Hydrophobic modification on surface of chitin sponges for highly effective separation of oil

The influence of the pectin structure on the properties of hydrogel dressings doped with octenidine-containing antiseptic

This article presents a method for producing hydrogel dressings using high methylated pectin from apples or citrus, doped with the antiseptic agent, octenidine dihydrochloride. Octenidine was incorporated in-situ during the polymer crosslinking. The pectins were characterized by their varying molecular weight characteristics, monosaccharide composition, and degree of esterification (DE). The study assessed the feasibility of producing biologically active hydrogels with pectin and delved into how the polymer's characteristics affect the properties of the resulting dressings. The structure evaluation of hydrogel materials showed interactions between individual components of the system and their dependence on the type of used pectin. Both the antimicrobial properties and cytotoxicity of the dressings were evaluated. The results suggest that the primary determinants of the functional attributes of the hydrogels are the molecular weight characteristics and the DE of the pectin. As these values rise, there is an increase in polymer-polymer interactions, overshadowing polymer-additive interactions. This intensification strengthens the mechanical and thermal stability of the hydrogels and enhances the release of active components into the surrounding environment. Biological evaluations demonstrated the ability of octenidine to be released from the dressings and effectively inhibit the growth of microbial pathogens.

Wood Sponge for Oil-Water Separation

In addition to filtering some sediments, hydrophobic wood sponges can also absorb many organic solvents, particularly crude oil. The leakage of crude oil poses a serious threat to the marine ecosystem, and oil mixed with water also generates great danger for its use. From the perspective of low cost and high performance, wood sponges exhibit great potential for dealing with crude oil pollution. Wood sponge is a renewable material. With a highly oriented layered structure and a highly compressible three-dimensional porous frame, wood sponges are extremely hydrophobic, making them ideal for oil-water separation. Currently, the most common approach for creating wood sponge is to first destroy the wood cell wall to obtain a porous-oriented layered structure and then enhance the oil-water separation ability via superhydrophobic treatment. Wood sponge prepared using various experimental methods and different natural woods exhibits distinctive properties in regards to robustness, compressibility, fatigue resistance, and oil absorption ability. As an aerogel material, wood sponge offers multi-action (absorption, filtration) and reusable oil-water separation functions. This paper introduces the advantages of the use of wood sponge for oil-water separation. The physical and chemical properties of wood sponge and its mechanism of adsorbing crude oil are explained. The synthesis method and the properties are discussed. Finally, the use of wood sponge is summarized and prospected.

Highly Permeable and Regenerative Microhoneycomb Filters

Allergic reactions can profoundly influence the quality of life. To address the health risks posed by allergens and overcome the permeability limitations of the current filter materials, this work introduces a novel microhoneycomb (MH) material for practical filter applications such as masks. Through a synthesis process integrating ice-templating and a gas-phase post-treatment with silane, MH achieves unprecedented levels of moisture resistance and mechanical stability while preserving the highly permeable microchannels. Notably, MH is extremely elastic, with a 92% recovery rate after being compressed to 80% deformation. The filtration efficiency surpasses 98.1% against pollutant particles that simulate airborne pollens, outperforming commercial counterparts with fifth-fold greater air permeability while ensuring unparalleled user comfort. Moreover, MH offers a sustainable solution, being easily regenerated through back-flow blowing, distinguishing it from conventional nonwoven fabrics. Finally, a prototype mask incorporating MH is presented, demonstrating its immense potential as a high-performance filtration material, effectively addressing health risks posed by allergens and other harmful particles.

Superelastic and superflexible cellulose aerogels for thermal insulation and oil/water separation

Aerogels with low thermal conductivity and high adsorption capacity present a promising solution to curb water pollution caused by organic reagents as well as mitigate heat loss. Although aerogels exhibiting good adsorption capacity and thermal insulation have been reported, materials with mechanical integrity, high flexibility and shear resistance still pose a formidable task. Here, we produced bacterial cellulose-based ultralight multifunctional hybrid aerogels by using freeze-drying followed by chemical vapor deposition silylation method. The hybrid aerogels displayed a low density of 10-15 mg/cm3, high porosity exceeding 99.1 %, low thermal conductivity (27.3-29.2 mW/m.K) and superior hydrophobicity (water contact angle>120o). They also exhibited excellent mechanical properties including superelasticity, high flexibility and shear resistance. The hybrid aerogels demonstrated high heat shielding efficiency when used as an insulating material. As a selective oil absorbent, the hybrid aerogels exhibit a maximum adsorption capacity of up to approximately 156 times its own weight and excellent recoverability. Especially, the aerogel's highly accessible porous microstructure results in an impressive flux rate of up to 162 L/h.g when used as a filter in a continuous oil-water separator to isolate n-hexane-water mixtures. This work presents a novel endeavor to create high-performance, sustainable, reusable, and adaptable multifunctional aerogels.

Biodegradable cellulose/curcumin films with Janus structure for food packaging and freshness monitoring

The development of renewable, hydrophobic, and biodegradable intelligent packaging materials as an alternative to petroleum-based plastic products has become a new research focus in recent years, but remains a challenge. Herein, regenerated cellulose/curcumin composite films were fabricated by dispersing hydrophobic curcumin uniformly in a hydrophilic cellulose matrix using an aqueous alkali/urea solvent based on the pH-driven principle of curcumin. In addition, a unilateral hydrophobic modification was carried out using chemical vapor deposition of methyltrichlorosilane to obtain Janus structure. The composite films exhibited high transparency in the visible light spectrum, excellent antioxidation, thermal stability, mechanical strength, gas barrier properties, and antibacterial activity. Furthermore, the films demonstrated the capability to lower the overall levels of volatile basic nitrogen in stored fish. The color of the films shifted from a pale yellow to a reddish-brown over time during storage. The composite films can be completely degraded after approximately 98 days in soil with an average environmental temperature of 29 °C. This work provided a facile strategy to prepare biodegradable cellulose/curcumin films with Janus structure as packaging materials which could preserve the freshness of food products while offering visual monitor of their freshness in real-time.

