Moreover, valuable metal extraction technologies from the e-waste are reviewed in general and waste cell phones in particular. E-waste is nowadays preferentially used for recovery of metals mainly from printed circuit boards (PCBs). Different techniques, namely pyrometallurgy, hydrometallurgy, and biohydrometallurgy used for metal extraction from e-waste are swotted. The economic and environmental valuation features of these technologies are also included. Compared to other methods, biohydrometallurgy is the method of choice, as in it natural components like air and water are used, has low operating and maintenance cost, and operate at ambient temperature and pressure. Microbial aspects of metal extraction from e-waste are summarized.

Studies on leaching characteristics of electronic waste for metal recovery using inorganic and organic acids and base

In this paper, we report leaching of precious and scattered metals such as gold (Au), copper (Cu), nickel (Ni), zinc (Zn), iron (Fe), and lead (Pb) from printed circuit boards of scrap mobile phones by hydrometallurgical process using inorganic acid, organic acid and base. The amount of metals leached by different leachants are quantified using atomic absorption spectroscopy. Among various inorganic acids, aqua regia (mixture of nitric acid (HNO₃) and hydrochloric acid) is found to be the strongest leachant for most of the metals such as Zn (2.04 wt %), Fe (17.90 wt %), Ni (0.66 wt %), Pb (5.86 wt %) and Au (0.04 wt %). The basic leachant, ammonium thiosulphate is found to be very effective in leaching of Au (0.03125 wt %). The dissolution of Cu in HNO₃ gives the highest amount of Cu in the solvent, that is, ∼ 7.52 wt %. The metallic phases present in the electronic waste before and after leaching are identified by X-ray diffraction analysis. The microscopic structure has been studied using a scanning electron microscope which depicts erosion of the structure after leaching.

Eco-friendly recovery of metals from waste mobile printed circuit boards using low temperature roasting

The substantial growth of electronic waste (e-waste) in recent years has become a serious threat to environment. However, there is an excellent opportunity to recover and reuse metals present in e-waste, which eventually leads to conservation of natural resources for future generation. A greener and sustainable approach for the recovery of metals from electronic waste is the need of the hour. In this study, thermal decomposition of printed circuit boards (PCBs) was carried out in presence of nitrogen for conversion of polymers into oil and combustible gases. The metal rich pyrolysis residue was roasted in presence of ammonia chloride as chlorinating agent to recover metals. The effect of roasting parameters on the metal recovery investigated in temperature range of 200 °C to 325 °C for 1 h to 5 h while the NH₄Cl dosage varied from 1 g/g to 4 g/g. Under the optimized roasting conditions, around 93% Cu, 100% Ni, 100% Zn, and 100% Pb were recovered at temperature of 300 °C, time of 4 h and NH₄Cl dose of 3 g/g. The present process provides an eco-friendly solution for the recovery of metals from e-waste, which are valuable and avoid pollution.

Recovery of palladium and silver from waste multilayer ceramic capacitors by eutectic capture process of copper and mechanism analysis

Recycling waste multilayer ceramic capacitors (MLCCs) is significant for environmental protection and resource recovery, which contain rich precious metals including palladium and silver. The existing recycling methods have many shortcomings such as environmental pollution, low recovery efficiency and low purity of precious metals. In view of the special structure of MLCCs and low content of precious metals per unit mass, a novel approach of enrichment for recovering palladium and silver from waste MLCCs by eutectic capture process of copper was proposed, in which process precious metals were separated and enriched for subsequent recovery. The recovery rates of palladium and silver reached 100 % and 87.53 %, respectively under the optimal condition. And the enrichment multiples of palladium and silver were 13.16 and 7.37. The Cu-Pd-Ag alloy was formed in the capture process, of which palladium and copper formed Cu-Pd solid solution, while silver was a separate phase through the analysis of SEM-EDS, XPS and XRD. Besides, the molten residue can be reused to prepare glass-ceramics. Finally, the mechanism was analyzed through thermodynamics, which was divided into two processes: migration of precious metals and alloy formation. This study provides a highly efficient and environmentally friendly method for recycling precious metals from waste MLCCs.

