Life cycle assessment of sewage sludge treatment and disposal based on nutrient and energy recovery: A review

Ultrasonication as anaerobic digestion pretreatment to improve sewage sludge methane production: Performance and microbial characterization

A large amount of sludge is inevitably produced during sewage treatment. Ultrasonication (US) as anaerobic digestion (AD) pretreatment was implemented on different sludges and its effects on batch and semi-continuous AD performance were investigated. US was effective in sludge SCOD increase, size decrease, and CH4 production in the subsequent AD, and these effects were enhanced with an elevated specific energy input. As indicated by semi-continuous AD experiments, the mean daily CH4 production of US-pretreated A2O-, A2O-MBR-, and AO-AO-sludge were 176.9, 119.8, and 141.7 NmL/g-VSadded, which were 35.1%, 32.1% and 78.2% higher than methane production of their respective raw sludge. The US of A2O-sludge achieved preferable US effects and CH4 production due to its high organic content and weak sludge structure stability. In response to US-pretreated sludge, a more diverse microbial community was observed in AD. The US-AD system showed negative net energy; however, it exhibited other positive effects, e.g., lower required sludge retention time and less residual total solids for disposal. US is a feasible option prior to AD to improve anaerobic bioconversion and CH4 yield although further studies are necessary to advance it in practice.

Comparative life cycle assessment of landfill sludge treatment technologies in China

Reasonable treatment of large amounts of sludge excavated from landfills has gained increasing attention due to the diminishing availability of landfill space in China. In this study, five landfill sludge (LS) treatment technologies using life cycle assessment (LCA) and life cycle cost (LCC) were investigated, i.e., co-incineration in coal-fired power plants (CFPP) and waste incineration power plant (WIPP), co-processing in cement kiln, bricks production, and sintering ceramsite. The LCA results demonstrate that sintering ceramsite outperforms other technologies and LCC results indicate sintering ceramsite also provides the highest economic benefit ($869.94). To further enhance environmental and economic performances of the LS treatment, the substitution of coal with natural gas and biomass can reduce Energy Conservation and Emission Reduction (ECER) index by 74% and 98%, respectively. This substitution can increase economic returns by 24% and 26%, respectively. Furthermore, national-level economic benefit and carbon emission reduction potential of different LS treatment technology alternative scenarios were assessed. Results display that a combination of 50% CFPP, 25% bricks, and 25% ceramsite (biomass) offers the highest economic gain, which is 3.02 times that of 50% CFPP and 50% cement (original case). Conversely, the replacement of 25% brick with 25% cement in the above combination result in the lowest carbon reduction, which is 9.35 times that of the original case.

Ionic liquid catalyzed low-temperature hydrothermal carbonization of sewage sludge to produce hydrochar with low heavy metal content and positive energy recovery

An ionic liquid (IL, [DMAPA]HSO4) was prepared to facilitate the removal of heavy metals by hydrothermal carbonization (HTC) in sewage sludge (SS) and to obtain a positive energy recovery (ER, (Energyoutput/Energyinput - 1) > 0). The results found that the removal efficiencies of the Fe, Mn, Zn, Co, and Cd from SS exceeded 75 % with positive ER (6 %) at 20 wt% IL dosage (IL:SS). IL promoted the HTC reactions of proteins and polysaccharides to produce fixed carbon and small molecule polymers. The process mainly relies on IL to catalyze the dehydration and graphitization of SS and to destroy the heavy metal binding sites such as carboxyl and hydroxyl groups. Additionally, IL aids in constructing the macropore structures in hydrochar, thereby facilitating the release of heavy metals and water during the HTC process. This discovery holds promise for removing heavy metals from SS by one-pot HTC processes with positive energy recovery.

Physical conditioning methods for sludge deep dewatering: A critical review

Sludge is an inevitable waste product of sewage treatment with a high water content and large volume, it poses a significant threat of secondary pollution to both water and the atmosphere without proper disposal. In this regard, dewatering has emerged as an attractive method in sludge treatment, as it can reduce the sludge volume, enhance its transportability and calorific value, and even decrease the production of landfill leachate. In recent years, physical conditioning methods including non-chemical conditioners or energy input alone, have been extensively researched for their potential to enhance sludge dewatering efficiency, such as thermal treatment, freeze-thaw, microwave, ultrasonic, skeleton builders addition, and electro-dewatering, as well as combined methods. The main objective of this paper is to comprehensively evaluate the dewatering capacity of various physical conditioning methods, and identify key factors affecting sludge dewatering efficiency. In addition, future research anticipated directions and outlooks are proposed. This work is expected to provide valuable insights for developing efficient, eco-friendly, and low-energy consumption techniques for deep sludge dewatering.

Life cycle assessment of sewage sludge treatment and disposal technologies based on carbon emissions and environmental impacts

This study aimed to create a comprehensive evaluation method for sewage sludge (SS) treatment and disposal technologies, considering carbon emission and environmental impacts. Life cycle assessment (LCA) were conducted on six SS treatment and disposal technologies in China. The assessments used the IPCC emission factor approach to calculate carbon emissions and the CML2001 method to determine environmental impact factors. Additionally, a colour-coded method was implemented to quantify the evaluation results. The study found that S1 (anaerobic digestion + land application) had the lowest carbon emissions and environmental impact, making it the optimal technology. The S1 scenario had carbon emissions of 669 kg CO2(t DS)-1 and environmental impacts of 5.20E-10. A sensitivity analysis was conducted to show the impacts of each unit in the six technologies on total carbon emissions and environmental impacts. The results showed that landfilling has a high sensitivity to carbon emissions and environmental impacts. Therefore, controlling greenhouse gases and toxic substances in sludge landfills is crucial for reducing carbon emissions and environmental pollution.

Carbon Dots Derived from Non-Biomass Waste: Methods, Applications, and Future Perspectives

Carbon dots (CDs) are luminescent carbon nanoparticles with significant potential in analytical sensing, biomedicine, and energy regeneration due to their remarkable optical, physical, biological, and catalytic properties. In light of the enduring ecological impact of non-biomass waste that persists in the environment, efforts have been made toward converting non-biomass waste, such as ash, waste plastics, textiles, and papers into CDs. This review introduces non-biomass waste carbon sources and classifies them in accordance with the 2022 Australian National Waste Report. The synthesis approaches, including pre-treatment methods, and the properties of the CDs derived from non-biomass waste are comprehensively discussed. Subsequently, we summarize the diverse applications of CDs from non-biomass waste in sensing, information encryption, LEDs, solar cells, and plant growth promotion. In the final section, we delve into the future challenges and perspectives of CDs derived from non-biomass waste, shedding light on the exciting possibilities in this emerging area of research.

Applying circular economy principles and life cycle assessment: A novel approach using vine shoots waste for cadmium removal from water

This research investigates the potential of utilizing vine shoots, a byproduct of the viticulture industry, as biosorbent for cadmium removal from aqueous solutions. The Spanish wine industry, one of the most influential sectors, produces two to three million tons of vine shoots. By using vine shoots as biosorbent, this study contributes to the circular economy paradigm, transforming waste materials into valuable resources and minimizing environmental impacts associated with waste generation and disposal. The research underscores the significance of vine shoots in biosorption due to its high lignocellulosic content. By experimental analysis, the efficacy of vine shoots in cadmium biosorption is evaluated, considering factors such as environmental impact or energy consumption. This study examines the effect of six key input parameters on cadmium removal efficiency and power consumption, identifying optimal conditions for maximum removal with minimal energy consumption. The findings suggest that vine shoots offer promising biosorption capabilities, promoting sustainability in wastewater treatment and environmental remediation efforts. By employing the response surface method alongside desirability functions, the study determined the optimal variables for two distinct optimization scenarios. Notably, in the second optimization scenario, a cadmium removal rate of 99.23 % was achieved while consuming 25.6 W of power. The input parameters for this achievement should be set as follows: initial cadmium concentration of 100 ppm, pH level of 8, stirring time of 75 min, stirring speed of 100 rpm, temperature of 26 °C, and a dose of vine shoots of 0.1 g.