One pot synthesis of hydrophobic nanochitin aerogel via tert-butyl alcohol/water binary solvents as antibacterial and renewable oil superabsorbent

In this study, hydrophobic nanochitin aerogels are synthesized via one-pot synthesis strategy and subsequent freeze-drying technique, employing nanochitin, hexanal and formaldehyde as primary components. The tert-butyl alcohol (TBA)/water binary solvents are found efficient for well mixing of hydrophilic nanochitin and hydrophobic hexanal, which is fundamental for fabricating hydrophobic aerogels with water contact angle as high as 105°. Schiff base reaction between amino groups in nanochitin and aldehyde groups in hexanal is believed to be the main reason for the successful hydrophobization of nanochitin aerogels. Additionally, formaldehyde is employed to enhance the mechanical properties of aerogels via ice templated crosslinking technique. Nanochitin aerogels prepared in this work possess surface area as high as 237 m2 g-1, which are believed benefiting from the TBA/water binary solvents with lower density, smaller ice crystal and convenience in freeze-drying. The ultralow density, ultrahigh porosity, and hydrophobicity nature also lead to the advanced oil adsorption (as high as 210 g g-1) of nanochitin aerogels. The simple preparation process, nature sustainability and excellent adsorption performance is believed rendering nanochitin aerogels as a viable alternative for the remediation of oil spills.

Structure and properties of sulfopropyl chitins prepared in NaOH/urea aqueous solutions

A series of sulfopropyl chitins (SCs) with the degree of substitution (DS) ranging from 0.11 to 0.40 and high degree of acetylation (DA ≥ 0.82) were homogeneously synthesized by reacting chitin with sodium 3-chloro-2-hydroxypropanesulfonate (SCHPS) in NaOH/urea aqueous solutions under mild conditions. The structure and properties of SCs were characterized with 1H NMR, CP/MAS 13C NMR, FT-IR, XPS, XRD, elemental analysis, GPC, AFM, ζ-potential and rheological measurements. The mild reaction conditions resulted in less N-deacetylation and uniform structures with substitution occurring predominantly at the hydroxyl groups at C6 of the chitin backbone. The DS value for SC soluble in dilute alkali solution is as low as 0.16. SC exhibited good solubility in distilled water when its DS value reached 0.28. Water-soluble SCs self-assembled in water into micelles by the attractive hydrophobic and hydrogen-bonding interactions between polymer chains. The water-insoluble SC-2 with lower DS could thermally form smart hydrogels at body temperature (37 °C) in physiological condition. Moreover, the SCs exhibited good biocompatibility, making them suitable for biomedical applications.

Superelastic chitin nanofibril/chitosan aerogel for effective circulating and continuous oil-water separation

Elastic and hydrophobic aerogels have received a lot of attention in dealing with the increasing oil pollution due to their recyclable properties. Herein, we present an ultralight and superelastic aerogel with highly oriented polygon structure based on chitin nanofibril (ChNF) and chitosan (CS) by directional freezing. The chemical cross-linking enables good mechanical strength at low aerogel density. After 500 compression-release cycles, the aerogel can retain the deformation recovery rate of 88 % in air, demonstrating the excellent resilience. The bio-based aerogel has high absorption capacity (52-114 g/g) for various oils and organic solvents, and it is able to achieve the absorption retention of 90 % even after 20 absorption-extrusion cycles. Moreover, owing to the good elasticity, the pore size of the aerogel can be adjusted by compression to selectively separate water-in-oil emulsions of different particle sizes with separation efficiencies higher than 99.5 %. The bio-based aerogel with good cycle performance has broad application prospects in the field of oil-water separation.

"Rigid-Flexible" Anisotropic Biomass-Derived Aerogels with Superior Mechanical Properties for Oil Recovery and Thermal Insulation

Aerogels with low density, high mechanical strength, and excellent elasticity have a wide potential for applications in wastewater treatment, thermal management, and sensors. However, the fabrication of such aerogels from biomass materials required complex preparation processes. Herein, a sustainable and facile strategy was reported to construct lignin/cellulose aerogels (LCMA) with three-dimensional interconnected structures by introducing homologous lignin with a polyphenyl propane structure as a structural enhancer through a top-down directional freezing approach, prompting a 2036% enhancement in compressive modulus and an 8-12-fold increase in oil absorption capacity. In addition, the hydrophobic aerogels with superelasticity were achieved by combining the aligned polygon-like structure and flexible silane chains, which exhibited remarkable compressional fatigue resistance and superhydrophobicity (WCA = 168°). Attributed to its unique pore design and surface morphology control, the prepared aerogel exhibited excellent performance in immiscible oil-water separation and water-in-oil emulsion separation. Due to the ultra-low density (8.3 mg·cm-3) as well as high porosity (98.87%), the obtained aerogel showed a low thermal conductivity (0.02565 ± 0.0024 W·m-1·K-1), demonstrating a potential in insulation applications. The synthetic strategy and sustainability concept presented in this work could provide guidance for the preparation of advanced biomass-based aerogels with unique properties for a wide range of applications.