Challenges and opportunities in the recovery of gold from electronic waste

Rapid global technological development has led to the rising production of electronic waste that presents both challenges and opportunities in its recycling. In this review, we highlight the value of metal resources in the printed circuit boards (PCBs) commonly found in end-of-life electronics, the differences between primary (ore) mining applications and secondary ('urban') mining, and the variety of metallurgical separations, in particular those that have the potential to selectively and sustainably recover gold from waste PCBs.

A comprehensive characterization of End-of-Life mobile phones for secondary material resources identification

In this paper a full recognition of the different materials and valuable metals constituting mobile phones was performed. To this aim, a sample of 20 end-of-life devices has been dismantled and quantitative and qualitative chemical composition of the individual components was determined. From dismantling operations, it was found that plastics, metals, electronic components, batteries and displays account for 33%, 11%, 23%, 24% and 9% respectively, as a weighted average. Plastic parts of each item were analyzed by spectroscopy and then classified according to the plastic polymer type; it was found that polymeric components of mobile phones were made of five polymers: acrylonitrile-butadienestyrene, polycarbonate, polyurethane, polymethylmethacrylate and silicone. Electronic parts were leached by a twofold aqua regia treatment and the metal composition was determined: 15 elements were identified with concentration >0.2%. On the basis of these results, some considerations about the recycling context of end-of-life mobile phones were performed.

Destruction of Cyanide and Removal of Copper from Waste Printed Circuit Boards Leach Solution Using Electro-Generated Hypochlorite Followed by Magnetite Adsorption

The removal of the cyanide and copper (Cu) from the waste printed circuit boards (WPCBs) cyanide leach solution through the alkaline chlorination using electro-generated hypochlorite (NaOCl) followed by magnetite (Fe3O4) adsorption is investigated. The efficiency of the destruction of cyanide and precipitation of Cu was increased with increasing the concentration of free available chlorine in NaOCl. More than 99% of free cyanide and 76% of Cu were removed under the following conditions: concentration of chlorine in electro-generated NaOCl, 5.2 g/L; volume ratio of NaOCl/leach solution, 1; pH, ~9.8; ambient temperature for 12 h. Then, magnetite adsorption for selective removal of remaining Cu (50.5 mg/L) was selected and more than 99% of copper ion was successfully removed with dosage 10g/100mL, shaking speed 150 rpm within 30 min. The results revealed that the alkaline chlorination using electro-generated NaOCl followed by magnetite adsorption could completely remove the cyanide and Cu, remaining Au in the final solution.

Gold Bioleaching from Printed Circuit Boards of Mobile Phones by Aspergillus niger in a Culture without Agitation and with Glucose as a Carbon Source

Hydrometallurgical and pyrometallurgical processes to recover gold (Au) from cell-phone printed circuit boards (PCBs) have the disadvantage of generating corrosive residues and consuming a large amount of energy. Therefore, it is necessary to look for biological processes that have low energy consumption and are friendly to the environment. Among the biological alternatives for the recovery of Au from PCB is the use of cyanogenic bacteria and filamentous fungi in cultures with agitation. Considering that it is important to explore the response of microorganisms in cultures without agitation to reduce energy expenditure in the recovery of metals from PCB, the present investigation evaluated the capacity of Aspergillus niger MXPE6 and a fungal consortium to induce Au bioleaching from PCB in a culture medium with glucose as a carbon source and without agitation (pH 4.5). The results indicate that the treatments with PCB inoculated with the fungal consortium showed a considerable decrease in pH (2.8) in comparison with the treatments inoculated with A. niger MXPE6 (4.0). The fungal consortium showed a significantly higher Au bioleaching (56%) than A. niger MXPE6 (17%). Finally, the use of fungal consortia grown without agitation could be an alternative to recover metals from PCB, saving energy and material resources.

A relative risk assessment of the open burning of WEEE

Waste electric and electronic equipment (WEEE) represents a potential secondary source of valuable materials, whose recovery is a growing business activity worldwide. In low-income countries, recycling is carried out under poorly controlled conditions resulting in severe environmental pollution. High concentrations of both metallic and organic pollutants have been confirmed in air, soil, water, and sediments in countries with informal recycling areas. The release of these contaminants into the environment presents a risk to the health of the exposed population that has been widely acknowledged but still needs to be quantified. The aim of this work was to evaluate the relative risk from inhalation associated with the open burning of different kinds of WEEE. The shrinking core model was applied to estimate the concentration of the metals which would be released into the environment during the incineration of different types of WEEE. In addition, the potential generation of dioxins during the same informal practice was estimated, based on the plastic content of the WEEE. The results provided for the first time a comparative analysis of the risk posed from the open burning of WEEE components, proposing a methodology to address the absolute risk assessment to workers from the informal recycling of WEEE.