Comparative study of different sewage sludge incineration treatments based on environmental and economic life cycle assessment

Incineration is one of the most widely used treatments in the field of sewage sludge disposal. However, the choice of sewage sludge incineration process is still controversial. In this study, the comparative life cycle assessment of sewage sludge incineration processes, including the mono-incineration, co-incineration in coal-fired power plants and co-incineration in municipal solid waste (MSW) incineration plants, was carried out from the perspective of environment, carbon footprint and economy. The environmental assessment results show that terrestrial ecotoxicity, freshwater ecotoxicity, marine ecotoxicity, human carcinogenic toxicity and human non-carcinogenic toxicity are the most significant environmental impacts. And the environmental performance of co-incineration in coal-fired power plants is the best. Moreover, the environmental impact is most sensitive to the dehydrant, electricity and fly ash chelating agent. Co-incineration in MSW incineration plants has the lowest carbon emissions, with only 70.50% and 82% of the carbon emissions from mono-incineration and co-incineration in coal-fired power plants, respectively. Furthermore, sewage sludge mono-incineration has the highest disposal costs because of the higher depreciation and solid waste disposal costs. The comprehensive evaluation results reveal that the optimization should focus on the selection of dehydrant and fly ash chelating agent, as well as the improvement of the equipment efficiency.

Synergistic consideration of co-treatment of sewage sludge, low-rank coal, and straw for sustainable resource utilization and enhanced energy efficiency: a review

This article provides a comprehensive exploration of the imperative necessity for coupling the utilization of low-rank coal, sewage sludge, and straw. It studies the challenges and limitations of individual utilization methods, addressing the unique hurdles associated with feedstocks. It focused on achieving integrated and sustainable resource management, emphasizing efficient resource utilization, waste minimization, and environmental impact reduction. The investigation extends to the intricate details of reaction processes in co-processing, with a specific emphasis on the drying of raw materials to enhance combustion characteristics. The molding and preparation of feedstock are dissected, encompassing raw material selection, mixing, and the crucial addition of additives and binders. The proportions and homogenization of these feedstocks are intricately examined for uniformity and effectiveness. Furthermore, it presents theoretical approaches for investigating the co-combustion of these diverse feedstocks, contributing a solid foundation for future studies in this dynamic field. The findings presented in it offer valuable insights for researchers, practitioners, and policymakers seeking sustainable solutions in the co-disposal technology of these feedstocks. Therefore, it provides a holistic understanding of the challenges and opportunities in coupling the utilization of these selected feedstocks. By addressing individual limitations and emphasizing integrated resource management, the article establishes the groundwork for sustainable and efficient co-processing practices. The exploration of reaction processes gives a comprehensive framework for future research and application in the field of co-combustion technology. The insights gleaned from this study contribute significantly to advancing knowledge in the sustainable utilization of diverse feedstocks, guiding efforts towards environmentally responsible and resource-efficient practices.

Techno-economic and environmental analyses of the pyrolysis of food waste to produce bio-products

Food waste has become a source of concern as it is generated abundantly worldwide and needs to be valorised into new products. In this study, cucumber, tomato, and carrot wastes were investigated as pyrolysis feedstocks as a single component (cucumber), a binary component mixture (cucumber and tomato), and a ternary component blend (cucumber, tomato, and carrot). Fourteen scenarios were simulated and evaluated based on varying the feedstock blend (single, binary, and tertiary), temperature (300 and 500 °C), and feedstock moisture content (5, 20, and 40%). Using an established empirical model, the effect of these parameters on product yields, techno-economic implications, energy requirements, and life cycle analysis (LCA) outcomes were investigated. The best performers of each scenario were determined, and their strengths and weaknesses were identified and compared with other scenarios. In terms of product yields, all three systems (single, binary, and tertiary) followed a similar pattern: bio-oil yields increased as temperature and feedstock moisture content increased, while biochar yields decreased as temperature and feedstock moisture content increased. The production of syngas, on the other hand, was only observed at elevated temperatures. The total energy requirement exhibited an increase with increasing temperature and feedstock moisture content. The economic evaluation revealed that the return on investment (ROI) value for the single component at 5% moisture content at 300 °C is 29%, with a payback period (PB) of only 3.4 years, which is potentially very appealing. The water footprint increased with increasing pyrolysis temperature but decreased with increasing moisture content in all scenarios. The land footprint is observed to remain constant despite changes in process conditions. The study's findings contribute to the pyrolysis process's scalability, technological advancement, and commercialisation.

Co-composting of sewage sludge as an effective technology for the production of substrates with reduced content of pharmaceutical residues

Sewage sludge is a valuable source of elements such as phosphorus and nitrogen. At the same time, heavy metals, emerging organic compounds, micropollutants (pharmaceuticals, pesticides, PCPs, microplastics), or some potentially dangerous bacteria can be present. In this study, the sewage sludge was aerobically treated by composting with other materials (co-composted), and the resulting substrate was tested for suitability of its use in agriculture. Closer attention was focused on the pharmaceuticals (non-steroidal antiphlogistics, sartanes, antiepileptics, caffeine, and nicotine metabolites) content and ecotoxicity of the resulting substrates in the individual phases of sludge co-composting. It has been verified that during co-composting there is a potential for reduction of the content of pharmaceutical in the substrates up to 90 %. The course of the temperature in the thermophilic phase is decisive. Growth and ecotoxicity experiments demonstrated that with a suitable co-composting procedure, the resulting stabilized matter is suitable as a substrate for use in plant production, and the risk of using sewage sludge on agricultural land is substantially reduced.

Comparative life cycle assessment of sewage sludge treatment in Wuhan, China: Sustainability evaluation and potential implications

Owing to the relentless growth of sewage sludge production, achieving low-carbon development in sewage sludge treatment and disposal (STD) is becoming increasingly challenging and unpredictable. However, the STD varied spatially, and city-specific analysis is deemed necessary for sustainable evaluation. Therefore, a lifecycle-based greenhouse gas (GHG), energy, and economic analysis were conducted by considering six local STD alternatives in Wuhan City, China, as a case study. The findings indicated anaerobic digestion combined with digestate utilization for urban greening (ADL) and incineration in existing power plants (INCP) exhibited the least GHG emissions at 34.073 kg CO2 eq/FU and 644.128 kg CO2 eq/FU, while INCP generated the most energy at -2594 kW.h/FU. The economic evaluation revealed that ADL and INCP were more beneficial without accounting for land acquisition. Scenario analysis showed that the energy recovery from ADL and INCP is significantly influenced by the hydrolysis yielding rate and sludge organic content. Perturbation sensitivity indicates that regional emission factor of electricity and electricity fee highly influence the overall GHG emission and cost. The results of this study could assist policymakers in identifying viable solutions to the cities experiencing the same sludge treatment burdens.

Insights into chromium removal mechanism by Ca-based sorbents from flue gas

Chromium is a typical toxic pollution in sewage sludge incineration flue gas. Cr removal from flue gas is a challenge due to the high toxicity and valence variability of chromium. Ca-based sorbents, including CG-CaO, CA-CaO, and CCi-CaO, were developed for Cr capture by calcining calcium D-gluconate monohydrate, calcium acetate hydrate, and calcium citrate tetrahydrate, respectively. CG-CaO, CA-CaO, and CCi-CaO exhibit better Cr removal performance than traditional CaO. CA-CaO shows superior Cr adsorption ability due to the large BET surface area and pore volume. The Cr adsorption efficiency of CA-CaO is up to 94.79 % at 1000 °C. XRD and XPS results reveal that the adsorbed Cr contains Cr(III) and Cr(VI), and exists in the form of CaCr2O4 and CaCrO4. Cr adsorption on Ca-based sorbents is mainly controlled by adsorption and oxidation mechanism. The adsorption process of Cr on different Ca-based sorbents was described by four typical adsorption kinetic models. For CaO and CG-CaO, pseudo-first order model and Elovich model are suitable for the description of Cr adsorption. For CA-CaO and CCi-CaO, pseudo-second order model, Elovich model and Weber and Morris model fit well with the experimental values of Cr adsorption, suggesting that Cr adsorption on CA-CaO and CCi-CaO is controlled by a combined mechanism of chemisorption and intraparticle diffusion. The saturated adsorption capacity of CaO, CG-CaO, CA-CaO and CCi-CaO are evaluated to be 39.77, 48.98, 102.22 and 104.52 mg/g, respectively. The effects of incineration flue gas components on Cr adsorption were also explored. O2 shows no obvious influence on Cr adsorption over CA-CaO. HCl, SO2, NO and CO2 can inhibit Cr adsorption because of the competitive adsorption, and the inhibitory effect of SO2 is the strongest.