Reusable and Biodegradable Separation Membranes Prepared from Common Mushrooms for the Removal of Oily and Particulate Contaminants from Water

Mushroom chitin membranes with controllable pore structures were fabricated through a simple process with naturally abundant Agaricus bisporus mushrooms. A freeze-thaw method was applied to alter the pore structures of the membranes, which consist of chitin fibril clusters within the glucan matrix. With tunable pore size and distribution, mushroom chitin membranes could effectively separate stable oil/water emulsions (dodecane, toluene, isooctane, and chili oil) with various chemical properties and concentrations and particle contaminants (carbon black and microfibers) from water. Chitin fibrils tightly pack with each other to form a dense membrane, leading to no permeation of contaminants or water. An increasing number of applied freeze-thaw cycles confers more tortuous pore structures throughout the mushroom chitin membranes, leading to higher flux while maintaining rejection performance. The 3D simulation constructed by the X-ray computed tomography and GeoDict software also demonstrated capturing a considerable amount of contaminants within the membranes' pores, which can be easily removed by water rinsing for further successive filtration. Furthermore, mushroom chitin membranes were almost completely biodegraded after approximately a month of being buried in the soil or kept in a lysozyme solution while possessing mechanical durability demonstrated by consistent filtration performance for repeated usage up to 15 cycles under ambient and external pressure. This research is a proof of concept that mushroom-derived chitin develops functional and biodegradable materials for environmental applications with scalability.

High strength and biodegradable dielectric film with synergistic alignment of chitosan nanofibrous networks and BNNSs

The development of biodegradable and robust dielectric capacitors with high breakdown strength and energy density are indispensable. Herein, the high strength chitosan/edge hydroxylated boron nitride nanosheets (BNNSs-OH) dielectric film was fabricated via combining the dual chemically-physically crosslinking and the drafting orientation strategy, which could induced BNNSs-OH and chitosan crosslinked network alignment within the film via covalent and hydrogen bonding interaction, leading to the comprehensive reinforcement of tensile strength from 126 to 240 MPa, the E_b from 448 to 584 MV m^-1, the in-plane thermal conductivity from 1.46 to 5.95 W m^-1 K^-1 and energy storage density from 7.22 to 13.71 J cm^-1, superior than the comprehensive evaluation of the reported polymer dielectrics. The dielectric film could be completely degraded in soil in 90 days, which opened a new path for the development of next-generation environment-friendly dielectrics with excellent mechanical and dielectric properties.

Novel Hydrophobic Polyvinyl-Alcohol Formaldehyde Sponges: Synthesis, Characterization, Fast and Effective Organic Solvent Uptake from Contaminated Soil Samples

In the present research work, PVFTX-100, PVFSDS, and PVFT-80 sponges were prepared using polyvinyl-alcohol (PVA) with surfactants triton X-100/sodium dodecyl sulfate (SDS)/Tween 80, respectively, for the removal of organic solvents from polluted soil/water samples. All three obtained sponges were further made hydrophobic using dodecyltrimethoxysilane (DTMS). The prepared sponges were characterized using different spectroscopic techniques and SEM analysis. The peaks obtained near 1050 cm^-1 and 790 cm^-1 were attributed to Si-O-C and alkyl side chain C-H stretching vibration that confirmed the formation of desired sponges. The SEM images showed the random roughness with a number of protrusions on sponge surfaces, which further played an important role in the absorption and retention of organic solvents molecules. The Sears method was chosen to calculate the surface area and pore volume of all the synthesized sponge samples. Among all three prepared sponges, the PVFTX-100 sponge showed a high pore volume and large surface area, with a maximum percentage absorption capacity of 96%, 91%, 89.9%, 85.6%, and 80 for chlorobenzene, toluene, diesel, petrol, and hexane, respectively, after eightcycles. The organic solvent uptake using PVFTX-100, PVFSDS, and PVFT-80 sponges is quite a unique and simple technology, which could be employed at a large scale for contaminated soil/water systems.

Silicone Nanofilament Coatings as Flexible Catalyst Supports for a Knoevenagel Condensation Reaction in Batch and Flow Systems

In this work, silicone nanofilament (SNF) coatings were prepared via a droplet-assisted growth and shaping (DAGS) approach, where the preparation of the coatings is allowed under ambient conditions. The application of SNF coatings as catalyst supports for amino moieties from (3-aminopropyl)triethoxysilane (APTES) was investigated. With the optimized coating conditions identified, the Brunauer-Emmett-Teller surface areas of a bare glass filter substrate and bare glass beads after the coating have increased by 5-fold and 16-fold, respectively. The SNF-coated filters were readily functionalized with amino groups via a liquid-phase deposition process, and their catalytic activities for a Knoevenagel reaction were evaluated using a batch reactor and a packed bed reactor. In both reactors, the as-prepared filters demonstrated superior catalytic performance over the functionalized filters without SNF coatings. Notably, the unique flexibility of the SNF coatings allowed the facile preparation of a packed bed reactor and a scalable catalytic system. It is expected that the packed bed system established in this study will support the development and the use of various SNF-supported organocatalysts and catalytic materials.

Copper-carbon hybrid nanoparticles as antimicrobial additives

Millions of cases of hospital-acquired infections occur every year involving difficult to treat bacterial and fungal agents. In an effort to improve patient outcomes and provide better infection control, antimicrobial coatings are ideal to apply in clinical settings in addition to aseptic practices. Most efforts involving effective antimicrobial surface technologies are limited by toxicity of exposure due to the diffusion. Therefore, surface-immobilized antimicrobial agents are an ideal solution to infection control. Presented herein is a method of producing carbon-coated copper/copper oxide nanoparticles. Our findings demonstrate the potential for these particles to serve as antimicrobial additives.