E-waste in the international context - A review of trade flows, regulations, hazards, waste management strategies and technologies for value recovery

E-waste, or waste generated from electrical and electronic equipment, is considered as one of the fastest-growing waste categories, growing at a rate of 3-5% per year in the world. In 2016, 44.7 million tonnes of e-waste were generated in the world, which is equivalent to 6.1 kg for each person. E-waste is classified as a hazardous waste, but unlike other categories, e-waste also has significant potential for value recovery. As a result it is traded significantly between the developed and developing world, both as waste for disposal and as a resource for metal recovery. Only 20% of global e-waste in 2016 was properly recycled or disposed of, with the fate of the remaining 80% undocumented - likely to be dumped, traded or recycled under inferior conditions. This review paper provides an overview of the global e-waste resource and identifies the major challenges in the sector in terms of generation, global trade and waste management strategies. It lists the specific hazards associated with this type of waste that need to be taken into account in its management and includes a detailed overview of technologies employed or proposed for the recovery of value from e-waste. On the basis of this overview the paper identifies future directions for effective e-waste processing towards sustainable waste/resource management. It becomes clear that there is a strong divide between developed and developing countries with regard to this sector. While value recovery is practiced in centralised facilities employing advanced technologies in a highly regulated industrial environment in the developed world, in the developing world such recovery is practiced in a largely unregulated artisanal industry employing simplistic, labour intensive and environmentally hazardous approaches. Thus value is generated safely in the hi-tech environment of the developed world, whereas environmental burdens associated with exported waste and residual waste from simplistic processing remain largely in developing countries. It is argued that given the breadth of available technologies, a more systematic evaluation of the entire e-waste value chain needs to be conducted with a view to establishing integrated management of this resource (in terms of well-regulated value recovery and final residue disposal) at the appropriately local rather than global scale.

Assessing the Similarity of Cyanide-Free Gold Leaching Processes: A Case-Based Reasoning Application

Hydrometallurgical researchers, and other professionals alike, invest significant amounts of time reading scientific articles, technical notes, and other scientific documents, while looking for the most relevant information for their particular research interest. In an attempt to save the researcher’s time, this study presents an information retrieval tool using case-based reasoning. The tool was built for comparing scientific articles concerning cyanide-free leaching of gold ores/concentrates/tailings. Altogether, 50 cases of experiments were gathered in a case base. 15 different attributes related to the treatment of the raw material and the leaching conditions were selected to compare the cases. The attributes were as follows: Pretreatment, Overall method, Complexant source, Oxidant source, Complexant concentration, Oxidant concentration, Temperature, pH, Redox-potential, Pressure, Materials of construction, Extraction, Extraction rate, Reagent consumption, and Solid-liquid ratio. The resulting retrieval tool (LeachSim) was able to rank the scientific articles according to their similarity with the user’s research interest. Such a tool could eventually aid the user in finding the most relevant information, but not replace thorough understanding and human expertise.

Recovery of Metals from Secondary Raw Materials by Coupled Electroleaching and Electrodeposition in Aqueous or Ionic Liquid Media

This paper presents recent views on a hybrid process for beneficiation of secondary raw materials by combined electroleaching of targeted metals and electrodeposition. On the basis of several case studies with aqueous solutions or in ionic liquid media, the paper describes the potential and the limits of the novel, hybrid technique, together with the methodology employed, combining determination of speciation, physical chemistry, electrochemistry, and chemical engineering. On one hand, the case of electroleaching/electrodeposition (E/E) process in aqueous media, although often investigated at the bench scale, appears nevertheless relatively mature, because of the developed methodology, and the appreciable current density allowed, and so it can be used to successfully treat electrode materials of spent Zn/MnO2 batteries or Ni/Cd accumulators and Waelz oxide. On the other hand, the use of ionic liquids as promising media for the recovery of various metals can be considered for other types of wastes, as shown here for the case of electrodes of aged fuel cells. The combined (E/E) technique could be successfully used for the above waste, in particular by the tricky selection of ionic liquid media. Nevertheless, further investigations in physical chemistry and chemical engineering appear necessary for possible developments of larger-scale processes for the recovery of these strategic resources.