Using wastewater as a cultivation alternative for microalga Dunaliella salina: Potentials and challenges

Untreated or poorly treated wastewater still represents environmental issues world-widely. Wastewater, especially saline wastewater treatment, is still primarily associated with high costs from physical and chemical processes, as high salinity hinders biological treatment. One favourable way is to find the suitable biological pathways and organisms to improve the biological treatment efficiency. In this context, halophilic microorganisms could be strong candidates to address the economics and effectiveness of the saline wastewater treatment process. Dunaliella salina is a photoautotrophic microalga that grows in saline environments. It is known for producing marketable bio-compounds such as carotenoids, lipids, and proteins. A biological treatment based on D. salina cultivation offers the opportunity to treat saline wastewater, reducing the threat of possible eutrophication from inappropriate discharge. At the same time, D. salina cultivation could yield compounds of industrial relevance to turn saline wastewater treatment into a profitable and sustainable process. Most research on D. salina has primarily focused on bioproduct generation, leaving thorough reviews of its application in wastewater treatment inadequate. This paper discusses the future challenges and opportunities of using D. salina to treat wastewater from different sources. The main conclusions are (1) D. salina effectively recovers some heavy metals (driven by metal binding capacity and exposure time) and nutrients (driven by pH, their bioavailability, and functional groups in the cell); (2) salinity plays a significant role in bioproducts generation, and (3) wastewater can be combined with the generation of bioproducts.

Co-pyrolysis of sewage sludge and biomass waste into biofuels and biochar: A comprehensive feasibility study using a circular economy approach

Enormous annual sewage sludge (SS) volumes pose global environmental challenges owing to contamination and significant greenhouse gas emissions. Here, we investigated the economic viability of co-pyrolyzing SS and biomass waste to produce biofuels (bio-oil and gas) and biochar. Net present worth (NPW) analysis, the sale product break-even price, and sludge handling price (SHP) were used to determine the profitability of co-pyrolysis compared with SS pyrolysis alone and conventional treatment methods. In this study, the sale prices of biochar based on quality (i.e., stability, carbon sequestration effectiveness, and heavy metal content) were estimated to be 2.24, 1.44, and 0.98 CAD/kg for high-, medium-, and low-grade biochar. The bio-oil prices, estimated based on the higher heating values of bio-oil and diesel, ranged from 0.80 to 1.22 CAD/kg. Sawdust (SD) and wheat straw (WS) were the chosen co-pyrolysis feedstocks, with four mixing ratios (20, 40, 60, and 80 wt%). Economically, SD (40 wt% mixing ratio) co-pyrolysis achieved the best performance, with a maximum NPW of 8.71 million CAD. SD single and co-pyrolysis were the only profitable scenarios. Moreover, SS single pyrolysis and WS co-pyrolysis exhibited higher profitability than conventional SS treatment methods, with SHPs of 65 and 40 CAD/1000 kg dry sludge, respectively. Sensitivity analysis highlighted the dependence of economic performance on biochar and bio-oil market value. This study offers the first economic analysis of this approach and enhances our understanding of the potential of co-pyrolysis for biofuel and biochar production, providing innovative solutions for the environmental challenges of SS disposal.

Effect of zero-valent iron (ZVI) and biogas slurry reflux on methane production by anaerobic digestion of waste activated sludge

This study aimed to improve anaerobic digestion (AD) efficiency through the addition of zero-valent iron (ZVI) and biogas slurry. This paper demonstrated that methane production was most effectively promoted at a biogas slurry reflux ratio of 60%. The introduction of ZVI into anaerobic systems does not enhance its bioavailability. However, both biogas slurry reflux and the combination of ZVI with biogas slurry reflux increase the relative abundance of microorganisms involved in the direct interspecific electron transfer (DIET) process. Among them, the dominant microorganisms Methanosaeta, Methanobacterium, Methanobrevibacter, and Methanolinea accounted for over 60% of the total methanogenic archaea. The Tax4Fun function prediction results indicate that biogas slurry reflux and the combination of ZVI with biogas slurry reflux can increase the content of key enzymes in the acetotrophic and hydrotrophic methanogenesis pathways, thereby strengthening these pathways. The corrosion of ZVI promotes hydrogen production, and the biogas slurry reflux provided additional alkaline and anaerobic microorganisms for the anaerobic system. Their synergistic effect promoted the growth of hydrotrophic methanogens and improved the activities of various enzymes in the hydrolysis and acidification phases, enhanced the system's buffer capacity, and prevented secondary environmental pollution. PRACTITIONER POINTS: Optimal methane production was achieved at a biogas slurry reflux ratio of 60%. Biogas slurry reflux in anaerobic digestion substantially reduced discharge. ZVI addition in combination with biogas slurry reflux facilitates the DIET process.

Comprehensive competitiveness assessment of four typical municipal sludge treatment routes in China based on environmental and techno-economic analysis

To find a sustainable and effective municipal sludge treatment route requires a systematic assessment of the comprehensive competitiveness of diverse sludge treatment routes. Four typical treatment routes in China including co-incineration in coal power plants (CIN), mono-incineration (IN), anaerobic digestion (AD) and pyrolysis (PY) were selected in this study. A novel assessment model integrating life cycle assessment (LCA), techno-economic analysis (TEA) with analytic hierarchy process (AHP)-Entropy method was established, and comprehensive competitiveness indicated by comprehensive index (CI) of the four routes was deeply evaluated. Results displayed CIN route (CI = 0.758) showed the best comprehensive performance for its best environmental and economic performance. This was followed by PY route (CI = 0.691) and AD route (CI = 0.570), indicating the enormous potential of sludge PY technology. IN route showed the worst comprehensive performance (CI = 0.186) owing to its high environmental impact and lowest economic benefit. It was noted that greenhouse gas emissions and severe toxic potential were the main environmental challenges faced by sludge treatment. Besides, result of sensitivity analysis revealed that the comprehensive competitiveness of diverse sludge treatment routes was improved with the increase of sludge organic content and sludge reception fee.

A Critical Review of Data Science Applications in Resource Recovery and Carbon Capture from Organic Waste

Municipal and agricultural organic waste can be treated to recover energy, nutrients, and carbon through resource recovery and carbon capture (RRCC) technologies such as anaerobic digestion, struvite precipitation, and pyrolysis. Data science could benefit such technologies by improving their efficiency through data-driven process modeling along with reducing environmental and economic burdens via life cycle assessment (LCA) and techno-economic analysis (TEA), respectively. We critically reviewed 616 peer-reviewed articles on the use of data science in RRCC published during 2002-2022. Although applications of machine learning (ML) methods have drastically increased over time for modeling RRCC technologies, the reviewed studies exhibited significant knowledge gaps at various model development stages. In terms of sustainability, an increasing number of studies included LCA with TEA to quantify both environmental and economic impacts of RRCC. Integration of ML methods with LCA and TEA has the potential to cost-effectively investigate the trade-off between efficiency and sustainability of RRCC, although the literature lacked such integration of techniques. Therefore, we propose an integrated data science framework to inform efficient and sustainable RRCC from organic waste based on the review. Overall, the findings from this review can inform practitioners about the effective utilization of various data science methods for real-world implementation of RRCC technologies.

Environmental sustainability opportunity and socio-economic cost analyses of phosphorus recovery from sewage sludge

Although phosphorus (P) recovery and management from sewage sludge are practiced in North America and Europe, such practices are not yet to be implemented in China. Here, we evaluated the environmental sustainability opportunity and socio-economic costs of recovering P from sewage sludge by replacing the current-day treatments (CT; sludge treatment and landfill) and P chemical fertilizer application (CF) in China using life cycle assessment and life cycle costing methods. Three potential P recovery scenarios (PR₁‒PR₃: struvite, vivianite, and treated sludge) and corresponding current-day scenarios (CT₁‒CT₃ and CF) were considered. Results indicated that PR₁ and PR₂ have smaller environmental impacts than the current-day scenarios, whereas PR₃ has larger impacts in most categories. PR₃ has the lowest net costs (sum of internal costs and benefits, 39.1-54.7 CNY per kg P), whereas PR₂ has the lowest external costs (366.8 CNY per kg P). Societal costs for production and land use of 1 kg P by P recovery from sewage sludge (e.g., ∼527 CNY for PR₁) are much higher than those of P chemical fertilizers (∼20 CNY for CF). However, considering the costs in the current-day treatments (e.g., ∼524 CNY for CT₁), societal costs of P recovery scenarios are close to or slightly lower than those of current-day scenarios. Among the three P recovery scenarios, we found that recovering struvite as P fertilizer has the highest societal feasibility. This study will provide valuable information for improved sewage sludge management and will help promote the sustainable supply of P in China.