Graphical abstract

Supplementary Information

The online version contains supplementary material available at 10.1557/s43579-022-00294-2.

Advanced cellulose nanocrystals (CNC) and cellulose nanofibrils (CNF) aerogels: Bottom-up assembly perspective for production of adsorbents

The most common and abundant polymer in nature is the linear polysaccharide cellulose, but processing it requires a new approach since cellulose degrades before melting and does not dissolve in ordinary organic solvents. Cellulose aerogels are exceptionally porous (>90 %), have a high specific surface area, and have low bulk density (0.0085 mg/cm³), making them suitable for a variety of sophisticated applications including but not limited to adsorbents. The production of materials with different qualities from the nanocellulose based aerogels is possible thanks to the ease with which other chemicals may be included into the structure of nanocellulose based aerogels; despite processing challenges, cellulose can nevertheless be formed into useful, value-added products using a variety of traditional and cutting-edge techniques. To improve the adsorption of these aerogels, rheology, 3-D printing, surface modification, employment of metal organic frameworks, freezing temperature, and freeze casting techniques were all investigated and included. In addition to exploring venues for creation of aerogels, their integration with CNC liquid crystal formation were also explored and examined to pursue "smart adsorbent aerogels". The objective of this endeavour is to provide a concise and in-depth evaluation of recent findings about the conception and understanding of nanocellulose aerogel employing a variety of technologies and examination of intricacies involved in enhancing adsorption properties of these aerogels.

N-Alkylated Chitin Nanocrystals as a Collector in Malachite Flotation

The majority of reagents currently used in mineral flotation processes are fossil-based and potentially harmful to the environment. Therefore, it is necessary to find environmentally-friendly alternatives to reduce the impact of mineral processing activities. Chitin nanocrystals are a renewable resource that, due to the natural presence of amino groups on its surface, represents a promising collector for various minerals of economic relevance. This study examines the one-pot functionalization of chitin nanocrystals with aldehyde structures to obtain hydrophobized colloids suitable for mineral flotation. The chemical properties of these nano-colloids were investigated by nuclear magnetic resonance spectroscopy, their colloidal behavior and structure by electrophoretic light scattering and atomic force microscopy, and their wettability through water contact angle measurements. The functionalized N-alkylated chitin nanocrystals possessed a hydrophobic character, were able to dress mineral particles and featured a performance in the flotation of malachite similar to commercial collectors, which proves the high potential of chitin nanocrystals in this field of application.

Mechanically durable green aerogel composite based on agricultural lignocellulosic residue for organic liquids/oil sorption

Various oil spill cleanup sorbents have good hydrophobicity and oil separation efficiency, but their practical use has been limited due to the difficult and costly fabrication procedure. The research aims towards material development using the consumption of lignocellulosic agricultural residue for isolating cellulose nanofiber and its forward use to construct a 3D porous structure. A simple freeze-drying technique was used to assemble low-density porous structure. The biodegradable polylactic acid coating was used to alter the wettability from hydrophilic to hydrophobic and the maximum water contact angle value was around 120°. The prepared coated samples were testified for a series of oil/organic solvents-water mixtures. The sorption capacity was in the range of 28-70 g/g. The prepared aerogels were efficiently reused for at least 10 cycles. Developed material was used in continuous oil-water separation to remove oil from the water's surface. The cost analysis was estimated for scaleup production in the future.

Superhydrophobic Modification of Biomass Cuttlebone Applied to Oil Spill Remediation

The spills of crude oil and other organic chemicals are common around the world, resulting in severe damage to the environment and ecosystem. Therefore, developing low-cost and eco-friendly absorption material is in urgent need. In this study, we report a superhydrophobic and oleophilic porous material using biomass cuttlebone as the scaffold. A layer of polydopamine is grafted on the cuttlebone as the adhesion layer between the cuttlebone and the superhydrophobic coating. The in situ grown silica micro/nanoparticles on top of the adhesion layer provide the anchoring spots for grafting the fluorinated hydrocarbon and a rough topography for realizing superhydrophobicity. The static water contact angle of the superhydrophobic cuttlebone reaches 152°, and its oil contact angle is ~0°. The excellent oil–water separation efficiency of the prepared superhydrophobic cuttlebone is demonstrated using high-density oil/water mixtures and low-density oil/water mixtures.

Solar-assisted high-efficient cleanup of viscous crude oil spill using an ink-modified plant fiber sponge

Rapid and efficient clean-up of viscous crude oil spills is still a global challenge due to its high viscous and poor flowability at room temperature. The hydrophobic/oleophilic absorbents with three-dimensional porous structure have been considered as a promising candidate to handle oil spills. However, they still have limited application in recovering the high viscous oil. Inspired by the viscosity of crude oil depended on the temperature, a solar-heated ink modified plant fiber sponge (PFS@GC) is fabricated via a simple and environmentally friendly physical foaming strategy combined with in-situ ink coating treatment. After wrapping by the polydimethylsiloxane (PDMS), the modified PFS@GC (PFS@GC@PDMS) exhibits excellent compressibility, high hydrophobic (141° in water contact angle), solar absorption (> 96.0%), and oil absorptive capacity (12.0-27.8 g/g). Benefiting from the favorable mechanical property and photothermal conversion capacity, PFS@GC@PDMS is demonstrated as a high-performance absorbent for crude oil clean-up and recovery. In addition, PFS@GC@PDMS can also be applied in a continuous absorption system for uninterrupted recovering of oil spills on the water surface. The proposed solar-heated absorbent design provides a new opportunity for exploring biomass in addressing large-scale oil spill disasters.