Status of electronic waste recycling techniques: a review

The increasing use of electrical and electronic equipment leads to a huge generation of electronic waste (e-waste). It is the fastest growing waste stream in the world. Almost all electrical and electronic equipment contain printed circuit boards as an essential part. Improper handling of these electronic wastes could bring serious risk to human health and the environment. On the other hand, proper handling of this waste requires a sound management strategy for awareness, collection, recycling, and reuse. Nowadays, the effective recycling of this type of waste has been considered as a main challenge for any society. Printed circuit boards (PCBs), which are the base of many electronic industries, are rich in valuable heavy metals and toxic halogenated organic substances. In this review, the composition of different PCBs and their harmful effects are discussed. Various techniques in common use for recycling the most important metals from the metallic fractions of e-waste are illustrated. The recovery of metals from e-waste material after physical separation through pyrometallurgical, hydrometallurgical, or biohydrometallurgical routes is also discussed, along with alternative uses of non-metallic fraction. The data are explained and compared with the current e-waste management efforts done in Egypt. Future perspectives and challenges facing Egypt for proper e-waste recycling are also discussed.

Optimization of HNO3 leaching of copper from old AMD Athlon processors using response surface methodology

The present study investigates the optimization of HNO₃ leaching of Cu from old AMD Athlon processors under the effect of nitric acid concentration (%), temperature (°C) and ultrasonic power (W). The optimization study is carried out using response surface methodology with central composite rotatable design (CCRD). The ANOVA study concludes that the second degree polynomial model is fitted well to the fifteen experimental runs based on p-value (0.003), R² (0.97) and Adj-R² (0.914). The study shows that the temperature is the most significant process variable to the leaching concentration of Cu followed by nitric acid concentration. However, ultrasound power shows no significant impact on the leaching concentration. The optimum conditions were found to be 20% nitric acid concentration, 48.89 °C temperature and 5.52 W ultrasound power for attaining maximum concentration of 97.916 mg/l for Cu leaching in solution.

Metal Recovery from the Mobile Phone Waste by Chemical and Biological Treatments

Recycling electronic waste is an important subject not only from the point of view of waste treatment, but also regarding the recovery of valuable metals. This research examined the stepwise recovery of metals in mobile phone waste using chemical treatment via pH swing and the biological method using biomineralization. In chemical treatment, the metal fraction attached to the printed circuit board (PCB) and camera parts were separated from the mobile phone waste and were then pulverized into particles with a size less than ~2 mm. The metal fraction was dissolved in aqua regia, and the pH of the solution was increased to 10.5 by adding NH4OH. The first precipitate was iron oxide, produced by raising the pH to 3.1~4.2 with NH4OH. Sequentially, copper chloride and rare earth-metal complex were produced at pH 5.7~7.7 and 8.3~10.5, respectively. In the biological method, the filtrate at pH 7.7 was added to a metal-reducing bacteria growth medium as a precursor. After two weeks of incubation, rhodochrosite and calcite were precipitated as nano-sized minerals. The results indicate that effective metal recovery of mobile phone waste is feasible using chemical and biological treatments, and the recovered metals and rare earth metals can be recycled into raw materials for various industries.

Selective Recovery of Gold from Electronic Waste Using 3D-Printed Scavenger

Around 10% of the worldwide annual production of gold is used for manufacturing of electronic devices. According to the European Commission, waste electric and electronic equipment is the fastest growing waste stream in the European Union. This has generated the need for an effective method to recover gold from electronic waste. Here, we report a simple, effective, and highly selective nylon-12-based three-dimensional (3D)-printed scavenger objects for gold recovery directly from an aqua regia extract of a printed circuit board waste. Using the easy to handle and reusable 3D-printed meshes or columns, gold can be selectively captured both in a batch and continuous flow processes by dipping the scavenger into the solution or passing the gold-containing solution through the column. The possibility to optimize the shape, size, and flow properties of scavenger objects with 3D printing enables the gold scavengers to match the requirements of any processing plants.