Free nitrous acid-assisted asymmetrical alternating current electrochemistry (FNA-AACE) for multi-heavy metals decontamination in waste activated sludge

Heavy metal contamination of waste activated sludge (WAS) is a key factor limiting the land application of sludge for nutrients recovery. This study proposes a novel free nitrous acid (FNA)-assisted asymmetrical alternating current electrochemistry (FNA-AACE) process to achieve high-efficiency decontamination of multi-heavy metals (Cd, Pb, and Fe) in WAS. The optimal operating conditions, the heavy metal removal performance of FNA-AACE, and the related mechanisms for maintaining the high performance were systematically investigated. During the FNA-AACE process, FNA treatment was optimal with an exposure time of 13 h at a pH of 2.9 and an FNA concentration of 0.6 mg/g TSS. Then the sludge was washed with EDTA in a recirculating leaching system under asymmetrical alternating current electrochemistry (AACE). The 6-h working and the following electrode cleaning were defined as a working circle of AACE. After three cycles of working-cleaning periods in AACE treatment, the cumulative removal efficiency of the toxic metals Cd and Pb reached over 97% and 93%, respectively, whilst that of Fe was greater than 65%. This surpasses most previously reported efficiencies and possesses a shorter treatment duration and sustainable EDTA circulation. The mechanism analysis suggested that FNA pretreatment provoked the migration of heavy metals for leaching enhancement, as well as reduced the demand for EDTA eluent concentration and increased conductivity, which can improve the AACE efficiency. Meanwhile, the AACE process absorbed the anionic chelates of heavy metals and reduced them to zero-valent particles on the electrode, regenerating the EDTA eluent and maintaining its high extraction efficiency for heavy metals. In addition, FNA-AACE could provide different electric field operation modes, allowing it to have flexibility for the real application processes. This proposed process is expected to be coupled with anaerobic digestion in wastewater treatment plants (WWTPs) for high efficiency of heavy metal decontamination, sludge reduction, and resource/energy recovery.

Valorization of thermally hydrolyzed sludge with clay for sintering of ceramic tiles

The disposal of wastewater sludge is one of the most challenging environmental problems for large cities. Wastewater sludge may be utilized as a feasible substitute for clay to sinter ceramics, given their similar mineralogical composition. However, the organics in sludge will be wasted, while their release during sintering will leave cracks in the ceramic products. In this research, after the thermal treatment for effective organic recovery, the thermally hydrolyzed sludge (THS) is incorporated with clay for the sintering of construction ceramics. The experimental results showed that a THS dosing ratio up to 40 % can be achieved for mixing with montmorillonite clay to make ceramic tiles. The sintered tiles (THS-40) had an intact shape and structure, and the tile performance was close to that made from single montmorillonite (THS-0), with water absorption of 0.4 % vs. 0.2 %, compressive strength of 136.8 vs. 140.7 MPa, and undetected heavy metal leaching. Further addition of THS would lead to a considerable deterioration of the quality of the tiles to a compressive strength of as low as 5.0 MPa for the THS only product (THS-100). Comparing with the tiles incorporated with raw sludge (RS-40), the THS-40 tiles had a more intact and denser structure with a 10 % improved compressive strength. Cristobalite, aluminum phosphate, mullite, and hematite dominated in the THS-born ceramics, which are typical components of ceramics, and the amount of hematite increased with the THS dosing ratio. Sintering at a high temperature of 1200 °C enabled efficient phase transformation from quartz to cristobalite and from muscovite to mullite, which ensured the toughness and compactness of the THS-born ceramic tiles.

Systematical analysis of sludge treatment and disposal technologies for carbon footprint reduction

This study aims to comprehensively analyze the Greenhouse Gases (GHGs) emissions from current sewage sludge treatment and disposal technologies (building material, landfill, land spreading, anaerobic digestion, and thermochemical processes) based on the database of Science Citation Index (SCI) and Social Science Citation Index (SSCI) from 1998 to 2020. The general patterns, spatial distribution, and hotspots were provided by bibliometric analysis. A comparative quantitative analysis based on life cycle assessment (LCA) put forward the current emission situation and the key influencing factors of different technologies. The effective GHG emissions reduction methods were proposed to mitigate climate change. Results showed that incineration or building materials manufacturing of highly dewatered sludge, and land spreading after anaerobic digestion have the best GHG emissions reduction benefits. Biological treatment technologies and thermochemical processes have great potential for reducing GHGs. Enhancement of pretreatment effect, co-digestion, and new technologies (e.g., injection of carbon dioxide, directional acidification) are major approaches to facilitate substitution emissions in sludge anaerobic digestion. The relationship between the quality and efficiency of secondary energy in thermochemical process and GHGs emission still needs further study. Solid sludge products generated by bio-stabilization or thermochemical processes are considered to have a certain carbon sequestration value and can improve the soil environment to control GHG emissions. The findings are useful for future development and processes selection of sludge treatment and disposal facing carbon footprint reduction.

Climate change impacts of conventional sewage sludge treatment and disposal

Sewage sludge (SS) management remains a challenge across the world. We quantified the potential climate change impacts of eight conventional technology configurations (TCs) for SS treatment and disposal by considering four different energy exchanges and using a life cycle assessment (LCA) model that employed uncertainty distributions for 104 model parameters. All TCs showed large climate change loads and savings (net values ranging from 123 to 1148 kg CO₂-eq/t TS) when the energy exchange was with a fossil-based energy system, whereas loads and savings were approximately three times lower when the energy exchange was with a renewable energy system. Uncertainty associated with the climate change results was more than 100% with fossil-energy exchange and low TS content of SS but was lower for renewable energy. Landfilling had the greatest climate change impact, while thermal drying with incineration had the highest probability of providing better climate change performance than other TCs. The global sensitivity analysis identified nine critical technological parameters. Many of them can be easily measured for relevant SS and technology levels to improve specific estimates of climate change impact. When all scenarios were optimized to the 20% best cases, thermal drying with incineration outperformed the other TCs. This paper contributes to better quantifying the climate change impacts of different technologies used for sludge treatment given changing energy systems and identifies crucial parameters for further technological development.

Omics Approaches in Invasion Biology: Understanding Mechanisms and Impacts on Ecological Health

Invasive species and rapid climate change are affecting the control of new plant diseases and epidemics. To effectively manage these diseases under changing environmental conditions, a better understanding of pathophysiology with holistic approach is needed. Multiomics approaches can help us to understand the relationship between plants and microbes and construct predictive models for how they respond to environmental stresses. The application of omics methods enables the simultaneous analysis of plant hosts, soil, and microbiota, providing insights into their intricate relationships and the mechanisms underlying plant-microbe interactions. This can help in the development of novel strategies for enhancing plant health and improving soil ecosystem functions. The review proposes the use of omics methods to study the relationship between plant hosts, soil, and microbiota, with the aim of developing a new technique to regulate soil health. This approach can provide a comprehensive understanding of the mechanisms underlying plant-microbe interactions and contribute to the development of effective strategies for managing plant diseases and improving soil ecosystem functions. In conclusion, omics technologies offer an innovative and holistic approach to understanding plant-microbe interactions and their response to changing environmental conditions.

Production of Cationic Starch-Based Flocculants and Their Application in Thickening and Dewatering of the Municipal Sewage Sludge

Polymer flocculants are used to promote solid-liquid separation processes in wastewater treatment technologies, and bio-based flocculants possess many advantages over conventional synthetic polymers. Potato starch microgranules were chemically modified and mechanically sheared to produce modified starch flocculants. The effectiveness of produced cationic starch (CS) and cross-linked cationic starch (CCS) flocculants in the thickening and dewatering of surplus activated sewage sludge was evaluated and compared with that of synthetic cationic flocculants (SCFs) The flocculation efficiency of SCF, CS, and CCS in sludge thickening was determined by measuring the filtration rate of treated surplus activated sludge. Comparing the optimal dose of SCFs and CCS flocculants needed for thickening, the CCS dose was more than 10 times higher, but a wide flocculation window was determined. The impact of used flocculants on the dewatering performance of surplus activated sludge at optimal dose conditions was investigated by measuring capillary suction time. The filtration efficiencies (dewaterability) of surplus activated sludge using SCF, CS, and CCS were 69, 67, and 72%, respectively. The study results imply that mechanically processed cross-linked cationic starch has a great potential to be used as an alternative green flocculant in surplus activated sludge thickening and dewatering operations in municipal sewage sludge treatment processes.