Biocompatible chitosan/polyethylene glycol/multi-walled carbon nanotube composite scaffolds for neural tissue engineering

Carbon nanotube (CNT) composite materials are very attractive for use in neural tissue engineering and biosensor coatings. CNT scaffolds are excellent mimics of extracellular matrix due to their hydrophilicity, viscosity, and biocompatibility. CNTs can also impart conductivity to other insulating materials, improve mechanical stability, guide neuronal cell behavior, and trigger axon regeneration. The performance of chitosan (CS)/polyethylene glycol (PEG) composite scaffolds could be optimized by introducing multi-walled CNTs (MWCNTs). CS/PEG/CNT composite scaffolds with CNT content of 1%, 3%, and 5% (1%=0.01 g/mL) were prepared by freeze-drying. Their physical and chemical properties and biocompatibility were evaluated. Scanning electron microscopy (SEM) showed that the composite scaffolds had a highly connected porous structure. Transmission electron microscope (TEM) and Raman spectroscopy proved that the CNTs were well dispersed in the CS/PEG matrix and combined with the CS/PEG nanofiber bundles. MWCNTs enhanced the elastic modulus of the scaffold. The porosity of the scaffolds ranged from 83% to 96%. They reached a stable water swelling state within 24 h, and swelling decreased with increasing MWCNT concentration. The electrical conductivity and cell adhesion rate of the scaffolds increased with increasing MWCNT content. Immunofluorescence showed that rat pheochromocytoma (PC12) cells grown in the scaffolds had characteristics similar to nerve cells. We measured changes in the expression of nerve cell markers by quantitative real-time polymerase chain reaction (qRT-PCR), and found that PC12 cells cultured in the scaffolds expressed growth-associated protein 43 (GAP43), nerve growth factor receptor (NGFR), and class III β‍-tubulin (TUBB3) proteins. Preliminary research showed that the prepared CS/PEG/CNT scaffold has good biocompatibility and can be further applied to neural tissue engineering research.

Green Preparation of Robust Hydrophobic β-Cyclodextrin/Chitosan Sponges for Efficient Removal of Oil from Water

A relatively straightforward green method to fabricate robust hydrophobic sponges for effective removal of oil pollutants and other organic contaminants was developed. These sponges were constructed from bio-sources: citronellal and palmitic acid-modified aminoethyl cyclodextrin-sodium phytate-chitosan (ACCTCS). The modified sponge exhibited desirable mechanical properties and strong hydrophobicity with a water contact angle (WCA) of 147.8°. Scanning electron microscopy showed that the ACCTCS sponge had a highly porous structure that was particularly suitable for organic component absorption. The sponge exhibited excellent absorption capacities for n-hexane, trichloromethane, vacuum pump oil, and peanut oil (47.9, 32.3, 32.6, and 32.2 g/g, respectively). The removal rate of oil was more than 80% (>26.2 g/g) after 10 absorption-desorption cycles. The ACCTCS sponge also showed good oil/water and organic components/water separation performance. The bio-source materials, green preparation method, and new absorbed-oil recovery strategy provided a novel pathway to construct multifunctional absorbents for oil/water separation in industrial wastewater.

Hydrophobic and self-recoverable cellulose nanofibrils/N-alkylated chitosan/poly(vinyl alcohol) sponge for selective and versatile oil/water separation

A highly hydrophobic and self-recoverable sponge was prepared with cellulose nanofibrils (CNFs), N-alkylated chitosan (NCS), and poly (vinyl alcohol) (PVA), which was then endowed with hydrophobic properties via simple thermal chemical vapor deposition (CVD). The three-dimensional (3D) interconnected microstructure of the prepared CNF/NCS/PVA sponge was found to have 96% porosity, ultra-low density (16.61-50.91 mg/cm³) and high hydrophobicity (water contact angle of 147°), which can absorb various organic solvents with an absorption capacity of 19.05-51.08 times of its original weight. Besides, the sponge could bear 80% strain and be cyclically compressed 50 times under the strain of 50%. The sponge can effectively separate oil/water mixtures and water-in-oil emulsions with high separation efficiency and fluxes. Moreover, the sponge could keep its good stability in various acidic, saline and mechanical abrasion conditions. The green preparation and good separation efficiency suggest a potential application of recyclable and versatile CNF/NCS/PVA sponges in oil/water separation.

Fabrication of chitin nanofiber-PDMS composite aerogels from Pickering emulsion templates with potential application in hydrophobic organic contaminant removal

Natural polymers have aroused increasing attention in water treatment but their application in removing hydrophobic organic contaminants (HOCs) was limited due to their hydrophilicity. Herein, hydrophobic aerogels were successfully fabricated from Pickering emulsions stabilized by chitin nanofibers (ChNF) with polydimethylsiloxane (PDMS) as dispersed phase and glutaraldehyde as a crosslinking agent, and their performance in HOCs removal were evaluated. The Pickering emulsions with PDMS ratios of 2.5-20% v/v showed high stability, demonstrating great potential as aerogel templates. The solidified PDMS droplets were evenly distributed within the matrix, contributing to homogeneous and permanent hydrophobicity. The composite aerogels with water contact angles of over 130° could selectively remove non-aqueous phase HOCs from water. The CCl₄ adsorption capacity was 521-2820 wt%, depending on PDMS contents. Meanwhile, the mechanical resilience of the composite aerogels was significantly improved, facilitating the adsorbent regeneration by simple mechanical squeezing. The adsorption capacity remained above 85% for 24 cycles. Moreover, the aerogels could also remove dissolved HOCs from water with a maximum adsorption capacity of 1.34 mg/g for 10 mg/L TCE. This work reveals the potential of Pickering emulsions in the fabrication of composite hydrophobic materials from natural biopolymers with promising application in HOCs related water treatment.