Retrieval of Au, Ag, Cu precious metals coupled with electric energy production via an unconventional coupled redox fuel cell reactor

The recovery of heavy metals from aqueous solutions or e-wastes is of upmost importance. Retrieval of Au, Ag, and Cu with electricity generation through building an ethanol-metal coupled redox fuel cells (CRFCs) is demonstrated. The cell was uniquely assembled on PdNi/C anode the electro-oxidation of ethanol takes place to give electrons and then go through the external circuit reducing metal ions to metallic on the cathode, metals are recovered. Taking an example of removal of 100mgL^-1 gold in 0.5M HAc-NaAc buffer solution as the catholyte, 2.0M ethanol in 1.0M alkaline solution as the anolyte, an open circuit voltage of 1.4V, more than 96% of gold removal efficiency in 20h, and equivalent energy production of 2.0kWhkg^-1 of gold can be readily achieved in this system. When gold and copper ions coexist, it was confirmed that metallic Cu is formed on the cathodic electrode later than metallic Au formation by XPS analysis. Thus, this system can achieve step by step electrodeposition of gold and copper while the two metal ions coexisting. This work develops a new approach to retrieve valuable metals from aqueous solution or e-wastes.

Waste Printed Circuit Board (PCB) Recycling Techniques

With the development of technologies and the change of consumer attitudes, the amount of waste electrical and electronic equipment (WEEE) is increasing annually. As the core part of WEEE, the waste printed circuit board (WPCB) is a dangerous waste but at the same time a rich resource for various kinds of materials. In this work, various WPCB treatment methods as well as WPCB recycling techniques divided into direct treatment (landfill and incineration), primitive recycling technology (pyrometallurgy, hydrometallurgy, biometallurgy and primitive full recovery of NMF-non metallic fraction), and advanced recycling technology (mechanical separation, direct use and modification of NMF) are reviewed and analyzed based on their advantages and disadvantages. Also, the evaluation criteria are discussed including economic, environmental, and gate-to-market ability. This review indicates the future research direction of WPCB recycling should focus on a combination of several techniques or in series recycling to maximize the benefits of process.

Autonomously propelled microscavengers for precious metal recovery

We report biogenic micromotor design consisting of porous chalky elongated tubes (∼60 μm length) coated with Fe–Pt for dual functionality i.e. metallic gold formation and rapid isolation.

Direct extraction of palladium and silver from waste printed circuit boards powder by supercritical fluids oxidation-extraction process

The current study was carried out to develop an environmental benign process for direct recovery of palladium (Pd) and silver (Ag) from waste printed circuit boards (PCBs) powder. The process ingeniously combined supercritical water oxidation (SCWO) and supercritical carbon dioxide (Sc-CO2) extraction techniques. SCWO treatment could effectively enrich Pd and Ag by degrading non-metallic component, and a precious metal concentrate (PMC) could be obtained, in which the enrichment factors of Pd and Ag reached 5.3 and 4.8, respectively. In the second stage, more than 93.7% Pd and 96.4% Ag could be extracted from PMC by Sc-CO2 modified with acetone and KI-I2 under optimum conditions. Mechanism study indicated that Pd and Ag extraction by Sc-CO2 was a complicated physiochemical process, involving oxidation, complexation, anion exchange, mass transfer and migration approaches. Accordingly, this study established a benign and effective process for selective recovery of dispersal precious metals from waste materials.

Mobile phone waste management and recycling: Views and trends

There is an enormous growth in mobile phone consumption worldwide which leads to generation of a large volume of mobile phone waste every year. The aim of this review is to give an insight on the articles on mobile phone waste management and recycling, published in scientific journals, major proceedings and books from 1999 to 2015. The major areas of research have been identified and discussed based on available literature in each research topic. It was observed that most of these articles were published during the recent years, with the number of articles increasing yearly. Material recovery and review on management options of waste are found to be the leading topics in this area. Researchers have proved that economically viable refurbishing or recycling of such waste is possible in an environmentally friendly manner. However, the literatures indicate that without proper consumer awareness, a recycling system cannot perform to its maximum efficiency. The methodologies followed and analytical techniques employed by the researchers to attain their objectives have been discussed. The graphical representations of available literature on current topic with respect to year of publication, topics and location have also been explored.