Characteristics of Solidified Carbon Dioxide and Perspectives for Its Sustainable Application in Sewage Sludge Management

Appropriate management is necessary to mitigate the environmental impacts of wastewater sludge. One lesser-known technology concerns the use of solidified CO₂ for dewatering, sanitization, and digestion improvement. Solidified CO₂ is a normal byproduct of natural gas treatment processes and can also be produced by dedicated biogas upgrading technologies. The way solidified CO₂ is sourced is fully in line with the principles of the circular economy and carbon dioxide mitigation. The aim of this review is to summarize the current state of knowledge on the production and application of solid CO₂ in the pretreatment and management of sewage sludge. Using solidified CO₂ for sludge conditioning causes effective lysis of microbial cells, which destroys activated sludge flocs, promotes biomass fragmentation, facilitates efficient dispersion of molecular associations, modifies cell morphology, and denatures macromolecules. Solidified CO₂ can be used as an attractive tool to sanitize and dewater sludge and as a pretreatment technology to improve methane digestion and fermentative hydrogen production. Furthermore, it can also be incorporated into a closed CO₂ cycle of biogas production-biogas upgrading-solidified CO₂ production-sludge disintegration-digestion-biogas production. This feature not only bolsters the technology's capacity to improve the performance and cost-effectiveness of digestion processes, but can also help reduce atmospheric CO₂ emissions, a crucial advantage in terms of environment protection. This new approach to solidified CO₂ generation and application largely counteracts previous limitations, which are mainly related to the low cost-effectiveness of the production process.

Immobilization of heavy metals in biochar by co-pyrolysis of sludge and CaSiO3

Sludge pyrolysis has become an important method of sludge recycling. Stabilizing heavy metals in sludge is key to sludge recycling. Currently, research on the co-pyrolysis of sludge and industrial waste is limited. This study aims to explore the impact and mechanism of the co-pyrolysis of sludge and CaSiO₃ (the main component of slag) and to achieve the concept of "treating waste with waste". To this end, we added different proportions of CaSiO₃ (0%, 3%, 6%, 9%, 12%, and 15%) for the co-pyrolysis with sludge, and varied the pyrolysis temperatures (300, 400, 500, 600, and 700 °C) and retention times (15, 30, 60, and 120 min) to study heavy-metal stabilization in sludge. Consequently, the optimum dosage of CaSiO₃ required for the immobilization of different heavy metals was 9% (Cu, Zn, Pb, and Cr) and 15% (Ni). The contents of Cu, Zn, Pb, Cr, and Ni in the stable state (oxidized and residual states) were 92.73%, 79.23%, 99.55%, 92.43% and 90.33% respectively. At a pyrolysis temperature of 700 °C, the steady-state proportions of Cr, Pb, and Zn were 88.12%, 90.21%, and 77.21%, respectively. At a pyrolysis temperature of 400 °C, the stable-Cu and -Ni contents were 97.21% and 99.43%, respectively. The optimal dwelling time was 15 min. The results showed that the CaSiO₃ addition weakened the O-H stretching vibration peak intensity, promoted the formation of aromatic and epoxy ring structures, and enhanced the heavy-metal immobilization. Furthermore, the CaSiO₃ decomposition during co-pyrolysis produced SiO₂, CaO, and Ca(OH)₂, which helped stabilize heavy metals.

Advanced nutrient removal and external sludge reduction: Demonstration in a pilot-scale sequencing batch reactor

Although the addition of excess sludge fermentation products to improve nutrient removal from sewage is cost-effective, its application has rarely been demonstrated. In this study, the external sludge was first collected and fermented under a sludge retention time of 10 days, then introduced into SBR with a 1:15 sewage ratio. The results revealed a gradual increase in the nitrite accumulation ratio to 34.7% in the SBR at the end of the oxic stage after 64 days of adding fermented sludge products. In addition, the average effluent total nitrogen and phosphorous decreased to 7.3 and 0.5 mg/L, corresponding to removal efficiencies of 86.7% and 95.5%, respectively. On the other hand, the use of the fermented sludge products as external organic carbon sources in the SBR increased the external sludge reduction ratio to 42.5%. High-throughput sequencing demonstrated that the increase in the endogenous denitrifier community, polyphosphate-accumulating organisms, and fermentation bacteria were the main factors contributing to the increase in nutrient removal and excess sludge reduction. The economic evaluation indicated that the operational cost of the pilot-scale system saves 0.011$/m³ of sewage treated. PRACTITIONER POINTS: Fermented sludge addition effectively enhanced nutrient removal in pilot-scale SBR. Average effluent TN and PO₄ ^3- -P decreased to 7.3 and 0.5 mg/L, respectively. Highest external sludge reduction rate was 42.5% in pilot-scale reactor. Sewage treatment cost can save 0.011$/m³ under advanced nutrient removal.

Relevance of sludge management practices and substance modeling in LCA for decision-making: A case study in Chile

Reducing the costs and environmental impacts of sludge management is currently one of the main challenges faced by the wastewater treatment sector. Anaerobic digestion followed by land application has been widely endorsed as a low-impact approach to sludge management, mainly due to the recovery of biogas and the valorization of digestate. However, the influence that the operational conditions of digestion and the management practices of land application can have over the environmental performance of this strategy has been scarcely studied. Furthermore, most of the previous studies dealing with the environmental assessment of this strategy use simplified methods for estimating emissions after land application of sludge, and the lack of systematic accounting of these environmental flows might significantly affect the validity and comparability of the results. Therefore, this work performed an assessment of the influence that 4 relevant practices can have over the environmental impacts of this approach in the context of south-central Chile, providing a mass-balanced inventory for nitrogen, phosphorus and heavy metals in soil based on the ad hoc implementation of models developed for agricultural Life Cycle Assessment (LCA). A total of 16 scenarios were defined and 10 impact categories were evaluated, with the results showing that the environmental impacts were greatly influenced by the variables under study. Overall, solids retention time and the inclusion of pre-treatment mainly influenced climate change, fossil resource depletion and terrestrial ecotoxicity potential, while sludge application rate influenced the eutrophication, water ecotoxicity and human toxicity categories. The type of crop in the receiving soil was a significant driver behind the differences observed in the human toxicity category, which showed the highest variation and relevance in the final weighted result. The results clearly highlight the relevance of using context specific data as well as of quantifying the fate of nutrients, metals and heavy metals during LCA of sludge management. Based on the results, some policy and decision-making recommendations are formulated to optimize the environmental performance of sludge digestion and land application.

Human health and ecosystem impacts of China's resource extraction

The throughput of materials fuels the economic process and underpins social well-being. These materials eventually return to the environment as waste or emissions. They can have significant environmental impacts throughout life cycle stages, such as biodiversity loss, adverse health effects, water stress, and climate change. China is the largest resource extractor globally, but the endpoint environmental impacts and the role of possible socioeconomic drivers associated with its resource extraction remain unclear. Here, we account for and analyze the two endpoint environmental impacts associated with China's resource extraction from 2000 to 2017 and quantify the relative contributions of various socioeconomic factors using structural decomposition analysis. The results show that the environmental impacts of China's resource extraction peaked in 2010. There was a significant decline from 2010 to 2017, in which human health damage decreased by 32.8 % and ecosystem quality damage decreased by 55.8 %. On the consumer side, the advancement in China's urbanization process led to an increase in the environmental impacts of urban residents' consumption, and the effect of investment on the environmental impacts decreased significantly after 2010. Decreases in the intensity of the environmental impacts in most sectors and improvements in production structure could reduce the impacts of resource extraction on human health and ecosystems.

Systematic data-driven exploration of Austrian wastewater and sludge treatment - implications for phosphorus governance, costs and environment

Within the new policy framework shaped by the EU Green Deal and the Circular Economy Action Plans, the field of wastewater and sludge treatment in Europe is subject to high expectations and new challenges related to mitigation of greenhouse gas emissions, micropollutant removal and resource recovery. With respect to phosphorus recovery, several technologies and processes have been thoroughly investigated. Nevertheless, a systemic and detailed understanding of the existing infrastructure and of the related environmental and economic implications is missing. Such basis is essential to avoid unwanted consequences in designing new strategies, given the long lifespan of any infrastructural change. This study couples a newly collected and highly detailed database for all wastewater treatment plants in Austria bigger than 2000 population equivalent with a combination of analyses, namely Substance Flow Analysis with focus on nutrient and metal distribution in different environmental and anthropogenic compartments, Energy Flow Analysis, Life Cycle Assessment and cost estimation. The case study of Austria is of special interest, given its highly autonomous administration in federal states and its contrasting traits, ranging from flat metropolitan areas like Vienna to low-populated alpine areas. The significant impact of electricity demand of wastewater treatment on the overall Cumulative Energy Demand (CED) shows the importance of optimization measures. Further, the current system of wastewater and sludge disposal have a low efficiency in recovering nutrients and in directing pollutants as heavy metals into final sinks. Sludge composting with subsequent use in landscaping does not only show an unfavorable environmental balance, but it is the only relevant route leading to additional CED and Global Warming Potential emissions and to the highest transport volume. Altogether, the outcomes of this study provide a sound basis to further develop national strategies for resource recovery aimed to optimize trade-offs between different economic and environmental objectives.