Understanding the structural diversity of chitins as a versatile biomaterial

Chitin is one of the most abundant biopolymers, and it has adopted many different structural conformations using a combination of different natural processes like biopolymerization, crystallization and non-equilibrium self-assembly. This leads to a number of striking physical effects like complex light scattering and polarization as well as unique mechanical properties. In doing so, chitin uses a fine balance between the highly ordered chain conformations in the nanofibrils and random disordered structures. In this opinion piece, we discuss the structural hierarchy of chitin, its crystalline states and the natural biosynthesis processes to create such specific structures and diversity. Among the examples we explored, the unified question arises from the generation of completely different bioarchitectures like the Christmas tree-like nanostructures, gyroids or helicoidal geometries using similar dynamic non-equilibrium growth processes. Understanding the in vivo development of such structures from gene expressions, enzymatic activities as well as the chemical matrix employed in different stages of the biosynthesis will allow us to shift the material design paradigms. Certainly, the complexity of the biology requires a collaborative and multi-disciplinary research effort. For the future's advanced technologies, using chitin will ultimately drive many innovations and alternatives using biomimicry in materials science. This article is part of the theme issue 'Bio-derived and bioinspired sustainable advanced materials for emerging technologies (part 1)'.

Wood Sponge Reinforced with Polyvinyl Alcohol for Sustainable Oil-Water Separation

The excellent oil absorption capacity and sustainability advantages of adsorbent-type oil-absorbing products have become the primary method to deal with marine oil spills and organic pollution at this stage, especially aerogel products. However, this type of material also has some problems, such as secondary pollution during nanocellulose preparation. Lignin and hemicellulose were removed from the natural wood, and followed by the action of freeze drying, the wood sponge was prepared. Then, followed by immersing the wood sponge into polyvinyl alcohol solution (PVA) and dipping it in polydimethylsiloxane solution, the target PVA-reinforced wood sponge with better mechanical compressibility and hydrophobic properties was obtained. The new wood sponge showed high mechanical compressibility (reversible compression rate of 40%) and elastic recovery rate (the height retention rate was about 100% after 200 cycles of 30% strain). It also showed excellent hydrophobic and oleophilic properties, and the water contact angle was up to 138°, and the oil absorption capacity was 25 g·g^-1. The ability of oil absorption can be recovered by compression, and the high absorption rate was maintained after 50 cycles. The wood sponge has great potential in reusable oil-water separation due to low cost, high efficiency, high performance, biodegradability, environmental friendliness, and other advantages.

Fabrication of a Novel Protein Sponge with Dual-Scale Porosity and Mixed Wettability Using a Clean and Versatile Microwave-Based Process

An open-porous protein sponge with mixed wettability is presented made entirely from whey proteins and with promising applications in biomedicine, pharmaceutical, and food industry. The fabrication relies on an additive-free, clean and scalable process consisting of foaming followed by controlled microwave-convection drying. Volumetric heating throughout the matrix induced by microwaves causes fast expansion and elongation of the foam bubbles, retards crust formation and promotes early protein denaturation. These effects counteract collapse and shrinkage typically encountered in convection drying of foams. The interplay of high protein content, tailored gas incorporation and controlled drying result in a dried structure with dual-scale porosity composed of open macroscopic elongated foam bubbles and microscopic pores in the surrounding solid lamellae induced by water evaporation. Due to the insolubility and mixed wettability of the denatured protein network, polar and non-polar liquids are rapidly absorbed into the interconnected capillary system of the sponge without disintegrating. While non-watery liquids penetrate the pores by capillary suction, water diffuses also into the stiff protein matrix, inducing swelling and softening. Consequently, the water-filled soft sponge can be emptied by compression and re-absorbs any wetting liquid into the free capillary space.

Facile and sustainable fabrication of high-performance cellulose sponge from cotton for oil-in-water emulsion separation

Given complexity and diversity of oily wastewater, developing highly efficient separation materials through green and facile strategy are urgently needed. Herein, a smart strategy is demonstrated to transform raw cotton into uniform cellulose sponge for separation oil-in-water emulsion. The raw cotton is directly treated in zinc chloride aqueous solutions through a controllable dissolution process. After regeneration without any further chemical modification and freeze drying, the evolved cellulose sponge, which is composed of partially dissolved cotton fiber and exfoliated regenerated cellulose, exhibits interesting three-dimensional (3D) interconnected hierarchical porous network structure and stable wettability of superoleophobicity (θ_oil>150º) under water. Cellulose sponge has excellent underwater superoleophobicity and antifouling property due to the natural hydrophilicity of cellulose. Based on the beneficial 3D hierarchical structure and superwettability, the cellulose sponge can separate highly emulsified oil-in-water emulsions with efficiency up to 99.2% solely under the driving of gravity. Our strategy provides a generic way to convert cellulose-based materials into cellulose porous materials with excellent permeability, separation efficiency, antifouling, and reusability property for oil/water emulsions separation. This economical, environmentally friendly and functional cellulose sponge not only allows natural cotton resources to be used rationally with high value-added, but also effectively solves the problems of oily wastewater.