Precious metal recovery from waste printed circuit boards using cyanide and non-cyanide lixiviants--A review

Waste generated by the electrical and electronic devices is huge concern worldwide. With decreasing life cycle of most electronic devices and unavailability of the suitable recycling technologies it is expected to have huge electronic and electrical wastes to be generated in the coming years. The environmental threats caused by the disposal and incineration of electronic waste starting from the atmosphere to the aquatic and terrestrial living system have raised high alerts and concerns on the gases produced (dioxins, furans, polybrominated organic pollutants, and polycyclic aromatic hydrocarbons) by thermal treatments and can cause serious health problems if the flue gas cleaning systems are not developed and implemented. Apart from that there can be also dissolution of heavy metals released to the ground water from the landfill sites. As all these electronic and electrical waste do posses richness in the metal values it would be worth recovering the metal content and protect the environmental from the pollution. Cyanide leaching has been a successful technology worldwide for the recovery of precious metals (especially Au and Ag) from ores/concentrates/waste materials. Nevertheless, cyanide is always preferred over others because of its potential to deliver high recovery with a cheaper cost. Cyanidation process also increases the additional work of effluent treatment prior to disposal. Several non-cyanide leaching processes have been developed considering toxic nature and handling problems of cyanide with non-toxic lixiviants such as thiourea, thiosulphate, aqua regia and iodine. Therefore, several recycling technologies have been developed using cyanide or non-cyanide leaching methods to recover precious and valuable metals.

Hydrometallurgical Recovery of Metals from Large Printed Circuit Board Pieces

The recovery of precious metals from waste printed circuit boards (PCBs) is an effective recycling process. This paper presents a promising hydrometallurgical process to recover precious metals from waste PCBs. To simplify the metal leaching process, large pieces of PCBs were used instead of a pulverized sample. The chemical coating present on the PCBs was removed by sodium hydroxide (NaOH) treatment prior to the hydrometallurgical treatment. Among the leaching reagents examined, hydrochloric acid (HCl) showed great potential for the recovery of metals. The HCl-mediated leaching of waste PCBs was investigated over a range of conditions. Increasing the acid concentration decreased the time required for complete metal recovery. The shaking speed showed a pronounced positive effect on metal recovery, but the temperature showed an insignificant effect. The results showed that 1 M HCl recovered all of the metals from 4 cm × 4 cm PCBs at room temperature and 150 rpm shaking speed in 22 h.

Leaching of Au, Ag, and Pd from waste printed circuit boards of mobile phone by iodide lixiviant after supercritical water pre-treatment

Precious metals are the most attractive resources in waste printed circuit boards (PCBs) of mobile phones. In this work, an alternative process for recovering Au, Ag, and Pd from waste PCBs of mobile phones by supercritical water oxidation (SCWO) pre-treatment combined with iodine-iodide leaching process was developed. In the process, the waste PCBs of mobile phones were pre-treated in supercritical water, then a diluted hydrochloric acid leaching (HL) process was used to recovery the Cu, whose leaching efficiency was approximately 100%, finally the resulting residue was subjected to the iodine-iodide leaching process for recovering the Au, Ag, and Pd. Experimental results indicated that SCWO pre-treatment temperature, time, and pressure had significant influence on the Au, Ag, and Pd leaching from (SCWO+HL)-treated waste PCBs. The optimal SCWO pre-treatment conditions were 420°C and 60min for Au and Pd, and 410°C and 30min for Ag. The optimum dissolution parameters for Au, Pd, and Ag in (SCWO+HL)-treated PCBs with iodine-iodide system were leaching time of 120min (90min for Ag), iodine/iodide mole ratio of 1:5 (1:6 for Ag), solid-to-liquid ratio (S/L) of 1:10g/mL (1:8g/mL for Ag), and pH of 9, respectively. It is believed that the process developed in this study is environment friendly for the recovery of Au, Ag, and Pd from waste PCBs of mobile phones by SCWO pre-treatment combined with iodine-iodide leaching process.