Environmental, energy, and economic impact assessment of sludge management alternatives based on incineration

In this study, different management strategies for sewage sludge disposal were evaluated associated with environmental, energy, and economic impact, using life cycle assessment (LCA), cumulative energy demand (CED) and life cycle costing (LCC) approaches. Four scenarios, including mono-incineration, co-incineration in municipal solid wastes (MSW) incineration plant, co-incineration in coal-fired power plant and co-incineration in cement kiln, were assessed. The environmental burdens generated from the sludge incineration contributed primarily to the global warming, followed by eutrophication, marine aquatic ecotoxicity, and human toxicity potential across the four scenarios. Furthermore, mono-incineration scenario appeared to be the most environmentally unfriendly, energy and economy intensive alternative, with the LCA, CED and LCC value of 5.41E-09, 1736 MJ and 1.84 million CNY, respectively. By contrast, co-incineration in cement kiln exhibited the lowest CED (368 MJ), LCC (0.59 million CNY), and environmental burdens (1.02E-09). In addition, the sensitivity analysis indicated that four scenarios were sensitive to the changes in the electricity efficiency and the moisture content contained in sewage sludge, suggesting that it was of great significance to enhance the efficiency of sludge dewatering and thermal drying The findings of this study can provide scientific reference for selecting the optimal strategies for the most environmentally and economically friendly sewage sludge management with optimum energy efficiency.

Environment impact and bioenergy analysis on the microwave pyrolysis of WAS from food industry: Comparison of CO2 and N2 atmosphere

The alarming output of waste activated sludge (WAS) from industries requires proper management routes to minimize its impact on the environment during disposal. Pyrolysis is a feasible way of processing and valorizing WAS into higher-value products of alternate use. Despite extensive research into the potential of WAS through pyrolysis, the technology's long-term viability and environmental impact have yet to be fully revealed. In addition, the environmental effects of utilizing different pyrolysis atmosphere (N₂ or CO₂) has not been studied before, although benefits of CO₂ reactivity during pyrolysis have been discovered. This study evaluates the process's environmental impact, carbon footprint, and bioenergy yield when different pyrolysis atmospheres are used. The global warming potential (GWP) for a functional unit of 1 t of dried WAS is 203.81 kg CO_{2 eq}. The heat required during pyrolysis contributes the most (63.7%) towards GWP due to high energy usage, followed by the drying process (23.6%). Transportation contributes the most towards toxicity impact (59.3%) through dust, NO_x, NH₃ and SO₂ emissions. The initial moisture content of raw WAS (65%) greatly impacts overall energy consumption and environmental impact. Pyrolysis in an N₂ atmosphere will result in a higher overall bioenergy yield (833 kWh/tonne) and a lower carbon footprint (-1.09 kg CO₂/tonne). However, when CO₂ was used, the specific energy value within the biochar is higher (22.26 MJ/kg) due to enhanced carbonization. The carbon content of gas derived increased due to higher CO yield. From an energy perspective, the current setup will achieve a net positive bioenergy yield of 561 kW (CO₂) and 833 kW (N₂), where end products like biochar, bio-oil and gas can be used for power production. Despite the energy-intensive process, microwave pyrolysis has excellent potential to achieve a negative carbon footprint. The biochar used for soil amendment served as a good carbon sink. The utilization of CO₂ as carrier gases provides a pathway to utilize anthropogenic CO₂, which helps reduce global warming. This work demonstrates microwave pyrolysis as a negative emission, bioenergy-producing approach for WAS disposal and valorization.

Extraction of Municipal Sewage Sludge Lipids Using Supercritical CO2 for Biodiesel Production: Mathematical and Kinetics Modeling

Demand for determining renewable lipids feedstock for the production of biodiesel is increasing with the rapid depletion of petroleum diesel. The present study was conducted to assess the feasibility of utilizing municipal sewage sludge (MSS) as a potential lipids feedstock for biodiesel production. The lipids’ extraction and separation from MSS were conducted using supercritical CO2 (scCO2) with varying treatment time (15–120 min), temperature (30–80°C), pressure (10–50 MPa), and addition of cosolvents (1–10 wt.%). The modified Gompertz equation and Arrhenius equation were employed to evaluate lipids’ extraction and kinetics behavior from municipal sewage sludge using scCO2. About 27% of lipids were extracted from MSS with scCO2 at a temperature of 60°C, pressure of 30 MPa, treatment time of 60 min, and 5 wt.% of ethanol (EtOH) as cosolvent. The modified Gompertz equation was adequately fitted with experimental data of the lipids’ extraction from MSS using scCO2. The kinetics properties analyses revealed that the scCO2 extraction technology was highly dependent on pressure than the temperature for the extraction of the lipids from MSS. The physicochemical characteristics and fatty acid contents of the scCO2 extracted lipids from MSS and sewage sludge biodiesel were determined using a variety of analytical techniques. The physicochemical properties of the sewage sludge biodiesel were compared with the international standard specifications of biodiesel, such as the American Society for Testing and Materials specifications for diesel fuel (ASTM D6751) and European Standard (EN 14214) specifications.

In-Situ Sludge Reduction Performance and Mechanism in Sulfidogenic Anoxic-Oxic-Anoxic Membrane Bioreactors

The excess sludge generated from the activated sludge process remains a big issue. Sustainable approaches that achieve in situ sludge reduction with satisfactory effluent quality deserve attention. This study explored the sludge reduction performance of sulfidogenic anoxic-oxic-anoxic (AOA) membrane bioreactors. The dynamics of the microbial community and metabolic pathways were further analyzed to elucidate the internal mechanism of sludge reduction. Compared with the conventional anoxic-oxic-oxic membrane bioreactor (MBR_control), AOA_S150 (150 mg/L SO₄^2- in the membrane tank) and AOA_S300 (300 mg/L SO₄^2- in the membrane tank) reduced biomass production by 40.39% and 47.45%, respectively. The sulfide reduced from sulfate could enhance the sludge decay rate and decrease sludge production. Extracellular polymeric substances (EPSs) destruction and aerobic lysis contributed to sludge reduction in AOA bioreactors. The relative abundance of Bacteroidetes (phylum), sulfate-reducing bacteria (SRB, genus), and Ignavibacterium (genus) increased in AOA bioreactors compared with MBR_control. Our metagenomic analysis indicated that the total enzyme-encoding genes involved in glycolysis, denitrification, and sulfate-reduction processes decreased over time in AOA_S300 and were lower in AOA_S300 than AOA_S150 at the final stage of operation. The excess accumulation of sulfide in AOA_S300 may inactive the functional bacteria, and sulfide inhibition induced sludge reduction.

The GHG mitigation opportunity of sludge management in China

Greenhouse gas (GHG) mitigation in wastewater treatment sector is indispensable in China's carbon neutral target. As an important component of wastewater system, sludge generation is rapidly increased with the acceleration of urbanization in China. It is crucial to investigate the carbon footprint of various sludge management strategies and quantify the potential optimization of GHG reduction effect at national scale. Therefore, this study conducted a comprehensive analysis of sludge distribution and GHG profiles of various sludge systems. The overall dry sludge generation in China is 12.15 Mt, with spatial resolution at city level. Different sludge treatment options were categorized into four types: energy recovery, nutrient recovery (e.g. phosphorus and nitrogen), material valorisation (e.g. brick, biochar) and conventional disposal. With various sludge treatment options, the GHG profile of annual sludge management in China ranges from -35.86 Mt/year to 57.11 Mt/year. The best GHG mitigation can be achieved through energy recovery by co-incineration system and the greatest reduction opportunity is concentrated in highly urbanized regions, such as Yangtze River Delta, Pearl River Delta, and Beijing-Tianjin-Hebei urban agglomerations.