Effect of the Degree of Acetylation of Chitin Nonwoven Fabrics for Promoting Wound Healing

Chitin and chitosan have been extensively used as wound dressings because of their special functions to promote wound healing. However, there was little focus on the effects of the degree of acetylation (DA) on wound healing. In this work, the regenerated chitin nonwoven fabrics with DA values of 90, 71, 60, and 42% were prepared, and the morphology and physical performances of the fabrics were characterized. Moreover, the effects of DA of the chitin nonwoven fabrics on wound recovery were studied with a full-thickness skin defect model in rats. In vitro experiments indicated that the chitin nonwoven fabrics exhibited good biocompatibility and blood compatibility and a low blood-clotting index (BCI). In vivo experiments revealed that the chitin nonwoven fabrics could accelerate wound healing more effectively than gauze by promoting re-epithelialization and collagen deposition as well as by stimulating neovascularization. The results of the wound healing process showed that DA of the chitin nonwoven fabrics had a profound effect on promoting wound healing. Notably, the regenerated chitin nonwoven fabrics with 71% DA significantly improved the wound healing compared to the commercial wound dressing Algoplaque film. Therefore, the regenerated chitin nonwoven fabrics are promising candidates for wound healing.

Three-dimensional superhydrophilic polyvinyl alcohol–formaldehyde composite sponges with suitable pore sizes for high efficiency emulsion separation

PVA/PVF and PVA–COOH/PVF composite sponges with excellent emulsion separation performance.

Ultralight covalent organic framework/graphene aerogels with hierarchical porosity

The fabrication of macroscopic objects from covalent organic frameworks (COFs) is challenging but of great significance to fully exploit their chemical functionality and porosity. Herein, COF/reduced graphene oxide (rGO) aerogels synthesized by a hydrothermal approach are presented. The COFs grow in situ along the surface of the 2D graphene sheets, which are stacked in a 3D fashion, forming an ultralight aerogel with a hierarchical porous structure after freeze-drying, which can be compressed and expanded several times without breaking. The COF/rGO aerogels show excellent absorption capacity (uptake of >200 g organic solvent/g aerogel), which can be used for removal of various organic liquids from water. Moreover, as active material of supercapacitor devices, the aerogel delivers a high capacitance of 269 F g⁻¹ at 0.5 A g⁻¹ and cycling stability over 5000 cycles.

Macroscopic architectures of covalent organic frameworks (COF) allow to fully exploit their chemical functionality and porosity but achieving three-dimensional hierarchical porous COF architectures remains challenging. Here, the authors present a COF/reduced graphene oxide aerogel which is synthesized by growing COF during a hydrothermal process along the surface of graphene sheets.

Significantly improve the water and chemicals resistance of alginate-based nanocomposite films by a simple in-situ surface coating approach

Biopolymers have shown great application prospects due to their advantages of being biodegradable, renewable, non-toxic, safe and inexpensive. However, the innate hydrophilicity of biopolymers means the materials prepared from them easily swell or disintegrate in aqueous media, limiting their applications. Herein, on the basis of improving the mechanical performance of a sodium alginate/poly(vinyl alcohol) (SA/PVA) film by introducing palygorskite (Pal) nanorods, the hydrophobicity of the obtained SA/PVA/Pal film was improved further by surface coating with methyltrichlorosilane (MTCS) through a vapor deposition-surface polycondensation reaction. MTCS nanofilaments, with a size of approximately 50 nm, were formed on the film surface by the silanization reaction between MTCS and hydroxyls, resulting in an improvement in surface hydrophobicity characterized by a contact angle (111.8°) higher than that of SA/PVA/Pal film (72.7°). Therefore, the obtained films maintained their original shape and strength after soaking for a long time in aqueous solutions containing acid, alkaline, and electrolyte, also in organics, while the uncoated film dissolved quickly and lost its original shape. Moreover, the surface coating also increased the film's tensile strength from 11.43 to 28.69 MPa. This demonstrates a simple, universal and effective way to improve the resistance of biopolymer-derived materials to water and various chemicals.

Utilization of biodegradable chitosan-derived sponges as oil retainers

An innovative approach of chitosan-derived biodegradable sponges with high sorption capacity, excellent recyclability, and inherent oleophilic properties have been developed for the first time to remove the crude oil polluting the environment. Chitosan-nitrogen mustard ionic carbonate-β-cyclodextrin (CH-NMIC-CD), chitosan-nitrogen mustard ionic carbonate (CH-NMIC), and chitosan (CH) sponges with macropores were prepared using tripolylphosphate (TPP) by adopting subsequent lyophilization. Detailed characterization such as FTIR, TGA, XRD, and SEM has been done to confirm the formation, stability, crystalline nature, and morphology of the prepared sponges. The FTIR spectra confirmed the successful incorporation of NMIC in CH-NMIC-CD and CH-NMIC and the presence of β-CD in the (CH-NMIC-CD). It was found from the TGA results that the presence of β-CD makes the sponge CH-NMIC-CD stable. SEM analysis showed the morphology of the sponges found to be highly porous with interconnected macropores. The oil absorption capacity was 12.30 g_oil/g_ns higher for the sponge CH-NMIC-CD followed by CH-NMIC and CH. The sponges showed reusability excellently even after consecutive sorption-desorption separation cycles for five times. Moreover, the sponges were completely biodegraded within 25 days. The finding holds a promising future to use CH-NMIC-CD sponges in pollutant entrapment particularly in the removal of crude oil and allied area.

Naturally pre-designed biomaterials: Spider molting cuticle as a functional crude oil sorbent

Diverse fields of modern environmental technology are nowadays focused on the discovery and development of new sources for oil spill removal. An especially interesting type of sorbents is those of natural origin-biosorbents-as ready-to-use constructs with biodegradable, nontoxic, renewable and cost-efficient properties. Moreover, the growing problem of microplastic-related contamination in the oceans further encourages the use of biosorbents. Here, for the first time, naturally pre-designed molting cuticles of the Theraphosidae spider Avicularia sp. "Peru purple", as part of constituting a large-scale spider origin waste material, were used for efficient sorption of crude oil. Compared with currently used materials, the proposed biosorbent of spider cuticular origin demonstrates excellent ability to remain on the water surface for a long time. In this study the morphology and hydrophobic features of Theraphosidae cuticle are investigated for the first time. The unique surface morphology and very low surface free energy (4.47 ± 0.08 mN/m) give the cuticle-based, tube-like, porous biosorbent excellent oleophilic-hydrophobic properties. The crude oil sorption capacities of A. sp. "Peru purple" molt structures in sea water, distilled water and fresh water were measured at 12.6 g/g, 15.8 g/g and 16.6 g/g respectively. These results indicate that this biomaterial is more efficient than such currently used fibrous sorbents as human hairs or chicken feathers. Four cycles of desorption were performed and confirmed the reusability of the proposed biosorbent. We suggest that the oil adsorption mechanism is related to the brush-like and microporous structure of the tubular spider molting cuticles and may also involve interaction between the cuticular wax layers and crude oil.

A Novel Freeze-Drying-Free Strategy to Fabricate a Biobased Tough Aerogel for Separation of Oil/Water Mixtures

Renewable biobased porous aerogels with excellent biodegradability have versatile applications in oil/water separation, catalysis, and tissue engineering. However, processing of the porous matrix is challenging due to the high energy consumption and low efficiency from the fabrication procedures, such as freeze-drying or critical-drying of the hydrogel, which need to be improved. In the present study, natural amphiphilic oligomer shellac secreted by the lac Kerriar Lacca insect was employed to fabricate the porous template, which could self-assemble into a continuous rigid network with a hydrophobic core. Because of the hydrophobic core, the hydrated shellac network could be directly dried without collapse by the ambient air. The air-drying shellac aerogel presented a great mechanical property. The silane-coating treatment converted this shellac aerogel into a hydrophobic material that absorbed various organic solvents and oils. Also, this silane-coated shellac aerogel also could remove organic solvent or oil from the bottom or surface of the water. Notably, the saturable aerogel rapidly degraded in pH 14 and released the solvent absorbed by this matrix. This porous and hydrophobic matrix also could be applied as a filter that could connect with a vacuum pump to assemble a device for continuous collecting of oil from water. It also has great potential to be employed as a high-efficiency strategy to treat large scale oil spill issues. A new porous template composed of natural resin secreted by the insect was fabricated, and the whole fabrication process was green, low-cost, and energy saving. The surface of this template could be modified further to effectuate other processes, such as catalysis, heavy metal absorption, and tissue proliferation.

Facile fabrication of wood-inspired aerogel from chitosan for efficient removal of oil from Water

Aerogels that derived from biomass have long been attractive as absorbents for oil clean-up. However, it remains a significant challenge to prepare fully bio-based oil absorbents that combines fast oil/water separation capacity, adequate mechanical robustness and easy recyclability through green and facile strategy. Inspired by the fascinating structure of wood, here we report a highly porous and anisotropic bio-based aerogel by taking advantage of the directional freezing technology, followed by a freeze-drying and silylation process. Due to the directional growth of ice crystals along the vertical direction, a special spring like morphology was obtained, which is mainly composed of well aligned low-tortuosity channels that seamlessly connected to bottom layer. Superior mechanical properties that allow for high mechanical compressing and fast elastic recovery were consequently acquired. Moreover, the silylated CS aerogel displays a rather high oil absorption capacity of 63 g g^-1, together with excellent recyclability via simple hand squeezing. By virtue of such hierarchical morphology, a device that could continuously separate oil from water was successfully designed. Given the natural abundance of raw material as well as the easy processability, this work would lay solid foundation for further fabrication of bio-based oil absorbents toward low-cost, high-performance and large-scale commodities.

Conductive biomass-based composite wires with cross-linked anionic nanocellulose and cationic nanochitin as scaffolds

In this study, a series of conductive composite wires were successfully prepared by combining dispersions of multi-wall carbon nanotubes (MWCNTs) and TEMPO-oxidized cellulose nanofibers (TOCNFs) with different MWCNTs contents into a dispersion of partially deacetylated α-chitin nanofibers (α-DECHNs) followed with a drying process. The TOCNFs/MWCNTs/α-DECHNs composite wires were prepared by extruding the negatively charged TOCNFs/MWCNTs dispersion into the positively charged α-DECHNs dispersion. The contact of the positively charged α-DECHNs and the negatively charged TOCNFs/MWCNTs triggers the electrostatic interaction (heterocoagulation) resulting in wire-shaped conductive composites. The SEM analysis indicates this conductive composite material has a wire-like shape with a rough but tight surface. The properties of samples were characterized by a zeta potential analyzer (Zetasizer Nano), a four-probe, an electrochemical workstation, a Fourier transform infrared spectroscopy (FTIR), an X-ray diffractometer (XRD), and a thermogravimetric analyzer (TG). Besides, the conductivity and the AC impedance of TOCNFs/MWCNTs/α-DECHNs composite wires with different MWCNTs contents were also analyzed. The conductivity of the composite wire increases from 9.98 × 10^-6 S∙cm^-1 to 1.56 × 10^-3 S∙cm^-1 as the MWCNTs content raises from 3.0 wt% to 14.0 wt%. When the MWCNTs content reaches 14.0 wt%, the prepared composite wire can light up LED at a voltage of 5 V, indicating the great potential of this biomass-based conductive composite in conductive material application.