Environmental impacts and optimizing strategies of municipal sludge treatment and disposal routes in China based on life cycle analysis

The management and utilization of sludge in a sustainable approach require a systematic analysis of the environmental impacts generated from diverse sludge treatment and disposal processes. This study systematically assessed 12 common sludge treatment and disposal routes based on the existing operating and construction conditions of representative sludge disposal projects in China. We evaluated their environmental impacts using a life cycle assessment following the International Organization for Standardization (ISO 14040 and ISO 14044), and found that the routes of co-incineration, mono-incineration, and anaerobic digestion with or without thermal hydrolysis may be useful in terms of simultaneously controlling environmental pollution and carbon emissions in China. Therein, the route of co-incineration was recommended as the best one because its human toxicity potential (-152.31 kg dichlorobenzene (1,4-DB) eq/ton dry solid (t DS)), freshwater ecotoxicity potential (FEP, -127.40 kg 1,4-DB eq/t DS), terrestrial ecotoxicity potential (TEP, -0.81 kg 1,4-DB eq/t DS), and global warming potential (-27.26 kg CO2 eq/t DS) were all negative (environmental benefits). Furthermore, the toxicity impacts of the mono-incineration route were also negative, but it still needed to further enhance energy recovery to reduce carbon emissions. Despite the routes of anaerobic digestion and thermal hydrolysis in combination with anaerobic digestion had the excellent negative carbon emission attributes (-572.44 kg CO2 eq/t DS, -474.92 kg CO2 eq/t DS), they showed serious FEP and TEP owing to the heavy metals pollution caused by subsequent land use of anaerobic digested sludge. Overall, this study selected the most suitable sludge treatment and disposal routes to simultaneously satisfy the requirements of carbon emission reduction and pollution control in China and proposed optimizing suggestions for future technical improvement and development.

Energy feasibility and life cycle assessment of sludge pretreatment methods for advanced anaerobic digestion

Energy sustainability is one of the critical parameters to be studied for the successful application of pretreatment processes. This study critically analyzes the energy efficiency of different energy-demanding sludge pretreatment techniques. Conventional thermal pretreatment of sludge (∼5% total solids, TS) produced 244 mL CH₄/gTS, which could result in a positive energy balance of 2.6 kJ/kg TS. However, microwave pretreatment could generate only 178 mL CH₄/gTS with a negative energy balance of -15.62 kJ/kg TS. In CAMBI process, the heat requirements can be compensated using exhaust gases and hot water from combined heat and power, and electricity requirements are managed by the use of cogeneration. The study concluded that <100 ℃ pretreatment effectively enhances the efficiency of anaerobic digestion and shows positive energy balance over microwave and ultrasonication. Moreover, microwave pretreatment has the highest global warming potential than thermal and ultrasonic pretreatments.

Environmental and Economic Implication of Implementation Scale of Sewage Sludge Recycling Systems Considering Carbon Trading Price

With China’s ongoing economic development and increasing emphasis on environmental protection, the number and treatment capacity of sewage plants is increasing annually. Simultaneously, sludge production is increasing. In recent years, researchers have investigated various approaches to the environmental and economic analysis of sludge treatment and recycling systems (STRS). These investigations did not take the universal law of different capacities for environmental impact and STRS economics into account. The aim of this study was to analyze the scale effect of STRS with different technologies (i.e., incineration, aerobic composting, used in material (brick), anaerobic digestion) on the environment and economy. Moreover, the cost–benefit impact of introducing a carbon- trading mechanism into the STRS to achieve carbon neutrality was analyzed. After reducing carbon emissions through by-products of STRS, the carbon emission quota can be sold, which will generate income. The results show that the break-even scales for incineration, anaerobic composting, used in building material (brick), and anaerobic digestion are 54,899, 6707, 48,775, and 4425 t/y, respectively. The break-even scale of each system decreased after the introduction of the carbon trading system into the STRS. These findings could provide critical technical information for superior decision-making in sewage sludge recycling systems.

Life cycle assessment of struvite recovery and wastewater sludge end-use: A Flemish illustration

Phosphate rock (PR) has been designated as a Critical Raw Material in the European Union (EU). This has led to increased emphasis on alternative P recovery (APR) from secondary streams like wastewater sludge (WWS). However, WWS end-use is a contentious topic, and EU member states prefer different end-use pathways (land application/incineration/valorisation in cement kilns). Previous Life Cycle Assessments (LCA) on APRs from WWS reached contrasting conclusions; while most considered WWS as waste and highlighted a net benefit relative to PR mining and beneficiation, others viewed WWS as a resource and highlighted a net burden of the treatment. We used a combined functional unit (that views WWS from a waste as well as a resource perspective) and applied it on a Flemish wastewater treatment plant (WWTP) with struvite recovery as APR technology. Firstly, a retrospective comparison was performed to measure the WWTP performance before and after struvite recovery and the analysis was complemented by uncertainty and global sensitivity analyses. The results showed struvite recovery provides marginal environmental benefits due to improved WWS dewatering and reduced polymer use. Secondly, a prospective LCA approach was performed to reflect policy changes regarding WWS end-use options in Flanders. Results indicated complete mono-incineration of WWS, ash processing to recover P and the subsequent land application appears to be less sustainable in terms of climate change, human toxicity, and terrestrial acidification relative to the status quo, i.e., co-incineration with municipal solid waste and valorisation at cement kilns. Impacts on fossil depletion, however, favour mono-incineration over the status quo.

Recent Progress in Sludge Co-Pyrolysis Technology

With the development of society and industry, the treatment and disposal of sludge have become a challenge for environmental protection. Co-pyrolysis is considered a sustainable technology to optimize the pyrolysis process and improve the quality and performance of pyrolysis products. Researchers have investigated the sludge co-pyrolysis process of sludge with other wastes, such as biomass, coal, and domestic waste, in laboratories. Co-pyrolysis technology has reduced pyrolysis energy consumption and improved the range and quality of pyrolysis product applications. In this paper, the various types of sludge and the factors influencing co-pyrolysis technology have been classified and summarized. Simultaneously, some reported studies have been conducted to investigate the co-pyrolysis characteristics of sludge with other wastes, such as biomass, coal, and domestic waste. In addition, the research on and development of sludge co-pyrolysis are expected to provide theoretical support for the development of sludge co-pyrolysis technology. However, the technological maturity of sludge pyrolysis and co-pyrolysis is far and needs further study to achieve industrial applications.

Bench-Scale Fixed-Bed Column Study for the Removal of Dye-Contaminated Effluent Using Sewage-Sludge-Based Biochar

Batik industrial effluent wastewater (BIE) contains toxic dyes that, if directly channeled into receiving water bodies without proper treatment, could pollute the aquatic ecosystem and, detrimentally, affect the health of people. This study is aimed at assessing the adsorptive efficacy of a novel low-cost sewage-sludge-based biochar (SSB), in removing color from batik industrial effluent (BIE). Sewage-sludge-based biochar (SSB) was synthesized through two stages, the first is raw-material gathering and preparation. The second stage is carbonization, in a muffle furnace, at 700 °C for 60 min. To investigate the changes introduced by the preparation process, the raw sewage sludge (RS) and SSB were characterized by the Brunauer–Emmett–Teller (BET) method, Fourier-transform infrared spectroscopy (FTIR), and scanning electron microscopy. The surface area of biochar was found to be 117.7 m2/g. The results of FTIR showed that some functional groups, such as CO and OH, were hosted on the surface of the biochar. Continuous fixed-bed column studies were conducted, by using SSB as an adsorbent. A glass column with a diameter of 20 mm was packed with SSB, to depths of 5 cm, 8 cm, and 12 cm. The volumes of BIE passing through the column were 384 mL/d, 864 mL/d, and 1680 mL/d, at a flow rate of 16 mL/h, 36 mL/h, and 70 mL/h, respectively. The initial color concentration in the batik sample was 234 Pt-Co, and the pH was kept in the range of 3–5. The effect of varying bed depth and flow rate over time on the removal efficiency of color was analyzed. It was observed that the breakthrough time differed according to the depth of the bed and changes in the flow rates. The longest time, where breakthrough and exhausting points occurred, was recorded at the highest bed and slowest flowrate. However, the increase in flow rate and decrease in bed depth made the breakthrough curves steeper. The maximum bed capacity of 42.30 mg/g was achieved at a 16 mL/h flowrate and 12 cm bed height. Thomas and Bohart–Adams mathematical models were applied, to analyze the adsorption data and the interaction between the adsorption variables. For both models, the correlation coefficient (R2) was more than 0.9, which signifies that the experimental data are well fitted. Furthermore, the adsorption behavior is best explained by the Thomas model, as it covers the whole range of breakthrough curves.

Wet wastes to bioenergy and biochar: A critical review with future perspectives

The ever-increasing rise in the global population coupled with rapid urbanization demands considerable consumption of fossil fuel, food, and water. This in turn leads to energy depletion, greenhouse gas emissions and wet wastes generation (including food waste, animal manure, and sewage sludge). Conversion of the wet wastes to bioenergy and biochar is a promising approach to mitigate wastes, emissions and energy depletion, and simultaneously promotes sustainability and circular economy. In this study, various conversion technologies for transformation of wet wastes to bioenergy and biochar, including anaerobic digestion, gasification, incineration, hydrothermal carbonization, hydrothermal liquefaction, slow and fast pyrolysis, are comprehensively reviewed. The technological challenges impeding the widespread adoption of these wet waste conversion technologies are critically examined. Eventually, the study presents insightful recommendations for the technological advancements and wider acceptance of these processes by establishing a hierarchy of factors dictating their performance. These include: i) life-cycle assessment of these conversion technologies with the consideration of reactor design and catalyst utilization from lab to plant level; ii) process intensification by integrating one or more of the wet waste conversion technologies for improved performance and sustainability; and iii) emerging machine learning modeling is a promising strategy to aid the product characterization and optimization of system design for the specific to the bioenergy or biochar application.

Feasibility of vermicomposting combined with room drying for enhancing the stabilization efficiency of dewatered sludge

Vermicomposting is characterized by transforming organic waste into nutrient-rich organic fertilizer through the action of different earthworms and microorganisms. Although vermicomposting can recycle the excess sludge in an eco-friendly manner, the longer stabilization period has limited its industrial application. The present study sought to investigate a novel operation process of vermicomposting combined with room drying (VD) to improve the stabilization efficiency of dewatered sludge. Subsequently, the performance and efficiency of vermicomposting without room drying, room dry without vermicomposting, and VD for sludge stabilization were compared simultaneously. In the VD process, the sludge water content reduced from 60.8% to 1.64%, showing the highest electrical conductivity and lowest organic matter content, making the humus substances abundant in the final product. Moreover, the vermicomposting achieved the highest ammonia and nitrate content in final product. Additionally, the bacterial and eukaryotic abundances in the VD product were significantly higher (P < 0.01, i.e., 15.6% and 180.7%) than the vermicomposting product. The specific bacterial genus of Glutamicibacter, Chitinibacter, and Acidobacteria was dominated in the VD product. The Partial least squares-Path modeling (PLS-PM) results revealed that the maturity degree in the VD product was significantly associated with microbial component, and the organic form was strongly driven by the change in the physicochemical properties, which was contradictory to vermicomposting model. The study suggests that the VD process could shorten the vermicomposting period by rapidly accelerating the physical, chemical, and biological stabilization of sludge.

Performance and microbial community evaluation of full-scale two-phase anaerobic digestion of waste activated sludge

"Temperature Staging and Biological Phasing" (TSBP) is an improved two-phase anaerobic digestion (AD) technology. This technology hydrolyzes waste activated sludge (WAS) at 45 °C and converts methane at mesophilic temperature (35-38 °C), with hydraulic retention times of 3-5 d and 14-17 d, respectively. In this study, the performance and microbial community dynamics of full-scale TSBP-based sludge anaerobic digestion system were studied, and the technology was evaluated by energy balance and ecological benefit analysis. The stable operation for 390 d showed that the cumulative biogas yield was about 349,041 m³, the maximum biogas yield rate was 563.68 L/kg VS, and the VS degradation rate of organic matters in the sludge was 47.19%. Proteobacteria and Firmicutes were found to be the dominant bacteria in both thermophilic and mesophilic reactors. Methanobacterium and Methanosarcina were the two most abundant methanogenic genera in the AD samples. The aceticlastic methanogenesis was likely the predominant production pathway of methane in AD processes based on metagenomics. The TSBP system operated stably, and the recovered energy could achieve energy self-sufficiency, which provided technical reference for the anaerobic treatment of sludge.

Co-pyrolysis of sewage sludge and Ca(H2PO4)2: heavy metal stabilization, mechanism, and toxic leaching

The presence of unstable heavy metals in sewage sludge (SS) restricts its resource utilization. In this study, Ca(H₂PO₄)₂ and SS were co-pyrolyzed to produce biochar, which contained relatively stable heavy metals. X-ray diffraction spectroscopy, Fourier transform infrared spectroscopy, and inductively coupled plasma atomic emission techniques were used to analyze the physical and chemical properties and heavy metal content of the biochar. The results indicated that co-pyrolysis of SS with Ca(H₂PO₄)₂ resulted in the production of more stable heavy metals in the SS. The optimal co-pyrolysis conditions were a blended ratio of 15% Ca(H₂PO₄)₂, 650 °C final temperature, 15 °C min^-1, and 60 min retention time. The potential stabilization mechanisms of heavy metals were as follows: (1) organic decomposition and moisture (sourced from Ca(H₂PO₄)₂ decomposition) evaporation resulted in greater biochar surface porosity; (2) phosphorous substances were complexed with heavy metals to form metal phosphates; and (3) the mixture reactions among inorganic substances, pyrolysis products of organics, and heavy metals resulted in the formation of highly aromatic metallic compounds. Additionally, the potential environmental risks posed by the heavy metals decreased from 65.73 (in SS) to 4.39 (in biochar derived from co-pyrolysis of SS and 15% of Ca(H₂PO₄)₂). This study reports on a good approach for the disposal of SS and the reduction of its environmental risk.

Environmental performance of dewatered sewage sludge digestate utilization based on life cycle assessment

Due to the global trend of urbanization, the amount of sewage water is increasing in cities. This calls for efficient treatment of the resulting sewage sludge. To date, in the 27 European Union member countries (EU-27), the prevailing treatment method is application on arable land. Anaerobic digestion is one of the treatment methods being increasingly used nowadays. However, the resulting digestate requires further utilization. Therefore, in this study, the environmental performance of composting, combustion, and pyrolysis options for dewatered sewage sludge digestate is evaluated based on a life cycle assessment. The results show that digestate combustion and composting performed better than pyrolysis for most of the selected impact categories. However, pyrolysis of sewage sludge is still under development, and there are, to some degree, uncertainties in the data related to this technology; thus, more information for the performance assessment of pyrolysis is still required.

Co-pyrolysis performances, synergistic mechanisms, and products of textile dyeing sludge and medical plastic wastes

This study aimed to quantify the co-pyrolysis of textile dyeing sludge (TDS) and the two medical plastic wastes of syringes (SY) and medical bottles (MB) in terms of their performances, synergistic mechanisms, and products. The pyrolysis of polyolefin plastics with its high calorific value and low ash content can offset the poor mono-pyrolytic performance of TDS. The synergistic mechanisms occurred mainly in the range of 400-550 °C. The addition of 10% SY or MB achieved the best co-pyrolysis performance with the lowest activation energy. The co-pyrolysis increased the contents of CH₄ and CH but reduced CO₂ emission. The co-pyrolysis released more fatty hydrocarbons, alcohols, and cyclic hydrocarbon during but reduced the yields of ethers and furans, through the synergistic mechanisms. The addition of the polyolefin plastics made the micro surface particles of chars smaller and looser. Our results can benefit energy utilization, pollution control, and optimal operational conditions for the industrial thermochemical conversions of hazardous wastes.

Preparation of binder-less activated char briquettes from pyrolysis of sewage sludge for liquid-phase adsorption of methylene blue

Binder-less activated char briquettes from sewage sludge were prepared and used for the liquid-phase adsorption of methylene blue. The properties of sludge char briquettes prepared under the different initial sludge moisture content, compression pressure, and heating rate were systematically investigated through the tests of thermogravimetric analysis (TGA), scanning electron microscopy (SEM), surface and mechanical properties, burn-off rates, methylene blue adsorption kinetics and isotherms. All of the prepared briquettes presented hierarchical structures and microporous/mesoporous characteristics, and the increase of initial sludge moisture content from 10 to 30 wt% resulted in a great increase of surface area (S_BET), total pore volume (V_T), apparent density, and a slight decrease of mechanical performance. The decrease of compression pressure markedly enhanced the equilibrium adsorption capacity (q_{e, exp}), owing to the decreased diffusion resistance and blockage of diffusion pathways inside briquettes. In consideration of the mechanical performance and adsorption capacity, the optimum preparation condition was obtained at the initial moisture content of 30 wt%, compression pressure of 25 MPa, and heating rate of 10 °C/min, in which the axial compressive strength (ACS) and q_{e, exp} of the prepared briquettes were as high as 22.2 ± 3.1 kg/m² and 316.9 mg/g. The results also showed that the equilibrium adsorption data fit well into the pseudo-first order model system, and the adsorption isotherms followed the Langmuir isotherm model, suggesting that the adsorption process was attributed to physical adsorption, and was inclined to happen on the adsorption sites with the same energy level. Finally, the thermal regeneration tests demonstrated that the binder-less briquette had a good regeneration performance and was worthy of reusing for industrial applications.